With Antifriction, Guide Or Seal Means For Flow Regulator* Patents (Class 239/533.11)
  • Patent number: 7159799
    Abstract: A fuel injector for an internal combustion engine has a nozzle body (36) provided with a nozzle bore (42), an inner valve (16) which is engageable with an inner valve seating (48) to control fuel delivery through one or more first nozzle outlets (38), and an outer valve (18) which is received within the nozzle bore (42) and engageable with an outer valve seating (48) to control fuel delivery through one or more second nozzle outlets (40). An actuator (14) for controlling movement of the inner and outer valves (16, 18) transmits an actuation force to the valves (16, 18) so as to permit either movement of the inner valve (16) only to provide a first injection state in which fuel is delivered through only the or each of the first outlets (38), or movement of the outer valve (18) only to provide a second injection state in which fuel is delivered through only the or each of the second outlets (40).
    Type: Grant
    Filed: January 13, 2006
    Date of Patent: January 9, 2007
    Assignee: Delphi Technologies, Inc.
    Inventor: Michael Peter Cooke
  • Patent number: 7143965
    Abstract: A fuel supply system, having a housing, in which a pistonlike element is disposed longitudinally displaceably in a bore and is guided sealingly in the bore by a guide portion. On one end, the guide portion adjoins a first fuel-filled chamber, and on its other end it adjoins a second fuel-filled chamber. At least one recess extending at least approximately in the circumferential direction is embodied in the guide portion of the pistonlike element and extends over at least part of the circumference of the pistonlike element and, viewed in the longitudinal direction of the pistonlike element, has an asymmetrical cross section.
    Type: Grant
    Filed: July 4, 2002
    Date of Patent: December 5, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Michael Lindner, Juergen Bauer, Martin Zimmer, Claus Westphal, Alexander Redlich, Ruediger Bohnsack, Peter Rehbein, Juergen Hackenberg, Georg Ketteler, Marcus Rinke, Jochen Straehle
  • Patent number: 7143964
    Abstract: A fuel injection valve for internal combustion engines includes a valve body (1) in which a bore (5) is defined in one end, in which a first row of injection openings (20) and a second row of injection openings (22) are formed. In the bore (5), an outer valve needle (8) cooperates with the valve seat (18) for controlling the first row of injection openings (20); between the outer valve needle (8) and the wall of the bore (5), a pressure chamber (14) is formed. In the outer valve needle (8), an inner bore (11) is formed, in which an inner valve needle (10) is located and which cooperates with the valve seat (18) for controlling the second row of injection openings (22). A pressure shoulder (30) is formed on the inner valve needle. A hydraulic opening force is exerted on the inner valve needle (10); by its opening stroke, the outer valve needle (8) opens a throttle connection (32) from the pressure chamber (14) to the pressure shoulder (30) of the inner valve needle (10).
    Type: Grant
    Filed: October 31, 2003
    Date of Patent: December 5, 2006
    Assignee: Robert Bosch GmbH
    Inventor: Thomas Kuegler
  • Patent number: 7140556
    Abstract: A fuel injector provided with an injection valve comprising a mobile plunger; an injection jet having a plurality of first through-holes made starting from a chamber arranged downstream from the injection valve; a supporting body having a tubular shape and comprising a supply channel; and a sealing body, in which a valve seat of the injection valve is defined and the injection jet is provided; the sealing body is monolithic and has a disc-shaped plug member passed through by the injection jet, and a guide member, which rises up from the plug member, is tubular in shape, receives within it the plunger and has an external diameter smaller than the internal diameter of the supply channel, so as to define an external annular channel for the fuel; in the lower part of the guide member there are provided a number of second through-holes which open into the valve seat.
    Type: Grant
    Filed: September 9, 2005
    Date of Patent: November 28, 2006
    Assignee: Magneti Marelli Powertrain S.p.A.
    Inventors: Marcello Cristiani, Michele Petrone
  • Patent number: 7118046
    Abstract: In a sliding structure in which a shaft member is retained slidably in a guide hole, the lack of an oil film caused by the edge contact of the shaft member to which a pressing load in the axial direction is applied is prevented. With the fact being taken into account that end portions 25c1 and 25c2, which are always in slidable contact with a side surface 1232a of a guide hole 1232, of a side surface 25c of a shaft member 251 are the partial edge portion, a plurality of labyrinth grooves 2501 and 2502 are formed in the end portions 25c1 and 25c2, respectively, thereby it is possible for an oil film to cover the entire contact portion without increasing the groove width extremely. Because the groove width is not increased extremely, the length of the sliding portions can be ensured.
    Type: Grant
    Filed: January 20, 2004
    Date of Patent: October 10, 2006
    Assignee: Denso Corporation
    Inventors: Tetsuya Yoshimura, Shuichi Matsumoto
  • Patent number: 7108206
    Abstract: The present invention broadly applies to any fluid valve made up of a plurality of body components that create sealing lands where the body components are clamped together. The invention is further applicable to any such valves in which pressure differentials within the valve can cause fluid leakage in the region of these sealing lands. Fluid leakage is reduced by locating at least some of these sealing lands within a hollow clamp that holds the valve body components together. This clamping strategy that locates the clamping load where it is needed most is applicable to a wide variety of valves, but is particularly applicable to pressure control valves used in fuel injection systems that experience extremely high pressure differentials during their usage.
    Type: Grant
    Filed: December 4, 2002
    Date of Patent: September 19, 2006
    Assignee: Caterpillar Inc.
    Inventors: Victor I. Yacoub, Gene R. Slinkard, Charles D. Ellenbecker
  • Patent number: 7100847
    Abstract: A fuel injection valve with a valve body in which a valve needle that has a longitudinal axis can slide in the longitudinal direction in a bore. The combustion chamber end of the bore is provided with a conical valve seat between the valve needle and the wall of the bore a pressure chamber is formed, which can be filled with fuel and extends to the valve seat. The valve needle has a valve sealing surface that cooperates with the valve seat in order to control at least one injection opening leading from the valve seat and contains an annular groove that extends in a radial plane of the valve needle. The downstream edge of the annular groove is embodied as a sealing edge and is hydraulically connected to the pressure chamber on a continuous basis.
    Type: Grant
    Filed: May 15, 2003
    Date of Patent: September 5, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Wilhelm Christ, Bernd Dittus, Friedrich Boecking
  • Patent number: 7100366
    Abstract: An apparatus for posttreatment of exhaust gases of an internal combustion engine, using a reducing agent to be introduced into the exhaust gases, in particular a urea or a urea-and-water solution, having an improved mixing chamber into which stored reducing agent, via a reducing agent line, and compressed air via a compressed air line can be introduced to create a reducing agent-air mixture, and means for preventing a reverse flow of reducing agent or reducing agent-air mixture from the mixing chamber into the compressed air line are provided which have a spring-loaded sealing hose. This arrangement assures secure sealing off of an attachable compressed air system from the corrosive reducing agent.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: September 5, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Bernhard Hager, Sven Huber, Gerhard Mueller, Michael Offenhuber
  • Patent number: 7070127
    Abstract: A fuel injector for fuel-injection systems of internal combustion engines has a solenoid coil; a valve needle that is mechanically linked to the solenoid coil and acted upon by a restoring spring in a closing direction, in order to actuate a valve-closure member which, together with a valve-seat face, forms a sealing seat; and a sleeve, which prestresses the restoring spring. The sleeve is integrally formed with a filter element to form a one-part, deep-drawn filter sleeve, which has through-flow openings for filtering the fuel flowing through the fuel injector.
    Type: Grant
    Filed: February 27, 2002
    Date of Patent: July 4, 2006
    Assignee: Robert Bosch GmbH
    Inventor: Dieter Maier
  • Patent number: 7066410
    Abstract: The invention relates to a common rail injector for injecting fuel in a common rail injection system of an internal combustion engine, having an injector housing, which communicates with a central high-pressure reservoir and in which a nozzle needle is axially displaceable in order to adjust the injection as a function of the pressure in a control chamber, and having a sealing element, which is disposed in an annular chamber that is provided between a valve element and the injector housing. In addition to the sealing element, a support device is disposed in the annular chamber between the valve element and the injector housing.
    Type: Grant
    Filed: April 10, 2001
    Date of Patent: June 27, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Siegfried Ruthardt, Juergen Hanneke, Holger Rapp
  • Patent number: 7066397
    Abstract: The invention relates to a valve, in particular a fuel injection valve for a high-pressure accumulator injection system of an internal combustion engine. Said valve comprises a valve body, provided with a valve body seat and a valve needle, guided over a guiding length in said valve body within a stationary circular cylindrical guiding surface and provided with a valve needle seat for controlling a spray orifice. According to the present invention, a pressure reservoir under high pressure, in the shape of an annular groove arranged coaxially in relation to the guiding surface, is provided in said valve body.
    Type: Grant
    Filed: March 25, 2004
    Date of Patent: June 27, 2006
    Assignee: Siemens Aktiengesellschaft
    Inventors: Andrej Astachow, Grit Krüger
  • Patent number: 7063272
    Abstract: An injection nozzle (10), for use in a fuel injector for an internal combustion engine, has an inner valve needle (26) which is engageable with an inner valve seating (24, 58) to control fuel delivery through one or more first nozzle outlets (14), and an outer valve (28) which is engageable with an outer valve seating (24, 70) to control fuel delivery through one or more second outlets (16). The outer valve (28) is provided with a valve bore (36) within which at least a part of the inner valve needle (26) is received. Coupling means (46, 48) are provided for coupling movement of the inner valve needle (26) to the outer valve (28) in circumstances in which the inner valve needle (26) is moved away from the inner valve seating (24, 58) through an amount exceeding a predetermined threshold amount (D). This allows the outer valve (28) to be lifted away from the outer valve seating (24, 70) to provide an increased injection rate.
    Type: Grant
    Filed: September 13, 2005
    Date of Patent: June 20, 2006
    Assignee: Delphi Technologies, Inc.
    Inventors: Michael Peter Cooke, Godfrey Greeves, Louise A Connelly
  • Patent number: 7044406
    Abstract: Disclosed is a fuel injection valve for internal combustion engines having a valve body in which a hollow valve needle is disposed longitudinally displaceably in a bore. The hollow valve needle, on its end toward the combustion chamber, has a conical valve sealing face, which cooperates with a conical valve seat disposed on the end of the bore toward the combustion chamber. A longitudinal bore is embodied in the hollow valve needle, and a valve needle is disposed in it and, with a valve contact face embodied on its end toward the combustion chamber, likewise cooperates with the valve seat. The tip of the hollow valve needle toward the combustion chamber is formed by a chamfer.
    Type: Grant
    Filed: March 26, 2003
    Date of Patent: May 16, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Maike Sander-Potz, legal representative, Thomas Kuegler, Predrag Nunic, Detlev Potz, deceased
  • Patent number: 7028928
    Abstract: A fluid control valve assembly controls the flow of actuation fluid to and from a fuel injector. The fluid control valve assembly includes at least one solenoid actuator attached to a valve body. The solenoid actuator includes a stator and an armature comprised of a soft magnetic material. At least one of the armature and the stator include an impact surface. The impact surface is coated with a relatively hard, nonmagnetic material coating. Thus, the relatively hard, nonmagnetic material coating will protect the relatively soft, magnetic material comprising the stator and the armature, and increase the durability of the solenoid actuator and the fluid control valve assembly.
    Type: Grant
    Filed: December 2, 2002
    Date of Patent: April 18, 2006
    Assignee: Caterpillar Inc.
    Inventor: Ronald D. Shinogle
  • Patent number: 7021274
    Abstract: A fuel injection equipment to control the instability of combustion when the airflow is weak, and improve the fuel cost. A fuel injection equipment for an cylinder injection type and spark ignition type internal combustion engine that injects gasoline directly to a combustion chamber, wherein the top angle at the point of fuel spray in the pressurized atmosphere of absolute pressure 0.5 MPa is from ?10° to 10°. Further, the fuel is injected at the compression stroke of the internal combustion engine which installs the fuel injection equipment, and said internal combustion engine is started.
    Type: Grant
    Filed: July 3, 2003
    Date of Patent: April 4, 2006
    Assignee: Hitachi, Ltd.
    Inventors: Yoko Nakayama, Yoshihiro Sukegawa, Toshiharu Nogi
  • Patent number: 7021569
    Abstract: A fuel swirler positioned upstream of an injection orifice is disposed at the tip of a nozzle body in a fuel injector, in which the fixed core and the nozzle body are coupled to each other via a non-magnetic cylindrical seal ring press-fitted and welded to the outer circumference of one end on the nozzle body side of the fixed core and the inner circumference of one end of the nozzle body. The inner circumference of the fuel swirler and the inner circumference of the seal ring function serve as a guide for slidably guiding a stroke movement of the needle. The fuel swirler is held between the receiving surface of the nozzle body and the orifice plate, thus defining an annular fuel passage between the outer circumference of the fuel swirler and the inner circumference of the nozzle body, so that fuel flows into a passage groove formed at the lower end surface of the fuel swirler via the annular fuel passage.
    Type: Grant
    Filed: January 26, 2000
    Date of Patent: April 4, 2006
    Assignees: Hitachi, Ltd., Hitachi Car Engineering Co., Ltd.
    Inventors: Kiyotaka Ogura, Atsushi Sekine, Eiichi Kubota, Masafumi Nakano, Keiichi Uraki, Noriyuki Maekawa, Mizuho Yokoyama, Yoshiyuki Tanabe, Hiromasa Kubo, Tooru Ishikawa
  • Patent number: 7007869
    Abstract: A fuel-injection nozzle for an internal combustion engine is disclosed. The nozzle comprises a nozzle body (2), in which a nozzle needle (10) with a stop (34) is positioned so that it can be displaced, and a nozzle holder (6), in which a pressure pin (16) is displaceably mounted. A disc-shaped stop element (26) is provided in a zone between the nozzle body (2) and the nozzle holder (6). The nozzle body (2) and the nozzle holder (6) are axially braced against one another in such a way that the stop element (26) forms a first sealing surface (30), which lies adjacent to one section (23) of the nozzle holder and a second sealing surface (31), which lies adjacent to one section (24) of the nozzle body. Both the first and second sealing surfaces (30, 31) respectively have at least one cavity (36), which is punched, drilled and/or stamped.
    Type: Grant
    Filed: August 1, 2003
    Date of Patent: March 7, 2006
    Assignee: Siemens Aktiengesellschaft
    Inventors: Günter Lewentz, Klaus Rübling
  • Patent number: 6983895
    Abstract: A temperature compensated actuator device comprises a piezoelectric stack having first and second ends along a central axis and having a first thermal expansion coefficient; and a compensator arranged on one end of the piezoelectric stack. The compensator comprises a first member in form of a cylinder; a second member in form of a piston plate wherein the first member and the second member are arranged movably along the axis with respect to each other and define a hollow space between them; and a compensation member having a thermal expansion coefficient higher than the first thermal expansion coefficient for filling the hollow space.
    Type: Grant
    Filed: October 9, 2003
    Date of Patent: January 10, 2006
    Assignees: Siemens Aktiengesellschaft, DST Siemens Diesel Systems Technology LLC
    Inventors: Ulrich Augustin, Wendelin Klügl
  • Patent number: 6978949
    Abstract: A method of directly setting an injector lift that involves the provisioning of a valve body having an uniform internal diameter, inserting a sleeve assembly to a predetermined distance and securing the sleeve assembly. The apparatus includes a sleeve, a lower armature guide and a seat, all of which can be integral so as to facilitate the setting of the injector lift. The sleeve assembly is press-fitted and secured by known attachment techniques.
    Type: Grant
    Filed: August 22, 2003
    Date of Patent: December 27, 2005
    Assignee: Siemens VDO Automotive Corporation
    Inventor: Michael P. Dallmeyer
  • Patent number: 6976643
    Abstract: In a fuel injection device, a valve seat is formed on an inner peripheral surface of a valve body. The valve seat and a contacting portion of a needle form a sealing portion. Virtual perpendicular lines, which cross the sealing portion and are perpendicular to the inner peripheral surface of the valve body, intersect with each other at an intersecting point on a movable core side. The intersecting point is positioned between a first end of a guiding portion on a sealing portion side and a second end of the guiding portion opposite from the sealing portion. An end of the needle on a contacting portion side rotates around the intersecting point. Contact between the needle and the guiding portion is inhibited by positioning the intersecting point near the guiding portion.
    Type: Grant
    Filed: September 17, 2003
    Date of Patent: December 20, 2005
    Assignee: Denso Corporation
    Inventor: Takayuki Hokao
  • Patent number: 6959883
    Abstract: When a needle is separated from a needle seat, upward pressure of pressurized fuel is applied to downward pressure receiving surface outer portion and an annular downward pressure receiving surface inner portion. A bottom portion side extending portion is provided, which extends in a direction of a longitudinal axis K—K from a needle bottom surface inner portion, which is a portion of a bottom surface of the needle on an inner side of the annular seal, into a sack beyond a nozzle chamber. When the needle is separated from the needle seat, an area of the downward pressure receiving surface inner portion to which the upward pressure of the pressurized fuel is applied is decreased by a cross sectional area of the bottom portion side extending portion.
    Type: Grant
    Filed: February 25, 2005
    Date of Patent: November 1, 2005
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Kazuhiro Omae
  • Patent number: 6945480
    Abstract: An electromagnetically actuatable valve having a longitudinal valve axis, an electromagnetic circuit, a movable actuating member that cooperates with a fixed valve seat for opening and closing the valve, and an outlet opening that is configured downstream of the valve seat. The actuating member is configured in a bowl, trough, or saucer shape, having an actuating leg and a supporting leg that is configured to be substantially perpendicular to the former. The actuating leg, as a movable part of the actuating member, cooperates with an upper layer of atomization disk to form a sealing valve. The valve may be used as a fuel injector in an internal combustion engine, such as in a mixture-compressing, spark-ignition internal combustion engine.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: September 20, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Ralf Pfrommer, Joerg Heyse
  • Patent number: 6938839
    Abstract: A fuel injector includes a valve body and a valve seat positioned at a lower end of the valve body. A needle assembly is positioned within an inner bore of the valve body, the needle assembly including a needle body and an armature connected to an upper end of the needle body. A pair of guides are integrally formed with the valve body for guiding the needle assembly. The pair of guides includes an upper guide and a lower guide; the upper guide guiding the armature and the lower guide guiding the needle body.
    Type: Grant
    Filed: August 15, 2002
    Date of Patent: September 6, 2005
    Assignee: Visteon Global Technologies, Inc.
    Inventors: Min Xu, David Lee Porter
  • Patent number: 6929247
    Abstract: A valve for controlling fluids, which has a plurality of components that are disposed in succession in the axial direction of the valve. On at least one of the components, a male thread is embodied in order to enter into engagement with a female thread of a lock nut. The lock nut serves to brace the components of the valve. A sealing element is disposed between the female thread of the lock nut and the male thread of the component.
    Type: Grant
    Filed: November 7, 2002
    Date of Patent: August 16, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Dieter Kienzler, Dietmar Uhlmann
  • Patent number: 6918377
    Abstract: A fuel injection nozzle is proposed, in which an inner nozzle needle and an outer nozzle needle can be actuated independently of one another. Upon opening of the outer nozzle needle, a stream of fuel is injected into the combustion chamber in the direction of the longitudinal axis of the fuel injection nozzle, while upon opening of the inner nozzle needle, the fuel is injected laterally into the combustion chamber.
    Type: Grant
    Filed: January 5, 2004
    Date of Patent: July 19, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Joachim Boltz
  • Patent number: 6918550
    Abstract: A fuel injector, especially for the direct injection of fuel into a combustion chamber of an internal combustion engine has an actuator which is in operative connection with a valve needle, the valve needle having a valve-closure member at its spray-off end, which cooperates to form a sealing seat together with a valve seat surface which is formed on a valve seat element. Valve-closure member reaches through a swirl element which is positioned on a flow-supply side end face of valve seat element, swirl channels being formed in swirl element. The valve seat element has a ring-shaped elevation on the flow-supply side end face facing the swirl element.
    Type: Grant
    Filed: September 27, 2001
    Date of Patent: July 19, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Heinz Luft
  • Patent number: 6905083
    Abstract: The injector has an injector body having a seat for a metering valve in turn having a control chamber for controlling a control rod. The control chamber has an inlet conduit and a drain conduit controlled by a shutter, and is defined by two parts, one of which is defined by a bush having a through opening for guiding the control rod, and the other of which is defined by a plug member for closing the control chamber. The inlet conduit is located on the bush, and the drain conduit on the plug member. The bush is of such a diameter as to interfere slightly with at least one cylindrical portion of the seat, and is driven in fluidtight manner inside the seat so that an end edge rests on a shoulder of the seat. The plug member is fixed in fluidtight manner to the opposite end of the bush by means of a ring nut having a projection which acts along the centerline of the thickness of the bush.
    Type: Grant
    Filed: August 14, 2002
    Date of Patent: June 14, 2005
    Assignee: C.R.F. Societá Consortile per Azioni
    Inventor: Mario Ricco
  • Patent number: 6902124
    Abstract: A fuel injector, in particular, an injector for fuel injection systems of internal combustion engines, having an actuator, which cooperates with a valve needle, has a first valve closure member that is arranged on the valve needle, the valve closure member cooperating with a first valve seat surface on a valve body forming a first sealing seat. A second valve closure member cooperates with a second valve seat surface in the valve seat body forming a second sealing seat. The valve needle, or the first valve closure member, has a limit stop, against which, after a partial stroke of the valve needle, a counter limit stop of the second valve closure member strikes, lifting the second valve closure member from the second sealing seat in response to a further stroke of the valve needle.
    Type: Grant
    Filed: July 13, 2001
    Date of Patent: June 7, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Stefan Arndt, Werner Herden, Martin Maier, Guenther Hohl
  • Patent number: 6896208
    Abstract: For each cylinder of the internal combustion engine, the fuel injection system has one high-pressure fuel pump with a pump work chamber and one fuel injection valve communicating with the pump work chamber. A control valve actuated by means of a piezoelectric actuator control connection of the pump work chamber with a relief region. The fuel injection valve has a first injection valve member, by which at least one first injection opening is controlled and which is movable by the pressure generated in the pump work chamber in an opening direction, counter to a closing force.
    Type: Grant
    Filed: November 11, 2002
    Date of Patent: May 24, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Thomas Kuegler
  • Patent number: 6886762
    Abstract: A nozzle insert that is capable of being irreversibly attached to a needle valve tube such that the resulting needle valve member can be used in a nested needle valve configuration for a dual mode fuel injector.
    Type: Grant
    Filed: December 20, 2001
    Date of Patent: May 3, 2005
    Assignee: Caterpillar Inc.
    Inventors: Joseph Angelino, Scott F. Shafer, Charles Bates, Jay E. Tomaseski, Clifford E. Cotton, III, Alan R. Stockner, Colby Buckman
  • Patent number: 6886760
    Abstract: A fuel injection valve with a valve body has a bore that contains a piston-shaped valve member. The valve member is guided in the bore with a sealing section and a guiding section; between the sealing section and the guiding section, the valve member is encompassed by a first pressure chamber and between the guiding section and the combustion chamber end, is encompassed by a second pressure chamber. In the guiding section of the valve member, an annular collar is provided and has a side oriented toward the combustion chamber and a side oriented away from the combustion chamber. The annular collar has a throttle connection embodied on it, which connects the sides of the annular collar to each other and thus produces a throttled connection from the first pressure chamber to the second pressure chamber.
    Type: Grant
    Filed: November 28, 2001
    Date of Patent: May 3, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Wendelin Potz, Maike Sander-Potz, Friedrich Moser, Thomas Kuegler, Detlev Potz
  • Patent number: 6874704
    Abstract: A fuel injection valve for internal combustion engines having a valve body in which a bore is embodied, a valve seat face, at least one injection opening embodied on the end toward the combustion chamber of the bore, and at least one injection opening connecting the bore with the combustion chamber of the engine. A nozzle needle is longitudinally displaceably guided in the bore and on its end toward the combustion chamber it has a sealing face, which cooperates with the valve seat face and thus controls the at least one injection opening. The nozzle needle has a central longitudinal bore, in which an inner needle is disposed that is fixed immovably relative to the valve body. The nozzle needle is guided over at least part of its length on the inner needle, so that the nozzle needle is kept exactly centrally in the bore at all times.
    Type: Grant
    Filed: March 26, 2002
    Date of Patent: April 5, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Gerhard Mack, Taner Narin, Holger Rapp, Ulrich Kunzi, Ralf Heinecke, Wilhelm Christ, Friedrich Boecking, Wolfgang Fleiner, Manfred Fink
  • Patent number: 6871801
    Abstract: An injection nozzle has a nozzle body, a nozzle needle that is supported displaceably in the nozzle body, a control chamber that communicates with a fluid inlet and a fluid outlet, and a valve element that can open and close the fluid outlet. The control chamber is laterally defined by a displaceable ring which rests on the nozzle needle, and a closing spring presses the ring against the nozzle needle in fluid-tight fashion.
    Type: Grant
    Filed: March 9, 2002
    Date of Patent: March 29, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Dieter Kienzler, Patrick Mattes, Wolfgang Stoecklein, Friedrich Boecking
  • Patent number: 6851630
    Abstract: An electromagnetic fuel injection valve includes a valve housing coupled to at one end thereof to a valve seat member; a stationary core coupled to the other end of the valve housing; and a valve assembly comprised of a movable core slidably accommodated in the valve housing, and a valve member connected to the movable core through a rod portion and adapted to cooperate with the valve seat. In the electromagnetic fuel injection valve, the valve housing is provided with a guide portion on which the valve assembly is axially slidably carried, and a high-hardness coating of diamond-like carbon including silicon is formed on an outer peripheral surface of the valve assembly contacting with the guide portion. The surface roughness Rmax of the high-hardness coating is set in a range of 0.05 to 0.2 ?m.
    Type: Grant
    Filed: January 10, 2003
    Date of Patent: February 8, 2005
    Assignee: Keihin Corporation
    Inventors: Takahiro Nagaoka, Hideyuki Watanabe, Shinya Ichise
  • Patent number: 6843434
    Abstract: A fuel injector includes a homogenous charge nozzle outlet set and a conventional nozzle outlet set controlled respectively by inner and outer needle value members. The homogenous charged nozzle outlet set is defined by an outer needle value member that is moveably positioned in an injector body, which defines the conventional nozzle outlet set. The inner needle valve member is positioned in the outer needle valve member. The outer needle valve member is a piece component that includes at least one external guide surface, an external value surface and an internal valve seat.
    Type: Grant
    Filed: February 28, 2003
    Date of Patent: January 18, 2005
    Assignee: Caterpillar Inc
    Inventors: Keith E. Lawrence, Michael H. Hinrichsen, Colby Buckman
  • Patent number: 6840467
    Abstract: Fuel injector, in particular, a fuel injector for the direct injection of fuel into a combustion chamber of an internal combustion engine is described having an actuator for actuating a valve needle, the valve needle having on an injection-side end a valve-closure member which forms a sealing seat together with a valve-seat surface, which is formed on a valve-seat member. Fuel channels are arranged in a valve needle guide, connected to the valve-seat member or designed as a single piece with it, in several rows circumferentially in the valve needle guide, at least one row of fuel channels being arranged, in the resting state of the fuel injector, above a guide line of the valve-closure member.
    Type: Grant
    Filed: October 2, 2001
    Date of Patent: January 11, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Guenter Dantes, Detlef Nowak
  • Patent number: 6840465
    Abstract: Using a swirl type fuel injection valve, a concentrated spray area and a thin spray area are formed, the position thereof are adjusted, and the spray is made to conform to the geometric shape of the engine and mounting position of the fuel injection valve, so as to reduce the fuel consumption and control the unburnt components in exhaust gas. The fuel injection valve is so constructed that a step is formed on the injection hole opening of the fuel injection valve, so as to provide two or more edge transition portions at the injection hole opening, resulting from the step, and the line connecting the edge transition portions forms an oblique angle relative to the wall formed by the step perpendicular to the injection hole center axis and the angled wall.
    Type: Grant
    Filed: December 26, 2001
    Date of Patent: January 11, 2005
    Assignee: Hitachi, Ltd.
    Inventors: Motoyuki Abe, Yoshio Okamoto, Yuzo Kadomukai, Makoto Yamakado, Ayumu Miyajima, Hiromasa Kubo, Toru Ishikawa, Yasuo Namaizawa
  • Patent number: 6834667
    Abstract: In a fuel injection valve, an adjustment pipe made of stainless steel and for adjusting a compression amount of a spring biasing a valve member is press-fitted into a cylindrical housing made of stainless steel, and a fuel injection amount is adjusted by adjusting a spring force of the spring in accordance with a press-fitted amount of the adjustment pipe. The adjustment pipe is immersed in an oxalic acid solution so that an oxalate film is formed thereon before being press-fitted into the cylindrical housing. Therefore, the oxalate film prevents a direct press-contact between an outer peripheral surface of the adjustment pipe and an inner peripheral surface of the cylindrical housing.
    Type: Grant
    Filed: November 6, 2001
    Date of Patent: December 28, 2004
    Assignee: Denso Corporation
    Inventors: Sadao Sumiya, Hiroatsu Yamada
  • Patent number: 6824084
    Abstract: A fuel injector (1) for fuel injection systems of internal combustion engines has a solenoid (10), a valve needle (3) pressed in the closing direction by a return spring (23) to activate a valve closing member (4), which together with a valve seat surface (5) forms a sealing seat, and an armature (20) in friction-locking connection with a valve needle (3). A first guide sleeve (35) and a second guide sleeve (36) are connected to the valve needle (3). The armature (20) has radial play with respect to the valve needle (3) as a result of the central opening (34), the diameter of which is greater than the diameter of the valve needle (3).
    Type: Grant
    Filed: July 29, 2002
    Date of Patent: November 30, 2004
    Assignee: Robert Bosch GmbH
    Inventors: Martin Maier, Guenther Hohl
  • Patent number: 6817341
    Abstract: A compensating element for supporting a fuel injector in a cylinder head of an internal combustion engine is configured in the form of an intermediate ring and situated between a valve housing of the fuel injector and a wall of a receiving bore of the cylinder head. The compensating element has webs at the intermediate ring which extend along the valve housing and on which support segments are affixed which surround the valve housing, thereby distancing the valve housing from the wall of the receiving bore.
    Type: Grant
    Filed: November 20, 2003
    Date of Patent: November 16, 2004
    Assignee: Robert Bosch GmbH
    Inventor: Martin Scheffel
  • Patent number: 6811101
    Abstract: In a fuel injection valve body for a direct injection type internal combustion engine, an entire nozzle body tip portion is formed in a conical shape protruding from a nozzle body outer peripheral surface covered with a cap. Therefore, neither a corner portion or a recessed portion is formed on a surface of the nozzle body tip portion. This prevents heat generated by combustion from concentrating at a corner portion or a surface area from enlarging by a recessed portion, which in turn prevents heat generated by combustion from increasing the temperature of the nozzle body tip portion. Moreover, since a foremost portion of a spherical shape is formed such that it does not form a corner portion or a recessed portion in a peripheral portion of a conical shape, heat generated by combustion does not increase the temperature of the nozzle body tip portion. The temperature of a nozzle hole can therefore be prevented from increasing and accumulation of deposits can be restricted.
    Type: Grant
    Filed: October 19, 2001
    Date of Patent: November 2, 2004
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hirohisa Kishi, Seiji Nonoyama, Kyosuke Ohashi, Takuya Ikoma, Hiromitsu Seo
  • Patent number: 6811091
    Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is at least within the tube assembly; and a first attachment portion. The coil group subassembly includes a solenoid coil that is operable to displace the armature assembly with respect to the seat; and a second attachment portion that is fixedly connected to the first attachment portion.
    Type: Grant
    Filed: December 29, 2000
    Date of Patent: November 2, 2004
    Assignee: Siemens Automotive Corporation
    Inventors: Michael P. Dallmeyer, Robert McFarland
  • Patent number: 6808132
    Abstract: An injection valve for injecting fuel into the combustion chamber of an internal combustion engine has an injector needle guided inside the housing in such a way that it can be displaced longitudinally with a shaft in order to open and close the injection cross-sections. The injector needle is actuated by the fuel pressure which act upon the injector needle and by a closing spring acting in the closing direction of the injection needle. The closing spring is pre-compressed between abutments on the injector needle and the housing and is situated on the perimeter of the injector needle in the area between the injector needle guide and the valve seat. One advantage of the arrangement is the compact construction of the injection valve and the low dead volume of the control chamber on the reverse side of the injector needle.
    Type: Grant
    Filed: July 15, 2003
    Date of Patent: October 26, 2004
    Assignee: L'Orange GmbH
    Inventors: Wolfgang Scheibe, Horst Ressel
  • Patent number: 6807945
    Abstract: A compensating element for mounting and supporting a fuel injector in a cylinder head of an internal combustion engine is designed in the form of a washer and positioned between a valve housing of the fuel injector and a wall of a receiving bore of the cylinder head. The washer has a round or oval cross-section and sets apart a shoulder of the valve housing from a shoulder of the cylinder head.
    Type: Grant
    Filed: January 29, 2003
    Date of Patent: October 26, 2004
    Assignee: Robert Bosch GmbH
    Inventors: Ferdinand Reiter, Martin Maier
  • Patent number: 6796516
    Abstract: A fuel injector is described having a movable valve part, which for opening and closing of the valve cooperates with a stationary valve seat which is formed on a valve seat element. A swirl disk is arranged downstream from the valve seat and has a multilayer configuration. The fuel flowing through is imparted to a swirl component between at least one inlet area and at least one outlet area. In a first swirl-generating plane a swirl component is imparted to a first portion of the flow, while a second portion of the flow without swirl and independent of the first swirling portion of the flow is routed inside the swirl disk, and in a second swirl-generating plane a swirl component is imparted only to the second portion of the flow. The fuel injector may be suitable for direct injection of fuel into a combustion chamber of an internal combustion engine having compression of a fuel/air mixture with spark ignition.
    Type: Grant
    Filed: October 28, 2002
    Date of Patent: September 28, 2004
    Assignee: Robert Bosch GmbH
    Inventors: Martin Maier, Joerg Heyse
  • Patent number: 6789752
    Abstract: A fuel injector, in particular for the direct injection of fuel into the combustion chamber of a mixture-compressing, externally fired internal combustion engine, comprising, upstream from a valve-seat surface, a swirl disk provided with swirl channels from which, given an open fuel injector, the fuel flows with a circumferential speed into a swirl chamber which is also located upstream from the valve-seat surface. Each point downstream from the swirl disk (35) through which a flow is to pass has a larger extension in every spatial direction than the diameter of the swirl channels.
    Type: Grant
    Filed: December 13, 2002
    Date of Patent: September 14, 2004
    Assignee: Robert Bosch GmbH
    Inventors: Guenter Dantes, Detlef Nowak
  • Patent number: 6779743
    Abstract: In a fuel injection valve including a flat fuel diffusion chamber provided between a valve seat member and an injector plate to widen radially outwards from an outer end edge of a valve seat bore, an annular step is formed on a ceiling surface of the fuel diffusion chamber so that a level of the ceiling surface is gradually lowered radially outwards, and fuel injection orifices are disposed immediately below the step and at a distance from an inner peripheral wall of the fuel diffusion chamber. Thus, a fuel spread radially in the fuel diffusion chamber is allowed to collide with the annular step, leading to an enhancement in fuel diffusing effect, so that it is possible to further promote the atomization of the fuel injected from the fuel injection orifices and to form more stable fuel spray forms.
    Type: Grant
    Filed: June 19, 2003
    Date of Patent: August 24, 2004
    Assignee: Keihin Corporation
    Inventor: Koji Kitamura
  • Patent number: 6776360
    Abstract: A gun-like spray device having a spray nozzle assembly at the discharge end and a reciprocatably movable valve needle for controlling the liquid flow through the discharge nozzle assembly. The nozzle assembly includes an orifice member which defines a liquid discharge orifice and a rigid valve seat for centering and precisely locating the valve needle in a closed position. An annular resilient sealing member is secured within the orifice member for engaging and creating a liquid seal about the valve needle separate and apart from the rigid seat when the valve needle is in a closed position. The spray nozzle assembly may be used with spray devices having different sized valve needles and includes a first rigid valve seat downstream of the resilient sealing member for receiving a relatively small diameter valve needle and a second rigid valve seat upstream of the resilient sealing member for receiving a relatively large diameter valve needle.
    Type: Grant
    Filed: June 26, 2001
    Date of Patent: August 17, 2004
    Assignee: Spraying Systems Co.
    Inventors: James Haruch, Gerald P. Ferrazza
  • Publication number: 20040124278
    Abstract: A fuel injector (1), especially for the direct injection of fuel into a combustion chamber of an internal combustion engine has an actuator (10) which is in operative connection with a valve needle (3), the valve needle (3) having a valve-closure member (4) at its spray-off end, which cooperates to form a sealing seat together with a valve seat surface (6) which is formed on a valve seat element (5). Valve-closure member (4) reaches through a swirl element (32) which is positioned on a flow-supply side end face (35) of valve seat element (5), swirl channels (33) being formed in swirl element (32). The valve seat element (5) has a ring-shaped elevation (36) on the flow-supply side end face (35) facing the swirl element (32).
    Type: Application
    Filed: October 16, 2002
    Publication date: July 1, 2004
    Inventor: Heinz Luft
  • Patent number: 6752332
    Abstract: In an electronic fuel injector used in a combustion system using gas fuel, the present invention suppresses wearing of worn portions to make control of stable supply of gas fuel possible by forming a surface reforming layer (nitrided layer etc.) having wear resistance on a surface of a structural material of worn portions of the electronic fuel injector.
    Type: Grant
    Filed: February 6, 2002
    Date of Patent: June 22, 2004
    Assignees: Hitachi, Ltd., Hitachi Car Engineering Co., Ltd.
    Inventors: Katsuyoshi Terakado, Arata Kagiyama, Noboru Baba, Shizuka Yamaguchi, Masahiro Souma, Shuichi Shimizu