Abstract: A method of setting a distance between a first body and a second body in a fuel injector is disclosed. The method includes providing an intermediate body having a first end, a second end and a longitudinal axis, the first end being fixedly connected to the first body and the second end being fixedly connected to the second body. The intermediate body is compressed toward the longitudinal axis. The compression axially elongates the intermediate body, such that the first body is separated from the second body. An apparatus used to set the distance is also disclosed.

Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is located at least within the tube assembly and may include an integral retaining portion; an O-ring that circumscribes the first end of the tube assembly and that is maintained by the retaining portion of the filter; and a first attachment portion.

Abstract: A solenoid valve is provided which may be used to inject fuel into an internal combustion engine for automotive vehicles. The solenoid valve is designed to keep an air gap between a stator and an armature at a constant interval required to ensure a normal operation of the solenoid valve. The solenoid valve includes a spacer which is provided between the stator and the armature to keep the air gap without any hit of the armature on the stator. In one embodiment, the spacer is installed on a peripheral portion of the stator or the armature.

Abstract: To manufacture a cylindrical member, such as the nozzle body of a fuel injector, in which a fluid passage is formed at high productivity and to improve the reliability.

Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is located within the tube assembly and integral with the adjusting tube; and a first attachment portion. The coil group subassembly includes a solenoid coil that is operable to displace the armature assembly with respect to the seat; and a second attachment portion that is fixedly connected to the first attachment portion.

Abstract: A method of assembling a valve module of a fuel injector for fuel injection systems of internal combustion engines is described. The fuel injector includes an electromagnetic actuating element having a magnet coil, an internal pole, an external magnetic circuit part and a movable valve closing body which works together with a valve seat assigned to a valve seating body. The valve seating body and the internal pole are arranged in an internal opening in a thin-walled valve sleeve, and the magnet coil and the external magnetic circuit part are arranged on the outer periphery of the valve sleeve. First, the magnetic circuit part is pushed onto the valve sleeve, then the valve seating body is pressed into the internal opening in the valve sleeve, so that a fixed connection between the valve sleeve and the magnetic circuit part is achieved by simply pressing the valve seating body into position.

Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is located within the tube assembly and integral with the adjusting tube; an O-ring that circumscribes the first end of the tube assembly and that is maintained by a retaining portion; and a first attachment portion.

Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is located at the first end of the tube assembly and that has an integral retaining portion; an O-ring that circumscribes the first end of the tube assembly and that is maintained by the retaining portion of the filter; and a first attachment portion.

Abstract: A fuel injector having a fuel inlet, a fuel outlet, and a fuel passageway extending along an axis between the fuel inlet and the fuel outlet. The fuel injector includes a body having an inlet portion, an outlet portion, and a neck portion disposed between the inlet portion and the outlet portion. An adjusting tube is disposed within the neck portion of the body. A spring is disposed within the neck portion of the body, the spring having an upstream end proximate to the adjusting tube and a downstream end opposite the upstream end. A filter assembly is disposed within the tube assembly to provide a reaction member for the spring. An armature having a lower portion is disposed within the neck portion of the body and displaceable along the axis relative to the body. The downstream end of the spring is disposed proximate to the armature, the spring applying a biasing force to the armature. A valve seal is substantially rigidly connected to the lower portion of the armature.

Abstract: A fuel injector (10; 100) comprises an inlet (60) from which fuel can be transferred into a cavity (61) of the injector, at least one outlet orifice (86) communicating with said cavity (61), and ejecting means (44, 88) operable to apply force to fuel in said cavity to cause said fuel to be ejected through said orifice as discreet charges at pre-determined intervals. The operation of said ejecting means (44, 88) is also operable to transfer further fuel into said cavity (61).

Abstract: A fuel injector (1) for fuel injection systems of internal combustion engines has a solenoid (10), a valve needle (3) pressed in the closing direction by a return spring (23) to activate a valve closing member (4), which together with a valve seat surface (5) forms a sealing seat, and an armature (20) in friction-locking connection with a valve needle (3). A first guide sleeve (35) and a second guide sleeve (36) are connected to the valve needle (3). The armature (20) has radial play with respect to the valve needle (3) as a result of the central opening (34), the diameter of which is greater than the diameter of the valve needle (3).

Abstract: A fuel injector (1) for fuel injection systems in internal combustion engines has a magnet coil (10), an armature (20) that is acted upon in a closing direction by a restoring spring (23), and a valve needle (3) that is non-positively engaged with armature (20) for actuating a valve closing body (4), which together with a valve seat surface (6) forms a sealing seat, armature (20) with an inlet-side armature surface (34) striking internal pole (13). A choke point (36) is provided on inlet-side armature surface (34), and is formed by an annular, stepped prominence (35) on inlet-side armature surface (34).

Abstract: A fuel injector having a reduced bounce armature is disclosed. The fuel injector includes an upstream end, a downstream end, and a valve seat located at the downstream end. The armature located between the upstream end and the downstream end and includes an upstream armature end; a downstream armature end; and a longitudinal channel extending therethrough. The longitudinal channel includes an upstream portion having a first cross-sectional area and a downstream portion having a second cross-sectional area, with the second cross-sectional area being smaller than the first cross-sectional area. The downstream portion includes at least one interior wall. The armature also includes a flow restrictor element inserted into the downstream portion of the longitudinal channel such that liquid flow from the downstream armature end to the upstream armature end is restricted. The fuel injector further includes a needle located in the longitudinal channel downstream of the transverse channel.

Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is disposed at least within the tube assembly; an O-ring that circumscribes the first end of the tube assembly and that is maintained by the retaining portion of the filter; and a first attachment portion.

Abstract: A fuel injector having a fuel inlet, a fuel outlet, and a fuel passageway extending along an axis between the fuel inlet and the fuel outlet. The fuel injector includes a body having an inlet portion, an outlet portion, and a neck portion disposed between the inlet portion and the outlet portion. An adjusting tube is disposed within the neck portion of the body. A fuel filter is mounted inside the adjusting tube prior to the insertion of the adjusting tube into the fuel injector inlet tube. A spring is disposed within the neck portion of the body, the spring having an upstream end proximate to the adjusting tube and a downstream end opposite the upstream end. An armature having a lower portion is disposed within the neck portion of the body and displaceable along the axis relative to the body. The downstream end of the spring is disposed proximate to the armature, the spring applying a biasing force to the armature. A valve seal is substantially rigidly connected to the lower portion of the armature.

Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is disposed at least within the tube assembly; and a first attachment portion. The coil group subassembly includes a solenoid coil that is operable to displace the armature assembly with respect to the seat; and a second attachment portion that is fixedly connected to the first attachment portion.

Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is located at least within the tube assembly; and a first attachment portion. The coil group subassembly includes a solenoid coil that is operable to displace the armature assembly with respect to the seat; and a second attachment portion that is fixedly connected to the first attachment portion.

Abstract: A fuel injector valve for fuel injection systems of internal combustion engines has a magnetic coil, an armature to which the magnetic coil applies a force against a resetting spring in the lifting direction, and a valve needle connected to a valve closing member. The armature is able to move between a first stop connected to the valve needle and limiting the movement of the armature in the lifting direction and a second stop connected to the valve needle and limiting the movement of the armature against the lifting direction. The second stop is formed by a spring element.

Abstract: A fuel injection valve is capable of minimizing the waste of fuel and variations in the air-fuel ratio by weakening a water hammer action occurring as a result of sudden closing of a needle valve and thus suppressing the occurrence of a bouncing phenomenon. A water hammer absorbing member is provided between an armature and an injection hole to absorb and damp a water hammer pressure wave produced by sudden closing of the needle valve. Therefore, it is possible to reduce the pressure wave propagated to the armature, to which the needle valve is integrally secured, and hence possible to reduce the amount of lift of the needle valve due to a bouncing phenomenon. Accordingly, the amount of fuel excessively discharged is reduced. Thus, it becomes possible to minimize the waste of fuel and variations in the air-fuel ratio.

Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is located at the first end of the tube assembly and that has an integral retaining portion; an O-ring that circumscribes the first end of the tube assembly and that is maintained by the retaining portion of the filter; and a first attachment portion.

Abstract: A fuel injector (1), in particular for fuel injection systems of internal combustion engines, for direct injection of fuel into the combustion chamber of an internal combustion engine, has a solenoid (10), an armature (20), which is acted upon in a closing direction by a restoring spring (23), and a valve needle (3), which is linked in a force-locking manner to the armature (20), for actuating of a valve-closure member (4), which together with a valve-seat surface (6) forms a sealing seat. The armature (20) includes a first armature part (20a) and a second armature part (20b), the restoring spring (23) being supported on the first armature part (20a) and the second armature part (20b) being linked in a force-locked manner to the valve needle (3). The valve needle (3) is acted upon in the closing direction by the restoring spring (23) via the first armature part (20a) and the second armature part (20b) so that the valve-closure member (4) is held in a sealing position on the valve-seat surface (6).

Abstract: A fuel injector having a housing including an inlet, an outlet, and a passageway for fuel flow from the inlet to the outlet. A coil assembly is disposed proximate the inlet of the fuel injector. A seat is disposed proximate the outlet of the fuel injector. A closure member is disposed in the housing and operable by the coil assembly to permit and prohibit fuel flow through the seat. The closure member includes a strap member that extends along a longitudinal axis and has at least two radial projections and a central member. The strap member includes an outer surface a distance D from the longitudinal axis. The at least two radial projections having first and second ends. A sealing member is coupled to the central member. An armature member is coupled to the second ends of the strap member. Also, a method for forming the strap member.

Abstract: A fuel injection valve capable of eliminating pressure loss at the upstream portion of swing grooves while speeding heat radiation from a swing body is provided. Most of an outer circumferential part of the swing body 13 for applying swing to fuel is in a full circumference engagement with an inner circumferential surface of a valve body 9 and further, the upstream portion of the swing grooves 20 is constructed by a doughnut-shaped common passage 13d.

Abstract: A method and apparatus for defining a spray pattern to reduce the variation in the metering, targeting, distribution, and atomization of the fuel output of a fuel injector. The fuel injector contains a closure member extending along the longitudinal axis of the injector. The closure member can be positioned contiguous to a seat to occlude fuel flow. A sealing radius is defined when the closure member is in this position. The closure member can also be positioned such that it is not contiguous to the seat, thereby permitting fuel flow. A plate is disposed proximate to the seat with a first and second face, the first face facing the seat. An inlet is located on the first face of the plate, and at least one chamber is disposed on the second face of the plate. The inlet and the at least one chamber are in fluid communication. An orifice disc is disposed in a confronting arrangement with the second face of the plate such that each chamber is located proximal to each orifice.

Abstract: In a fuel injection system for internal combustion engines, having two control valves (15, 34), provided for controlling the injection event, whose valve bodies each have one magnetically attractable armature (41, 45), and having a common magnet coil (40) for the two armatures (41, 45), in a first current stage of the common magnet coil (40), only one armature (41), and in a higher second current stage both armatures (41, 45), are each attractable counter to the action of a closing force. Thus with only a single magnet drive mechanism, two valve functions can be switched via two exciter currents of different magnitudes.

Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is located at least within the tube assembly; and a first attachment portion. The coil group subassembly includes a solenoid coil that is operable to displace the armature assembly with respect to the seat; and a second attachment portion that is fixedly connected to the first attachment portion.

Abstract: A valve subassembly of a fuel injector that allows spray targeting and distribution of fuel to be configured using non-angled or straight orifice having an axis parallel to a longitudinal axis of the subassembly. Metering orifices are located about the longitudinal axis and defining a first virtual circle greater than a second virtual circle defined by a projection of the sealing surface onto the metering disc so that all of the metering orifices are disposed outside the second virtual circle. The projection of the sealing surface converges at a virtual apex disposed within the metering disc. At least one channel extends between a first end and second end. The first end is disposed at a first radius from the longitudinal axis and spaced at a first distance from the metering disc.

Abstract: An electromagnetically actuable fuel injector for an internal combustion engine is disclosed having an outer housing, a fuel inlet connector positioned in the upper end portion of the outer housing for reception of fuel therein, and an armature having a valve needle attached thereto and positioned adjacent the fuel inlet connector and spaced therefrom by a working gap. The armature defines a generally elongated central opening to receive fuel flow from the fuel inlet connector and has valve needle attached thereto which interacts with a fixed valve having a fixed valve seat associated with the housing to selectively permit fuel to flow through a valve aperture associated with the fixed valve seat.

Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is disposed at least within the tube assembly; an O-ring that circumscribes the second end of the tube assembly and that is maintained by a flared end of a snap-fit type retainer; and a first attachment portion.

Abstract: A fuel injector device having a blowback valve disposed in the injector body, the blowback valve having a first portion and a second portion, a fuel passage being disposed through the first and second portions, a closure member being disposed in the fuel passage and movable in a first direction and a second direction, the closure member permitting a predetermined volume of fuel flow in the second direction before the closure member moves to the second position. The invention also include a method to control the fuel flow through an injector by providing a body having a first portion and a second portion, a fuel passage extending through the portions and a closure member movable in the fuel passage between a first position and a second position, and the closure member permitting a predetermined volume of fuel to flow in one direction before the closure member moves to the second position.

Abstract: The fuel injection device has a fuel pump for each cylinder of the engine, which fuel pump has a pump piston that is driven into a stroke motion by the engine and delimits a pump working chamber, which is supplied with fuel from a fuel tank and is connected to a fuel injection valve, which has an injection valve member that controls at least one injection opening and can be moved by the pressure generated in the pump working chamber in an opening direction counter to a closing force. A first electrically controlled control valve controls a connection of the pump working chamber to a discharge chamber, and a second electrically controlled control valve controls the pressure prevailing in a control pressure chamber of the fuel injection valve, which pressure acts at least indirectly on the injection valve member in the closing direction.

Abstract: A modular fuel injector is disclosed for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is disposed at least within the tube assembly and that has an integral retaining portion; an O-ring that circumscribes the first end of the tube assembly; and a first attachment portion.

Abstract: A fuel injector having a fuel inlet, a fuel outlet, and a fuel passageway extending along an axis between the fuel inlet and the fuel outlet. The fuel injector includes a body having an inlet portion, an outlet portion, and a neck portion disposed between the inlet portion and the outlet portion. An adjusting tube is disposed within the neck portion of the body. A spring is disposed within the neck portion of the body, the spring having an upstream end proximate to the adjusting tube and a downstream end opposite the upstream end. A filter assembly is disposed within the tube assembly to provide a reaction member for the spring. An armature having a lower portion is disposed within the neck portion of the body and displaceable along the axis relative to the body. The downstream end of the spring is disposed proximate to the armature, the spring applying a biasing force to the armature. A valve seal is substantially rigidly connected to the lower portion of the armature.

Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is located at least within the tube assembly and that has an integral retaining portion; an O-ring that circumscribes the first end of the tube assembly and that is maintained by the retaining portion of the filter; and a first attachment portion.

Abstract: A fuel injector including a fuel intake, having an excitable actuating device using which a valve-closure member can be moved, having a fixed valve seat configured on a valve seat element, with which valve-closure member cooperates for opening and closing the valve. Also included in the fuel injector are a fuel outlet provided downstream of the valve seat, and a sleeve-shaped connecting part, that has an interior longitudinal opening and that receives the valve seat element. The thin-wall connecting part has formations that increase the rigidity and prevent a bending or a folding of the connecting part, the formations being executed in the shape of longitudinal creases. The valve is particularly well-suited for use in fuel injection systems of mixture-compressing, spark-ignited internal combustion engines.

Abstract: A fuel injection valve for an internal combustion engine has a tubular metal case constructed of a magnetic material in and through which a fuel is to flow. The tubular metal case has one open end. A valve seat is tightly received in the open end of the tubular metal case. The valve seat has a fuel outlet formed therein. A valve element is axially movably received in the tubular metal case. The valve element is movable between a closed position wherein a valve body of the element closes the fuel outlet and an open position wherein the valve body opens the fuel outlet. An electromagnetic actuator is disposed about the tubular metal case to actuate the valve element to move between the closed and open positions. The tubular metal case is constructed of a ferritic stainless steel containing Titanium. An end portion of the tubular metal case to which a valve seat is fixed has a wall thickness which ranges from approximately 0.1 mm to 0.9 mm.

Abstract: A fuel injector, in particular an injector for fuel injection systems of internal combustion engines, has a first actuator which cooperates with a first valve needle. A first valve closing body situated on the first valve needle cooperates with a first valve seat surface to form a first sealing seat. A second actuator cooperates with a second valve needle, and a valve-closing body situated on the second valve needle cooperates with a second valve seat surface to form a second sealing seat.

Abstract: The present invention relates to a swirl disk that distinguishes itself in that it has at least one inlet region and at least one outlet opening, the at least one outlet opening being introduced in a bottom base layer. The swirl disk also has at least two swirl channels, which empty into a swirl chamber, the swirl chamber being provided in a swirl-generating layer. The swirl channels being situated and positioned such that when a fluid flows through, at least two swirl flows are generated next to one another in opposite directions, each one having its own jet branch. The swirl disk is particularly suitable for use on a fuel injector, in particular a high-pressure injector for directly injecting fuel into a combustion chamber of a mixture-compressing, spark-ignition internal combustion engine.

Abstract: An injector has an orifice plate formed with plural orifices. At a radially outward position of the orifice plate is disposed a wall at least partially. It is preferable that the wall be disposed at a lower position in the direction of gravity. In the wall is formed a guide hole toward an area on the orifice plate where a strong negative pressure is developed. A portion of fuel injected from the injector adheres as adhered fuel to the orifice plate or the wall. Under the action of a negative pressure on the orifice plate the guide hole sucks in the adhered fuel and returns it onto the surface of the orifice plate. The adhered fuel flows from the wall onto the surface of the orifice plate and again joins a fuel jet injected from the orifices. By utilizing a negative pressure developed near the plural orifices, the adhered fuel can be recovered and again injected. Consequently, it is possible to decrease the amount of adhered fuel.

Abstract: A fuel injection valve includes, in part, a pipe, a fixed connector (fixed core), a movable core, a solenoid coil and a needle valve. In the fuel injection valve, a diameter of a fixed action surface of the fixed connector is made smaller than a movable action surface of the movable core. Therefore, magnetic flux around an outer circumferential portion is transmitted from the fixed action surface to the movable action surface substantially in a direction perpendicular to the movable action surface. Thus, an electromagnetic force acting therebetween is efficiently transformed to an attracting force for the movable core.

Abstract: A nozzle needle has a hollow tubular form having a closed base end. A heat transfer tube is press fitted into a first magnetic portion. The heat transfer tube surrounds an outer peripheral surface of the nozzle needle. A ceramic heater is formed as an integral cylindrical body by sintering a ceramic material together with a heat generating resistive element. A case covers the heater and protects the heater from externally applied water. An inner tube of the case is resiliently engaged with both the heater and the first magnetic portion. Heat of the heater is conducted to the nozzle needle through the inner tube, the first magnetic portion and the heat transfer tube to heat fuel inside the nozzle needle.

Abstract: An electromagnetic fuel injector comprises a body with a fuel inlet and a fuel outlet and a base that comprises a valve seat connected to the body. A moveable valve assembly comprising an armature and a valve outlet member is disposed at the fuel outlet for controlling the flow of fuel from the outlet. Positioned between the armature and valve outlet member is a dampening device that acts on the moveable valve assembly to reduce bounce of the valve outlet member at the valve seat. An electromagnetic fuel injector comprises a body with a fuel inlet and a fuel outlet and a base that comprises a valve seat connected to the body. A moveable valve assembly comprises an armature connected to a valve outlet member that includes a pintle and a ball element that is disposed at the fuel outlet to control the flow of fuel from the outlet. At least one spring, positioned between the armature and the valve outlet member, acts on the moveable valve assembly to reduce bounce of the valve outlet member at the valve seat.

Abstract: An injector coil body assembly with upper and lower coil bodies is held together with a spring type press fit instead of welding. The coil bodies are made with generally tubular connecting portions telescoped together around the magnetic coil. The downwardly open tubular lower portion of the upper body is longer and slightly smaller than the connecting upwardly open tubular upper portion of the lower body so that the lower portion of the upper body fits into the upper portion of the lower body. A longitudinal slot in the upper body lower portion allows the lower portion to spring in slightly upon insertion into the lower body upper portion so that the upper and lower bodies are retained in assembly by a spring biased press fit. The press fit holds the telescoped portions in close contact, providing an efficient path for carrying the magnetic flux of the coil.

Abstract: A fuel injector including a tubular casing having an axial fuel passage. Disposed within the fuel passage are a valve seat element, a core cylinder, and a valve element axially moveably disposed therebetween and opposed to the core cylinder with an axial air gap. An electromagnetic actuator cooperates with the casing, the valve element and the core cylinder to form a magnetic field forcing the valve element to the open position against a spring between the valve element and the core cylinder upon being energized. The casing includes a reluctance portion producing an increased magnetic reluctance and allowing the magnetic field to extend to the valve element and the core cylinder through the air gap. The reluctance portion has a reduced radial thickness and an axial length extending over the air gap.

Abstract: An electromagnetically actuated valve (1) has a core (5), a solenoid coil (8) and an armature that can be acted upon by the solenoid coil (8) in a stroke direction in opposition to a restoring spring (27), and a valve needle (13). The valve needle (13) is fixedly joined both to the armature (11) as well as to a valve-closure member, which cooperates with a fixed valve seat, and constitutes a movable valve element. On the valve needle (13), between the armature (11) and the valve-closure member, an auxiliary body (30) is arranged, which is movable relative to the valve needle (13). The valve needle (13) is designed as having a driving arrangement (34) such that, in response to a motion of the auxiliary body (30) in the stroke direction, the valve needle (13) can be accelerated in the same direction by energy transfer, and a rapid opening of the valve is realized.

Abstract: A fuel injector including a jacket, a valve seat, and a needle valve apparatus mounted within the jacket and engagable with the valve seat. The needle valve apparatus includes a plurality of holes for filtering fuel flowing through the injector. Each of the holes has a diameter sized to prevent passage therethrough of particles having widths of approximately 0.050 millimeters and larger. In one aspect of the invention, the needle valve apparatus includes a needle valve assembly having at least one transverse aperture through which fuel can flow and a generally tubular filter surrounding at least a portion of the needle valve assembly. The plurality of holes for filtering fuel is formed in the tubular filter. In another aspect, the needle valve apparatus includes a needle valve assembly having a needle valve with a wall that includes the plurality of holes.

Abstract: In a welding machine and welding method, for welding cylinder members together about an outside diameter, which prevents the cylinder members from being deformed and corrects the deformation of a portion to be welded, a laser beam, generated by a laser generator, is dispersed in two directions by a spectroscope. The laser beams focus on an outer cylinder member using two optical heads, respectively, in a plane perpendicular to a center axis of outer cylinder member. The optical heads are separated from each other by approximately 90 degrees in the plane. The outer and inner cylinder members are welded to each other in the circular direction using laser beams. Therefore, directions, in which the cylinder members are deformed due to the laser beams, are perpendicular to each other creating uniform radial deformation.

Abstract: A fuel injection system capable of improving the degree of atomization and the combustibility of a fuel, including a fuel swirler, a valve seat having a fuel injection port, an annular fuel swirl chamber formed between the fuel swirler and a valve seat and communicating with plural swirl grooves and a fuel injection port, and a valve body adapted to be moved forward and backward in the interior of the fuel swirler in the axial direction thereof and thereby disengaged from and engaged with the valve seat to open and close a communication passage between the fuel swirl chamber and fuel injection port. Let S1, S2 and S3 equal a minimum cross-sectional area of an opening between the valve body and valve seat in the condition in which the communication passage is fully opened, an area of a cross section of the fuel injection port which is perpendicular to the axis thereof, and an average cross-sectional area of a fuel flow in the fuel injection port, respectively.

Abstract: A fuel injector for a fuel injection system of an internal combustion engine is described. The fuel injector, has a fuel inlet connection piece for supplying fuel, a piezoelectric or magnetostrictive actuator, which is sealed off from the fuel by a seal, and a valve closing body actuatable by the actuator via a valve valve closing body working together with a valve seat surface to form a seal seat. The seal includes an inlet-side gasket, which is arranged between the fuel inlet connection piece and the actuator, and an actuator jacket that is elastically deformable in a longitudinal direction and is connected to the inlet-side gasket.

Abstract: An electromagnetically operable fuel injector for a fuel injection system of an internal combustion engine is disclosed having a ferromagnetic core, a magnetic coil at least partially surrounding the ferromagnetic core and an armature magnetically coupled to the magnetic coil and being movably responsive to the magnetic coil. The armature actuates a valve-closing element, which interacts with a fixed valve seat and is movable away from the fixed valve seat of a fuel valve when the magnetic coil is excited. The armature has a generally elongated shape and a generally central opening for reception of fuel from a fuel inlet connector positioned adjacent thereto. The fuel inlet connector extends in a generally longitudinal direction above the armature and defines a central path for fuel to enter the inlet connector and to be directed toward the armature for further passage toward the fixed valve seat.