Abstract: The invention relates to a method for producing very fine particles by means of a jet mill (1). The relative distance a/dDüse between at least approximately concentric milling jet inlets (5) whose center lines intersect at least approximately in one point is adjusted in accordance with the pressure of the working medium, a representing the jet length and dDüse representing the nozzle diameter.

Abstract: Disclosed is a feed system for a gasifier including a grinding mechanism capable of grinding a feedstock into particles of desired particle sizes. The particle sizes include solids particles larger than a first threshold size and raw fines particles smaller than a second threshold size. At least one solids separation device is capable of separating the solids particles from the fines particles and at least one solids conduit conveys the solids particles to a gasification plant while the fines particles are also conveyed to the gasification plant. Further disclosed is a method for feeding stock into a gasifier including conveying a feedstock into a grinding mechanism and grinding the feedstock into particles of desired sizes. Solids particles larger than a first threshold size are separated from fines particles smaller than a second threshold size and the solids particles and the fines particles are conveyed toward the gasification plant.

Abstract: A method for the removal of wood pulp and other adhering substances from waste plastics in the recycling of all types of waste plastics, of mixed plastics (MKS) in particular, in which foils and pieces from thicker plastic parts of if necessary pre-sorted waste plastics are mechanically pre-shredded into flakes or particles up to a preset size, wherein oversizes are sorted out, the shredded product is charged into a disc refiner together with water, wherein the proportion of flakes and other particles is at least 10% of the total volume, substances adhering on the flakes are rubbed down by the co-operating discs of the refiner to a large extent, and are then present as separate substances, and the substances rubbed down are separated from the plastic particles by a suitable separation method.

Abstract: A first object of the present invention is a process for dry grinding of one or more mineral materials which include at least one calcium carbonate, characterized in that the said process includes the stages of: a) crushing the mineral material or materials in at least one crushing unit until a crushed material is obtained with a d95 of less than 10 cm; b) possibly improving the material crushed according to stage a); c) dry grinding the material crushed according to stage a) and/or b) in at least one grinding unit: (i) in the presence of at least one comb-type hydrophilic polymer containing at least one polyalkylene oxide function grafted on to at least one unsaturated ethylene monomer, (ii) in such a manner that the quantity of liquid in the said grinding unit is less than 15% by dry weight of the said material crushed in the said crushing unit; d) possibly classifying the material dry ground according to stage c) with at least one classification unit; e) possibly repeating stages c) and/or d) on all

Abstract: Clean glass particles are produced from post-consumer mixed glass and like waste streams by a series of pulverizing, size- and material-based separation, ozonation, drying, sizing, and paper fluff removal steps.

Abstract: The invention provides a method of improving an existing pulverizer mill by provision of an improved port ring located around the circumference of a grinding ring of the mill for common rotation therewith. The conventional port ring has openings separated by thin vanes. The improved port ring has wider openings now separated by lands. The wider openings can pass more unground materials back through the port ring as rejected material but the overall air mass flow can be kept unchanged.

Abstract: A vertical grinding mill is provided including a closed vertical milling container in which a screw conveyor is arranged for rotary drive so as to convey grinding bodies to the top. The package of grinding bodies adjusts itself during operation such that the surface thereof is configured to slope radially outwards and downwards and to end in the region of the bottom edge of an outlet for grinding stock. Gas is introduced into the milling container above the package of grinding bodies. The gas and grinding stock are discharged from the milling container via the outlet for grinding stock.

Abstract: The present invention relates generally to the field of coal flow in the outlet portion of a coal pulverizer, and in particular to a new and useful system/apparatus, method and drive means for controlling the position of one or more coal flow vanes in the upper portion of a coal pulverizer. The system and/or apparatus in accordance with the present invention utilizes a “cartridge” which is insertable into a turret at the top portion of a coal pulverizer, the present invention permitting the control of one or more coal flow vanes via an internal control system/means. In certain embodiments, the “cartridge” in accordance with the present invention encircles the raw coal inlet pipe, and is insertable into a turret at the top portion of a coal pulverizer, the present invention again permitting the control of one or more coal flow vanes via an internal control system/means.

Abstract: The invention relates to a method and a device for grinding hot, wet raw material. The invention is particularly suitable for the cement industry and the grinding and simultaneous drying of cement clinker, slag and aggregates. In order to achieve a throughput increase and energy saving, as well as an improvement in the product quality, particularly with mixed cements, there is a simultaneous grinding and drying through a controlled supply of a cooling gas in the upper mill part with a relatively high hot gas inlet temperature in the lower mill part. The cooling gas supplies ensures a predetermined gas-product temperature downstream of the classifier and replaces or significantly reduces the disadvantageous cooling water injection.

Abstract: A process for producing water-absorbing polymer particles, comprising classification by means of a tumbler screening machine, wherein the tumbler screening machine used for classification is equipped with at least one ball knock cleaning system and entrained balls are removed outside the tumbler screening machine by means of a capture device.

Abstract: The invention relates to a process for the comminution of composite materials, e.g. of electronics scrap, and also for the separation of the materials present therein, using a plurality of comminution stages and separation stages, with use of at least one hammer mill or rotor-impact mill (6), where, prior to the comminution of the material in the hammer mill or rotor-impact mill (6), a separation of previously comminuted composite material is achieved, into plastics on the one hand and composite material and also metals on the other hand.

Abstract: The method of converting nepheline syenite particulate feedstock with a grain size profile to an ultra-fine grain finish product for subsequent commercial use, the ultra-fine grain final product has a maximum grain size of less than about 6 microns.

Abstract: A method for preparing a carbon siccative for producing electrodes. The dust fraction is produced continuously by a mill/sifter combination with a grain size or specific surface area adjustable during operation, preferably by a roller grinding mill with an integrated sifter.

Abstract: The invention relates to a method for producing very fine particles by means of a jet mill using compressed gases as the grinding gas, characterized in that the grinding gas is under pressure of ?4.5 bar(abs).

Abstract: The invention relates to a vertical grinding mill including a closed vertical milling container in which a screw conveyor is arranged for rotary drive so as to convey grinding bodies to the top. The package of grinding bodies adjusts itself during operation such that the surface thereof is configured to slope radially outwards and downwards and to end in the region of the bottom edge of an outlet for grinding stock. Gas is introduced into the milling container above the package of grinding bodies. The gas and grinding stock are discharged from the milling container via the outlet for grinding stock.

Abstract: An dual path kiln is provided that includes a kiln having one or more chambers and at least two lumber charge paths adapted to convey lumber through the kiln in opposite directions.

Abstract: A useable particulate nepheline syenite having a grain size to provide an Einlehner Abrasive Value of less than about 100 is described. The particulate nepheline syenite is generally free from agglomeration and moisture free. At least 99% of the nepheline syenite particles have a size less than 10 microns. In practice, the nepheline syenite grain size is less than about 5 microns and the distribution profile of the particulate system is generally 4-5 microns.

Abstract: A double course vane assembly for use in connection with the milling bowl of a pulverizer/classifier. The two courses are attached to the outer peripheral edge of the milling bowl and are concentric with one another. The vanes in the first course are angled in one sense and the vanes of the second course are angled in the opposite sense.

Abstract: The method of converting nepheline syenite particulate feedstock with a grain size profile to an ultra-fine grain finish product for subsequent commercial use, the ultra-fine grain final product has a maximum grain size of less than about 6 microns.

Abstract: A useable particulate nepheline syenite having a grain size to provide an Einlehner Abrasive Value of less than about 100 is described. The particulate nepheline syenite is generally free from agglomeration and moisture free. At least 99% of the nepheline syenite particles have a size less than 10 microns. In practice, the nepheline syenite grain size is less than about 5 microns and the distribution profile of the particulate system is generally 4-5 microns.

Abstract: The invention provides low-cost, non-thermal methods to transform and beneficiate bulk materials, including low rank coals such as peat, lignite, brown coal, subbituminous coal, other carbonaceous solids or derived feedstock. High pressure compaction and comminution processes are linked to transform the solid materials by eliminating interstitial, capillary, pores, or other voids that are present in the materials and that may contain liquid, air or gases that are detrimental to the quality and performance of the bulk materials, thereby beneficiating the bulk products to provide premium feedstock for industrial or commercial uses, such as electric power generation, gasification, liquefaction, and carbon activation. The handling characteristics, dust mitigation aspects and combustion emissions of the products may also be improved.

Abstract: A biomass torrefaction system includes a mill which receives a raw biomass feedstock and operates at temperatures above 400 F (204 C) to generate a dusty flue gas which contains a milled biomass product.

Abstract: A rotary feeder for feeding a particulate material including: a cylindrical housing comprising a feeder inlet, a first feeder outlet, and a second feeder outlet; a rotor mounted in the cylindrical housing including a plurality of substantially impeller blades defining a plurality of circumferentially spaced pockets alignable with the feeder inlet, first feeder outlet, and second feeder outlet, and adapted to sweep a wall of the cylindrical housing as the rotor rotates in the cylindrical housing; a device for rotating the rotor; and a separating screen in the first feeder outlet to substantially prevent oversize material from exiting through the first feeder outlet, wherein each of the plurality of circumferentially spaced pockets will align with the feeder inlet to receive therein a particulate material and an oversize material through the feeder inlet, rotate in the cylindrical housing to align with the first feeder outlet and discharge the particulate material therefrom, and rotate in the cylindrical housin

Abstract: Blending methods for adding and uniformly mixing a small fraction of relatively small particles (additives) to a bulk particulate powder of larger size than the additives. In particular, the present invention provides blending methods for adding and uniformly mixing a small percentage of flow/fluidization additives into fine powders, especially fine paint powders. The fine powder and additives are first pre-mixed for macro-scale homogeneity and then further mixed at a micro-scale (such as with a screen mixing process) for micro-scale homogeneity. With these methods, optimum dispersions and maximum functionalities of additives can be obtained and the disadvantages caused by severe agglomerates of additives can be avoided.

Abstract: The method of converting nepheline syenite particulate feedstock with a grain size profile to an ultra-fine grain finish product for subsequent commercial use, the ultra-fine grain final product has a maximum grain size of less than about 6 microns.

Abstract: A process for separating different products from steelmaking slag includes reducing the average particle size of slag from a steelmaking process into fine particle size material, and separating the fine particle size material into at least an iron rich product and a silicate rich product based on the differences between these products in at least one or more properties including magnetic susceptibility, particle size or specific gravity.

Abstract: The invention relates to a method for selectively separating mixed synthetic organic materials such as filled or non-filled polymers and/or copolymers that are wastes, particularly used, for recycling in order to upgrade them. These synthetic organic materials result from the destruction by crushing of automobiles and durable consumer goods that have reached the end of their serviceable lives. Said selective separation method acts by separating these materials with regard to a density threshold selected in a dense medium consisting of separating fluid liquid suspensions composed of powdery particles dispersed in an aqueous phase. These suspensions are stabilized by using a dynamic stabilizing means at a density threshold value selected for causing the selective separation of a determined fraction from the mixture of the used materials to be separated.

Abstract: The invention relates to a method for selectively separating synthetic organic materials such as polymers and/or reinforced or non-reinforced copolymers in the form of wastes, in particular domestic wastes recyclable in order to be reused. Said synthetic organic materials are recuperated from broken used cars and obsolete consumer durable products. The inventive method for selective separation consists in separating materials which have an identical density threshold value and are selected from a dense medium comprising separate liquid fluid suspensions which consist of powdery disperses particles in an aqueous phase and are stabilized with respect to the density threshold value selected in such a way that a selective separation of a determined fraction of the mixture of separable used material is initiated.

Abstract: The method of converting nepheline syenite particulate feedstock with a grain size profile to an ultra-fine grain finish product for subsequent commercial use, the ultra-fine grain final product has a maximum grain size of less than about 6 microns.

Abstract: A waterless method of processing coal to remove impurities therefrom includes drying a batch of coal to remove moisture therefrom, pulverizing the coal into individual coal particles to liberate impurity particles from the coal and without substantially reducing the size of the impurity particles, and separating the impurity particles and pulverized coal particles into respective product streams via air classification. The dryer includes a plurality of rotating paddles, and an air stream forces the coal through the plurality of rotating paddles to pulverize the coal into individual particles and liberate the impurities.

Abstract: The airflow pulverization and classification device includes a pulverizer and a classifier. The pulverizer includes a pulverization chamber including a collision member; a jet nozzle directing jet flow toward the pulverization chamber; a feeder feeding a particulate material; a supply nozzle having an acceleration tube connected with the jet nozzle and the pulverization chamber, and a supply tube connected with the feeder and the acceleration tube to supply the particulate material the acceleration tube so that the particulate material is collided with the collision member; and a pressure gauge measuring a static pressure in the feeder and/or the supply tube, and/or a static pressure at the junction of the acceleration tube and the supply tube to control the supply conditions of the particulate material supplied to the acceleration tube on the basis of the measured static pressure.

Abstract: An apparatus for manufacturing toner is provided which includes a pulverizer for pulverizing a material into particles, a classifier for classifying the particles by size, a discharging path for discharging the particles from the pulverizer to the classifier, a returning path for returning relatively coarse particles among the classified particles from the classifier to the pulverizer, and a handling unit for handling particles. A method for manufacturing toner is also provided which includes pulverizing a material into particles in a pulverizer, discharging the particles from the pulverizer to a classifier via a discharging path, classifying the particles by size in the classifier, and returning relatively coarse particles among the classified particles from the classifier to the pulverizer. The handling unit is provided on at least one of the discharging path and the returning path, and includes a mechanism for preventing accumulation of the particles using airflow.

Abstract: The invention relates to a process and an apparatus for the treatment of a material in the form of fragments or particles which is moved and/or rotated, mixed, heated and, if appropriate, comminuted by at least one mixing element (12, 21) in a receiver or cutter-compactor (1), where, in the course of the process, undesired substances which impair the treatment of and/or further operations on the material are removed from the material by introducing a gas, in particular air or an inert gas, in a region below the level of the material located in the receiver (1) during its operation, or below the level of material of the mixing vortex which forms within the receiver (1), where the gas is forced to flow through at least a subregion of the material, and where the gas then saturated with, or with an increased concentration of, undesired substances is discharged from the receiver (1) in a region above the level of the material located in the receiver (1) during its operation or above the level of the material of th

Abstract: A pulverized material producing system capable of producing a pulverized material dried sufficiently from a raw material, while at the same time suppressing production costs, even in the case where the raw material has a high moisture content and viscosity, is provided. A pulverized material producing system that includes a pulverizer 2, a container 3, and a heated air supplier 4 that supplies heated air is used. The container 3 includes a first inlet 10, second inlets 11a and 11b, a first outlet 12, and a second outlet 13, and is configured so that a swirl flow 35 is created within the container. The heated air is supplied by the heated air supplier 4 to the interior of the container 3 via the second inlets 11a and 11b. The pulverizer 2 includes a casing 20 provided with a suction port 22 and a discharge port 23, an impeller, and a screen 24 that has many pores, and has blower functionality.

Abstract: A granular material grinder and method of use includes a hammer mill for reducing incoming granular material into particulate material, a microgrinder for reducing the particulate matter into microground powder by particulate matter to particulate matter collisions, and a product collector to collect the microground powder portion. The granular material grinder having the feature of being operated in a closed system to facilitate efficient recovery of grain into microground powder and operable in a cooled inert gas to prevent any compound degradation due to temperature or oxygen.

Abstract: To provide a method for producing a toner, containing a milling step containing finely milling particles and classifying coarse particles by using at least a mill and a cyclone unit, and a classifying step containing classifying pulverized particles by using at least a classifier and a cyclone unit, wherein any of the pulverized particles and other particles, which are classified by the classifier in the classifying step and returned, are returned to the cyclone unit in the milling step, and a toner produced by the method for producing the toner.

Abstract: A granular material grinder and method of use includes a hammer mill for reducing incoming granular material into particulate material, a microgrinder for reducing the particulate matter into microground powder by particulate matter to particulate matter collisions, and a product collector to collect the microground powder portion. The granular material grinder having the feature of being operated in a closed system to facilitate efficient recovery of grain into microground powder and operable in a cooled inert gas to prevent any compound degradation due to temperature or oxygen.

Abstract: A method for treating extremely small particles of plastic comprises providing a quantity of plastic particles having an average mean particle size ranging from about 0.0005 inch to about 0.05 inch in diameter, heating the plastic particles to a temperature sufficient to cause at least a portion of the plastic particles to adhere to one another, and forming the adhered plastic particles into pellets, said pellets having substantially the same average surface-to-volume ratio as the bulk, un-adhered plastic particles.

Abstract: In a facility and a method for separating glass residues from PVB-film, comminuted material is passed through several process steps, where treating with beaters (12) in a chamber (2) is effected in one of the first steps. At the discharge end (18) of the chamber there is arranged a separation, as heavy particular material can be discharged through a perforated bottom section (19) in the chamber (2). Through an air inlet (22) at the side (15) of the chamber, air is drawn in induced by a ventilator-like impeller rotor (28) drawing air in through a central opening (26) spaced apart from the bottom section (19). Thereby, light film-like materials are carried away from the heavy particles.

Abstract: A seashell collecting and crushing apparatus includes a collection device having a hollow body and an inlet for introducing seashells into the hollow body. A fan assembly is operable to provide a suction airstream for drawing seashells into the hollow body. A crusher is positioned to receive seashells from an outlet of the collection device and pulverize the seashells received from the collection device into a fine particulate matter releasable through an outlet of the crusher. The fan assembly and the crusher are driven by a common driving arrangement. A method includes using the apparatus for removing seashells from the beach using the suction airstream to introduce seashells through the inlet into the hollow body, separating the seashells entering the hollow body from the suction airstream, pulverizing the seashells into a fine particulate matter using the crusher and exhausting the fine particulate matter through the outlet of the crusher.

Abstract: A method for treating extremely small particles of recycled polyethylene terephthalate comprises providing a quantity of RPET particles having an average mean particle size ranging from about 0.0005 inch to about 0.05 inch in diameter, heating the RPET particles to a temperature sufficient to cause at least a portion of the RPET particles to adhere to one another, and forming the adhered RPET particles into pellets, said pellets having substantially the same average surface-to-volume ratio as the bulk, un-adhered RPET particles.

Abstract: In the production of a mineral product that consists of aluminum layer silicate and corresponding fines with an at least 70% proportion of the mineral illite of the selected type, the starting material in its natural composition is pre-broken, the agglomerated layer silicate particles are subjected to a deagglomeration at a high acceleration rate and swirled using strong air masses, the agglomerates are broken up into primary crystallites by being slammed against one another and against impact surfaces, the deagglomerated layer silicate particles are drawn off by fine sifting and the deagglomerated particles are returned to the cycle, and the deagglomerated primary crystals are drawn off.

Abstract: Disclosed are fine powder of waste polyurethane foam and a manufacturing method thereof. According to this invention, fine powder of waste polyurethane foam can be manufactured using a crushing process including primary and secondary coarse crushing steps and a fine grinding step and a classification process, thereby solving conventional problems of the deterioration of the properties and the difficulty forming a desired cell structure, due to the use of waste polyurethane powder having a large particle diameter, and widening the range of waste polyurethane that can be recycled.

Abstract: A pulverization/classification apparatus including a cylindrical vessel having an inner wall, on a surface of which a layer including a release agent is located; a pulverizer configured to pulverize a material such as toner raw materials in the cylindrical vessel using a compressed air to prepare a particulate material; and a classifier configured to classify the particulate toner material to prepare a powder of the material. Alternatively, the inner wall of the cylindrical vessel has a circumferentially projected portion. A method for manufacturing a powder such as toners using the pulverization/classification apparatus is also provided.

Abstract: A process of recovering rubber from rubber-bearing plant materials in non-aqueous conditions by first drying the rubber-bearing plant material and then mechanically grinding the rubber-bearing plant material to produce rubber threads and finely ground root tissue. Following the mechanical grinding, rubber threads are separated from finely ground plant root tissue by passing the ground plant material over a dry vibrating mesh screen and blowing away the plant root skins to leave rubber threads. The rubber threads may further be purified by stirring the rubber threads in warm water. Then the mixture is settled and the rubber threads are skimmed off. Optimal purification may be obtained by stirring, settling, and skimming off the rubber threads. Another optimal purification can be achieved by stirring continuously in the flowing warm water.

Abstract: A drying mill for powdered or fine-grained material, in particular also suitable for calcining gypsum, employs a housing, in which a feed device for fuel gas, opening into a lower region, a comminuting device and a material inlet, charging the material onto the comminuting device from above, are provided one above the other, a material outlet leading to the outside from an upper region of a working chamber and a return leading downwards to the comminuting device, the comminuting device being a centrifugal disc which rotates in a horizontal plane and interacts with an impact casing arranged on the inside of the housing. A nozzle ring surrounding the centrifugal disc from below is provided for feeding fuel gas into the working chamber. As a result, the calcining process in particular is assisted in an efficient way by utilizing the thermal energy of the hot gas fed into the working chamber by means of the nozzle ring and the dwell time in the working chamber. A corresponding comminuting method is provided.

Abstract: A method of producing a fuel substance by separating materials in a recycling operation based on BTU component content is provided. A stream of materials including non-sorted, heterogeneous, recycled materials is shredded. The stream of materials is separated into heavy and light materials with a separator that discharges the light and heavy materials in respective light and heavy material streams. Ferrous and non-ferrous materials are magnetically separated from the heavy material stream. The non-ferrous materials are discharged to a screen for further separation. The light materials are processed through a rotary trommel and a non-ferrous metal separator to separate the light materials into fine, coarse, and non-ferrous metal materials, the coarse materials having a BTU component content of at least four thousand BTU's per ton. Low density materials are separated from the coarse materials with a low density separator, thereby increasing the BTU component content of the coarse materials.

Abstract: An apparatus for producing silicon seed particles having a size of from 50 ?m to 1000 ?m from silicon granules having a size of from 300 ?m to 5000 ?m, comprising a vertically disposed jet chamber with a low cross sectional area and a jet nozzle at the base of the jet chamber through which a milling gas stream is introduced into the chamber; a larger cross section countercurrent gravity separator adjoining the jet chamber, and an inlet for silicon granules, wherein the jet chamber has a length sufficient to allow the milling gas stream to widen to the cross section of the jet chamber.

Abstract: Systems and methods are provided for separating materials, such as fluff and plastic found in disposable diapers. A separator unit is provided having an inlet for receiving the materials, means for separating the materials, and multiple outlets for each of the respective materials. In one aspect, the system is substantially pneumatic, and air is used to separate the materials. In some aspects, a shredder is provided for shredding the materials prior to separating, and balers are provided for baling each of the respective materials.

Abstract: A process is described for treating waste organic material such as the by-products from a pulp and paper mill, manure and straw to reduce its moisture content to a level at which the treated material is suitable for use as a fuel. The process involves the steps of feeding the starting material into a chamber (10) having rotating chains (42) or blades which drive the material into the interior wall (18) of the chamber (10) with sufficient force to cause some of its moisture content to separate from it. The moisture is expelled from the chamber (10) while the remaining material is carried upwardly in a stream of air to a cyclone separator (22). The conditions within the separator (22) are adjusted to further reduce its moisture level to about 15 percent by weight at which level the material is suitable for use as a fuel.