Carbon-oxide And Hydrogen Containing Patents (Class 252/373)
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Patent number: 12128388Abstract: A method to regenerate and reactivate catalysts used for a carbon and syngas production reaction including a DRM or CARGEN reaction is developed. Carbon dioxide (CO2) is used as the regeneration and activation media. This method of a single step regeneration and activation using CO2 is more effective than the existing conventional two-step process that includes separate reduction and oxidation steps. This method produces pure carbon monoxide (CO) as a byproduct from the regeneration process by utilizing CO2 and carbon.Type: GrantFiled: March 13, 2019Date of Patent: October 29, 2024Assignee: QATAR FOUNDATION FOR EDUCATION, SCIENCE AND COMMUNITY DEVELOPMENTInventors: Nimir O. Elbashir, Mohamed Sufiyan A. Challiwala, Hanif Ahmed Choudhury
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Patent number: 12104130Abstract: A method of maintaining a syngas composition ratio during an upset condition, including detecting a reduction in the import carbon dioxide flow rate with a carbon dioxide import stream flow sensor, evaluating the reduction in carbon dioxide flow rate or carbon dioxide pressure in a controller, performing one or more predetermined corrective actions as instructed by the controller. Wherein the predetermined corrective actions are chosen from the following: opening a CO2 import stream flow valve, opening a hydrocarbon and steam stream feed valve, opening a CO2 backup stream control valve, opening a syngas backup letdown valve, and starting a composition adjustment unit.Type: GrantFiled: November 18, 2020Date of Patent: October 1, 2024Assignee: L'Air Liquide, Societe Anonyme Pour l'Etude et l'Exploitation des Procedes Georges ClaudeInventors: Yufeng Qian, Pierre-Philippe Guerif, Alexander Roesch
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Patent number: 12084353Abstract: Clean, safe, and efficient methods, systems, and processes for utilizing thermolysis methods to processes to convert various waste sources into a Clean Fuel Gas, Char, and Biochar are provided. The process further converts the Clean Fuel Gas into both a purified hydrogen source for green ammonia production and natural gas. The methods process waste sources to effectively separate, neutralize and/or destroy halogens and other hazardous components to provide a Clean Fuel Gas, Char and/or Biochar, which can then further be processed to extract and purify hydrogen for green ammonia production from the Clean Fuel Gas and thereby provide natural gas. The Clean Fuel Gas is a natural and renewable natural gas as it is continually produced and further available for use to provide energy and new products.Type: GrantFiled: September 15, 2021Date of Patent: September 10, 2024Assignee: CHZ TECHNOLOGIES, LLCInventors: Henry W. Brandhorst, Jr., Ullrich H. Engel, Charles T. Ludwig, Ernest J. Zavoral, Sr.
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Patent number: 12065618Abstract: Process are disclosed for converting plastics, and especially thermoplastic oxygenated polymers, by hydrodeoxygenation (HDO) to hydrocarbons, such as aromatic hydrocarbons including benzene, toluene, ethylbenzene, and xylene isomers. These hydrocarbons may be recovered as chemicals and/or fuels, depending on the particular chemical structures of the starting materials, including the presence of oxygen in the polymer backbones. Advantageously, using a sufficiently active catalyst, only moderate conditions, such as in terms of hydrogen partial pressure, are required, in comparison to known hydrotreating processes. This leads to the formation, with fewer non-selective side reactions, of desired liquid hydrocarbons from substantially all carbon in the oxygenated polymer, as well as water from substantially all oxygen in the oxygenated polymer. In some cases, the liquid hydrocarbons obtained are platform chemicals that can be used for a number of specialized purposes.Type: GrantFiled: February 23, 2021Date of Patent: August 20, 2024Assignee: GTI EnergyInventors: Martin B. Linck, Terry Marker, Pedro Ortiz-Toral, Jim Wangerow
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Patent number: 12030041Abstract: A structured catalyst for steam reforming of the present disclosure is used for producing reformed gas containing hydrogen from a reforming raw material containing hydrocarbon, and includes a support having a porous structure constituted of a zeolite-type compound, and at least one catalytic substance present inside the support. The support includes channels connecting with each other, and the catalytic substance is metal nanoparticles and present at least in the channels of the support.Type: GrantFiled: November 27, 2019Date of Patent: July 9, 2024Assignee: FURUKAWA ELECTRIC CO., LTD.Inventors: Takao Masuda, Yuta Nakasaka, Takuya Yoshikawa, Sadahiro Kato, Masayuki Fukushima, Hiroko Takahashi, Yuichiro Banba, Kaori Sekine
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Patent number: 12017914Abstract: A process for steam or dry reforming of hydrocarbons in a reforming reactor, comprising the steps of: (a) passing a feedstock, comprising one or more hydrocarbons together with steam and/or CO2, through a first catalytic zone at an elevated temperature, to form a partly reformed process gas, wherein the first catalytic zone comprises one or more elongate conduits, each containing reforming catalyst; and (b) passing the partly reformed process gas through a second catalytic zone at an elevated temperature, so as to form a reformed gas stream, wherein the second catalytic zone comprises one or more elongate conduits, each containing reforming catalyst; wherein the process further comprises the combustion of a fluid fuel with a combustion-sustaining medium in an exothermic combustion region, to form a hot combustion products stream, wherein the exothermic combustion region is adjacent to and laterally surrounds each of the second catalytic zone elongate conduits.Type: GrantFiled: August 19, 2019Date of Patent: June 25, 2024Inventors: Geoffrey Gerald Weedon, Jack Gerald Weedon
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Patent number: 12017983Abstract: Systems and processes for dehydrogenating one or more alkanes using electrically heated dehydrogenation reactors. The source of electric energy or power can be a power grid, solar panel, windmill, hydropower, nuclear power, fuel cell, gas turbines, steam turbines, portable generator or the like. The systems and processes provided herein result in a simpler dehydrogenation process which is particularly beneficial at a small scale and at remote locations, including the well site.Type: GrantFiled: February 14, 2023Date of Patent: June 25, 2024Assignee: PURDUE RESEARCH FOUNDATIONInventors: Rakesh Agrawal, Zewei Chen, Peter Oladipupo
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Patent number: 11986803Abstract: A partial oxidation process of hydrocarbons is provided, including bringing an inlet gas into contact with a catalyst, the inlet gas including a hydrocarbon raw material gas and a hydrogen chloride gas, wherein the catalyst includes a catalyst material including palladium (Pd), which catalyst material is supported on a carrier including cerium oxide (CeO2) and an amount of catalyst material supported on the carrier is 2 wt % to 10 wt % based on a total weight of the catalyst.Type: GrantFiled: March 13, 2019Date of Patent: May 21, 2024Assignees: LG CHEM, LTD., SEOUL NATIONAL UNIVERSITY R&DB FOUNDATIONInventors: Jungup Bang, Do Heui Kim, Gyo Hyun Hwang, Jongwook Jung, Yongju Bang, Youngseok Ryou, Jeongeun Kim
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Patent number: 11976244Abstract: A method may include: hydropyrolyzing a bio feedstock in a hydropyrolysis unit to produce at least a hydropyrolysis oil; introducing at least a portion of the hydropyrolysis oil with a hydrocarbon co-feed into a fluidized catalytic cracking unit; and cracking the hydropyrolysis oil in the fluidized catalytic cracking unit to produce at least fuel range hydrocarbons.Type: GrantFiled: December 9, 2022Date of Patent: May 7, 2024Assignee: ExxonMobil Technology and Engineering CompanyInventors: Xiaochun Xu, Yunming Fang, Yudi Zhao
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Patent number: 11958744Abstract: An apparatus for producing ammonia or hydrogen may include a) a gas stream feed conduit having a connecting conduit to a steam reformer with a waste heat section; b) a heat exchanger downstream of the gas stream feed conduit; c) a gas stream preheater downstream of the heat exchanger; d) a recirculation conduit which is located downstream of the gas stream preheater and leads to the gas stream feed conduit or, upstream of the heat exchanger, to the connecting conduit; and e) the steam reformer with the waste heat section, where the waste heat section may be in thermal contact with the gas stream preheater and the flow of the gas stream which has been heated in the gas stream preheater through the recirculation conduit can be regulated. A process for producing ammonia or hydrogen may employ such an apparatus.Type: GrantFiled: July 18, 2019Date of Patent: April 16, 2024Assignees: thyssenkrupp Uhde GmbH, thyssenkrupp AGInventors: Sebastian Sigge, Klaus Nölker, Steffen Jahn
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Patent number: 11932536Abstract: A process for on-site hydrogen reforming is disclosed. The process includes providing a combined reformer heat exchanger component in which heated air, steam, and hydrocarbon fuel react to form process gas containing hydrogen, and the process gas is cooled via the heat exchanger. The combined components enable reductions in size, materials, costs, and heat loss. Additionally, as the heat exchanger side of the component operates at a cooler temperature, an uninsulated flange for access to the catalyst chamber can be used. A combined combustion heat exchanger component is also provided with similar advantages. Process gas is processed, and hydrogen gas is produced via a purification process.Type: GrantFiled: August 13, 2020Date of Patent: March 19, 2024Inventor: Robert John Sanger
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Patent number: 11925930Abstract: In an apparatus, a gas containing CH4 and CO2 is supplied from a first supply unit to a synthetic gas production unit which generates a synthetic gas containing CO and H2 while heating a first catalytic structure; the synthetic gas is supplied to a gas production unit which generates a lower olefin-containing gas including propylene while heating a second catalytic structure; and a detection unit detects propylene discharged from the gas production unit. The first catalytic structure includes first supports having a porous structure and a first metal fine particle that is present in first channels of the first supports. The second catalyst structure includes second supports having a porous structure and a second metal fine particle in the second supports. The second supports have a second channels, a portion of which have an average inner diameter of 0.95 nm or less.Type: GrantFiled: December 3, 2019Date of Patent: March 12, 2024Assignee: FURUKAWA ELECTRIC CO., LTD.Inventors: Yuichiro Banba, Kaori Sekine, Yukako Nakai, Mai Nishii, Masayuki Fukushima, Sadahiro Kato, Takao Masuda, Yuta Nakasaka, Takuya Yoshikawa
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Patent number: 11926526Abstract: A two-step thermochemical reactor and method are disclosed. The reactor includes a housing and a reactor cavity formed within, and surrounded by, thermal insulation within the housing. The reactor cavity includes at least one unit cell, each cell having an electric heat source and a reactive material. The reactor also includes a feedstock inlet and a product outlet in fluid communication with the reactor cavity. The reactor also includes a reducing configuration, with the inlet being closed and the electric heat source of each unit cell being driven to thermally reduce the reactive material at a first temperature, releasing oxygen into the cavity. The reactor also has a splitting configuration where the reactive material is at a second temperature that is lower than the first, the feedstock inlet open and introducing feedstock gas into the cavity to reoxidize the reactive material and split into a product gas.Type: GrantFiled: December 9, 2020Date of Patent: March 12, 2024Assignee: Arizona Board of Regents on behalf of Arizona State UniversityInventor: Ivan Ermanoski
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Patent number: 11834617Abstract: A fly ash recycling gasification furnace includes a fly ash burner, an ash remover, a fly ash storage tank, a variable pressure lock hopper, a fly ash blending system, an exhaust filter, and a backflushing nitrogen buffer tank. The fly ash burner is located on an inner wall of a hearth of the gasification furnace. The ash remover has an inlet connected to an outlet of a waste boiler of the gasification furnace. The fly ash storage tank is connected to a pressurized nitrogen inlet pipe, and a bottom outlet of the ash remover. The variable pressure lock hopper is connected to the fly ash storage tank. The fly ash blending system is connected to the variable pressure lock hopper and the fly ash burner. The exhaust filter is connected to the storage tank, the lock hopper and the blending system. The buffer tank is connected to the exhaust filter.Type: GrantFiled: July 7, 2022Date of Patent: December 5, 2023Assignee: HUANENG CLEAN ENERGY RESEARCH INSTITUTEInventors: Yue Xu, Lizhen Luo, Yongqiang Ren, Jiye Tao, Pengjie Wang, Xiaoyu Li, Gang Liu, Zhi Chen, Qiang Fan, Yuan Liu, Jianming Qin, Ping Wu, Ruichao Wang
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Patent number: 11834338Abstract: Continuous thermolysis of carbonaceous matter in a controlled temperature and steam environment to produce a low volatility char, with subsequent steam activation of the char under pressure producing activated carbon and pressurized syn-gas, all of which are carried out in a reactor system including one or more vessels. The syn-gas is enriched in hydrogen in a high temperature shift reactor and separated in a pressurized swing adsorber to provide a pressurized pure hydrogen stream and a low-pressure combustible tail gas. The tail gas and the volatiles from the thermolysis step are combusted to provide process steam and electric power. The electric power is used to supplement the thermal requirements of the process with the balance being exported.Type: GrantFiled: May 24, 2022Date of Patent: December 5, 2023Inventors: John W. Black, Russel M. Adams
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Patent number: 11794168Abstract: The present invention relates to a process for preparing a pre-reforming catalyst having resistance to deactivation by passage of steam in the absence of a reducing agent comprising ruthenium and an alumina support. Furthermore, the Ru/alumina catalyst according to the present invention becomes much more resistant to deposition of coke with the addition of Ag.Type: GrantFiled: September 28, 2018Date of Patent: October 24, 2023Assignee: PETRÓLEO BRASILEIRO S.A.—PETROBRASInventor: Roberto Carlos Pontes Bittencourt
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Patent number: 11780730Abstract: A reformer tube for producing synthesis gas by steam reforming of hydrocarbon-containing input gases is proposed where an outer shell tube is divided by means of a separating tray into the reaction chamber and an exit chamber, a dumped bed of a steam-reforming-active, solid catalyst is arranged in the reaction chamber, at least one heat exchanger tube is arranged inside the reaction chamber and inside the dumped catalyst bed whose entry end is in fluid connection with the catalyst bed and whose exit end is in fluid connection with the exit chamber, wherein gas-contacted parts of the reformer tube, in particular the at least one heat exchanger tube, are fabricated from a nickel-based alloy and coated on their inside with an aluminum diffusion layer.Type: GrantFiled: November 21, 2017Date of Patent: October 10, 2023Assignee: L'Air Liquide, Societe Anonyme Pour L'Etude Et L'Exploitation Des Procedes Georges ClaudeInventors: Dieter Ulber, Sebastien Doublet, Pascal Del-Gallo, Laurent Prost
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Patent number: 11766637Abstract: A process and apparatus for producing pure hydrogen from a syngas generated by the high temperature gasification of municipal, agricultural or industrial derived wastes. The process is able to make pure hydrogen to be further reacted with nitrogen to make ammonia and urea.Type: GrantFiled: October 25, 2016Date of Patent: September 26, 2023Assignee: NEXTCHEM S.P.A.Inventors: Gaetano Iaquaniello, Annarita Salladini, Elena Antonetti
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Patent number: 11760631Abstract: A system and method for processing unconditioned syngas first removes solids and semi-volatile organic compounds (SVOC), then removes volatile organic compounds (VOC), and then removes at least one sulfur containing compound from the syngas. Additional processing may be performed depending on such factors as the source of syngas being processed, the products, byproducts and intermediate products desired to be formed, captured or recycled and environmental considerations.Type: GrantFiled: November 23, 2021Date of Patent: September 19, 2023Assignee: ThermoChem Recovery International, Inc.Inventors: Ravi Chandran, Daniel Michael Leo, Shawn Robert Freitas, Dave G. Newport, Hamilton Sean Michael Whitney, Daniel A. Burciaga
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Patent number: 11702605Abstract: A plant and a method for the production of hydrogen and bicarbonate. The plant includes a gasifier, a reformer, a direct contact exchanger and an apparatus for the production of bicarbonate. The plant is suitable for receiving fuel, oxygen, water, carbonate, brine at the inlet and for producing hydrogen, bicarbonate and calcium chloride at the outlet. The plant uses a self-cleaning direct contact heat exchanger to cool the syngas downstream of the reformer and to produce the superheated steam that feeds the gasifier: this heat exchanger allows the production of hydrogen at low costs and in modular plants.Type: GrantFiled: January 21, 2021Date of Patent: July 18, 2023Assignee: BLUEREVO IP B.V.Inventors: Giovanni Cappello, Dennis Alexander Ross Morrey, Valdis Bisters, Juris Kalviss
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Patent number: 11701646Abstract: A structured catalyst for steam reforming of the present disclosure is used for producing reformed gas containing hydrogen from a reforming raw material containing hydrocarbon, and includes a support having a porous structure constituted of a zeolite-type compound, and at least one catalytic substance present inside the support. The support includes channels connecting with each other, and the catalytic substance is metal nanoparticles and present at least in the channels of the support.Type: GrantFiled: November 27, 2019Date of Patent: July 18, 2023Assignee: FURUKAWA ELECTRIC CO., LTD.Inventors: Takao Masuda, Yuta Nakasaka, Takuya Yoshikawa, Sadahiro Kato, Masayuki Fukushima, Hiroko Takahashi, Yuichiro Banba, Kaori Sekine
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Patent number: 11697779Abstract: A process and apparatus for producing syngas from low grade coal and from a biomass wherein the process includes (i) gasification of a mixture of low grade coal and biomass, (ii) reforming the gasified mixture, and (iii) removing CO2 from the gasified and reformed syngas mixture.Type: GrantFiled: March 22, 2019Date of Patent: July 11, 2023Assignees: King Fahd University of Petroleum and Minerals, King Abdulaziz City for Science and TechnologyInventors: Mohammad Mozahar Hossain, Muflih Arisa Adnan
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Patent number: 11666860Abstract: A methane destruction apparatus for capturing and converting fugitive methane gas emissions into carbon dioxide and water comprises a methane-capturing module for capturing the fugitive methane gas emissions and a methane conversion module for receiving captured methane from the methane-capturing module. The methane-capturing module includes a fugitive methane gas emission intake connected to an emissions line having a backpressure equal to 1 to 3 inches of water (249 to 746 Pa), a natural gas feed for feeding natural gas into the methane-capturing module, may include a relief vent for preventing overpressure within the methane-capturing module and a drain for draining liquids that have condensed within the methane-capturing module. The methane conversion module includes a conversion pad for catalytically converting the captured methane into carbon dioxide and water, a water vapour opening for outputting the water and a carbon dioxide opening for outputting the carbon dioxide.Type: GrantFiled: November 25, 2020Date of Patent: June 6, 2023Assignee: Thermon Canada Inc.Inventor: Alejandro Maldonado
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Patent number: 11649164Abstract: A synthesis gas plant for producing synthesis gas, said synthesis gas plant including an electrically heated reforming reactor system including a first catalyst active for catalyzing steam methane reforming reaction, said electrically heated reforming reactor system being arranged to receive a feed gas comprising hydrocarbons and outletting a first synthesis gas stream. The synthesis gas plant also includes a post converter downstream the electrically heated reforming reactor system, said post converter housing a second catalyst active for catalyzing steam methane reforming/methanation reactions and reverse water gas shift reaction, said post converter being arranged to receive at least part of said first synthesis gas stream and outletting a second synthesis gas stream. Furthermore, the synthesis gas plant includes means for adding a heated CO2 rich gas stream to the at least part of the first synthesis gas stream upstream the post converter and/or into the post converter.Type: GrantFiled: November 15, 2018Date of Patent: May 16, 2023Assignee: HALDOR TOPSØE A/SInventor: Peter Mølgaard Mortensen
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Patent number: 11643609Abstract: The present disclosure relates to a process and a system for producing synthesis gas. The carbonaceous feedstock is gasified, in the presence of at least one of oxygen and steam, in a first reactor to obtain a gaseous mixture comprising H2, CO, CH4, CO2, H2O, tar and char. The gaseous mixture is treated in a second reactor, in the presence of a catalyst, to obtain synthesis gas. The system comprises a first reactor, a connecting conduit, a second reactor, at least one cyclone separator, at least one heat exchanger and at least one synthesis gas filter unit. The process and the system of the present disclosure are capable of producing synthesis gas with comparatively higher conversion of the unreacted char.Type: GrantFiled: August 4, 2017Date of Patent: May 9, 2023Assignee: RELIANCE INDUSTRIES LIMITEDInventors: Sateesh Daggupati, Clifton Gregg Keeler, Sukumar Mandal, Asit Kumar Das, Sachchit Kumar Majhi, Ajay Gupta, Ajit Vish Sapre
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Patent number: 11631876Abstract: The present disclosure is directed to compositions and structures of supported metal catalysts for use in applications such as direct methanol fuel cells. Generally, implementations include supported metal catalysts that include Pt active sites that have been modified by addition or co-localization of a second metal such as Cu, Co, Ni, and/or other base metals to lower the inhibiting effect of strongly-adsorbed CO, an intermediate of methanol oxidation. An example aspect of the present disclosure includes catalyst compositions where the exterior metal sites in the supported catalyst include at least two metals: Pt and a competitive binder (e.g., a second metal).Type: GrantFiled: January 22, 2020Date of Patent: April 18, 2023Assignee: University of South CarolinaInventors: John R. Monnier, Gregory L. Tate, Wen Xiong, Benjamin H. Meekins
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Patent number: 11623863Abstract: Techniques for converting carbonate material to carbon monoxide include transferring heat and at least one feed stream that includes a carbonate material and at least one of hydrogen, oxygen, water, or a hydrocarbon, into an integrated calcination and syngas production system that includes a syngas generating calciner (SGC) reactor; calcining the carbonate material to produce a carbon dioxide product and a solid oxide product; initiating a syngas production reaction; producing, from the syngas production reaction, at least one syngas product that includes at least one of a carbon monoxide product, a water product or a hydrogen product; and transferring at least one of the solid oxide product or the at least one syngas product out of the SGC reactor.Type: GrantFiled: December 12, 2018Date of Patent: April 11, 2023Assignee: Carbon Engineering Ltd.Inventors: Jenny Sara Jean McCahill, Douglas Edward Olmstead, Kenton Robert Heidel, Navjot Kaur Sandhu
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Patent number: 11618860Abstract: The present invention provides a process for the manufacture of a useful product from carbonaceous feedstock of fluctuating compositional characteristics, the process comprising the steps of: continuously providing the carbonaceous feedstock of fluctuating compositional characteristics to a gasification zone; gasifying the carbonaceous feedstock in the gasification zone to obtain raw synthesis gas; sequentially removing ammoniacal, sulphurous and carbon dioxide impurities from the raw synthesis gas to form desulphurised gas and recovering carbon dioxide in substantially pure form; converting at least a portion of the desulphurised synthesis gas to a useful product. Despite having selected a more energy intensive sub-process i.e. physical absorption for removal of acid gas impurities, the overall power requirement of the facility is lower on account of lower steam requirements and thereby leading to a decrease in the carbon intensity score for the facility.Type: GrantFiled: April 7, 2021Date of Patent: April 4, 2023Assignee: Velocys Technologies Ltd.Inventors: Ivan Philip Greager, Roger Allen Harris, Neil Alexander King, Soumitra R. Deshmukh, Zheyan Qiu
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Patent number: 11560308Abstract: Method and plant for generating a synthesis gas which consists mainly of carbon monoxide and hydrogen and has been freed of acid gases, proceeding from a hydrocarbonaceous fuel, and air and steam, wherein low-temperature fractionation separates air into an oxygen stream, a tail gas stream and a nitrogen stream, wherein the tail gas stream and the nitrogen stream are at ambient temperature and the nitrogen stream is at elevated pressure, wherein the hydrocarbonaceous fuel, having been mixed with the oxygen stream and steam at elevated temperature and elevated pressure, is converted to a synthesis gas by a method known to those skilled in the art, and wherein acid gas is subsequently separated therefrom by low-temperature absorption in an absorption column, wherein the nitrogen stream generated in the fractionation of air is passed through and simultaneously cooled in an expansion turbine and then used to cool either the absorbent or the coolant circulating in the coolant circuit of the compression refrigeratioType: GrantFiled: November 20, 2017Date of Patent: January 24, 2023Assignee: L'Air Liquide, Societe Anonyme Pour L'Etude Et L'Exploitation Des Procedes Georges ClaudeInventors: Lucie Chaubet, Frederic Bonne, Camille Bouet, Holger Schlichting, Marc Wagner
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Patent number: 11547985Abstract: A catalyst support comprising at least 95% silicon carbide, having surface areas of ?10 m2/g and pore volumes of ?1 cc/g. A method of producing a catalyst support, the method including mixing SiC particles of 0.1-20 microns, SiO2 and carbonaceous materials to form an extrusion, under inert atmospheres, heating the extrusion at temperatures of greater than 1400° C., and removing residual carbon from the heated support under temperatures below 1000° C. A catalyst on a carrier, comprising a carrier support having at least about 95% SiC, with a silver solution impregnated thereon comprising silver oxide, ethylenediamine, oxalic acid, monoethanolamine and cesium hydroxide. A process for oxidation reactions (e.g., for the production of ethylene oxide, or oxidation reactions using propane or methane), or for endothermic reactions (e.g., dehydrogenation of paraffins, of ethyl benzene, or cracking and hydrocracking hydrocarbons).Type: GrantFiled: August 18, 2021Date of Patent: January 10, 2023Inventor: Madan Mohan Bhasin
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Patent number: 11518724Abstract: A method for preparing a carbonaceous product includes providing oxygen, in particular from electrolysis, and providing a fuel. The method also includes combusting the fuel with the oxygen by an oxy-fuel combustion process in order to provide energy, purifying a flue gas produced by the oxy-fuel combustion process, and separating carbon dioxide from the flue gas produced by the oxy-fuel combustion process, wherein energy provided by the oxy-fuel combustion process includes, in particular exclusively, heat which is used as process heat for purifying and/or for synthesising or providing the carbonaceous product. A corresponding system is designed to carry out the described method.Type: GrantFiled: July 30, 2019Date of Patent: December 6, 2022Assignee: Siemens Energy Global GmbH & Co. KGInventors: Frank Hannemann, Gerhard Zimmermann
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Patent number: 11506122Abstract: The present disclosure relates to systems and methods useful for power production. In particular, a power production cycle utilizing CO2 as a working fluid may be configured for simultaneous hydrogen production. Beneficially, substantially all carbon arising from combustion in power production and hydrogen production is captured in the form of carbon dioxide. Further, produced hydrogen (optionally mixed with nitrogen received from an air separation unit) can be input as fuel in a gas turbine combined cycle unit for additional power production therein without any atmospheric CO2 discharge.Type: GrantFiled: November 9, 2017Date of Patent: November 22, 2022Assignee: 8 Rivers Capital, LLCInventors: Rodney John Allam, Navid Rafati
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Patent number: 11498834Abstract: An H2-rich fuel gas stream can be advantageously produced by reforming a hydrocarbon/steam mixture in to produce a reformed stream, followed by cooling the reformed stream in a waste-heat recovery unit to produce a high-pressure steam stream, shifting the cooled reformed stream a first shifted stream, cooling the first shifted stream, shifting the cooled first shifted stream to produce a second shifted stream, cooling the second shifted stream, abating water from the cooled second shifted stream to obtain a crude gas mixture stream comprising H2 and CO2, and recovering a CO2 stream from the crude gas mixture stream. The H2-rich stream can be advantageously combusted to provide thermal energy needed for residential, office, and/or industrial applications including in the H2-rich fuel gas production process. The H2-rich fuel gas production process can be advantageously integrated with an olefins production plant comprising a steam cracker.Type: GrantFiled: September 24, 2021Date of Patent: November 15, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: David Spicer, Thomas T. Hirst, James L. Kendall, You Fang
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Patent number: 11492315Abstract: There is a process for the production of methanol from gaseous hydrocarbons. The process has the following stages: (a) treating said gaseous hydrocarbons in a desulfurization unit to produce a desulfurized hydrocarbon gas; (b) reacting the desulfurized gas with an oxidizing flow by means of a short contact time partial catalytic oxidation reaction to produce synthesis gas; (c) producing hydrogen by electrolysis of water; (d) mixing and compressing synthesis gas and hydrogen; and (e) sending said compressed mixture to a methanol synthesis unit to produce methanol.Type: GrantFiled: September 18, 2019Date of Patent: November 8, 2022Assignee: ENI S.P.A.Inventors: Luca Eugenio Riccardo Basini, Chiara Busto, Michele Villani
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Patent number: 11479727Abstract: A feedstock flexible process for converting feedstock into oil and gas includes (i) indirectly heated hydrous devolatilization of volatile feedstock components, (ii) indirectly heated thermochemical conversion of fixed carbon feedstock components, (iii) heat integration and recovery, (iv) vapor and gas pressurization, and (v) vapor and gas clean-up and product recovery. A system and method for feedstock conversion includes a thermochemical reactor integrated with one or more hydrous devolatilization and solids circulation subsystems configured to accept a feedstock mixture, comprised of volatile feedstock components and fixed carbon feedstock components, and continuously produce a volatile reaction product stream therefrom, while simultaneously and continuously capturing, transferring, and converting the fixed carbon feedstock components to syngas.Type: GrantFiled: November 5, 2012Date of Patent: October 25, 2022Assignee: ThermoChem Recovery International, Inc.Inventors: Ravi Chandran, Daniel Michael Leo, Shawn Robert Freitas
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Patent number: 11472713Abstract: Disclosed herein are aluminum oxide aerogels and methods of making and use thereof. The methods of making the aluminum oxide aerogel include contacting a solid comprising aluminum with a Ga-based liquid alloy to dissolve at least a portion of the aluminum from the solid, thereby forming an aluminum-alloy mixture; and contacting the aluminum-alloy mixture with a fluid comprising water, thereby forming the aluminum oxide aerogel. In some examples, the methods can further comprise capturing and converting carbon dioxide to a syngas comprising carbon monoxide and hydrogen.Type: GrantFiled: October 3, 2018Date of Patent: October 18, 2022Assignee: North Carolina State UniversityInventors: Paul Maggard, Jerome J. Cuomo, Keith Markham, William Kiether
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Patent number: 11459281Abstract: A process for producing acetylene and syngas by partial oxidation of hydrocarbons with oxygen, involving: separately preheating a hydrocarbon and a oxygen-comprising input stream; mixing in a mass flow ratio of the oxygen-comprising to hydrocarbon stream at an oxygen number no more than 0.31; feeding the streams via a burner block to a combustion chamber and therein partially oxidizing the hydrocarbon(s) to a cracking gas; quenching the cracking gas to 80 to 90° C. downstream by injecting an aqueous quench medium to obtain a process water stream-1 and a product gas stream-2; cooling the product gas stream-2 in a cooling column by direct heat exchange with cooling water to obtain a process water stream-2 as bottoms, a product gas stream-2 as uppers, and a sidestream; and depleting the sidestream of soot in an electrofilter to generate therein a process water stream-3 combined with water streams-1/2 to afford the process water stream-4.Type: GrantFiled: April 8, 2019Date of Patent: October 4, 2022Assignee: BASF SEInventors: Maximilian Vicari, Christian Weichert, Christopher Alec Anderlohr, Wolfgang Reif
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Patent number: 11433353Abstract: Methods and systems for the separation of hydrogen isotopes from one another are described. Methods include utilization of a hydrogen isotope selective separation membrane that includes a hydrogen isotope selective layer (e.g., graphene) and a hydrogen ion conductive supporting layer. An electronic driving force encourages passage of isotopes selectively across the membrane at an elevated separation temperature to enrich the product in a selected hydrogen isotope.Type: GrantFiled: June 6, 2019Date of Patent: September 6, 2022Assignees: Savannah River Nuclear Solutions, LLC, Clemson University Research Foundation, Georgia Tech Research CorporationInventors: Dale A. Hitchcock, Steven M. Serkiz, Timothy M. Krentz, Josef A. Velten, Kyle S. Brinkman, Eric M. Vogel, Katherine T. Young
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Patent number: 11427467Abstract: The invention provides a calcined Fex—Aly—Oz based catalyst for the decomposition of hydrocarbons such as methane to produce hydrogen and carbon. The catalyst comprises iron oxide mixed with aluminum oxide and calcined at temperatures above 1100° C., where Fex—Aly—Oz is a chemical composition with x>0.1, y>0.1, z?0 and 0<x/y<200. Reaction of the calcined Fex—Aly—Oz catalyst with methane generates a product stream comprising at least 40 vol. % H2 and carbon. In an embodiment, carbon is separated from the catalyst and the catalyst is reused for continuous methane decomposition to produce H2.Type: GrantFiled: March 21, 2019Date of Patent: August 30, 2022Assignee: Energy, United States Department ofInventors: Ranjani Siriwardane, William Benincosa, Jarrett Riley
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Patent number: 11414610Abstract: A pyrolysis gasifier includes a tubular body configured to receive and pyrolyze a combustible waste, a bottom door disposed below the tubular body to selectively seal the tubular body, a main frame supporting the tubular body, a base frame supporting the bottom door, an automatic ash processor configured to, while traveling in one direction, push and remove ash remaining on the bottom door after pyrolysis of the combustible waste, and a guide frame supporting the automatic ash processor and configured to guide the travel of the automatic ash processor.Type: GrantFiled: March 2, 2021Date of Patent: August 16, 2022Inventors: Yung Taek Lim, Deok Jun Rim
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Patent number: 11377534Abstract: Methods of depolymerizing polyolefin-based material into useful petrochemical products using metal oxides and heat are described. The metal oxides improve the depolymerization reaction by decreasing the onset temperature for the depolymerization, which results in a higher depolymerization rate and a shorter residence time in the depolymerization unit, allowing for a predictable depolymerization reaction, and decreasing the branching or aromatic formations in the product.Type: GrantFiled: September 9, 2020Date of Patent: July 5, 2022Assignee: Basell Poliolefine Italia S.r.l.Inventors: Diego Brita, Sheri E. Davis, Yulenty Deal, Simona Guidotti, Dario Liguori, Sandor Nagy, Christopher D. Smith, Daniel F. White, Xueyong Yang, Shahram Mihan
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Patent number: 11365882Abstract: A gas combustion treatment device that subjects an ammonia-containing gas, a hydrogen cyanide-containing gas, and a hydrogen sulfide-containing gas to combustion treatment includes: a first combustion unit configured to introduce therein fuel, the ammonia-containing gas, the hydrogen cyanide-containing gas, and air and burn and reduce the fuel and the gases at an air ratio lower than 1; a second combustion unit provided downstream of the first combustion unit and configured to burn and reduce, in a reducing atmosphere, nitrogen oxide in a first combustion gas sent from the first combustion unit; and a third combustion unit provided downstream of the second combustion unit and configured to introduce therein hydrogen sulfide-containing gas with air in addition to a second combustion gas sent from the second combustion unit.Type: GrantFiled: July 4, 2018Date of Patent: June 21, 2022Assignee: Mitsubishi Heavy Industries Engineering, Ltd.Inventor: Kaori Yoshida
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Patent number: 11331649Abstract: A solvent comprised of (1) a caustic and an alcohol, (2) a caustic and a quaternary ammonium hydroxide, or (3) a caustic, an alcohol, and a quaternary ammonium hydroxide may contact an adsorbent bed that has been used to remove sulfur compounds from a hydrocarbon stream to extract adsorbed sulfur compounds from the adsorbent material in the bed to regenerate it. The regenerated adsorbent bed may be reused, either alone or in combination with a liquid-liquid extraction column, to remove sulfur compounds from a hydrocarbon stream.Type: GrantFiled: July 24, 2020Date of Patent: May 17, 2022Assignee: Baker Hughes Oilfield Operations LLCInventors: Sai Reddy Pinappu, Jerry J. Weers, Timothy J. O'Brien, Waynn C. Morgan
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Patent number: 11312914Abstract: Pre-ground plastics of small particle size not more than 2 mm are co-fed into a solid fossil fuel fed entrained flow partial oxidation gasifier. High solids concentrations in the feedstock stream can be obtained without significant impact on the feedstock stream stability and pumpability. A consistent quality of syngas can be continuously produced, including generation of carbon dioxide and a carbon monoxide/hydrogen ratio while stably operating the gasifier and avoiding the high tar generation of fluidized bed or fixed bed waste gasifiers and without impacting the operations of the gasifier. The subsequent syngas produced from this material can be used to produce a wide range of chemicals.Type: GrantFiled: February 3, 2020Date of Patent: April 26, 2022Assignee: Eastman Chemical CompanyInventors: William Lewis Trapp, Justin William Murphy, Nathan Mitchell West
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Patent number: 11311860Abstract: This invention relates to a novel nickel catalyst and a novel one-pot solution combustion synthesis of that catalyst for the CO2 reforming and low temperature steam reformation of methane. The novel nickel catalyst has exceptional activity for dry reforming and steam reforming of methane, and exhibits excellent resilience to deactivation due to carbon formation.Type: GrantFiled: July 13, 2018Date of Patent: April 26, 2022Assignee: QATAR UNIVERSITYInventors: Mohammed J. Al-Marri, Mohammed Ali H. Salah Saad, Mahmoud M. Khader, Sardar Ali, Ahmed Gamal Abdelmoneim
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Patent number: 11286160Abstract: Modified red mud catalyst compositions, methods for production, and methods of use in autothermal reforming, the composition comprising: red mud material produced from an alumina extraction process from bauxite ore; and nickel oxide, the nickel oxide present at between about 5 wt. % to about 40 wt. % of the modified red mud catalyst composition.Type: GrantFiled: January 28, 2020Date of Patent: March 29, 2022Assignee: SAUDI ARABIAN OIL COMPANYInventors: Bandar A. Fadhel, Bandar H. Alsolami, Rami Bamagain, Mohammed A. Albuali
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Patent number: 11286159Abstract: In a process for the production of ammonia synthesis gas from a hydrocarbon-containing feedstock, comprising steam reforming of the feedstock and treatment of the synthesis gas obtained, the shift of the synthesis gas comprises two shift steps, both including stable catalysts, whereby the formation of hazardous by-products is avoided or at least reduced to an acceptable low level. The two shift steps can both be HTS, or they can be one HTS and one LTS or one HTS and one MTS. The catalyst used in the HTS and the LTS steps is based on zinc oxide and zinc aluminum spinel, and the catalyst used in the MTS and the LTS steps can be based on copper.Type: GrantFiled: June 28, 2018Date of Patent: March 29, 2022Assignee: HALDOR TOPSØE A/SInventors: Annette E. Krøll Jensen, Christian Henrik Speth, Thomas Rostrup-Nielsen
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Patent number: 11279884Abstract: Reverse flow reactor (RFR) apparatuses exhibiting asymmetric feed profiles and improved flow distribution during heating mode and/or pyrolysis mode operation, and methods of using same to transform a hydrocarbon feed into a pyrolysed hydrocarbon product are disclosed. The RFR apparatus includes an RFR body with a reaction zone having at least one bed. The RFR body has a central vertical axis and is flanked by first and second void spaces. The method utilizes at least two oxygen-containing feeds, a combustion fuel feed, a purge feed, and a hydrocarbon pyrolysis feed. The RFR apparatus can cycle between an exothermic heating mode (heated to ?700° C.Type: GrantFiled: April 9, 2019Date of Patent: March 22, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Kevin B. Daly, Federico Barrai
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Patent number: 11255575Abstract: A thermal conveyance system and process for absorbing, transporting, storing, and recovering thermal energy (both hot and cold energy) over a wide range of temperatures from up to 2,100° F., or higher, or cool energy at subzero temperatures in inert and stable particles without the need to maintain a minimum temperature or requiring high system pressures. The process involving the transferring thermal energy to a first transfer fluid and recovering thermal energy from a second transfer fluid wherein the first and the second transfer fluids comprise a two phase thermal media including a gaseous carrier containing a quantity of micron to millimeter sized solid particles.Type: GrantFiled: March 20, 2017Date of Patent: February 22, 2022Assignee: GAS TECHNOLOGY INSTITUTEInventors: Hamid Abbasi, David Cygan, S. B. Reddy Karri, John Findlay
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Patent number: 11247897Abstract: A system and method for converting (dry reforming) natural gas (methane) and carbon dioxide via reformer catalyst in a dry reformer into syngas including carbon monoxide and hydrogen, and discharging the syngas to a Fischer-Tropsch (FT) reactor. Supplemental hydrogen is generated via water electrolysis and added to the syngas in route to the FT reactor to increase the molar ratio of hydrogen to carbon monoxide in the syngas. The syngas may be converted via FT catalyst in the FT reactor into FT waxes.Type: GrantFiled: December 23, 2019Date of Patent: February 15, 2022Assignee: Saudi Arabian Oil CompanyInventors: Bandar H. Alsolami, Aqil Jamal