Carbon-oxide And Hydrogen Containing Patents (Class 252/373)
  • Patent number: 11958744
    Abstract: An apparatus for producing ammonia or hydrogen may include a) a gas stream feed conduit having a connecting conduit to a steam reformer with a waste heat section; b) a heat exchanger downstream of the gas stream feed conduit; c) a gas stream preheater downstream of the heat exchanger; d) a recirculation conduit which is located downstream of the gas stream preheater and leads to the gas stream feed conduit or, upstream of the heat exchanger, to the connecting conduit; and e) the steam reformer with the waste heat section, where the waste heat section may be in thermal contact with the gas stream preheater and the flow of the gas stream which has been heated in the gas stream preheater through the recirculation conduit can be regulated. A process for producing ammonia or hydrogen may employ such an apparatus.
    Type: Grant
    Filed: July 18, 2019
    Date of Patent: April 16, 2024
    Assignees: thyssenkrupp Uhde GmbH, thyssenkrupp AG
    Inventors: Sebastian Sigge, Klaus Nölker, Steffen Jahn
  • Patent number: 11932536
    Abstract: A process for on-site hydrogen reforming is disclosed. The process includes providing a combined reformer heat exchanger component in which heated air, steam, and hydrocarbon fuel react to form process gas containing hydrogen, and the process gas is cooled via the heat exchanger. The combined components enable reductions in size, materials, costs, and heat loss. Additionally, as the heat exchanger side of the component operates at a cooler temperature, an uninsulated flange for access to the catalyst chamber can be used. A combined combustion heat exchanger component is also provided with similar advantages. Process gas is processed, and hydrogen gas is produced via a purification process.
    Type: Grant
    Filed: August 13, 2020
    Date of Patent: March 19, 2024
    Inventor: Robert John Sanger
  • Patent number: 11925930
    Abstract: In an apparatus, a gas containing CH4 and CO2 is supplied from a first supply unit to a synthetic gas production unit which generates a synthetic gas containing CO and H2 while heating a first catalytic structure; the synthetic gas is supplied to a gas production unit which generates a lower olefin-containing gas including propylene while heating a second catalytic structure; and a detection unit detects propylene discharged from the gas production unit. The first catalytic structure includes first supports having a porous structure and a first metal fine particle that is present in first channels of the first supports. The second catalyst structure includes second supports having a porous structure and a second metal fine particle in the second supports. The second supports have a second channels, a portion of which have an average inner diameter of 0.95 nm or less.
    Type: Grant
    Filed: December 3, 2019
    Date of Patent: March 12, 2024
    Assignee: FURUKAWA ELECTRIC CO., LTD.
    Inventors: Yuichiro Banba, Kaori Sekine, Yukako Nakai, Mai Nishii, Masayuki Fukushima, Sadahiro Kato, Takao Masuda, Yuta Nakasaka, Takuya Yoshikawa
  • Patent number: 11926526
    Abstract: A two-step thermochemical reactor and method are disclosed. The reactor includes a housing and a reactor cavity formed within, and surrounded by, thermal insulation within the housing. The reactor cavity includes at least one unit cell, each cell having an electric heat source and a reactive material. The reactor also includes a feedstock inlet and a product outlet in fluid communication with the reactor cavity. The reactor also includes a reducing configuration, with the inlet being closed and the electric heat source of each unit cell being driven to thermally reduce the reactive material at a first temperature, releasing oxygen into the cavity. The reactor also has a splitting configuration where the reactive material is at a second temperature that is lower than the first, the feedstock inlet open and introducing feedstock gas into the cavity to reoxidize the reactive material and split into a product gas.
    Type: Grant
    Filed: December 9, 2020
    Date of Patent: March 12, 2024
    Assignee: Arizona Board of Regents on behalf of Arizona State University
    Inventor: Ivan Ermanoski
  • Patent number: 11834617
    Abstract: A fly ash recycling gasification furnace includes a fly ash burner, an ash remover, a fly ash storage tank, a variable pressure lock hopper, a fly ash blending system, an exhaust filter, and a backflushing nitrogen buffer tank. The fly ash burner is located on an inner wall of a hearth of the gasification furnace. The ash remover has an inlet connected to an outlet of a waste boiler of the gasification furnace. The fly ash storage tank is connected to a pressurized nitrogen inlet pipe, and a bottom outlet of the ash remover. The variable pressure lock hopper is connected to the fly ash storage tank. The fly ash blending system is connected to the variable pressure lock hopper and the fly ash burner. The exhaust filter is connected to the storage tank, the lock hopper and the blending system. The buffer tank is connected to the exhaust filter.
    Type: Grant
    Filed: July 7, 2022
    Date of Patent: December 5, 2023
    Assignee: HUANENG CLEAN ENERGY RESEARCH INSTITUTE
    Inventors: Yue Xu, Lizhen Luo, Yongqiang Ren, Jiye Tao, Pengjie Wang, Xiaoyu Li, Gang Liu, Zhi Chen, Qiang Fan, Yuan Liu, Jianming Qin, Ping Wu, Ruichao Wang
  • Patent number: 11834338
    Abstract: Continuous thermolysis of carbonaceous matter in a controlled temperature and steam environment to produce a low volatility char, with subsequent steam activation of the char under pressure producing activated carbon and pressurized syn-gas, all of which are carried out in a reactor system including one or more vessels. The syn-gas is enriched in hydrogen in a high temperature shift reactor and separated in a pressurized swing adsorber to provide a pressurized pure hydrogen stream and a low-pressure combustible tail gas. The tail gas and the volatiles from the thermolysis step are combusted to provide process steam and electric power. The electric power is used to supplement the thermal requirements of the process with the balance being exported.
    Type: Grant
    Filed: May 24, 2022
    Date of Patent: December 5, 2023
    Inventors: John W. Black, Russel M. Adams
  • Patent number: 11794168
    Abstract: The present invention relates to a process for preparing a pre-reforming catalyst having resistance to deactivation by passage of steam in the absence of a reducing agent comprising ruthenium and an alumina support. Furthermore, the Ru/alumina catalyst according to the present invention becomes much more resistant to deposition of coke with the addition of Ag.
    Type: Grant
    Filed: September 28, 2018
    Date of Patent: October 24, 2023
    Assignee: PETRÓLEO BRASILEIRO S.A.—PETROBRAS
    Inventor: Roberto Carlos Pontes Bittencourt
  • Patent number: 11780730
    Abstract: A reformer tube for producing synthesis gas by steam reforming of hydrocarbon-containing input gases is proposed where an outer shell tube is divided by means of a separating tray into the reaction chamber and an exit chamber, a dumped bed of a steam-reforming-active, solid catalyst is arranged in the reaction chamber, at least one heat exchanger tube is arranged inside the reaction chamber and inside the dumped catalyst bed whose entry end is in fluid connection with the catalyst bed and whose exit end is in fluid connection with the exit chamber, wherein gas-contacted parts of the reformer tube, in particular the at least one heat exchanger tube, are fabricated from a nickel-based alloy and coated on their inside with an aluminum diffusion layer.
    Type: Grant
    Filed: November 21, 2017
    Date of Patent: October 10, 2023
    Assignee: L'Air Liquide, Societe Anonyme Pour L'Etude Et L'Exploitation Des Procedes Georges Claude
    Inventors: Dieter Ulber, Sebastien Doublet, Pascal Del-Gallo, Laurent Prost
  • Patent number: 11766637
    Abstract: A process and apparatus for producing pure hydrogen from a syngas generated by the high temperature gasification of municipal, agricultural or industrial derived wastes. The process is able to make pure hydrogen to be further reacted with nitrogen to make ammonia and urea.
    Type: Grant
    Filed: October 25, 2016
    Date of Patent: September 26, 2023
    Assignee: NEXTCHEM S.P.A.
    Inventors: Gaetano Iaquaniello, Annarita Salladini, Elena Antonetti
  • Patent number: 11760631
    Abstract: A system and method for processing unconditioned syngas first removes solids and semi-volatile organic compounds (SVOC), then removes volatile organic compounds (VOC), and then removes at least one sulfur containing compound from the syngas. Additional processing may be performed depending on such factors as the source of syngas being processed, the products, byproducts and intermediate products desired to be formed, captured or recycled and environmental considerations.
    Type: Grant
    Filed: November 23, 2021
    Date of Patent: September 19, 2023
    Assignee: ThermoChem Recovery International, Inc.
    Inventors: Ravi Chandran, Daniel Michael Leo, Shawn Robert Freitas, Dave G. Newport, Hamilton Sean Michael Whitney, Daniel A. Burciaga
  • Patent number: 11701646
    Abstract: A structured catalyst for steam reforming of the present disclosure is used for producing reformed gas containing hydrogen from a reforming raw material containing hydrocarbon, and includes a support having a porous structure constituted of a zeolite-type compound, and at least one catalytic substance present inside the support. The support includes channels connecting with each other, and the catalytic substance is metal nanoparticles and present at least in the channels of the support.
    Type: Grant
    Filed: November 27, 2019
    Date of Patent: July 18, 2023
    Assignee: FURUKAWA ELECTRIC CO., LTD.
    Inventors: Takao Masuda, Yuta Nakasaka, Takuya Yoshikawa, Sadahiro Kato, Masayuki Fukushima, Hiroko Takahashi, Yuichiro Banba, Kaori Sekine
  • Patent number: 11702605
    Abstract: A plant and a method for the production of hydrogen and bicarbonate. The plant includes a gasifier, a reformer, a direct contact exchanger and an apparatus for the production of bicarbonate. The plant is suitable for receiving fuel, oxygen, water, carbonate, brine at the inlet and for producing hydrogen, bicarbonate and calcium chloride at the outlet. The plant uses a self-cleaning direct contact heat exchanger to cool the syngas downstream of the reformer and to produce the superheated steam that feeds the gasifier: this heat exchanger allows the production of hydrogen at low costs and in modular plants.
    Type: Grant
    Filed: January 21, 2021
    Date of Patent: July 18, 2023
    Assignee: BLUEREVO IP B.V.
    Inventors: Giovanni Cappello, Dennis Alexander Ross Morrey, Valdis Bisters, Juris Kalviss
  • Patent number: 11697779
    Abstract: A process and apparatus for producing syngas from low grade coal and from a biomass wherein the process includes (i) gasification of a mixture of low grade coal and biomass, (ii) reforming the gasified mixture, and (iii) removing CO2 from the gasified and reformed syngas mixture.
    Type: Grant
    Filed: March 22, 2019
    Date of Patent: July 11, 2023
    Assignees: King Fahd University of Petroleum and Minerals, King Abdulaziz City for Science and Technology
    Inventors: Mohammad Mozahar Hossain, Muflih Arisa Adnan
  • Patent number: 11666860
    Abstract: A methane destruction apparatus for capturing and converting fugitive methane gas emissions into carbon dioxide and water comprises a methane-capturing module for capturing the fugitive methane gas emissions and a methane conversion module for receiving captured methane from the methane-capturing module. The methane-capturing module includes a fugitive methane gas emission intake connected to an emissions line having a backpressure equal to 1 to 3 inches of water (249 to 746 Pa), a natural gas feed for feeding natural gas into the methane-capturing module, may include a relief vent for preventing overpressure within the methane-capturing module and a drain for draining liquids that have condensed within the methane-capturing module. The methane conversion module includes a conversion pad for catalytically converting the captured methane into carbon dioxide and water, a water vapour opening for outputting the water and a carbon dioxide opening for outputting the carbon dioxide.
    Type: Grant
    Filed: November 25, 2020
    Date of Patent: June 6, 2023
    Assignee: Thermon Canada Inc.
    Inventor: Alejandro Maldonado
  • Patent number: 11649164
    Abstract: A synthesis gas plant for producing synthesis gas, said synthesis gas plant including an electrically heated reforming reactor system including a first catalyst active for catalyzing steam methane reforming reaction, said electrically heated reforming reactor system being arranged to receive a feed gas comprising hydrocarbons and outletting a first synthesis gas stream. The synthesis gas plant also includes a post converter downstream the electrically heated reforming reactor system, said post converter housing a second catalyst active for catalyzing steam methane reforming/methanation reactions and reverse water gas shift reaction, said post converter being arranged to receive at least part of said first synthesis gas stream and outletting a second synthesis gas stream. Furthermore, the synthesis gas plant includes means for adding a heated CO2 rich gas stream to the at least part of the first synthesis gas stream upstream the post converter and/or into the post converter.
    Type: Grant
    Filed: November 15, 2018
    Date of Patent: May 16, 2023
    Assignee: HALDOR TOPSØE A/S
    Inventor: Peter Mølgaard Mortensen
  • Patent number: 11643609
    Abstract: The present disclosure relates to a process and a system for producing synthesis gas. The carbonaceous feedstock is gasified, in the presence of at least one of oxygen and steam, in a first reactor to obtain a gaseous mixture comprising H2, CO, CH4, CO2, H2O, tar and char. The gaseous mixture is treated in a second reactor, in the presence of a catalyst, to obtain synthesis gas. The system comprises a first reactor, a connecting conduit, a second reactor, at least one cyclone separator, at least one heat exchanger and at least one synthesis gas filter unit. The process and the system of the present disclosure are capable of producing synthesis gas with comparatively higher conversion of the unreacted char.
    Type: Grant
    Filed: August 4, 2017
    Date of Patent: May 9, 2023
    Assignee: RELIANCE INDUSTRIES LIMITED
    Inventors: Sateesh Daggupati, Clifton Gregg Keeler, Sukumar Mandal, Asit Kumar Das, Sachchit Kumar Majhi, Ajay Gupta, Ajit Vish Sapre
  • Patent number: 11631876
    Abstract: The present disclosure is directed to compositions and structures of supported metal catalysts for use in applications such as direct methanol fuel cells. Generally, implementations include supported metal catalysts that include Pt active sites that have been modified by addition or co-localization of a second metal such as Cu, Co, Ni, and/or other base metals to lower the inhibiting effect of strongly-adsorbed CO, an intermediate of methanol oxidation. An example aspect of the present disclosure includes catalyst compositions where the exterior metal sites in the supported catalyst include at least two metals: Pt and a competitive binder (e.g., a second metal).
    Type: Grant
    Filed: January 22, 2020
    Date of Patent: April 18, 2023
    Assignee: University of South Carolina
    Inventors: John R. Monnier, Gregory L. Tate, Wen Xiong, Benjamin H. Meekins
  • Patent number: 11623863
    Abstract: Techniques for converting carbonate material to carbon monoxide include transferring heat and at least one feed stream that includes a carbonate material and at least one of hydrogen, oxygen, water, or a hydrocarbon, into an integrated calcination and syngas production system that includes a syngas generating calciner (SGC) reactor; calcining the carbonate material to produce a carbon dioxide product and a solid oxide product; initiating a syngas production reaction; producing, from the syngas production reaction, at least one syngas product that includes at least one of a carbon monoxide product, a water product or a hydrogen product; and transferring at least one of the solid oxide product or the at least one syngas product out of the SGC reactor.
    Type: Grant
    Filed: December 12, 2018
    Date of Patent: April 11, 2023
    Assignee: Carbon Engineering Ltd.
    Inventors: Jenny Sara Jean McCahill, Douglas Edward Olmstead, Kenton Robert Heidel, Navjot Kaur Sandhu
  • Patent number: 11618860
    Abstract: The present invention provides a process for the manufacture of a useful product from carbonaceous feedstock of fluctuating compositional characteristics, the process comprising the steps of: continuously providing the carbonaceous feedstock of fluctuating compositional characteristics to a gasification zone; gasifying the carbonaceous feedstock in the gasification zone to obtain raw synthesis gas; sequentially removing ammoniacal, sulphurous and carbon dioxide impurities from the raw synthesis gas to form desulphurised gas and recovering carbon dioxide in substantially pure form; converting at least a portion of the desulphurised synthesis gas to a useful product. Despite having selected a more energy intensive sub-process i.e. physical absorption for removal of acid gas impurities, the overall power requirement of the facility is lower on account of lower steam requirements and thereby leading to a decrease in the carbon intensity score for the facility.
    Type: Grant
    Filed: April 7, 2021
    Date of Patent: April 4, 2023
    Assignee: Velocys Technologies Ltd.
    Inventors: Ivan Philip Greager, Roger Allen Harris, Neil Alexander King, Soumitra R. Deshmukh, Zheyan Qiu
  • Patent number: 11560308
    Abstract: Method and plant for generating a synthesis gas which consists mainly of carbon monoxide and hydrogen and has been freed of acid gases, proceeding from a hydrocarbonaceous fuel, and air and steam, wherein low-temperature fractionation separates air into an oxygen stream, a tail gas stream and a nitrogen stream, wherein the tail gas stream and the nitrogen stream are at ambient temperature and the nitrogen stream is at elevated pressure, wherein the hydrocarbonaceous fuel, having been mixed with the oxygen stream and steam at elevated temperature and elevated pressure, is converted to a synthesis gas by a method known to those skilled in the art, and wherein acid gas is subsequently separated therefrom by low-temperature absorption in an absorption column, wherein the nitrogen stream generated in the fractionation of air is passed through and simultaneously cooled in an expansion turbine and then used to cool either the absorbent or the coolant circulating in the coolant circuit of the compression refrigeratio
    Type: Grant
    Filed: November 20, 2017
    Date of Patent: January 24, 2023
    Assignee: L'Air Liquide, Societe Anonyme Pour L'Etude Et L'Exploitation Des Procedes Georges Claude
    Inventors: Lucie Chaubet, Frederic Bonne, Camille Bouet, Holger Schlichting, Marc Wagner
  • Patent number: 11547985
    Abstract: A catalyst support comprising at least 95% silicon carbide, having surface areas of ?10 m2/g and pore volumes of ?1 cc/g. A method of producing a catalyst support, the method including mixing SiC particles of 0.1-20 microns, SiO2 and carbonaceous materials to form an extrusion, under inert atmospheres, heating the extrusion at temperatures of greater than 1400° C., and removing residual carbon from the heated support under temperatures below 1000° C. A catalyst on a carrier, comprising a carrier support having at least about 95% SiC, with a silver solution impregnated thereon comprising silver oxide, ethylenediamine, oxalic acid, monoethanolamine and cesium hydroxide. A process for oxidation reactions (e.g., for the production of ethylene oxide, or oxidation reactions using propane or methane), or for endothermic reactions (e.g., dehydrogenation of paraffins, of ethyl benzene, or cracking and hydrocracking hydrocarbons).
    Type: Grant
    Filed: August 18, 2021
    Date of Patent: January 10, 2023
    Inventor: Madan Mohan Bhasin
  • Patent number: 11518724
    Abstract: A method for preparing a carbonaceous product includes providing oxygen, in particular from electrolysis, and providing a fuel. The method also includes combusting the fuel with the oxygen by an oxy-fuel combustion process in order to provide energy, purifying a flue gas produced by the oxy-fuel combustion process, and separating carbon dioxide from the flue gas produced by the oxy-fuel combustion process, wherein energy provided by the oxy-fuel combustion process includes, in particular exclusively, heat which is used as process heat for purifying and/or for synthesising or providing the carbonaceous product. A corresponding system is designed to carry out the described method.
    Type: Grant
    Filed: July 30, 2019
    Date of Patent: December 6, 2022
    Assignee: Siemens Energy Global GmbH & Co. KG
    Inventors: Frank Hannemann, Gerhard Zimmermann
  • Patent number: 11506122
    Abstract: The present disclosure relates to systems and methods useful for power production. In particular, a power production cycle utilizing CO2 as a working fluid may be configured for simultaneous hydrogen production. Beneficially, substantially all carbon arising from combustion in power production and hydrogen production is captured in the form of carbon dioxide. Further, produced hydrogen (optionally mixed with nitrogen received from an air separation unit) can be input as fuel in a gas turbine combined cycle unit for additional power production therein without any atmospheric CO2 discharge.
    Type: Grant
    Filed: November 9, 2017
    Date of Patent: November 22, 2022
    Assignee: 8 Rivers Capital, LLC
    Inventors: Rodney John Allam, Navid Rafati
  • Patent number: 11498834
    Abstract: An H2-rich fuel gas stream can be advantageously produced by reforming a hydrocarbon/steam mixture in to produce a reformed stream, followed by cooling the reformed stream in a waste-heat recovery unit to produce a high-pressure steam stream, shifting the cooled reformed stream a first shifted stream, cooling the first shifted stream, shifting the cooled first shifted stream to produce a second shifted stream, cooling the second shifted stream, abating water from the cooled second shifted stream to obtain a crude gas mixture stream comprising H2 and CO2, and recovering a CO2 stream from the crude gas mixture stream. The H2-rich stream can be advantageously combusted to provide thermal energy needed for residential, office, and/or industrial applications including in the H2-rich fuel gas production process. The H2-rich fuel gas production process can be advantageously integrated with an olefins production plant comprising a steam cracker.
    Type: Grant
    Filed: September 24, 2021
    Date of Patent: November 15, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: David Spicer, Thomas T. Hirst, James L. Kendall, You Fang
  • Patent number: 11492315
    Abstract: There is a process for the production of methanol from gaseous hydrocarbons. The process has the following stages: (a) treating said gaseous hydrocarbons in a desulfurization unit to produce a desulfurized hydrocarbon gas; (b) reacting the desulfurized gas with an oxidizing flow by means of a short contact time partial catalytic oxidation reaction to produce synthesis gas; (c) producing hydrogen by electrolysis of water; (d) mixing and compressing synthesis gas and hydrogen; and (e) sending said compressed mixture to a methanol synthesis unit to produce methanol.
    Type: Grant
    Filed: September 18, 2019
    Date of Patent: November 8, 2022
    Assignee: ENI S.P.A.
    Inventors: Luca Eugenio Riccardo Basini, Chiara Busto, Michele Villani
  • Patent number: 11479727
    Abstract: A feedstock flexible process for converting feedstock into oil and gas includes (i) indirectly heated hydrous devolatilization of volatile feedstock components, (ii) indirectly heated thermochemical conversion of fixed carbon feedstock components, (iii) heat integration and recovery, (iv) vapor and gas pressurization, and (v) vapor and gas clean-up and product recovery. A system and method for feedstock conversion includes a thermochemical reactor integrated with one or more hydrous devolatilization and solids circulation subsystems configured to accept a feedstock mixture, comprised of volatile feedstock components and fixed carbon feedstock components, and continuously produce a volatile reaction product stream therefrom, while simultaneously and continuously capturing, transferring, and converting the fixed carbon feedstock components to syngas.
    Type: Grant
    Filed: November 5, 2012
    Date of Patent: October 25, 2022
    Assignee: ThermoChem Recovery International, Inc.
    Inventors: Ravi Chandran, Daniel Michael Leo, Shawn Robert Freitas
  • Patent number: 11472713
    Abstract: Disclosed herein are aluminum oxide aerogels and methods of making and use thereof. The methods of making the aluminum oxide aerogel include contacting a solid comprising aluminum with a Ga-based liquid alloy to dissolve at least a portion of the aluminum from the solid, thereby forming an aluminum-alloy mixture; and contacting the aluminum-alloy mixture with a fluid comprising water, thereby forming the aluminum oxide aerogel. In some examples, the methods can further comprise capturing and converting carbon dioxide to a syngas comprising carbon monoxide and hydrogen.
    Type: Grant
    Filed: October 3, 2018
    Date of Patent: October 18, 2022
    Assignee: North Carolina State University
    Inventors: Paul Maggard, Jerome J. Cuomo, Keith Markham, William Kiether
  • Patent number: 11459281
    Abstract: A process for producing acetylene and syngas by partial oxidation of hydrocarbons with oxygen, involving: separately preheating a hydrocarbon and a oxygen-comprising input stream; mixing in a mass flow ratio of the oxygen-comprising to hydrocarbon stream at an oxygen number no more than 0.31; feeding the streams via a burner block to a combustion chamber and therein partially oxidizing the hydrocarbon(s) to a cracking gas; quenching the cracking gas to 80 to 90° C. downstream by injecting an aqueous quench medium to obtain a process water stream-1 and a product gas stream-2; cooling the product gas stream-2 in a cooling column by direct heat exchange with cooling water to obtain a process water stream-2 as bottoms, a product gas stream-2 as uppers, and a sidestream; and depleting the sidestream of soot in an electrofilter to generate therein a process water stream-3 combined with water streams-1/2 to afford the process water stream-4.
    Type: Grant
    Filed: April 8, 2019
    Date of Patent: October 4, 2022
    Assignee: BASF SE
    Inventors: Maximilian Vicari, Christian Weichert, Christopher Alec Anderlohr, Wolfgang Reif
  • Patent number: 11433353
    Abstract: Methods and systems for the separation of hydrogen isotopes from one another are described. Methods include utilization of a hydrogen isotope selective separation membrane that includes a hydrogen isotope selective layer (e.g., graphene) and a hydrogen ion conductive supporting layer. An electronic driving force encourages passage of isotopes selectively across the membrane at an elevated separation temperature to enrich the product in a selected hydrogen isotope.
    Type: Grant
    Filed: June 6, 2019
    Date of Patent: September 6, 2022
    Assignees: Savannah River Nuclear Solutions, LLC, Clemson University Research Foundation, Georgia Tech Research Corporation
    Inventors: Dale A. Hitchcock, Steven M. Serkiz, Timothy M. Krentz, Josef A. Velten, Kyle S. Brinkman, Eric M. Vogel, Katherine T. Young
  • Patent number: 11427467
    Abstract: The invention provides a calcined Fex—Aly—Oz based catalyst for the decomposition of hydrocarbons such as methane to produce hydrogen and carbon. The catalyst comprises iron oxide mixed with aluminum oxide and calcined at temperatures above 1100° C., where Fex—Aly—Oz is a chemical composition with x>0.1, y>0.1, z?0 and 0<x/y<200. Reaction of the calcined Fex—Aly—Oz catalyst with methane generates a product stream comprising at least 40 vol. % H2 and carbon. In an embodiment, carbon is separated from the catalyst and the catalyst is reused for continuous methane decomposition to produce H2.
    Type: Grant
    Filed: March 21, 2019
    Date of Patent: August 30, 2022
    Assignee: Energy, United States Department of
    Inventors: Ranjani Siriwardane, William Benincosa, Jarrett Riley
  • Patent number: 11414610
    Abstract: A pyrolysis gasifier includes a tubular body configured to receive and pyrolyze a combustible waste, a bottom door disposed below the tubular body to selectively seal the tubular body, a main frame supporting the tubular body, a base frame supporting the bottom door, an automatic ash processor configured to, while traveling in one direction, push and remove ash remaining on the bottom door after pyrolysis of the combustible waste, and a guide frame supporting the automatic ash processor and configured to guide the travel of the automatic ash processor.
    Type: Grant
    Filed: March 2, 2021
    Date of Patent: August 16, 2022
    Inventors: Yung Taek Lim, Deok Jun Rim
  • Patent number: 11377534
    Abstract: Methods of depolymerizing polyolefin-based material into useful petrochemical products using metal oxides and heat are described. The metal oxides improve the depolymerization reaction by decreasing the onset temperature for the depolymerization, which results in a higher depolymerization rate and a shorter residence time in the depolymerization unit, allowing for a predictable depolymerization reaction, and decreasing the branching or aromatic formations in the product.
    Type: Grant
    Filed: September 9, 2020
    Date of Patent: July 5, 2022
    Assignee: Basell Poliolefine Italia S.r.l.
    Inventors: Diego Brita, Sheri E. Davis, Yulenty Deal, Simona Guidotti, Dario Liguori, Sandor Nagy, Christopher D. Smith, Daniel F. White, Xueyong Yang, Shahram Mihan
  • Patent number: 11365882
    Abstract: A gas combustion treatment device that subjects an ammonia-containing gas, a hydrogen cyanide-containing gas, and a hydrogen sulfide-containing gas to combustion treatment includes: a first combustion unit configured to introduce therein fuel, the ammonia-containing gas, the hydrogen cyanide-containing gas, and air and burn and reduce the fuel and the gases at an air ratio lower than 1; a second combustion unit provided downstream of the first combustion unit and configured to burn and reduce, in a reducing atmosphere, nitrogen oxide in a first combustion gas sent from the first combustion unit; and a third combustion unit provided downstream of the second combustion unit and configured to introduce therein hydrogen sulfide-containing gas with air in addition to a second combustion gas sent from the second combustion unit.
    Type: Grant
    Filed: July 4, 2018
    Date of Patent: June 21, 2022
    Assignee: Mitsubishi Heavy Industries Engineering, Ltd.
    Inventor: Kaori Yoshida
  • Patent number: 11331649
    Abstract: A solvent comprised of (1) a caustic and an alcohol, (2) a caustic and a quaternary ammonium hydroxide, or (3) a caustic, an alcohol, and a quaternary ammonium hydroxide may contact an adsorbent bed that has been used to remove sulfur compounds from a hydrocarbon stream to extract adsorbed sulfur compounds from the adsorbent material in the bed to regenerate it. The regenerated adsorbent bed may be reused, either alone or in combination with a liquid-liquid extraction column, to remove sulfur compounds from a hydrocarbon stream.
    Type: Grant
    Filed: July 24, 2020
    Date of Patent: May 17, 2022
    Assignee: Baker Hughes Oilfield Operations LLC
    Inventors: Sai Reddy Pinappu, Jerry J. Weers, Timothy J. O'Brien, Waynn C. Morgan
  • Patent number: 11312914
    Abstract: Pre-ground plastics of small particle size not more than 2 mm are co-fed into a solid fossil fuel fed entrained flow partial oxidation gasifier. High solids concentrations in the feedstock stream can be obtained without significant impact on the feedstock stream stability and pumpability. A consistent quality of syngas can be continuously produced, including generation of carbon dioxide and a carbon monoxide/hydrogen ratio while stably operating the gasifier and avoiding the high tar generation of fluidized bed or fixed bed waste gasifiers and without impacting the operations of the gasifier. The subsequent syngas produced from this material can be used to produce a wide range of chemicals.
    Type: Grant
    Filed: February 3, 2020
    Date of Patent: April 26, 2022
    Assignee: Eastman Chemical Company
    Inventors: William Lewis Trapp, Justin William Murphy, Nathan Mitchell West
  • Patent number: 11311860
    Abstract: This invention relates to a novel nickel catalyst and a novel one-pot solution combustion synthesis of that catalyst for the CO2 reforming and low temperature steam reformation of methane. The novel nickel catalyst has exceptional activity for dry reforming and steam reforming of methane, and exhibits excellent resilience to deactivation due to carbon formation.
    Type: Grant
    Filed: July 13, 2018
    Date of Patent: April 26, 2022
    Assignee: QATAR UNIVERSITY
    Inventors: Mohammed J. Al-Marri, Mohammed Ali H. Salah Saad, Mahmoud M. Khader, Sardar Ali, Ahmed Gamal Abdelmoneim
  • Patent number: 11286159
    Abstract: In a process for the production of ammonia synthesis gas from a hydrocarbon-containing feedstock, comprising steam reforming of the feedstock and treatment of the synthesis gas obtained, the shift of the synthesis gas comprises two shift steps, both including stable catalysts, whereby the formation of hazardous by-products is avoided or at least reduced to an acceptable low level. The two shift steps can both be HTS, or they can be one HTS and one LTS or one HTS and one MTS. The catalyst used in the HTS and the LTS steps is based on zinc oxide and zinc aluminum spinel, and the catalyst used in the MTS and the LTS steps can be based on copper.
    Type: Grant
    Filed: June 28, 2018
    Date of Patent: March 29, 2022
    Assignee: HALDOR TOPSØE A/S
    Inventors: Annette E. Krøll Jensen, Christian Henrik Speth, Thomas Rostrup-Nielsen
  • Patent number: 11286160
    Abstract: Modified red mud catalyst compositions, methods for production, and methods of use in autothermal reforming, the composition comprising: red mud material produced from an alumina extraction process from bauxite ore; and nickel oxide, the nickel oxide present at between about 5 wt. % to about 40 wt. % of the modified red mud catalyst composition.
    Type: Grant
    Filed: January 28, 2020
    Date of Patent: March 29, 2022
    Assignee: SAUDI ARABIAN OIL COMPANY
    Inventors: Bandar A. Fadhel, Bandar H. Alsolami, Rami Bamagain, Mohammed A. Albuali
  • Patent number: 11279884
    Abstract: Reverse flow reactor (RFR) apparatuses exhibiting asymmetric feed profiles and improved flow distribution during heating mode and/or pyrolysis mode operation, and methods of using same to transform a hydrocarbon feed into a pyrolysed hydrocarbon product are disclosed. The RFR apparatus includes an RFR body with a reaction zone having at least one bed. The RFR body has a central vertical axis and is flanked by first and second void spaces. The method utilizes at least two oxygen-containing feeds, a combustion fuel feed, a purge feed, and a hydrocarbon pyrolysis feed. The RFR apparatus can cycle between an exothermic heating mode (heated to ?700° C.
    Type: Grant
    Filed: April 9, 2019
    Date of Patent: March 22, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Kevin B. Daly, Federico Barrai
  • Patent number: 11255575
    Abstract: A thermal conveyance system and process for absorbing, transporting, storing, and recovering thermal energy (both hot and cold energy) over a wide range of temperatures from up to 2,100° F., or higher, or cool energy at subzero temperatures in inert and stable particles without the need to maintain a minimum temperature or requiring high system pressures. The process involving the transferring thermal energy to a first transfer fluid and recovering thermal energy from a second transfer fluid wherein the first and the second transfer fluids comprise a two phase thermal media including a gaseous carrier containing a quantity of micron to millimeter sized solid particles.
    Type: Grant
    Filed: March 20, 2017
    Date of Patent: February 22, 2022
    Assignee: GAS TECHNOLOGY INSTITUTE
    Inventors: Hamid Abbasi, David Cygan, S. B. Reddy Karri, John Findlay
  • Patent number: 11247898
    Abstract: Methods for bi-reforming with a red mud catalyst support composition, one method including providing a methane feed in the presence of carbon dioxide and steam to react over the red mud catalyst support composition at increased temperature and increased pressure to produce synthesis gas comprising H2 and CO, the composition comprising red mud material produced from an alumina extraction process from bauxite ore.
    Type: Grant
    Filed: January 28, 2020
    Date of Patent: February 15, 2022
    Assignee: SAUDI ARABIAN OIL COMPANY
    Inventors: Mohammed A. Albuali, Bandar H. Alsolami, Bandar A. Fadhel, Rami Bamagain
  • Patent number: 11247897
    Abstract: A system and method for converting (dry reforming) natural gas (methane) and carbon dioxide via reformer catalyst in a dry reformer into syngas including carbon monoxide and hydrogen, and discharging the syngas to a Fischer-Tropsch (FT) reactor. Supplemental hydrogen is generated via water electrolysis and added to the syngas in route to the FT reactor to increase the molar ratio of hydrogen to carbon monoxide in the syngas. The syngas may be converted via FT catalyst in the FT reactor into FT waxes.
    Type: Grant
    Filed: December 23, 2019
    Date of Patent: February 15, 2022
    Assignee: Saudi Arabian Oil Company
    Inventors: Bandar H. Alsolami, Aqil Jamal
  • Patent number: 11242246
    Abstract: Methods for autothermal reforming with a red mud catalyst support composition, one method including providing a methane feed with oxygen and carbon dioxide to react over the red mud catalyst support composition at increased temperature and increased pressure to produce synthesis gas comprising H2 and CO, the composition comprising red mud material produced from an alumina extraction process from bauxite ore.
    Type: Grant
    Filed: January 28, 2020
    Date of Patent: February 8, 2022
    Assignee: SAUDI ARABIAN OIL COMPANY
    Inventors: Rami Bamagain, Bandar A. Fadhel, Bandar H. Alsolami, Mohammed A. Albuali
  • Patent number: 11242245
    Abstract: Methods for steam reforming with a red mud catalyst support composition, one method including providing a methane feed and a steam feed to react over the red mud catalyst support composition at increased temperature and increased pressure to produce synthesis gas comprising H2 and CO, the composition comprising red mud material produced from an alumina extraction process from bauxite ore.
    Type: Grant
    Filed: January 28, 2020
    Date of Patent: February 8, 2022
    Assignee: SAUDI ARABIAN OIL COMPANY
    Inventors: Bandar H. Alsolami, Bandar A. Fadhel, Rami Bamagain, Mohammed A. Albuali
  • Patent number: 11235974
    Abstract: A process and a plant for the continuous conversion of a hydrocarbonaceous feed gas into a synthesis gas comprising carbon monoxide and hydrogen, wherein the H2/CO molar ratio of the product gases can be varied within a wide range. This is achieved in that at least a part of a methane-rich gas obtained during the fractionation of the raw synthesis gas is admixed to the feed gas mixture, and that in the alternative at least a part of the H2 product gas and/or a fraction of a hydrogen-rich gas increased with respect to the normal operation of the process is admixed to the heating gas mixture, in order to lower the H2/CO ratio, or at least a part of the CO product gas and/or a fraction of a carbon monoxide-rich gas increased with respect to the normal operation of the process is admixed to the heating gas mixture, in order to increase the H2/CO ratio.
    Type: Grant
    Filed: September 23, 2016
    Date of Patent: February 1, 2022
    Assignee: L'Air Liquide, Société Anonyme Pour L'Etude Et L'Exploitation Des Procedes Georges Claude
    Inventors: Bernd Polster, Antoine Hernandez
  • Patent number: 11208323
    Abstract: The present disclosure relates to a power production system that is adapted to achieve high efficiency power production with carbon capture when using a solid or liquid hydrocarbon or carbonaceous fuel. More particularly, the solid or liquid fuel first is partially oxidized in a partial oxidation reactor that is configured to provide an output stream that is enriched in methane content. The resulting partially oxidized stream can be cooled, filtered, additionally cooled, and then directed to a combustor of a power production system as the combustion fuel. The partially oxidized stream is combined with a compressed recycle CO2 stream and oxygen. The combustion stream is expanded across a turbine to produce power and passed through a recuperator heat exchanger. The recycle CO2 stream is compressed and passed through the recuperator heat exchanger and optionally the POX heat exchanger in a manner useful to provide increased efficiency to the combined systems.
    Type: Grant
    Filed: March 24, 2020
    Date of Patent: December 28, 2021
    Assignee: 8 Rivers Capital, LLC
    Inventors: Brock Alan Forrest, Xijia Lu
  • Patent number: 11207649
    Abstract: Methods, reactor tubes, reactors, and systems for catalysis are disclosed. A reactor tube includes an outer shell defining a catalyst bed, a catalyst within the catalyst bed, and an inner tube extending through the catalyst bed. An interior of the inner tube is isolated from the catalyst within the catalyst bed. Methods of activating a catalyst are also disclosed herein.
    Type: Grant
    Filed: March 13, 2019
    Date of Patent: December 28, 2021
    Assignee: West Biofuels, LLC
    Inventors: Matthew B. Hoffman, Matthew D. Summers
  • Patent number: 11148094
    Abstract: An adsorptive gas separation process and system is provided for separating at least a first component from a multi-component fluid mixture, or specifically for separating carbon dioxide from a combustion gas stream. The adsorptive gas separation process comprises an adsorbing step, a first regenerating step, an optional second regenerating step and an optional conditioning step.
    Type: Grant
    Filed: March 31, 2017
    Date of Patent: October 19, 2021
    Assignee: Svante Inc.
    Inventors: Andre Boulet, Soheil Khiavi
  • Patent number: 11130676
    Abstract: The present invention relates to reactor tubes packed with a catalyst system employed to deliberately bias process gas flow toward the hot tube segment and away from the cold segment in order to reduce the circumferential tube temperature variation.
    Type: Grant
    Filed: March 10, 2020
    Date of Patent: September 28, 2021
    Assignee: PRAXAIR TECHNOLOGY, INC.
    Inventors: Kelly Nicholson, Troy M Raybold, Bo Jin
  • Patent number: 11111142
    Abstract: Processes and catalysts for producing hydrogen by reforming methane are disclosed, which afford considerable flexibility in terms of the quality of the reformer feed. This can be attributed to the robustness of the noble metal-containing catalysts described herein for use in reforming, such that a number of components commonly present in methane-containing process streams can advantageously be maintained without conventional upgrading (pretreating) steps, thereby improving process economics. This also allows for the reforming of impure reformer feeds, even in relatively small quantities, which may be characterized as complex gas mixtures due to significant quantities of non-methane components. A representative reforming catalyst comprises 1 wt-% Pt and 1 wt-% Rh as noble metals, on a cerium oxide support.
    Type: Grant
    Filed: September 18, 2018
    Date of Patent: September 7, 2021
    Assignee: Gas Technology Institute
    Inventors: Terry Marker, Jim Wangerow, Pedro Ortiz-Toral, Martin Linck