Cleaning Patents (Class 228/205)
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Patent number: 11919634Abstract: The trailing edge structure of an aircraft wing is subjected, in use, to high temperature efflux from an aircraft's engines. Such elevated temperatures can detrimentally affect the ultimate tensile strength of the trailing edge. An aircraft wing component includes composite material having a first portion including a metal matrix containing reinforcing material, and a second portion including a metal matrix containing hollow metal ceramic spheres, the second portion being adjacent a surface of the composite material. The provision of two portions, one of which contains reinforcing material and the other comprising hollow spheres means that the composite material has both structural strength and heat shielding qualities where they are needed most in the component. The portion of composite containing the hollow metal ceramic spheres acts as an embedded layer of heat insulation.Type: GrantFiled: March 5, 2020Date of Patent: March 5, 2024Assignee: Airbus Operations LimitedInventor: William Tulloch
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Patent number: 11845221Abstract: Disclosed are selective deposition-based additive manufacturing systems (10) and methods for printing a 3D part (26). Layers of a powder material (22) are developed using one or more electrostatographic engines (12a-d). The layers (22) are transferred for deposition on a part build surface (88). For each of the layers (22), the part build surface (88) is pre-heated by impinging a first heat transfer liquid (74) toward the part build surface (88), for example using a solder fountain. The developed layer (22) is pressed into contact with the heated part build surface (88) to heat the developed layer (22) to a flowable state and form a new part build surface (88) which is fully consolidated. The new part build surface (88) is then rapidly cooled to remove the heat energy added during heating step before repeating the steps for the next developed layer (22).Type: GrantFiled: February 1, 2019Date of Patent: December 19, 2023Assignee: Evolve Additive Solutions, Inc.Inventor: J. Samuel Batchelder
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Patent number: 11826856Abstract: A method for the preparation of steel sheets for fabricating a welded steel blank is provided. The method includes a step of removing at least part of the first and second metal alloy layers in first and second peripheral zones of pre-coated steel first and second sheets, respectively, by simultaneously ablating the first and second precoatings in the first and second peripheral zones of the pre-coated steel first and second sheets to define first and second ablation zones, the first and second peripheral zones being zones of the first and second principal faces closest to the median plane and located on either side of the median plane.Type: GrantFiled: January 21, 2021Date of Patent: November 28, 2023Assignee: ArcelorMittalInventors: Francis Schmit, Rene Vierstraete, Qingdong Yin, Wolfram Ehling
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Patent number: 11742314Abstract: Reliable hybrid bonded apparatuses are provided. An example process cleans nanoparticles from at least the smooth oxide top layer of a surface to be hybrid bonded after the surface has already been activated for the hybrid bonding. Conventionally, such an operation is discouraged. However, the example cleaning processes described herein increase the electrical reliability of microelectronic devices. Extraneous metal nanoparticles can enable undesirable current and signal leakage from finely spaced traces, especially at higher voltages with ultra-fine trace pitches. In the example process, the extraneous nanoparticles may be both physically removed and/or dissolved without detriment to the activated bonding surface.Type: GrantFiled: March 22, 2021Date of Patent: August 29, 2023Assignee: ADEIA SEMICONDUCTOR BONDING TECHNOLOGIES INC.Inventors: Cyprian Emeka Uzoh, Pawel Mrozek
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Patent number: 11571742Abstract: A multilayered material system includes at least one of a liner sheet and a cellular core, and a multilayered composite joined to the at least one of a liner sheet and a cellular core. The multilayered composite includes hollow microspheres dispersed within a metallic matrix material.Type: GrantFiled: January 3, 2020Date of Patent: February 7, 2023Assignee: The Boeing CompanyInventor: Ali Yousefiani
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Patent number: 11565336Abstract: A method for selectively adhering braze powders to a surface comprises applying a braze powder to a surface, and then directing a laser beam onto the braze powder while the laser beam moves along a predetermined path relative to the surface. The laser beam selectively heats the braze powder along the predetermined path such that the braze powder is sintered and bonded to the surface. Thus, a braze deposit is formed at one or more predetermined locations on the surface. After forming the braze deposit, excess braze powder, that is, the braze powder not selectively heated by the laser, is removed from the surface.Type: GrantFiled: November 15, 2019Date of Patent: January 31, 2023Assignees: ROLLS-ROYCE NORTH AMERICAN TECHNOLOGIES INC., ROLLS-ROYCE CORPORATIONInventors: Greg Lopshire, Quinlan Y. Shuck, Matthew Gold, Carl Russo
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Patent number: 10964528Abstract: Processes for surface treatment of a workpiece are provided. In one example implementation, organic radicals (e.g., methyl CH3 radicals) can be generated by exciting and/or dissociating hydrogen and/or inert gas (e.g., Ar, He, etc) molecules in a remote plasma source and a subsequent reaction with organic molecule (alkanes and alkenes). The organic radicals (e.g., methyl CH3 radicals) can be exposed to the silicon and/or silicon germanium surfaces. After exposure to the organic radicals, the silicon and/or silicon germanium surfaces can be stable in air for a time period (e.g., days) with reduced surface oxidation such that the silicon and/or silicon germanium surfaces can be effectively protected from oxidation. As such, native surface oxide removal process before subsequent process steps can be eliminated.Type: GrantFiled: July 25, 2019Date of Patent: March 30, 2021Assignees: Mattson Technology, Inc., Beijing E-Town Semiconductor Technology Co., Ltd.Inventors: Michael X. Yang, Hua Chung, Xinliang Lu, Haochen Li, Ting Xie, Qi Zhang
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Patent number: 10312142Abstract: A method of forming a superconductor structure is provided. The method comprises forming a superconducting element in a first dielectric layer that has a top surface aligned with the top surface of the first dielectric layer, forming a second dielectric layer over the first dielectric layer and the superconducting element, and forming an opening in the second dielectric layer to a top surface of the superconducting element. The method also comprises performing a cleaning process on the top surface of the superconducting element to remove oxides formed on the top surface of the superconducting element at a first processing stage, forming a protective barrier over the top surface of the superconducting element, and moving the superconductor structure to a second processing stage for further processing.Type: GrantFiled: November 28, 2016Date of Patent: June 4, 2019Assignee: NORTHROP GRUMMAN SYSTEMS CORPORATIONInventors: Christopher F. Kirby, Michael Rennie, Daniel J. O'Donnell, Sandro J. Di Giacomo
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Patent number: 9786574Abstract: Thin film based fan out wafer level packaging and a method of manufacturing the same are disclosed. Embodiments include a method including forming tapered via holes in a first surface of a polymer film; forming a conductive pillar on the first surface of a semiconductor device; bonding a solderable surface of the conductive copper pillars to metallization on the second side of the polymer film; bonding the semiconductor device to the first surface of the polymer film over the conductive pillars with an underfill material; and depositing an encapsulant material over the semiconductor device and polymer film.Type: GrantFiled: May 21, 2015Date of Patent: October 10, 2017Assignee: GLOBALFOUNDRIES INC.Inventor: Scott Jewler
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Patent number: 8960526Abstract: There is provided a flux for soldering and a soldering process which form better solder connection without the occurrence of the poor connection nor the insulation degradation. Such flux which is placed between a solder portion formed on a first electrode and a second electrode when the first electrode is soldered to the second electrode contains: a liquid base material made of a resin component which is dissolved in a solvent, an active component which removes an oxide film, and a metal powder made of a metal of which melting point is higher than that of a solder material which forms the solder portion, and the flux contains the metal powder in an amount in the range between 1% and 9% by volume based on a volume of the flux.Type: GrantFiled: January 27, 2005Date of Patent: February 24, 2015Assignee: Panasonic Intellectual Property Management Co., Ltd.Inventors: Tadashi Maeda, Tadahiko Sakai
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Patent number: 8915419Abstract: Disclosed herein are a method for surface-treating a printed circuit board and a printed circuit board including a surface treatment layer. The method includes: plasma-treating a surface of a printed circuit board; treating the plasma-treated substrate with an organic solderability preserve; performing heat treatment on the substrate treated with the organic solderability preserve; printing a solder paste on the substrate subjected to the heat treatment; reflowing the solder paste printed substrate to fix the solder paste; and deflux washing the resulting substrate. According to the present invention, the discoloration problem due to oxidation of copper can be solved by performing heat treatment under predetermined conditions after treatment with an organic solderability preserve. Therefore, the present invention can meet various multi-reflow processes, as compared with products of the related art.Type: GrantFiled: June 15, 2012Date of Patent: December 23, 2014Assignee: Samsung Electro-Mechanics Co., Ltd.Inventors: Su Jin Lee, Hye In Kim, Young Kwan Lee, Chang Kyung Woo, Je Kyoung Kim
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Publication number: 20140315042Abstract: A brazing sheet for flux-free brazing, comprising a core material, a brazing material disposed on at least one surface of the core material, and a thin skin material disposed on the brazing material, wherein the core material is made of an aluminum alloy having a higher melting point than that of the brazing material; the brazing material is made of an Al—Si—Mg based alloy and has a thickness of 25 to 250 ?m; the thin skin material is made of an aluminum alloy having a higher melting initiation temperature than the brazing material and containing substantially no Mg, and has a thickness of 5 to 30 ?m; and a content of an oxide existing at an interface between the brazing material and the thin skin material is 0.1 ppm or less in weight ratio with respect to the entire clad material. The present invention provides a brazing sheet for flux-free brazing, which has a thin skin material, with uniform brazing characteristics, and enables stable joining.Type: ApplicationFiled: January 11, 2013Publication date: October 23, 2014Applicant: UACJ CorporationInventors: Yoshikazu Suzuki, Akihito Gotou, Yutaka Yanagawa
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Publication number: 20140290894Abstract: Methods of forming bi-metallic castings are provided. In one method, a metal preform of a desired base shape is provided defining a substrate surface. A natural oxide layer is removed from the substrate surface, yielding a cleaned metal preform. The method includes forming a thin metallic film on at least a portion of the substrate surface of the cleaned metal preform, and metallurgically bonding the portion of the metal preform having the metallic film with an overcast metal to form a bi-metallic casting. The metallic film promotes a metallurgical bond between the metal preform and the overcast metal. In one aspect, the metal preform may comprise aluminum (Al) and the metallic film may comprise zinc (Zn).Type: ApplicationFiled: December 6, 2013Publication date: October 2, 2014Inventors: Yiqing Chen, Aihua A. Luo, Anil K. Sachdev
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Patent number: 8844793Abstract: In certain embodiments, a system includes a deposition system and a plasma/bonding system. The deposition system deposits a solder outwardly from a substrate of a number of substrates. The plasma/bonding system comprises a plasma system configured to plasma clean the substrate and a bonding system configured to bond the substrates. The plasma/bonding system at least reduces reoxidation of the solder. In certain embodiments, a method comprises depositing solder outwardly from a substrate, removing metal oxide from the substrate, and depositing a capping layer outwardly from the substrate to at least reduce reoxidation of the solder.Type: GrantFiled: September 13, 2011Date of Patent: September 30, 2014Assignee: Raytheon CompanyInventors: Buu Diep, Thomas A. Kocian, Roland W. Gooch
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Patent number: 8716864Abstract: A DBA-based power device includes a DBA (Direct Bonded Aluminum) substrate. An amount of silver nanoparticle paste of a desired shape and size is deposited (for example by micro-jet deposition) onto a metal plate of the DBA. The paste is then sintered, thereby forming a sintered silver feature that is in electrical contact with an aluminum plate of the DBA. The DBA is bonded (for example, is ultrasonically welded) to a lead of a leadframe. Silver is deposited onto the wafer back side and the wafer is singulated into dice. In a solderless silver-to-silver die attach process, the silvered back side of a die is pressed down onto the sintered silver feature on the top side of the DBA. At an appropriate temperature and pressure, the silver of the die fuses to the sintered silver of the DBA. After wirebonding, encapsulation and lead trimming, the DBA-based power device is completed.Type: GrantFiled: June 7, 2012Date of Patent: May 6, 2014Assignee: IXYS CorporationInventor: Nathan Zommer
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Patent number: 8691014Abstract: Prepping a surface entails entraining a coating particle into a fluid stream, directing the fluid stream containing the coating particle at the surface to be prepped to thereby prep the surface using the coating particle. The prepped surface can then be coated using the same or substantially similar coating particle. This technique can be used with a continuous airjet, a forced pulsed airjet, a continuous waterjet or a forced pulsed waterjet as the carrier stream. This invention solves the problem of foreign blasting particles becoming embedded in the atomic matrix of the surface to be prepped, which can result in unpredictable behavior of the surface properties and even catastrophic failure.Type: GrantFiled: May 19, 2011Date of Patent: April 8, 2014Assignee: VLN Advanced Technologies Inc.Inventor: Mohan M. Vijay
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Publication number: 20140000266Abstract: A brazed end cover assembly for a gas turbine combustor using Au-Ni braze is disclosed. The end cover assembly may include an end cover with openings, a flow insert, first and second gaps between the end cover and the flow insert, and first and second braze joints formed at the first and second gaps, wherein the braze materials used comprises Au and Ni. A method of brazing a flow insert into an end cover is also disclosed. The method may include providing an end cover and a flow insert with first and second gaps therebetween; applying a braze material to an outer surface of the flow insert, wherein the braze material comprises Au and Ni; inserting the flow insert into the end cover; heating the assembly to a brazing temperature for some time; and cooling the resulting brazed assembly to room temperature.Type: ApplicationFiled: June 28, 2012Publication date: January 2, 2014Applicant: Pratt & WhitneyInventor: Gary J Dillard
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Publication number: 20130328204Abstract: A DBA-based power device includes a DBA (Direct Bonded Aluminum) substrate. An amount of silver nanoparticle paste of a desired shape and size is deposited (for example by micro-jet deposition) onto a metal plate of the DBA. The paste is then sintered, thereby forming a sintered silver feature that is in electrical contact with an aluminum plate of the DBA. The DBA is bonded (for example, is ultrasonically welded) to a lead of a leadframe. Silver is deposited onto the wafer back side and the wafer is singulated into dice. In a solderless silver-to-silver die attach process, the silvered back side of a die is pressed down onto the sintered silver feature on the top side of the DBA. At an appropriate temperature and pressure, the silver of the die fuses to the sintered silver of the DBA. After wirebonding, encapsulation and lead trimming, the DBA-based power device is completed.Type: ApplicationFiled: June 7, 2012Publication date: December 12, 2013Applicant: IXYS CorporationInventor: Nathan Zommer
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Patent number: 8602289Abstract: A method of room-temperature bonding a plurality of substrates via an intermediate member, includes: forming the intermediate member on a surface to be bonded of the substrate by physically sputtering a plurality of targets; and activating the surface to be bonded by an ion beam. Preferably, the target composed of a plurality of types of materials is physically sputtered. Since the materials of the intermediate member are sputtered from the plurality of targets arranged in various directions from the surface to be bonded of the substrate, the intermediate member can be uniformly formed on the surface to be bonded. Further, since the intermediate member is composed of the plurality of types of materials, the room-temperature bonding of substrates difficult to bond together when an intermediate member is composed of a single type of material can be performed without heating and excessively pressing the substrates during bonding.Type: GrantFiled: September 6, 2007Date of Patent: December 10, 2013Assignees: Mitsubishi Heavy Industries, Ltd., National Institute of Advanced Industrial Science and TechnologyInventors: Takayuki Goto, Jun Utsumi, Kensuke Ide, Hideki Takagi, Masahiro Funayama
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Patent number: 8584923Abstract: An endless hot rolling material shear-joining method capable of threading hot rolling materials in a finish rolling process without strip breakage by controlling joining conditions for the hot rolling materials in an endless hot rolling process for high carbon steel, and an endless hot rolling plant therefor are disclosed. The shear-joining method for endless hot rolling materials of high carbon steel includes shear-joining high carbon steel metal bars comprising, in terms of weight %, 0.30% to 1.20% C, inevitable impurities, and balance Fe, or comprising 0.15% to 1.5% C containing at least one of Cr, Ni, Mo, V, Ti, W, B, Nb, and Sb, inevitable impurities, and balance Fe, such that a joined surface of the joined metal bars is formed to be inclined in a thickness direction of the metal bars, in a hot rolling plant by a joiner adapted to join the metal bars after overlapping tail part of a leading one of the metal bar and top part of a trailing metal bar.Type: GrantFiled: November 20, 2006Date of Patent: November 19, 2013Assignees: POSCO, Mitsubishi-Hitachi MetalsInventors: Jong-Sub Lee, Youn-Hee Kang, Chun-Soo Won, Jong-Bong Lee, Sang-Wook Ha, Kenji Horii, Toshihiro Usugi, Hideaki Furumoto, Shigenori Shirogane, Takao Funamoto
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Publication number: 20130299561Abstract: A system and method for joining curved surfaces such as pipes by obtaining pipes having additional rough stock material on the pipe ends, the rough stock material being precision machine processed to prepare complementary face profiles on each of the curved surfaces and then performing friction stir joining of the pipes to obtain a joint that has fewer defects than joints created from conventional welding.Type: ApplicationFiled: May 14, 2013Publication date: November 14, 2013Inventors: Paul T. Higgins, Jeremy Peterson, Rodney Dale Fleck, Russell J. Steel, Scott M. Packer, Murray Mahoney, Rod W. Shampine
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Publication number: 20130270328Abstract: A process of assembly by direct bonding of a first and second element, each having a surface including copper portions separated by a dielectric material, the process includes: polishing the surfaces such that the surfaces to be assembled allow assembly by bonding; forming a diffusion barrier selectively in copper portions of the first and second elements, wherein the surface of the diffusion barrier of the first and second elements is level with the surface, to within less than 5 nanometers; and bringing the two surfaces into contact, such that the copper portions of one surface cover at least partly the copper portions of the other surface, and such that direct bonding is obtained between the surfaces.Type: ApplicationFiled: July 21, 2011Publication date: October 17, 2013Applicant: COMMISSARIAT A L'ENERGIE ATOMIQUE ET AUX ENE ALTInventors: Lea Di Cioccio, Pierric Gueguen
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Patent number: 8498127Abstract: The thermal interface material including a thermally conductive metal a thermally conductive metal having a first surface and an opposing second surface, a diffusion barrier plate coupled to the first surface of the thermally conductive metal and the second surface of the thermally conductive metal, and a thermal resistance reducing layer coupled to the diffusion barrier plate.Type: GrantFiled: September 10, 2010Date of Patent: July 30, 2013Assignee: GE Intelligent Platforms, Inc.Inventor: Graham Charles Kirk
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Publication number: 20130156493Abstract: A method of joining, e.g., by fusion welding, titanium, and titanium-based alloys to ferrous metals, and the intermetallic weld pool created by practice of the method is described. The instant invention involves the use, inclusion or deployment of tantalum into the weld pool and upon cooling a weld, to create a surprisingly strong intermetallic bond, weld, or joint.Type: ApplicationFiled: December 15, 2011Publication date: June 20, 2013Inventors: Anthony Hausladen, Mark Steven Lewandowski, Ryan Bennett Sefkow
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Patent number: 8449712Abstract: An electrode bonding method according to the present invention includes: a plasma cleaning step of irradiating an electrode surface to be cleaned of at least either one of a part, such as a semiconductor device, and a substrate with atmospheric pressure plasma for cleaning; an inert gas atmosphere maintaining step of covering the electrode surface to be cleaned and its vicinity with a first inert gas before the irradiation of the atmospheric pressure plasma is ended, and maintaining that state even thereafter; and a bonding step of bonding an electrode of the part and an electrode on the substrate before the inert gas atmosphere maintaining step is ended. The electrode surface is thereby plasma-cleaned without the possibility of damaging the part to be bonded to the substrate, and the cleaned state is maintained while bonding the electrodes to provide an electrode bonding state of high bonding force and high reliability.Type: GrantFiled: June 22, 2007Date of Patent: May 28, 2013Assignee: Panasonic CorporationInventors: Yoshimasa Inamoto, Hachiro Nakatsuji, Kazuhiro Inoue, Hiroyuki Tsuji
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Publication number: 20130105561Abstract: Metal surfaces that join together such as welded joints of foundations, hatches, railings, stanchions, decks, bulkheads and the like, crack, rust and corrode, occasionally to the point of failure, requiring repairs to be accomplished by welding. Before repair welding, the metal surfaces must be cleaned and may be cleaned using the dry ice (CO2) blasting process of the present invention. The dry ice cleaning process of the present invention eliminates secondary environmentally hazardous waste streams and moisture, leaving the cleaned metal surfaces dry and immediately prepared for welding operations and/or preservation having removed contaminents from the surface and substrate of the metal as is proven by conductivity testing.Type: ApplicationFiled: October 31, 2012Publication date: May 2, 2013Applicant: AMEE BAY, LLCInventor: Amee Bay, LLC
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Publication number: 20130101828Abstract: A method for brazing a component in a power generation system, the brazed power generation system component, and braze are provided to improve repairing power generation systems. The method includes providing the component having a feature in a surface of the component and coating a particulate material with a filler material to obtain a coated particulate material. The method includes preparing the feature to obtain a treatment area and filling the treatment area in the surface of the component with the coated particulate material. The method includes heating the treatment area and surrounding component to a brazing temperature and applying oxidation protection to the treatment area. After the brazing temperature is obtained, the method includes brazing the treatment area and the screen and cooling the component to obtain a brazed joint.Type: ApplicationFiled: October 21, 2011Publication date: April 25, 2013Applicant: GENERAL ELECTRIC COMPANYInventors: Junyoung PARK, Jason Robert PAROLINI, Ibrahim UCOK, Brian Lee TOLLISON, Stephen WALCOTT, Jon Conrad SCHAEFFER
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Patent number: 8404359Abstract: A solder layer and an electronic device bonding substrate using the layer are provided which avoid deteriorating qualities of the electronic device to be bonded. In a solder layer 14 free from lead and formed on a substrate 11 or an electronic device bonding substrate 10 having such a solder layer, the solder layer 14 has a specific resistance of not more than 0.4 ?·?m. The electronic device bonding substrate 10 can have a thermal resistance of not more than 0.5 K/W and a thickness of not more than 10 ?m. Then, voids contained in the solder layer 14 have a maximum diameter of not more than 0.5 ?m and the substrate can be a submount substrate.Type: GrantFiled: March 30, 2007Date of Patent: March 26, 2013Assignee: Dowa Electronics Materials Co., Ltd.Inventors: Yoshikazu Oshika, Masayuki Nakano
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Patent number: 8342385Abstract: A transfer process for bonding a solderable device to a solderable firsl substrate having a first oxidized surface comprises placing the solderable device proximate to the first substrate in a reducing chamber, where the first surface cannot be visually observed. We place a second substrate having a second oxidized surface in the chamber in a way to visually observe the second surface. Selecting the first substrate and the second substrate so that the reduction of the second surface correlates with the reduction of the first surface provides an indication of the degree of reduction of the first surface. Introducing a reducing agent into the chamber under reducing conditions reduces the surfaces which we track by irradiating and observing the second surface; evaluate any change in the second surface during irradiation and correlate the change with first surface reduction. When sufficiently reduced, we solder the first substrate to the device.Type: GrantFiled: April 18, 2011Date of Patent: January 1, 2013Assignee: International Business Machines CorporationInventors: Bing Dang, Raymond R. Horton, Robert J. Polastre
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Publication number: 20120305298Abstract: A bump with nanolaminated structure is provided. The bump with nanolaminated structure includes a bump, a nanolaminated structure and an organic layer. The nanolaminated structure is located on the bump. The organic layer is located between the bump and the nanolaminated structure. The organic molecular of the organic layer includes two terminal function groups, wherein a first terminal function group is bonded with a first metal atom of the bump and a second terminal function group is bonded with a second metal atom of the nanolaminated structure.Type: ApplicationFiled: August 28, 2011Publication date: December 6, 2012Applicant: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTEInventors: Ruoh-Huey Uang, En-Yu Pan
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Patent number: 8283593Abstract: A wire cleaning guide for guiding a wire in a feed direction and to clean the wire, including a gas supply nozzle for supplying plasma generating gas, a plasma generating chamber with plasma generating gas supplied from the gas supply nozzle thereto for transforming the plasma generating gas into plasma by energizing a bonding wire that passes there through to clean the wire by means of the plasma gas, and wire-feeder-side and bonding-tool-side guide holes for guiding the wire in the feed direction, the diameter of the wire-feeder-side guide hole is greater than that of the bonding-tool-side guide hole so that the outflow rate of gas after wire cleaning flowing between the wire-feeder-side guide hole and the wire is greater than that of gas after wire cleaning flowing between the bonding-tool-side guide hole and the wire.Type: GrantFiled: February 14, 2008Date of Patent: October 9, 2012Assignee: Kabushiki Kaisha ShinkawaInventors: Masayuki Horino, Kazuo Fujita
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Publication number: 20120199635Abstract: A Sn—Ag bonding and a method thereof are revealed. By means of a bonding layer formed by tin and silver between wafers, the stress released by diffusion and bonding between tin(Sn) and silver(Ag) is larger than the stress released by diffusion and bonding of conventional gold-silver bonding. Moreover, a Sn—Ag bonding method of the present invention forms Sn—Ag bonding at low temperature and releases more stress so as to reduce thermal stress generated during wafer bonding effectively. And after wafer bonding, the high temperature processes can be performed.Type: ApplicationFiled: April 16, 2012Publication date: August 9, 2012Inventors: Cheng-Yi LIU, Ming-Chung Kuo
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Publication number: 20120111925Abstract: In certain embodiments, a system includes a deposition system and a plasma/bonding system. The deposition system deposits a solder outwardly from a substrate of a number of substrates. The plasma/bonding system comprises a plasma system configured to plasma clean the substrate and a bonding system configured to bond the substrates. The plasma/bonding system at least reduces reoxidation of the solder. In certain embodiments, a method comprises depositing solder outwardly from a substrate, removing metal oxide from the substrate, and depositing a capping layer outwardly from the substrate to at least reduce reoxidation of the solder.Type: ApplicationFiled: September 13, 2011Publication date: May 10, 2012Applicant: Raytheon CompanyInventors: Buu Diep, Thomas A. Kocian, Roland W. Gooch
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Patent number: 8119016Abstract: The present invention relates to a method for removing metal oxides from a substrate surface. In one particular embodiment, the method comprises: providing a substrate, a first, and a second electrode that reside within a target area; passing a gas mixture comprising a reducing gas through the target area; supplying an amount of energy to the first and/or the second electrode to generate electrons within the target area wherein at least a portion of the electrons attach to a portion of the reducing gas and form a negatively charged reducing gas; and contacting the substrate with the negatively charged reducing gas to reduce the metal oxides on the surface of the substrate.Type: GrantFiled: March 4, 2008Date of Patent: February 21, 2012Assignee: Air Products and Chemicals, Inc.Inventors: Chun Christine Dong, Wayne Thomas McDermott, Alexander Schwarz, Gregory Khosrov Arslanian, Richard E. Patrick
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Publication number: 20120018498Abstract: A pre-solder method for a multi-row quad flat no-lead (QFN) packaged chip is provided. Solder paste is applied on at least one pad of the multi-row QFN packaged chip. The multi-row QFN packaged chip is heated, such that the solder paste on the at least one pad of the multi-row QFN packaged chip becomes solid solder before the multi-row QFN packaged chip is mounted on a substrate.Type: ApplicationFiled: July 20, 2010Publication date: January 26, 2012Applicant: MEDIATEK (SHENZHEN) INC.Inventors: Xin Zhong, Chih-Ming Chiang, Chih-Tai Hsu
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Publication number: 20110315314Abstract: A method of joining a flexible layer and a support includes forming a first metal layer on one surface of the flexible layer, forming a second metal layer on one surface of the support, cleaning the first metal layer and the second metal layer, and joining the first metal layer to the second metal layer, such that the first metal layer is between the flexible layer and the second metal layer.Type: ApplicationFiled: September 7, 2011Publication date: December 29, 2011Applicant: SAMSUNG MOBILE DISPLAY CO., LTD.Inventors: Jae-Seob LEE, Kyu-Sung LEE, Hyo-Jin KIM, Jae-Kyeong JEONG, Jin-Ho KWACK
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Publication number: 20110272453Abstract: A method and a device for introducing solder onto a solar cell is provided. The method and device employ a solder wire introduced in the molten state onto the solar cell under the action of ultrasonic vibrations applied by a sonotrode. Solder is introduced very precisely onto the solar cell, without subjecting the solar cell to undesirably high temperatures, by introducing the solder wire into a gap running between a heating device and the sonotrode, which applies ultrasonic vibrations and melts and flows through the gap onto the solar cell.Type: ApplicationFiled: May 5, 2011Publication date: November 10, 2011Inventors: Hilmar Von Campe, Stefan Meyer, Stefan Huber
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Patent number: 7956114Abstract: Embodiments of the present invention are directed to modified rosin mildly activated (RMA) fluxes and methods of soldering components on printed circuit boards. The modified RMA flux includes a RMA flux material and a randomizing additive. The randomizing additive causes misalignment of the hydrogen bonds between terpine polymer chains created from the RMA flux material during soldering. The resulting modified RMA flux performs as well as, or better than traditional RMA fluxes, but the flux residue remaining after soldering can be removed with a highly polar solvent, such as soapy water.Type: GrantFiled: March 9, 2009Date of Patent: June 7, 2011Assignee: Raytheon CompanyInventors: Luke M. Flaherty, Randal E. Knar, Tiffanie T. Masumoto
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Publication number: 20100252615Abstract: A practical bonding technique is provided for solid-phase room-temperature bonding which does not require a profile irregularity of the order of several nanometers, in which a high-vacuum energy wave treatment and continuous high-vacuum bonding are not required. Since an adhering substance layer is thin immediately after a surface activating treatment using an energy wave, a bonding interface is spread by crushing the adhering substance layer to perform bonding, so that a new surface appears on a bonding surface, and objects to be bonded are bonded together. In order to crush the adhering substance layer more easily, a bonding metal of a bonding portion of the object to be bonded needs to have a low hardness. According to the results of various experiments conducted by the present inventors, it was found that the hardness of the bonding portion which is a Vickers hardness of 200 Hv or less is particularly effective for room-temperature bonding.Type: ApplicationFiled: June 21, 2010Publication date: October 7, 2010Applicants: Bondtech, Inc., Tadatomo SUGAInventors: Tadatomo Suga, Masuaki Okada
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Patent number: 7798388Abstract: The present invention relates to a method of diffusion bonding of steel and steel alloys, to fabricate a fluid delivery system of the kind which would be useful in semiconductor processing and in other applications which require high purity fluid handling.Type: GrantFiled: May 31, 2007Date of Patent: September 21, 2010Assignee: Applied Materials, Inc.Inventors: Mark Crockett, John W. Lane, Vincent Kirchhoff, Marcel E. Josephson, Hong P. Gao, Bhaswan Manjunath
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Publication number: 20100215983Abstract: The present invention discloses abrasion resistant claddings for cast iron substrates comprising hard particles and nickel-based braze alloys. The cladding material can be brazed on cast iron substrates at lower temperatures than conventional cladding materials, providing highly increased abrasion resistance to the cast iron substrate materials without adversely affecting the physical properties and structural integrity of such substrates.Type: ApplicationFiled: February 20, 2009Publication date: August 26, 2010Applicant: Kennametal Inc.Inventors: Vaishalibahen Bhagwanbhai Patel, James Aaron Faust
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Publication number: 20100183896Abstract: A Sn—Ag bonding and a method thereof are revealed. By means of a bonding layer formed by tin and silver between wafers, the stress released by diffusion and bonding between tin (Sn) and silver (Ag) is larger than the stress released by diffusion and bonding of conventional gold-silver bonding. Moreover, a Sn—Ag bonding method of the present invention forms Sn—Ag bonding at low temperature and releases more stress so as to reduce thermal stress generated during wafer bonding effectively. And after wafer bonding, the high temperature processes can be performed.Type: ApplicationFiled: April 27, 2009Publication date: July 22, 2010Inventors: Cheng-Yi LIU, Ming-Chung Kuo
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Publication number: 20090233117Abstract: In soldering an electronic component, for the purpose of leading molten solder during re-flow, metallic powder 8 is mixed into flux employed so as to intervene between a bump and an electrode. The metallic powder 8 has a flake or dendrite shape including a core segment 8a of the metal molten at a higher temperature than the liquid phase temperature of solder constituting a solder bump and a surface segment 8b of the metal with good-wettability for the molten solder and to be solid-solved in the core segment 8a molten. In the heating by the re-flow, the metallic powder remaining in the flux without being taken in a solder portion is molten and solidified to become substantially spherical metallic particles 18. Thus, after the re-flow, the metallic powder does not remain in a flux residue in a state where migration is likely to occur, thereby combining both solder connectivity and insurance of insulation.Type: ApplicationFiled: November 10, 2006Publication date: September 17, 2009Applicant: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.Inventors: Tadahiko Sakai, Tadashi Maeda, Mitsuru Ozono
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Patent number: 7525064Abstract: The purpose of the present invention is provide a method of forming a flux layer on an aluminum plate member, wherein a heating step for drying after a spray-coating of a flux composition can be omitted. The invention relates to a flux layer 2 composed of solid constituents of 5-25 g/m2 formed on a surface of an aluminum plate member 1, by spray-coating a flux composition from a nozzle 20 to the plate member 1 with a thickness of 0.2-1.6 mm, which was press-molded and heated for degreasing in a heat-degreasing oven 10, while a temperature of the plate member 1 is kept from 120 to 180° C. under the remaining heat after completing a heating step for degreasing, and naturally drying for volatilizing volatile constituents of the flux composition utilizing the remaining heat.Type: GrantFiled: November 28, 2005Date of Patent: April 28, 2009Assignees: Denso Corporation, Harima Chemicals, Inc.Inventors: Koji Onouchi, Shouei Teshima, Ichiro Taninaka
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Publication number: 20090039141Abstract: A wire cleaning system for cleaning wire configured to be wirebonded is provided. The wire cleaning system includes a chamber through which a wire configured to be wirebonded extends prior to the wire being wirebonded. The wire cleaning system also includes an energy source for removing contamination from the wire in the chamber prior to the wire being wirebonded.Type: ApplicationFiled: October 13, 2008Publication date: February 12, 2009Applicant: KULICKE AND SOFFA INDUSTRIES, INC.Inventors: Horst Clauberg, Ronald J. Focia, David T. Beatson, Kenneth Kyle Dury
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Publication number: 20090020592Abstract: A method of joining a flexible layer and a support includes forming a first metal layer on one surface of the flexible layer, forming a second metal layer on one surface of the support, cleaning the first metal layer and the second metal layer, and joining the first metal layer to the second metal layer, such that the first metal layer is between the flexible layer and the second metal layer.Type: ApplicationFiled: July 21, 2008Publication date: January 22, 2009Inventors: Jae-Seob Lee, Kyu-Sung Lee, Hyo-Jin Kim, Jae-Kyeong Jeong, Jin-Ho Kwack
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Publication number: 20080160332Abstract: A method for manufacturing a brazed part is disclosed that includes coating a substrate surface to be joined by first cold spraying a braze filler metal powder upon the surface to clean the surface followed by further spray the powder to form a coating layer of a braze alloy upon the surface. The coated surface is assembled with another surface to be joined and brazed together to form the brazed part. The substrate and braze alloy may be nickel-based super alloy materials.Type: ApplicationFiled: December 28, 2006Publication date: July 3, 2008Applicant: GENERAL ELECTRIC COMPANYInventors: Manish DIGHE, Jeffrey Reid THYSSEN
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Publication number: 20080149690Abstract: The present invention relates to a method for removing metal oxides from a substrate surface. In one particular embodiment, the method comprises: providing a substrate, a first, and a second electrode that reside within a target area; passing a gas mixture comprising a reducing gas through the target area; supplying an amount of energy to the first and/or the second electrode to generate electrons within the target area wherein at least a portion of the electrons attach to a portion of the reducing gas and form a negatively charged reducing gas; and contacting the substrate with the negatively charged reducing gas to reduce the metal oxides on the surface of the substrate.Type: ApplicationFiled: March 4, 2008Publication date: June 26, 2008Applicant: AIR PRODUCTS AND CHEMICALS, INC.Inventors: Chun Christine Dong, Wayne Thomas McDermott, Alexander Schwarz, Gregory Khosrov Arslanian, Richard E. Patrick
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Patent number: 7219419Abstract: Component (3) is pressed onto a circuit board (4) so that their respective metal interconnects (5), (6) are in close contact with each other, and ultrasonic vibration is applied to the suction nozzle (14) holding the component (3). Friction is thereby generated between metal interconnects (5), (6) whereby the component (3) is bonded on circuit substrate. Suction nozzle (14) for handling components is made of stainless steel and has a working face (14a) provided with a hardened layer (14b), or alternatively, suction nozzle (14) may have a suction head (14c) having a working face (14a) made of cemented carbide. Working face (14a) of suction nozzle (14) is refined by polishing as required during the mounting operation.Type: GrantFiled: February 28, 2003Date of Patent: May 22, 2007Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Kazushi Higashi, Shozo Minamitani, Shinji Kanayama, Kenji Takahashi
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Patent number: 7100279Abstract: A method of mounting an electronic part on a board, in which an electronic part and a mounting board on which the electronic part is to be mounted are placed in a vacuum or inert atmosphere, and the electronic part is mounted on the board by bringing the bonding members of the electronic part and the board into contact with each other at normal temperature to thereby mount the electronic part on the board, the method comprising forming the bonding members of at least one of the electronic part and the board out of a solder material, and bringing the bonding members of the electronic part and the board into contact with each other without preprocessing the bonding surfaces of the bonding members.Type: GrantFiled: April 21, 2004Date of Patent: September 5, 2006Assignees: Shinko Electric Industries Co., Ltd., Oki Electric Industry Co., Ltd., Sanyo Electric Co., Ltd., Sharp Kabushiki Kaisha, Sony Corporation, Kabushiki Kaisha Toshiba, NEC Corporation, Hitachi, Ltd., Fujitsu Limited, Matsushita Electric Industrial Co., Ltd., Mitsubishi Denki Kabushiki Kaisha, Rohm Co., LTDInventors: Tadatomo Suga, Toshihiro Itoh, Hideto Nakazawa, Masatoshi Akagawa