Abstract: An apparatus for the off-line drying treatment, or dry out, of an inductor for billets that includes a coil and a protection body made of refractory material that defines a transit channel for the billets.

Abstract: A heating apparatus and a heating method are provided. The heating apparatus includes a coil configured to receive AC power to form a magnetic field that inductively heats a workpiece, a spray unit configured to spray cooling fluid including a liquid to the coil in a form of mist at least during a period in which the AC power is supplied to the coil. Alternatively, the spray unit may be configured to spray the cooling fluid in the form of mist to a heating target portion of the workpiece placed in the magnetic field at least during the period in which the AC power is supplied to the coil.

Abstract: According to an embodiment, an induction heating coil includes a heating conductor portion which is formed of a conductor member and has a zigzag shape in which a bent portion opened to one side in a first direction and a bent portion opened to the other side in the first direction are alternately continuously arranged in opposite directions along a second direction crossing the first direction.

Abstract: A device for heating a plurality of functional or receiving elements, such as a cam, balancing mass, gearwheel and/or a bearing, may include a plurality of holding balconies disposed above one another along an axis each associated with a respective receiving element, a plurality of workstations includes a loading station, a heating station and an unloading station, and an induction heating device including a plurality of accommodation elements. The plurality of holding balconies may be individually movable in an axial direction of an axis, and/or having a greater spacing in the axial direction with respect to one another in the loading station and/or the unloading station than in the heating station. The plurality of accommodation elements may be jointly adjustable in the axial direction.

Abstract: A magnetic annealing apparatus is provided which performs a magnetic annealing on workpieces held in a workpiece boat by using a horizontal superconducting magnet as a magnetic field generating unit. The magnetic annealing apparatus includes a carrier configured to accommodate the workpieces before the magnetic annealing process; and a workpiece conveyance mechanism configured to convey the workpieces held in the carrier to the workpiece boat. The workpiece conveyance mechanism is capable of holding the workpieces in either a horizontal state or in a vertical state.

Abstract: A surface-treated component manufacturing method and apparatus capable of detecting an end of a steel bar. Quenching (surface treatment) is locally applied to a plurality of steel bars aligned end-to-end in an axial direction while moving the steel bars in the axial direction. Quenched portions are locally formed on each of the steel bars through a moving step, a detecting step, and a quenching step. In the detecting step, an end portion of one steel bar is displaced relative to an end portion of another steel bar with a pressure roller device, and passage of the end of the one or another steel bar is detected with a detection sensor. In the quenching step, the quenched portions are locally formed on each of the steel bars with a quenching device at a quenching timing determined on the basis of the result of detection by the detection sensor.

Abstract: Provided is an induction heating method implemented in a device for heating a metal part, the device including magnetically coupled inductors. Oscillating circuits of the device have at least approximately the same resonance frequency, each inverter is controlled by a control unit to vary amplitude and phase of current passing through the corresponding inductor, the device also including a means for determining said current and an actual temperature profile of said part. The method includes: a) comparing said actual temperature profile with a reference temperature profile and calculating a reference power density profile; b) calculating target currents which the inverters must produce in order for the currents of the inductors to reach suitable target values; c) determining the currents passing through the inductors to compare said currents with said target values and determine correction current deviations, and sending correction instructions to said control units in accordance with said current deviations.

Abstract: In a device for inductively clamping and unclamping a tool shaft of a tool, in particular a rotating tool in a tool holder which includes a clamping sleeve that is open at a free end and made from electrically conductive material for receiving the tool shaft through friction locking concentrator elements are moveable relative to the rotation axis with a radial and an axial component into the operating condition for at least partial coverage of the free face of the clamping sleeve.

Abstract: A device is described for magnetic heat induction and subsequent heat exchange to mobile streams of matter. The device can provide efficient heating of moving gaseous, liquid, or solid masses. A cold mass is made to flow past an induction heated workpiece, whereby the cold mass becomes heated via thermal transfer from the workpiece to the cold mass. The device can include a material susceptible to heating by magnetic induction that is inserted into a tube or other containment structure. The tube can be the transport conduit for the material to be heated. An induction coil can surround the tube. The coil can be connected to a high energy LC (inductance-capacitance) resonance circuit. Resonance generates magnetic flux in the coil. The flux can interact with the workpiece inside the tube. Heat can be generated in the workpiece and can then be transmitted to the cold mass as it is conveyed past the workpiece.

Abstract: Embodiments of the invention provide a system and method for induction heating a helical rotor of a progressing cavity pump in order to reduce the surface roughness of the rotor. In order to heat the rotor most evenly, it is desired to space the coil as closely around the rotor as possible. The invention provides a mechanism for threading the helical rotor through an induction coil having an interior diameter which is less than the major diameter of the rotor. The induction coil may include one loop and overlapping ends. The rotor to be heated is rotated about its longitudinal axis and advanced axially through the coil as it rotates. The axial speed and rotational speed are synchronized so that the rotor moves one pitch through the coil for each complete rotation.

Abstract: An induction heating device includes a take-off roller, the take-off roller adapted to unwind a wound electrode plate having a coating portion and a non-coating portion, a guide roller adapted to feed the electrode plate, an induction heater above the guide roller, the induction heater being spaced a predetermined distance from the guide roller and the electrode plate, and a winding roller, the winding roller adapted to wind the electrode plate fed from the guide roller.

Abstract: The present application relates to an apparatus for and a method of forge welding elongate articles (1, 2), such as tubes, together. In addition to electrode (12, 13) assemblies (9) for heating the article (1, 2) ends with high frequency resistive heating, the apparatus includes a coil (3) for induction heating the articles (1, 2) before or after welding, as well as means for cooling the welding seam.

Abstract: An inductor for induction hardening of a metallic rod-shaped toothed rack, wherein a first outer surface of the toothed rack provided with the teeth is substantially planar and a remaining second outer surface of the toothed rack in cross-section is profiled, wherein the inductor has a substantially rod-shaped first inductor element that extends parallel to a longitudinal axis of the toothed rack. The first inductor element extends across an entire length of the toothed rack to be hardened along the first outer surface provided with the teeth and hardens the first outer surface of the toothed rack. The toothed rack and the inductor during the hardening process are arranged stationarily.

Abstract: A device for clamping and unclamping of tools comprising a tool shaft, by which device a sleeve section (2) of a tool holder (1) comprising a centric receiver opening (4) for a shaft (5) of a rotation tool is inductively heated, which sleeve section retains the shaft (5) of the tool seated in the receiver opening (4) in a press fit, and releases it upon heat up, which device comprises an induction coil assembly with at least one induction coil (6), which can be fed by an electric current for heating the sleeve section (2), and which comprises a concentrator body (11), which is magnetically conductive and electrically nonconductive or substantially electrically nonconductive, which concentrates the magnetic flux of the induction coil (6) onto the portion of the tool side end of the sleeve section (2), wherein the concentrator body (11) supports an induction attachment (14) made of electrically conductive material.

Abstract: An attenuating adaptor is proposed in the form of a sleeve (23) which is composed of non-ferromagnetic metal for insertion radially during operation between a holding section (11) (which is provided with a central holding opening (15) for holding a tool shank with a press fit) of a tool holder (1) and an induction coil arrangement (19) (which concentrically surrounds the holding section (11) in order to widen it thermally) of a shrinkage appliance (5) which feeds alternating current to the induction coil arrangement (19). The sleeve (23) can be provided with slots which pass through its wall and whose number, axial length and circumferential width influence the attenuating characteristics of the sleeve (23). Sleeves (23) of different sizes are provided for a set of different tool holders (1), and their attenuating characteristics are chosen such that all of the tool holders (1) in this set can be shrunk using one and the same setting of the shrinkage appliance (5).

Abstract: For a shaft of an electric motor with a runout sensing area, an electrical runout value for the runout sensing area is determined, the shaft is rotated and the runout sensing area of the shaft is heated sufficient to reduce the electrical runout value.

Abstract: A heat generating roller (19) which generates a heat when magnetic flux is applied from outside, which has high ability to control an amount of heat generation of itself and which has sufficient strength, comprising a main heating layer (31) made of a material having a low electric resistivity, a heat controlling layer (30) made of magnetic metal consisting at least nickel, a heat insulation layer (36) having a low heat conductivity, and a stiff metal core (35), in order as above from outside, wherein the heat controlling layer (30) is annealed, and the heat controlling layer (30) and the heat insulation layer (36) are bonded to each other.

Abstract: A process whereby a one sided electrode is allowed to discharge to essentially its own potential field is presented. The process may be utilized for joining by discharging particles as well as for spot welding or other heating purposes. Examples of several uses are given and the electrical diagram for such a discharger is also shown.

Abstract: Large, non-unitarily forged shaft workpieces such as a crankshaft have successive shaft features inductively heated and forged without cool down between each sectional forging process. The temperature profile along the axial length of the next section of the shaft workpiece to be inductively heated and forged is measured prior to heating, and the induced heat energy along the axial length of the next section is dynamically adjusted responsive to the measured temperature profile to achieve a required pre-forge temperature distribution along the axial length of the next section prior to forging.

Abstract: A device for at least partially drying the outer coating on a stick electrode in the form of a generally straight center welding wire of magnetic metal with an axis and surrounded by an extruded pliant mass with a settable binder. The device comprises a conveyor to transport a succession of the electrodes along a given path, a multi-turn induction heating coil extending along the path and spaced from the moving electrodes and a power source for passing an alternating current through the coil to induce an alternating voltage difference in the wire to cause AC current flow in the wire to heat the wire.

Abstract: An inductor for induction hardening of a metallic rod-shaped toothed rack, wherein a first outer surface of the toothed rack provided with the teeth is substantially planar and a remaining second outer surface of the toothed rack in cross-section is profiled, wherein the inductor has a substantially rod-shaped first inductor element that extends parallel to a longitudinal axis of the toothed rack. The first inductor element extends across an entire length of the toothed rack to be hardened along the first outer surface provided with the teeth and hardens the first outer surface of the toothed rack. The the toothed rack and the inductor during the hardening process are arranged stationarily.

Abstract: An induction heater for heating metallic billets with a yoke of E-shaped cross-section, on the middle limb of which a superconducting coil is seated, has a well located between the middle limb and each one of the respective two outer limbs. A billet can be heated by being rotated in each one of the two wells.

Abstract: A device (1) for the induction hardening of components (2) which have a circular cross section, especially crankshafts, has two inductor half-shells (4, 5) arranged along a portion of the periphery of the component (2) to be hardened. At least one of the two inductor half-shells (4, 5) has only one inductor segment (6) through which current flows.

Abstract: An apparatus and process are provided for scan induction heating of a workpiece. The workpiece is moved through an inductor to inductively heat treat features of the workpiece with electric power of varying frequency and duty cycle to control the magnitude of electric power as the frequency changes. Alternatively the inductor is moved along the workpiece to inductively heat treat features of the workpiece with electric power of varying frequency and duty cycle to control the magnitude of electric power as the frequency changes, or a combination of simultaneous inductor and workpiece movement may be used.

Abstract: A workstation has a base, a conveying device, a driving assembly and a working device. The base is composed of multiple supporting frames. The conveying device is mounted on the base and has a rail, a moving base, a motor, a pushing rod and two rotating rods. The rotating rods are rotatably mounted on the base and are parallel with each other. Each rotating rod is composed of multiple connecting rods and multiple connecting elements. The connecting rods are combined with each other, and the connecting elements are mounted respectively between the connecting rods to connect adjacent connecting rods together. The driving assembly is mounted on the base to drive the rotating rods to rotate along a same direction. The working device is mounted on the base to process a manufacturing process to a worked object.

Abstract: There is disclosed herein an apparatus and a method in which a workpiece is loaded into the apparatus and the apparatus then moves and positions the workpiece in a multitude of directions based upon the directions and controls supplied to the apparatus through either a computer and applets, a programmable controller and/or through manual intervention. The apparatus can move the workpiece linearly to a predetermined position, rotate the workpiece in a continuous motion, index the workpiece incrementally and/or do any combination of those movements. The apparatus can also control other components such as turning coolant and/or quench valves on and off as desired or powering working tools such as an induction hardening coil. The workpiece is loaded directly on the center of the apparatus movement and positioning device for increased capacity loading and precision movement.

Abstract: To set the length of a rotary tool (1a), to be thermally shrunk in place in a tool holder (7a), by means of an inductive heating device (15a), a setting device is provided with a positioning holder (61) for the rotary tool (1a), this positioning holder (61) being freely displaceable, but lockable, along a guide (35a) and its tool push-in movement into the thermally expanded tool holder (7a) being limited by a stop (71). The rotary tool (1a) bears with its tip (31a) against a stop (43a) of the positioning holder (61). By means of a length-measuring device (39a), the stop (71) limiting the push-in movement can be limited to a position in which the tip (31a) of the rotary tool (1a) is at a predetermined distance from a reference surface (33a) of a holder receptacle (17a), holding the tool holder (7a) during the shrink-fitting operation, or from a corresponding reference surface of the tool holder (7a).

Abstract: Multiple workpieces are inductively heated by passing them through one or more induction heating coils. Passage of a section of each workpiece through a coil may oscillate in the forward and reverse directions, independent of the movement of the other workpieces, one or more times, to selectively heat each workpiece while operating the power supplies for each of the induction heating coils at constant current, voltage and/or power to maximize the efficiency of the electrical circuit and minimize the requirements for power supply control circuitry.

Abstract: The induction coil of a device that heats a toolholder (1) inductively for the tool change comprises a shielding collar (27) of magnetizable material which, firstly, concentrates the magnetic flux of the induction coil (13) in a sleeve section (5) of the toolholder (1) which holds the shaft (11) of a rotary tool with a press fit and, secondly, shields the part of the tool shaft (11) that projects out of the sleeve extension (5), in order to facilitate unclamping the tool from the toolholder (1). On its side facing the winding (19) of the induction coil (13) axially, the shielding collar (27) has an outer circumferential surface (31) which widens conically away from the sleeve extension (5) and an axial height (h) which is at least 1.5 times the diameter (d) of the tool shaft (11). The shielding collar (27) runs on all sides at a distance from a yoke shell (23) of magnetizable material which encases the winding (19) of the induction coil (13).

Abstract: A plurality of billets are inductively heated in a staged process wherein the output current of a power supply is repeatedly time shared among a plurality of induction coils within which the plurality of billets have been placed. The time periods of the applied current to each coil become sequentially shorter over the total heating time of a billet to allow magnetically induced heat to conduct to the center of the billet during the dwell periods between applied electrical current periods. This maximizes the efficiency of the output of the power supply while melting of the outer regions of a billet is avoided in a process wherein the billets do not have to be moved during the overall billet total heating time.

Abstract: A method of enhancing the bending process of a stabilizer bar by locally pre-heating the stabilizer bar immediately prior to formation. By pre-heating the stabilizer bar, the stress in the stabilizer bar is relieved at the bending areas. This allows larger bars to be formed which would otherwise be outside of machine parameters. In the disclosed embodiments, the stabilizer bar is locally heated by induction coils or resistance heating at the bend areas.

Abstract: A dual plate heater provides two parallel temperature self-regulating heater plates or wire mesh comprising ferromagnetic material with one or more electrically energized coils parallel to and located between the heater plates which coil(s) when energized by a constant current or by an otherwise controlled current heat the plates to their Curie temperature or temperatures. The coil may be a flat spiral of thin conductive (copper) wire embedded in a thin layer of a heat conductive, electrically non-conductive material between said plates whereby heat energy generated in the coil is supplied to the heater plates. The dual plate heater may be employed to heat plastic pipes to their butt welding temperatures after which the heater is removed to the ends of the pipes to be joined are brought into contact under pressure. The dual plate heaters may also be employed in other arrangements such as shelves in a dispensing machine.

Abstract: An induction heater for heating a portion of a load comprises a side entry coil driven by a source of alternating current, with a flux concentrator located at the coil opening. The coil produces a magnetic field in the region occupied by the flux concentrator and the heated portion of the load. The flux concentrator extends along the opening of the coil and is fabricated of high permeability, low loss material, such as nickel-zinc ferrite, so as to enhance the uniformity of the magnetic field generated within the coil. In the preferred application, heating produces a complete fluid block in a cable section within the coil without overheating or damaging the cable.

Abstract: A dual plate heater provides two parallel temperature self-regulating heater plates or wire mesh comprising ferromagnetic material with one or more electrically energized coils parallel to and located between the heater plates which coil(s) when energized by a constant current or by an otherwise controlled current heat the plates to their Curie temperature or temperatures. The coil may be a flat spiral of thin conductive (copper) wire embedded in a thin layer of a heat conductive, electrically non-conductive material between said plates whereby heat energy generated in the coil is supplied to the heater plates. The dual plate heater may be employed to heat plastic pipes to their butt welding temperatures after which the heater is removed to the ends of the pipes to be joined are brought into contact under pressure. The dual plate heaters may also be employed in other arrangements such as shelves in a dispensing machine.

Abstract: A method and apparatus for carrying out scaleless inductive heating of ferrous parts comprising (i) using an integrated manifold-inductor quenchant device, and while gradually flowing a diluted combustible gas into the spacing between the inductor and part surface to be heated, inductively heating such surface as part of a heat treating cycle; and (ii) concurrently stopping such flow and injecting a fluid quenchant through the spacing to rapidly lower the temperature of the part surface to complete the heat treating cycle. Advantageously such method may further comprise flushing the spacing between the inductor and heated part surface, and then repeating the steps of the prior method to treat more parts with the same inductor.

Abstract: A jaw-like cylindrical tool for producing a strong electromagnetic field for causing a Curie point heater to be energized having a curved cross-section that brings the two edges of the jaw-like structure into contact. Closely spaced conductors lie along the inner surface of the structure transverse to its axis while widely spaced conductors lie transverse to said axis along the outer surface of the structure. The inner surface of the structure has a plurality of axially extending ferrite rods lying immediately adjacent the inner surface conductors. The inner and outer surface conductors are connected so that the currents flow in opposite directions, the outer conductors reducing electromagnetic radiation while the ferrites and inner conductor spacing produce a strong central magnetic field irrespective of the field created by the opposing field produced by the outer conductors.

Abstract: The product (11) is in relative motion in the direction (12) of its axis with respect to at least one magnetic inductor (10, 10'). The metallurgical product (11) is subjected to at least two magnetic fluxes (19, 19') having non-parallel directions which are transverse with respect to the longitudinal direction of the product (11). The heating device may advantageously consist of two C-shaped magnetic yokes (14, 14') spaced apart and angularly offset along the axial direction (12) of advance of the product (11).

Abstract: An arrangement for severing a tension member of a permanent soil anchor of ferromagnetic material at a predetermined location includes a coil surrounding the tension member in a tubular manner at the predetermined location, wherein the coil is mountable together with the tension mender. A high temperature-resistant thermal insulation layer is provided underneath the coil and a tubular core is arranged between the high temperature-resistant layer and the tension member, so that the coil forms a primary winding and the core forms a first secondary winding and the tension member forms a second secondary winding. The tension member is severed by applying an electric current having a frequency of approximately 5 to 30 kHz and a voltage of approximately 500 to 800 V to the coil, so that the tensile strength of the tension member is reduced at the predetermined breaking point by the heat produced by induction resulting from the electric current.

Abstract: A method and apparatus for measuring the temperature and heating rate of a workpiece during the induction heating cycle by inducing and detecting a plurality of eddy current pulses at varying frequencies during a short power interruption to the induction coil and correlating the pulses to generate a workpiece profile which is compared to a reference profile to determine whether to reject the inductively heated workpiece.

Abstract: Process and apparatus for thermal cutting of workpieces, such as plate, made of materials which can be melted or decomposed thermally by means of a stream of liquid heated to a temperature above the melting or decomposition temperature of the workpiece to be cut. The stream of liquid serves to transport the heat used to melt or thermally decompose the workpiece to be cut and to induce momentum for the removal of the melted or thermally decomposed material from the workpiece. Apparatus to implement the process can comprise a crucible made of heat resistant material with an insertion opening to accept a metal wire or metal rod inserted into this opening in such a way as to be sealed. The wire is moved by feed rollers. A heating unit at the crucible melts the end of the wire or rod in the crucible. A discharge nozzle for the stream of molten metal produced.