Abstract: A hole former for use in casting a gasket within an opening of a structure of the type used in underground water systems, such as a manhole. The hole former includes a body defining a central axis and an outer peripheral surface, with at least one gasket retention element projecting radially outwardly from the outer peripheral surface to interface with a corresponding locating feature of the gasket. In this manner, axial shifting or movement of the gasket with respect to the hole former is restricted, thereby positively locating and retaining the gasket on the hole former before and during the casting process. The hole former may have a compound curvature, with the gasket retained around the periphery of the hole former in a compound curved configuration.

Abstract: A manufacturing method of a seat structure member includes forming a protrusion that protrudes inward on an inside surface of a portion that forms a foaming chamber for a seat pad, on one die and another die that form the foaming chamber. Applying, to a cover, a region that will not be integrated with the seat pad when the seat pad is foam molded, at a location on the cover that corresponds to a location of the protrusion when placing the cover on the inside surface of the foaming chamber. The method further includes arranging the cover following a shape of the protrusion and foam molding the seat pad and forming a space of a recessed portion between the seat pad and the cover, by releasing the one die and the other die after foam molding the seat pad.

Abstract: A system for injection molding a part includes a plate, first and second primary mold slides, first and second secondary mold slides and at least a first core post. The first and second primary mold slides define an exterior of a first portion of a molded part and are movable relative to each other between an open position and a closed position. The first and second secondary mold slides define an exterior of a second portion of the molded part and are movable relative to each other between an open position and a closed position. A first core post defines an interior of the first portion of the molded part. The first and second secondary mold slides are operative to secure the molded part as the first and second primary mold slides are moved from their closed position to their open position, as the molded part is expanded under a source of pressurized air and as the first core post is withdrawn from an interior of the molded part.

Abstract: A method for injection molding a pump impeller (1) of plastic, with which the cores which define the flow channels (8) in the inside of the impeller (1), are formed in each case of at least two core parts (26, 30). After the injection molding, a first core part (26) is firstly pulled out of the flow channel (8) and subsequently, an additional relative movement between the impeller (1) and the core part (30) is effected in a direction transverse to the pulling direction of the second core part (30), before or during the pulling-out of a second core part (30).

Abstract: Bell-shaped mould for encapsulated articles with mouldable seal, formed by a piece comprising a nozzle (4) with vertical walls (5) and lampshade-shaded part (6) with a planar edge (7) and, opposite, a rod (8) with a through-hole (9) for inserting a guide (10) with slits (13) for the exit of the air from the seal (2). The guide (10) is a body in the form of a sword with a grip (11) for handling and with a rounded tip (12). The slits (13) are the cruciform-section configuration of the sword-like body of the guide. The mould is arranged in such a manner as to be grouped in a grid (15) of multiple units connected by connection segments (16) and provided with support feet (17). The mould is made from phosphorescent PP or PE plastic material.

Abstract: In a mold used for manufacturing a composite material structure of the present invention, first segments and second segments each having a plate shape and a convex-shaped obverse surface are each fastened at its end surface to support rings one by one, with the obverse surface being at an upper side, and adjacent segments are joined together at side surfaces thereof, to retain them as a cylindrical mold. In this configuration, in the mold having a substantially cylindrical shape and being dividable into a plurality of segments, the segments are assembled in the cylindrical shape with high position accuracy and in a simplified manner.

Abstract: Disclosed are a structure for construction, which includes a hollow structure having a plurality of cells provided therein with hollows, arranged in a set three-dimension pattern, and partitioned by cell walls, and a cover enclosing the outside of the hollow structure, and a method of manufacturing the same. In this way, because the plurality of hollow cells of the hollow structure are partitioned by the cell walls and provided therein with the hollows, the overall weight can be reduced, and the rigidity and strength can be maintained at an adequate level despite the reduced weight. Also, due to the cells installed in the three-dimensional pattern, the growth of cracks or damage caused by impacts can be confined to local areas. Furthermore, since the weight is reduced, distribution and transportation costs can be reduced.

Abstract: High strength implantable devices having complex surfaces are injection molded from powder metal wherein the surface is defined by a monolithic insert made by additive manufacturing. The insert defines the surface texture of the device and may also include a portion to form an ingrowth texture and a portion to form a substrate interface texture. The tensile bond strength of the texture is 20 Mega Pascal or greater.

Abstract: A light guide plate mold includes a base, a first side plate, a second side plate, a third side plate, a fourth side plate, an intermediate baffle defining a sprue, a group of replaceable mold blocks and an optical micro-structure insert. One of the replaceable mold block includes a recess, the optical micro-structure insert is received in the recess. The base, the first side plate, the second side plate, the third side plate, the fourth side plate, the intermediate baffle and the optical micro-structure insert together are enclosed to form a molding cavity to mold a light guide plate. The optical micro-structure insert is used for molding the microstructure of an incident surface of the light guide plate.

Abstract: A two-piece cylindrical telescopic canning sleeve comprising an inner lower member and an upper outer member. The outer member is provided with at least one set of a plurality of engagement devices. The inner lower member is provided with at least one set of a plurality of engagement devices complimentary to the engagement devices provided with the outer member. The telescopic canning sleeve is assembled for use by aligning the engagement devices of the outer member with the engagement devices of the lower member, then sliding the outer member over the inner member until the desired functional height of the canning sleeve is reached after which, the outer member is frictionally engaged with the inner member by twisting the outer sleeve member to the inner member so that the complimentary engagement devices frictionally communicate.

Abstract: A tool is used to form a joint between a composite dome and a surrounding composite skirt. The tool includes a tool shell on which composite plies may be laid up to form the skirt and a spacer connected with the shell for filling a gap between the dome and the skirt.

Abstract: Mold for molded parts with internal undercuts that comprises a core of the mold with two complementary parts (both fitted one inside the other), providing the possibility of axial displacement and turning among them, establishing the external element part various slots where the parallel forms that the internal element part has in its peripheral area are inserted. Thus, thanks to the axial displacement and the turning of both elements, the parallel forms come out of from the slots and deviate from the coping enabling the ejection of the molded part without being forced.

Abstract: An apparatus and methods for forming a composite part are provided. A method for forming a composite part may include placing initial composite material on a base tool, placing a tooling mandrel on the composite material, placing additional composite material over the tooling mandrel, covering at least a portion of the composite material that overlays the tooling mandrel with a composite forming tool, heating the composite material to at least partially cure the composite material, and permitting a first portion of the composite forming tool to change size during the heating of the composite material to a greater degree than a second portion of the composite forming tool. In this regard, the second portion of the composite forming tool is closer to the base tool than the first portion of the composite forming tool. A composite forming tool is provided that permits differential expansion of different portions of the tool.

Abstract: The invention provides a device for injecting a resin into at least one fiber layer of a fiber-reinforced product (5) to be manufactured, comprising a mold (2, 3) having a mold cavity (4) that is surrounded by a mold wall for abutment of the product thereagainst in the closed condition of the mold. A rigid part (3a, 3b, 3c, 3d) of the mold wall is movable with respect to another part of the mold wall in the closed condition of the mold so as to ensure a continued abutment of the movable part of the mold wall with the products when shrinkage of the resin caused by curing thereof takes place subsequent to the injection process.

Abstract: A mould tool (10) for moulding mouldable material, the mould tool comprises a tool body (12) having a plurality of tool body sections (14), at least two of which comprise an inner polymer foam core (16) within an outer skin (18) of resinous material and are stacked one above the other, the tool (10) further comprises a mould skin (20) extending over the body (12) to provide a mould surface (22) on which mouldable material can be moulded. A method of manufacturing such a mould tool and a tool body are also provided.

Abstract: A mold for manufacturing a composite drive shaft, most of which, except for opposite ends functioning as power transmission parts, has a tubular shape with a circular cross-section similar to that of a general shaft, and the shape of each end of which is changed so as to realize easy removal of the drive shaft from the mold after molding. Further, the present invention provides a composite drive shaft, which is manufactured using the mold and is configured such that, when a connection joint (metal yoke) is assembled with each end of the drive shaft, the drive shaft can be rotated in an integrated state realized by the connection joints. Thus, the composite drive shaft of the present invention can directly transmit power, instead of a mechanical fastening jointing technique or an adhesive bonding jointing technique, thus efficiently transmitting high torque.

Abstract: An apparatus is provided for molding an optical fiber connector. The optical fiber connector includes a main body and a lens portion. The apparatus includes a molding cavity, an insert and a block in the molding cavity. The insert forms a blind hole of the main body. The block forms a recess of the main body. The molding cavity includes a central portion for forming the main body, a lens-forming portion for forming the lens portion, and two lateral portions for forming corresponding lateral surfaces of the main body. The molding cavity includes a gate for introducing molding material into the molding cavity therethrough. The gate is connected to an end of one of the lateral portions distal from the lens-forming portion. The block is positioned in the other end of said one of the lateral portions distal from the gate.

Abstract: Exemplary embodiments are directed to a mold for producing hollow-cylinder-type molded parts, having an external mold portion, that determines an inner cavity of a molded part to be manufactured. The external mold portion has a first cylindrical mold, which extends in a rotationally symmetrical manner about a first axis, and a hemispherical mold having a diameter equal to a diameter of the first cylindrical mold directly adjoins one of the two ends of the cylindrical mold along the first axis, wherein a second cylindrical mold adjoins the hemispherical mold in radial alignment. The hemispherical mold has a spherical cap, the second cylindrical mold is rotatable together with the spherical cap about a second axis which is arranged at an angle with respect to the first axis, and the second cylindrical mold is arranged concentrically with respect to the second rotational axis.

Abstract: An impeller (2) for a pump is designed as a casting and includes at least one blade (4). The impeller (2), when casting, is molded by way of at least two core parts (14, 16). Partition lines (26, 28) between the at least two core parts (14, 16) are distanced to an end-edge (10) of the at least one blade. The end-edge is at a front in a flow direction (S).

Abstract: In order to produce molded foam parts from foam systems, such as soft, semi-hard and integral foam, foaming molds are typically used, which are produced from different base materials, depending on the intended purpose and required output or service life. Molds for producing molded foam parts are produced from steel or aluminum. A negative or undesirable property during the production of molded foam parts is that the foam adheres to the foaming molds and can often only be removed mechanically. In order to prevent this, the invention proposes a mold insert for a molded part mold, comprising a cavity, wherein the mold insert can be arranged on the molded part mold such that a volume-reduced cavity is formed in the arranged state and the mold insert contributes to creating the shape of the material.

Abstract: A system for fabricating a septic tank using an outer mold and an inner removable plug, between which hardenable fluid material is poured. Preferably, the plug and mold are positioned with respect to one another in a manner that permits a septic tank to be fabricated in a single pour.

Abstract: Disclosed is a mold used as a bottom mold for manufacturing glass molded bodies by accepting molten glass droplets that are dripped in and by compression molding of the molten glass droplets in conjunction with a top mold. The mold is provided with a base material that has a mold surface for compression molding of molten glass drops, and a coating layer formed on the mold surface. The surface of the coating layer formed on the mold surface has a rough surface region that comprises the center of the mold surface, and a mirror finished region that surrounds the outside of the rough surface region and has a lower arithmetic mean roughness Ra than the rough surface region.

Abstract: A multi-segment tool and tooling system for vacuum forming a composite part. A tool can include a first tool having first and second surfaces. A second tool can have an opening positioned on a first tool in a location other than the first surface or the second surface. The first tool and second tool can receive at least a portion of a preform composite. The first tool can have a vacuum barrier attached to the first surface and to the second surface encapsulating the preform composite and the second tool. A tooling system can include a first tool having a core and a base with a core extending upwards from the base. A second tool can be positioned upon the core where the core extends above the second tool. A vacuum barrier sealed to the base and the core can include a composite, the first tool and the second tool.

Abstract: A wafer lens array comprising a plurality of lens sections arranged one-dimensionally or two-dimensionally, a substrate section connecting the lens sections, and gap sections, wherein the lens surfaces in the lens section each have one or more curved surfaces; the gap section is a part projecting from outside than the inner edge of the lens section; and the inner surfaces of the gap sections are spread from a side near the lens section to the other side.

Abstract: A mold for the production of molded concrete bricks has mold recess bodies guided in openings in side walls of a mold insert, which openings are adapted to the contours of the recess bodies, in order to produce recesses in a molded concrete brick produced using this mold. The recesses reach all the way to the underside of a brick, and are supported on one or more sections of the edging of the opening. The wall thickness of the mold insert side wall can have a greater wall thickness in the region of the recess bodies. Preferably, the mold includes multiple mold inserts, and recess bodies that are similar in terms of position and movement direction are coupled mechanically with one another in their movement, and can be displaced together via common drive devices.

Abstract: A turbine engine component, such as a turbine blade or vane, with complex internal features can be cast using a core having a first region with normal resolution features and a second region with high resolution features. The core can be formed from a single structure. Alternatively, the first region can be defined by a first ceramic core piece, which can be formed by any conventional process, such as by injection molding or transfer molding. The second region can be defined by a second ceramic core piece formed separately by a method effective to produce high resolution features, such as tomo lithographic molding. The first core piece and the second core piece can be joined by interlocking engagement, such as by male and female dovetails. The high resolution features can be effective to produce high efficiency internal cooling features in the cast component.

Abstract: A collapsible core device for molding articles around the core device in a mold cavity includes an expansion member, a discontinuous first sleeve and a discontinuous second sleeve. When the expansion member is fitted within the first and second sleeves, the expansion member and the first and second sleeves form a substantially continuous, flush top molding surface with the first and second sleeves.

Abstract: A system for forming a seal slot in a shroud assembly has a first element having a longitudinally extending slot and a second element having a longitudinally extending slot for receiving a portion of the first element. The first element has a pair of opposed surfaces and the second element has a pair of opposed surfaces which are oriented at an angle to the surfaces of the first element. The second element may have a planar portion and a curved portion adjacent the planar portion for forming a slot which allows a flow of fluid to exit the slot at a desired angle.

Abstract: A turbine vane or blade including an interior structure is provided. In addition, turbulence elements connected directly upstream of openings disposed at the rear edge of the blade of the turbine vane or blade are also provided. These are disposed in a sequence, each having a flow side against which a coolant flows and which is at least partially arched in a concave manner. Preferably, the turbulence elements are configured in a crescent-shaped manner. This makes it possible to enlarge the openings without resulting in an increased consumption of coolant. A casting core is also provided. The openings required in the casting core for the production of the webs of a turbine vane or blade may now be placed at further distances than before.

Abstract: An exemplary optical fiber connector includes a housing, and two lenses. The housing defines two blind holes each configured for receiving an optical fiber. The two lenses are formed on the housing and each of the lenses is aligned with a corresponding blind hole. Each of the blind holes includes a first cylindrical hole portion, a tapered hole portion and a second cylindrical hole portion facing a corresponding lens, and a diameter of the tapered hole portion gradually decreases from the first cylindrical hole portion towards the second cylindrical hole portion.

Abstract: Lavatory pans (2) are disclosed comprising an outlet (8) for discharging water into the pan and a passage (20) for supplying water to the outlet, the passage comprising a main portion (22) and an outlet portion (24) which is curved and has a pre-determined downward component of curvature from the main portion to the outlet. The outlet is situated below the main portion of the passage. Also disclosed are processes for producing the lavatory pans and moulding tools for use in the processes. The pans of the invention are particularly useful for secure institutions, are anti-ligature and exhibit a high flush rate.

Abstract: In order to save material and/or for an easy assembly in a mould bottom of a bottom mould, a moulded piece forming a negative mould of at least a part of a chute of a shaft bottom which moulded piece is formed from a material forming a dead core and, optionally being assembled with at least one further moulded piece, forms the negative mould of a chute of a shaft bottom in the form of a moulded body, wherein the moulded piece(s) is (are) designed for being placed onto a mould bottom of a bottom mould for a shaft bottom and has (have) linear and/or an arcuate longitudinal extension, is characterized in that the moulded piece has at least one hollow space open toward the base which can be placed onto the mould bottom of the bottom mould and is designed as basically closed on the end faces lying opposite each other in the longitudinal extension of the moulded piece.

Abstract: Disclosed is a tilt-up wall system that defines a space to receive a material, such as concrete. The system can include a plurality of forms and an opening system. The opening system defines the location of an opening that will receive a window, door, or other structure mountable or installable into the tilt-up wall. The opening system can include one or more corner assemblies, one or more spacer members, one or more lower supports, and one or more upper supports.

Abstract: Method of casting, comprising the following steps: obtaining a casting substance, submersing of mould parts into said casting substance, filling the said mould with casting substance by joining said parts thereof, retrieving said mould filled with casting substance in joint state, cooling the mould and extracting the cast from the mould. All parts of the mould are fully submersed in a container with the casting substance. All parts of the mould are connected within the submersed position. Connected mould is retrieved from the container with the casting substance. Casting device, realizing said method, comprising container with casting substance, mould comprising of one or more parts, submersing means, parts joining means, retrieving means. Container with casting substance adapted for full submersion and retrieving parts of the mould in connected and disconnected states. Casting device may be realized as conveyor line.

Abstract: An exemplary method for fabricating a mold core includes the following steps. First, an ultraviolet (UV) transmitting glass substrate is provided. Second, a photo resist layer is formed on the substrate. Third, the photo resist layer is exposed under a UV light and developed to form a plurality of spaced through holes therein. Fourth, the areas of the surface of the substrate under the through holes are etched to form a plurality of cavities. Fifth, each cavity is filled with a light-curable material, and the photo resist layer is removed. Sixth, the light-curable material is solidified to form a light-cured material block in each cavity. Lastly, the light-cured material block in each cavity is machined using an ultra-precision machine to form a molding surface of the light-cured material block. Thereby, the mold core with a plurality of the molding surfaces is obtained.

Abstract: An investment casting core combination includes a metallic casting core and a ceramic feedcore. A first region of the metallic casting core is embedded in the ceramic feedcore. A mating edge portion of the metallic casting core includes a number of projections. The first region is along at least some of the projections. A number of recesses span gaps between adjacent projections. The ceramic feedcore includes a number of compartments respectively receiving the metallic casting core projections. The ceramic feedcore further includes a number of portions between the compartments and respectively received in the metallic casting core recesses.

Abstract: A method and apparatus for casting concrete elements with varying, determined length, equipped with one or with a plurality of longitudinal hollow cores, by means of a slipforming apparatus. The apparatus is movable with respect to the bed (2), said apparatus comprising forming members (10) for forming hollow cores. The mass is fed in the first step to the portion of the slab below the hollow cores, and in the second step the hollow-core forming members being brought onto the said portion of the slab and mass is being fed between the forming members and onto them. The forming member (10) for forming a hollow core comprises an attachable extension part (22). The height of a hollow core is changed by changing the extension part of the hollow core forming member.

Abstract: The present invention provides for an improved device for molding keyhole sipes larger in size, i.e. sipes having a wider passage, than currently being formed in treads that will avoid damaging the tread during formation and removal thereof from a mold. The device includes an elongated deformable body member having a blade extending in a direction away therefrom and substantially along the length thereof. The body member also includes a stiffening member securely fixed in position therein that extends substantially the length thereof. The stiffening member provides a desired rigidity to the deformable body member, thereby limiting flexion along its length under the stress of a rubber formulation when the mold is closed during the molding process. Also, the deformable body member provides low stress on the tread when a slit of the keyhole sipe is pulled around the body member during removal of the tread from a mold.

Abstract: The invention concerns an injecting/blowing device comprising at least one mold for injecting a thin-walled hollow preform capable of being transformed into a more voluminous hollow body by blowing, said mold including a counter mold defining the inner surface of the cavity, a cure located in the cavity and spaced apart from said inner surface, a preform impression located between the counter mold inner surface and the core, and which will receive the melt, at least two main preferential flow channels (CEPP) optionally at least two secondary preferential flow channels (CEP), each CEP being delimited by at least one recessed zone at the surface of the core and the inner surface of the cavity.

Abstract: A molding apparatus includes a first mold half, a first mold core, a second mold half, a second mold core and a plurality of spacers. The first mold core is received in the first mold half and has a first molding surface. The second mold half includes a receiving cavity defined therein and a plurality of parallel grooves angularly equidistantly spaced from each other. The second mold core is received in the receiving cavity and has a second molding surface facing the first molding surface. The first and second molding surfaces are configured for cooperatively defining a molding cavity therebetween. The spacers are configured for being selectively disposed in the corresponding grooves. Each spacer is configured for being sandwiched between the second mold half and the second mold core. The spacers are configured for aligning the second molding surface with the first molding surface.

Abstract: The invention provides molds and mold inserts useful in the production of contact lenses. In particular, the invention provides high optical quality molds and inserts useful for manufacturing silicone hydrogel contact lenses.

Abstract: An aircraft fuselage barrel (10) includes a skin (12) and a shear tie (18). The shear tie (18) resides within and is integrally formed with the skin (12). The shear tie (18) is separate from and configured for frame attachment thereon. A multi-ring system (79) for fuselage barrel formation includes a mold (68) with a ring (50). The ring (50) has width (W2) approximately equal to a separation distance (D) between two adjacent fuselage frames (22) and includes a module (52) that has a circumferential length (L1) that is greater than a circumferential distance between two fuselage longerons (14). A support structure (80) is coupled to and supports the mold (68). A method of forming the aircraft fuselage barrel (10) includes constructing the support structure (80). Rings (86) of the mold (68) are attached to and over the support structure (80). The mold (68) is constructed. Material is laid-up onto the mold (68) to integrally form the one-piece fuselage barrel (10) including a Hat-configured longeron (14).

Abstract: A method of manufacturing a syringe for use in enteral feeding includes providing a premolded syringe body having a plunger end and an outlet end, loading the premolded syringe body into a mold having a core pin extending into the outlet end of the premolded syringe body, closing the mold to thereby retain the premolded syringe therein and to close a mold cavity around the outlet end of the syringe body, injection molding by injecting plastic molding material into the mold cavity and cooling to thereby form a tip at the outlet end of the premolded syringe body, and opening the mold and extracting the syringe body and the tip.

Abstract: An aircraft fuselage barrel (10) includes a skin (12) and a shear tie (18). The shear tie (18) resides within and is integrally formed with the skin (12). The shear tie (18) is separate from and configured for frame attachment thereon. A multi-ring system (79) for fuselage barrel formation includes a mold (68) with a ring (50). The ring (50) has width (W2) approximately equal to a separation distance (D) between two adjacent fuselage frames (22) and includes a module (52) that has a circumferential length (L1) that is greater than a circumferential distance between two fuselage longerons (14). A support structure (80) is coupled to and supports the mold (68). A method of forming the aircraft fuselage barrel (10) includes constructing the support structure (80). Rings (86) of the mold (68) are attached to and over the support structure (80). The mold (68) is constructed. Material is laid-up onto the mold (68) to integrally form the one-piece fuselage barrel (10) including a Hat-configured longeron (14).

Abstract: Disclosed herein is a composite core die comprising a reusable core die; and a disposable core die; wherein the disposable core die is in physical communication with the reusable core die; and further wherein surfaces of communication between the disposable core die and the reusable core die serve as barriers to prevent the leakage of a slurry that is disposed in the composite core die.

Abstract: The mold for molding an electric wire protection cap includes an outer mold and an inner mold for forming a cap body of the electric wire protection cap, the inner mold including a first mold member and a second mold member, the first mold member including a projecting wall and a shaft, the second mold member including a notch for fitting the projecting wall thereinto and a hole for passing the shaft therethrough, wherein a gap for forming a locking lance is formed between an end surface of the projecting wall and an end surface of the notch, the second mold member can come off along the shaft, and the first mold member is rotatable around the shaft.

Abstract: A mold, for molding a cylindrical filter having a narrow-pitched mesh structure through resin injection molding, has a cavity divided into sections radially freely attachable/detachable. The sections of the cavity being formed as stacked assemblies bodies each having a number of thin plates, and with edge portions of alternating ones of the thin plates projecting further radially inward than edge portions of interposed alternating ones of the thin plates A core fits in the cavity a defines inside surface of the mesh structure. Air existing between the core and the cavity is externally released from gaps in the stacked thin plates during resin injection.

Abstract: An object handling device includes a support body, and an elongate anchor body mounted at the inner end thereof to the support body so as to project from the support body for insertion into an undercut cavity in an object to be handled. At least one anchor lug at or adjacent to the outer end of the anchor body is movable with the anchor body between a first position in which the anchor body is able to be inserted into or withdrawn from the cavity, and a second position in which the lug(s) engage respective undercut shoulder portions in the cavity. Means on the anchor body is engagable for moving the anchor body to move the anchor lug(s) between the first and second positions. Lift means on the support body is engagable by a crane to lift the object. Lock means is provided to block movement of the anchor lug(s) from the second position. In one aspect, the anchor body is rotatable to effect said movement of the anchor lug(s).

Abstract: A mandrel for producing a large quartz glass body, comprising at least two columnar or cylindrical, carbon fiber-reinforced carbon composite members and joined in series by screw thread parts, wherein preferably the contact surface of the screw thread parts of the mandrel is impregnated and/or coated with carbon, and more preferably a reinforcing member made of a C/C composite is provided on the outer periphery of the screw thread parts.

Abstract: A pocket, lid and shield for casting a pulling iron in a concrete structure are described. The pocket includes a slot reinforced with stiffening members for receiving the pulling iron. The pocket also includes a frangible support post for supporting the pulling iron when it is received in the pocket. Also described are embodiments of a shield, which include clipping members adapted to engage the stiffening members, for covering the slot, and a lid having a lip for engaging a peripheral groove in the pocket. Methods of over-molding a pulling iron cable are also described. According to the methods, a temporary seal, which can be used in over-molding a subsequent pulling iron cable, can be formed simultaneously with each over-molded product. During molding, the cable can be held in the center of a channel in the mold tool using a retractable magnetic pin.