Carbon-oxide And Hydrogen Containing Patents (Class 252/373)
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Patent number: 10144640Abstract: In one embodiment described herein, fuel may be converted into syngas by a method comprising feeding the fuel and composite metal oxides into a reduction reactor in a co-current flow pattern relative to one another, reducing the composite metal oxides with the fuel to form syngas and reduced composite metal oxides, transporting the reduced composite metal oxides to an oxidation reactor, regenerating the composite metal oxides by oxidizing the reduced composite metal oxides with an oxidizing reactant in the oxidation reactor, and recycling the regenerated composite metal oxides to the reduction reactor for subsequent reduction reactions to produce syngas. The composite metal oxides may be solid particles comprising a primary metal oxide and a secondary metal oxide.Type: GrantFiled: February 5, 2014Date of Patent: December 4, 2018Assignee: OHIO STATE INNOVATION FOUNDATIONInventors: Liang-Shih Fan, Siwei Luo, Liang Zeng
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Patent number: 10125330Abstract: A system for the production of synthesis gas, including a gasification apparatus configured to convert at least a portion of a gasifier feed material introduced thereto into a gasification product gas comprising synthesis gas having a molar ratio of hydrogen to carbon monoxide; at least one additional apparatus selected from the group consisting of feed preparation apparatus located upstream of the gasification apparatus, synthesis gas conditioning apparatus, and synthesis gas utilization apparatus; and at least one line fluidly connecting the at least one additional apparatus or an outlet of the gasification apparatus with the at least one vessel of the gasification apparatus, whereby a gas from the at least one additional apparatus or exiting the gasification apparatus may provide at least one non-steam component of a fluidization gas. A method of utilizing the system is also provided.Type: GrantFiled: September 11, 2015Date of Patent: November 13, 2018Assignee: RES USA, LLCInventors: Weibin Jiang, Bruce E. McComish, Bryan C. Borum, Benjamin H. Carryer, Mark K. Robertson, Eric R. Elrod, Sim Weeks, Harold A. Wright
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Patent number: 10118870Abstract: A method for creating treated biochar is provided that includes infusing a liquid additive into the pores of biochar, such as a fertilizer solution or other additive beneficial to plant growth. The method further includes the removal of materials and/or other additives from the pores of biochar. The present invention further provides biochar having pores filled with a liquid solution containing an additive, where the additive may include, but not be limited to, an additive beneficial to plant growth.Type: GrantFiled: December 28, 2016Date of Patent: November 6, 2018Assignee: Cool Planet Energy Systems, Inc.Inventors: Ranko Panayotov Bontchev, Han Suk Kim, Mark L. Jarand, Richard Wilson Belcher, Michael C. Cheiky, Ronald A. Sills
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Patent number: 10113125Abstract: A system for cogenerating gas-steam based on gasification and methanation of biomass, the system including a gasification unit, a shift unit, a purification unit, a methanation unit, and a methane concentration unit. A waste heat boiler is provided in an upper part of a gasifier of the gasification unit. The methanation unit includes a first primary methanation reactor, a second primary methanation reactor, a first secondary methanation reactor, and a second secondary methanation reactor connected in series. An outlet of the second primary methanation reactor is provided with two bypasses, one of which is connected to an inlet of the first primary methanation reactor, the other of which is connected to the first secondary methanation reactor. The second secondary methanation reactor is connected to the methane concentration unit.Type: GrantFiled: February 9, 2017Date of Patent: October 30, 2018Assignee: SUNSHINE KAIDI NEW ENERGY GROUP CO., LTD.Inventors: Weiguang Yang, Yan Gong, Xiaodong Zhan, Dechen Song
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Patent number: 10113740Abstract: Methods and devices for combusting a carbonaceous fuel in an oxy-combustion fluidized bed reactor involving controlling the local oxygen content within the oxy-combustion reactor to specified levels. The carbonaceous fuel and an oxygen-containing gas are introduced into a fluidized bed reactor and eluted through a fluidized bed of an inert material, dolomite or a combination thereof to combust the fuel and oxygen to produce at least CO2 and steam. The oxygen-containing gas is a mixture of oxygen, recycled CO2 and steam and has sufficient oxygen added to the recycled CO2 and steam that the mixture contains 7-20 mole % oxygen. The carbonaceous fuel and the oxygen-containing gas are introduced into the fluidized bed at a location in sufficiently close proximity to each other to avoid producing a reducing atmosphere at the location. At least a portion of the produced CO2 and steam are recycled to the reactor.Type: GrantFiled: August 12, 2016Date of Patent: October 30, 2018Assignee: GAS TECHNOLOGY INSTITUTEInventor: Mark Fitzsimmons
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Patent number: 10112860Abstract: Operation of a thermochemical regenerator combustion system in which fuel is fed with furnace flue gas into the regenerators to reduce the oxygen content and optionally to establish a reducing atmosphere in both cycles in which the regenerators operate.Type: GrantFiled: July 7, 2017Date of Patent: October 30, 2018Assignee: PRAXAIR TECHNOLOGY, INC.Inventors: Hisashi Kobayashi, Kuang-Tsai Wu
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Patent number: 10099923Abstract: The invention relates to a process for producing synthesis gas (5) in which hydrocarbon (2) is decomposed thermally in a first reaction zone (11) to hydrogen and carbon, and hydrogen formed is passed from the first reaction zone (Z1) into a second action zone (Z2) in order to be reacted therein with carbon dioxide (4) to give water and carbon monoxide. The characteristic feature here is that energy required for the thermal decomposition of the hydrocarbon is supplied to the first reaction zone (Z1) from the second reaction zone (Z2).Type: GrantFiled: August 13, 2015Date of Patent: October 16, 2018Assignee: BASF SEInventors: Otto Machhammer, Grigorios Kolios, Andreas Bode, Hans-Juergen Maass
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Patent number: 10087140Abstract: A process is described for the production of formaldehyde, comprising (a) subjecting methanol to oxidation with air in a formaldehyde production unit thereby producing a formaldehyde-containing stream; (b) separating said formaldehyde-containing stream into a formaldehyde product stream and a formaldehyde vent gas stream; wherein the vent gas stream, optionally after treatment in a vent gas treatment unit, is passed to one or more stages of: (i) synthesis gas generation, (ii) carbon dioxide removal, (iii) methanol synthesis or (iv) urea synthesis.Type: GrantFiled: December 18, 2015Date of Patent: October 2, 2018Assignee: Johnson Matthey Public Limited CompanyInventors: Ola Erlandsson, Andreas Magnusson, John David Pach, Daniel Sheldon
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Patent number: 10087074Abstract: A process for producing ammonia synthesis gas from a hydrocarbon-containing feedstock, with steps of primary reforming, secondary reforming with an oxidant stream, and further treatment of the synthesis gas including shift, removal of carbon dioxide and methanation, wherein the synthesis gas delivered by secondary reforming is subject to a medium-temperature shift (MTS) at a temperature between 200 and 350° C., and primary reforming is operated with a steam-to-carbon ratio lower than 2. A corresponding method for revamping an ammonia plant is disclosed, where an existing HTS reactor is modified to operate at medium temperature, or replaced with a new MTS reactor, and the steam-to-carbon ratio in the primary reformer is lowered to a value in the range 1-5?2, thus reducing inert steam in the flow rate trough the equipments of the front-end.Type: GrantFiled: May 12, 2011Date of Patent: October 2, 2018Assignee: Casale SAInventors: Ermanno Filippi, Francesco Baratto, Sergio Panza, Raffaele Ostuni
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Patent number: 10077235Abstract: The present disclosure relates to an integrated process for the production of formaldehyde-stabilized urea, starting with producing synthesis gas and including the preparation of methanol, ammonia, urea, and formaldehyde in amounts appropriate for the final product.Type: GrantFiled: December 18, 2015Date of Patent: September 18, 2018Assignee: Johnson Matthey Public Limited CompanyInventors: Ola Erlandsson, Andreas Magnusson, John David Pach, Daniel Sheldon
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Patent number: 10047020Abstract: In an aspect, the present disclosure provides a method for the oxidative coupling of methane to generate hydrocarbon compounds containing at least two carbon atoms (C2+ compounds). The method can include mixing a first gas stream comprising methane with a second gas stream comprising oxygen to form a third gas stream comprising methane and oxygen and performing an oxidative coupling of methane (OCM) reaction using the third gas stream to produce a product stream comprising one or more C2+ compounds.Type: GrantFiled: November 25, 2014Date of Patent: August 14, 2018Assignee: SILURIA TECHNOLOGIES, INC.Inventors: Joel Cizeron, Guido Radaelli, Satish Lakhapatri, Erik Freer, Jin Ki Hong, Jarod McCormick, David Sheridan, Charles Reid, Roberto Pellizzari, Samuel Weinberger, Justin Dwight Edwards
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Patent number: 10041670Abstract: Process, reactor and burner for the gasification of a hydrocarbon fuel. The burner comprises coaxial channels for the separate supply of an oxidizer gas, a hydrocarbon fuel and a moderator gas. A coaxial channel with the smallest width is bordered by a separating wall with at least one gas exchange. The gas exchange passage can for example be formed by a retracted end of the separating wall and/or by openings in the separating wall.Type: GrantFiled: July 22, 2014Date of Patent: August 7, 2018Assignee: Air Products and Chemicals, Inc.Inventors: Johannes Hermanus Maria Disselhorst, Johannes Cornelis De Jong, Chengming Gao, Robert Schouwenaar
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Patent number: 10040054Abstract: A process for the preparation of an F-T catalyst in which the presence of alkaline earth metals is minimized in the support itself and in the processing conditions, in order to provide a catalyst with an alkaline earth metal content of less than 2000 ppm.Type: GrantFiled: November 16, 2010Date of Patent: August 7, 2018Assignee: GTL.FI AGInventors: Erling Rytter, Øyvind Borg, Sigrid Eri, Thomas Sperle
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Patent number: 10035963Abstract: A mixing apparatus for producing a feedstock for a reformer, the mixing apparatus including at least one mixing vessel comprising a cylindrical vessel with a conical bottom; a steam inlet configured for introducing steam into the conical bottom; a carbonaceous material inlet configured for introducing a carbonaceous feed into the cylindrical vessel; and an outlet for a reformer feedstock comprising at least 0.3 pounds of steam per pound of carbonaceous material, with the at least one mixing vessel configured for operation at a pressure of greater than about 10 psig.Type: GrantFiled: January 4, 2017Date of Patent: July 31, 2018Assignee: RES USA, LLCInventors: Randy Blevins, Joshua B. Pearson, Harold A. Wright
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Patent number: 10023804Abstract: A system and method of converting tires or other solid carbon based material is disclosed, including providing a chamber, feeding the solid carbon based material into the chamber, rotating the chamber, heating and reducing the material in the chamber, collecting solid residue from the chamber, collecting vapor from the chamber, and converting vapor collected from the chamber to a liquid. In an embodiment, the material includes a whole tire. The tire is heated in the chamber causing the tire to collapse and liquefy, exposing the metal in the tire which aids in grinding the carbon material in the tire as it tumbles, collecting solid residue, for example tire carbons, and collecting vapor, for example vaporized oil, and benzene and methane gas from the chamber and converting the oil. The chamber may be heated to a temperature from about 350° F. to about 1100° F. using gases reclaimed from the material.Type: GrantFiled: January 10, 2013Date of Patent: July 17, 2018Inventor: Fredrick Taylor
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Patent number: 10005961Abstract: Methods, systems, and devices for continuous production of liquid fuels from biomass are provided. Some embodiments utilize a thermochemical process to produce a bio-oil in parallel with a thermochemical process to produce a hydrogen-rich synthesis gas. Both product streams may be fed into a third reaction chamber that may enrich the bio-oil with the hydrogen gas, for example, in a continuous production process. One product stream may include a liquid fuel such as diesel. Some embodiments may also produce other product streams including, but not limited to, electrical power generation and/or biochar.Type: GrantFiled: March 13, 2013Date of Patent: June 26, 2018Assignee: Proton Power, Inc.Inventors: Samuel C. Weaver, Daniel L. Hensley, Samuel P. Weaver, Daniel C. Weaver
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Patent number: 10005664Abstract: A method and system for producing a synthesis gas in an oxygen transport membrane based reforming system is disclosed that carries out a primary reforming process within a reforming reactor, and a secondary reforming process within an oxygen transport membrane reactor and in the presence of heat generated from a oxygen transport membrane reactor and an auxiliary source of heat. The auxiliary source of heat is disposed within the reactor housing proximate the reforming reactors and may include an auxiliary reactively driven oxygen transport membrane reactor or a ceramic burner.Type: GrantFiled: November 9, 2015Date of Patent: June 26, 2018Assignee: PRAXAIR TECHNOLOGY, INC.Inventors: Shrikar Chakravarti, Raymond F. Drnevich, Ines C. Stuckert, Minish M. Shah
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Patent number: 10000294Abstract: An aircraft fuel tank flammability reduction method includes feeding pressurized air into an air separation module containing a carbon membrane, the air feed exhibiting a normal pressure of no more than 55 psig. The method includes producing nitrogen-enriched air from the air separation module as a result of removing oxygen from the air feed. An aircraft fuel tank flammability reduction system includes a source for pressurized air, an air separation module configured to receive air feed from the pressurized air source, and a carbon membrane. The carbon membrane is configured to permeate oxygen from the air feed through the carbon membrane at a temperature of at least 120° C. (248° F.) and to produce nitrogen-enriched air from the air separation module as a result of removing oxygen from the air feed.Type: GrantFiled: June 22, 2015Date of Patent: June 19, 2018Assignee: THE BOEING COMPANYInventors: Barbara J. Evosevich, Ivana Jojic
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Patent number: 9993790Abstract: An isothermal carbon monoxide (CO) shift reactor having high CO conversion and the process technology comprises the outside pressure vessel; the catalyst unit; upper and lower tube sheets welded with water tubes and bottom tee joints; the said outside pressure vessel has seal heads at the upper and lower ends; the said vessel has a water chamber and a steam chamber at the upper section. The catalyst unit comprises the upper catalyst bed with water tubes. There is a central pipe that is located in the said vessel, of which the upper end is located in the upper catalyst bed while the lower end is located in the lower catalyst bed; the said bottom tee joint has an inlet for feed gas, outlet for reacted shift gas and inlet for steam-water mixture; the said central pipe is installed with spray nozzle for steam-water mixture; the said reactor is applicable for process technologies for feed and effluent gas having different CO contents.Type: GrantFiled: September 25, 2013Date of Patent: June 12, 2018Assignee: Hunan Anchun Advanced Technology Co., LtdInventor: Dingzhong Xie
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Patent number: 9994447Abstract: The present invention is a system and method of heating a reaction cell that produces hydrogen from a mixture of hydrocarbon fuel and steam. The reaction cell contains a first tube of hydrogen permeable material and a second tube of hydrogen impermeable material. The first tube and the second tube are concentrically positioned so that a gap space exists between the two tubes. A heat pipe structure is utilized to heat the gap space. The heat pipe structure defines an enclosed vapor chamber. A volume of a multi-phase material is disposed within the vapor chamber. The multi-phase material changes phase between a liquid and gas within an operating temperature range. A heating element is used to heat the vapor chamber to the operating temperature range. The vapor chamber transfers heat along its length in the same manner as a heat pipe.Type: GrantFiled: October 28, 2015Date of Patent: June 12, 2018Assignee: Power & Energy, Inc.Inventor: Peter R. Bossard
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Patent number: 9994778Abstract: A direct coal liquefaction process and system is provided that utilizes a dispersed catalyst and recycle of atmospheric and vacuum fractionator bottoms to produce a maximum yield of jet fuel/diesel or chemical plant feedstock while eliminating all slurry heat exchangers and a slurry preheat furnace. Process hydrogen is preheated in a heat exchanger and, if necessary, in a hydrogen furnace, and mixed with the recycled atmospheric and vacuum fractionator bottoms being fed to the input of the direct liquefaction reactor. Heat for the hydrogen heat exchanger is provided by the overhead from the hot separator receiving the effluent from the direct liquefaction reactor. Product selectivity is controlled by operating conditions.Type: GrantFiled: May 23, 2016Date of Patent: June 12, 2018Inventors: Richard F Bauman, Richard P O'Connor, Peter S Maa
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Patent number: 9988267Abstract: A mixing device for a fuel reformer for mixing at least two fluids is provided. The mixing device includes at least a first plurality of holes which is arranged along a first row, and a second plurality of holes which is arranged along a second row. The mixing device can be used in a fuel reformer for converting hydrocarbon fuel into hydrogen rich gas by auto-thermal reaction process having a, preferably cylindrically shaped and double walled, housing with two side walls forming a reaction chamber of the fuel reformer, wherein hydrocarbon fuel and an oxidizing agent are mixed by the mixing device.Type: GrantFiled: July 16, 2015Date of Patent: June 5, 2018Assignee: POWERCELL SWEDEN ABInventor: Anders Karlsson
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Patent number: 9987612Abstract: A reactor assembly is provided. The reactor assembly includes a substrate and a first catalytic layer provided on the substrate. The first catalytic layer further includes a first temperature zone configured to operate at a first temperature. The first catalytic layer further includes a second temperature zone extending from the first temperature zone. The second temperature zone is configured to operate at a second temperature. The second temperature is lower than the first temperature. The reactor assembly also includes a diffusion barrier coating provided on the first catalytic layer. The diffusion barrier coating is configured to regulate a diffusion of gas phase oxygen therethrough for controlling the first temperature with respect to the second temperature.Type: GrantFiled: April 13, 2017Date of Patent: June 5, 2018Assignee: Caterpillar Inc.Inventors: David Mark Ginter, Ling Deng, Wilce Damion Williams, Ronald G. Silver
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Patent number: 9991538Abstract: The method of manufacturing a membrane electrode assembly that has an electrode catalyst layer formed on a surface of an electrolyte membrane comprises (a) producing an electrode catalyst layer by drying a catalyst ink that includes catalyst-supported particles having a catalyst metal supported thereon, a solvent and an ionomer; and (b) selecting a produced electrode catalyst layer that contains an amount of sulfate ion equal to or less than a specified reference value, and manufacturing the membrane electrode assembly by using the selected electrode catalyst layer.Type: GrantFiled: October 22, 2015Date of Patent: June 5, 2018Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kenji Tsubosaka, Hiroo Yoshikawa, Tsunemasa Nishida, Nobuaki Mizutani, Takeaki Saitou, Junji Nakanishi, Masato Hamano
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Patent number: 9981854Abstract: A process for co-production of ammonia, urea and methanol from natural gas, comprising the steps of (a) producing a synthesis gas by simultaneous feeding natural gas to an autothermal reformer (ATR) and to a steam methane reformer (SMR), the two reformers running in parallel, (b) feeding air to an air separation unit (ASU), where the air is split into oxygen, which is fed to the ATR, and nitrogen, (c) subjecting the synthesis gas from the SMR to a water gas shift, (d) removing the carbon dioxide from the synthesis gas from step (c) and leading it to urea synthesis in a urea synthesis unit, (e) combining the hydrogen-rich gas from step (d) with the nitrogen from step (b), removing catalyst poisons from the gases and leading the gas mixture to ammonia synthesis in an ammonia synthesis unit, (f) optionally removing part of the carbon dioxide from the syngas from the ATR in step (a) and leading it to urea synthesis in a urea synthesis unit and (g) leading the syngas from step (f) to the methanol synthesis unit, wType: GrantFiled: April 16, 2014Date of Patent: May 29, 2018Assignee: Haldor Topsoe A/SInventor: Per Juul Dahl
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Patent number: 9980912Abstract: Biochars and methods for treating biochars are provided that are useful in various applications, including, but not limited to, applications related to the raising, care, maintenance, disease prevention, disease treatment and odor control of animals.Type: GrantFiled: January 30, 2017Date of Patent: May 29, 2018Assignee: Cool Planet Energy Systems, Inc.Inventors: Richard Wilson Belcher, Ranko Panayotov Bontchev, Han Suk Kim, Gregory Dean Butler, Brian Buege, Juliette MacKay
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Patent number: 9968906Abstract: Various embodiments that pertain to oxygen enrichment are described. Oxygen enrichment is shown to allow for independent control of both reformer residence time and the oxygen-to-carbon ratio during reforming. This allows for much better control over the reformer and for significant gains in reformer through-put without negative impacts to reformer performance. Additionally, the use of oxygen enriched reforming is shown to result in enhanced reformer performance, reduced degradation from catalyst poisons (carbon formation and sulfur) and enhanced fuel cell stack performance due to greatly increased hydrogen concentration in the reformate.Type: GrantFiled: June 1, 2015Date of Patent: May 15, 2018Assignee: The United States of America, as Represented by the Secretary of the ArmyInventor: Terry DuBois
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Patent number: 9964034Abstract: Methods and systems for dynamically planning a well site are provided herein. Methods include flowing a raw gas stream though a suction scrubber to form a feed gas stream and compressing the feed gas stream to form a compressed gas stream. Methods include cooling the compressed gas stream in a cooler to produce a cooled gas stream. Methods include feeding the cooled gas stream into a gas treatment system, using a turboexpander, to produce a conditioned gas and a waste stream. Methods include heating the conditioned gas in a heat exchanger, where the conditioned gas is a superheated, sweetened, gas. Methods also include burning the conditioned gas in a turbine generator and mixing the waste stream into the raw gas stream upstream of the suction scrubber.Type: GrantFiled: March 27, 2015Date of Patent: May 8, 2018Assignee: ExxonMobil Upstream Research CompanyInventor: Robert D. Denton
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Patent number: 9950928Abstract: A process and a related equipment for producing ammonia synthesis gas from a hydrocarbon-containing feedstock (20), the process comprising the steps of: primary reforming with steam (21), secondary reforming with an oxidant stream (23), and purification of the effluent of said secondary reforming, said purification comprising a step of shift conversion (13) of carbon monoxide, wherein the synthesis gas (25) produced by said secondary reforming is subject to a medium-temperature shift over a copper-based catalyst, and the global steam to carbon ratio of the process is not greater than 2.Type: GrantFiled: December 16, 2014Date of Patent: April 24, 2018Assignee: Casale SAInventors: Ermanno Filippi, Raffaele Ostuni
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Patent number: 9941535Abstract: A fuel cell module includes a first area where an exhaust gas combustor and a start-up combustor are provided, an annular second area around the first area where a heat exchanger is provided, an annular third area around the second area where a reformer is provided, an annular fourth area around the third area where an evaporator is provided. A plurality of heat exchange pipes are provided in the heat exchanger around a first partition plate. At least one of the heat exchange pipes has at least one constricted portion.Type: GrantFiled: April 26, 2013Date of Patent: April 10, 2018Assignee: HONDA MOTOR CO., LTD.Inventor: Yuki Yoshimine
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Patent number: 9937484Abstract: A reactor and process for production of hydrogen gas from a carbon-containing fuel in a reaction that generates carbon dioxide is described. The carbon-containing fuel can be, for example, carbon monoxide, alcohols, oxygenates bio-oil, oil and hydrocarbons. In preferred embodiments, the reactor includes a monolithic structure form with an array of parallel flow channels. Methods of using the reactor are also described. In the reactor apparatus of the present invention, the catalytic reaction for hydrogen formation is conducted in conjunction with a carbonation reaction that removes carbon dioxide that is produced by the reactor. The carbonation reaction involves reaction of the carbon dioxide produced from the hydrogen formation reaction with metal oxide-based sorbents. The reactor apparatus can be periodically regenerated by regeneration of the sorbent. A carbon dioxide sorbent system comprising a solid sorbent and a eutectic, mixed alkali metal molten phase is also described.Type: GrantFiled: February 1, 2016Date of Patent: April 10, 2018Assignee: Battelle Memorial InstituteInventors: Wei Liu, Xiaohong Shari Li
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Patent number: 9932228Abstract: The present invention provides a hybrid reforming system for producing syngas through a reforming reaction between carbon dioxide plasma and a hydrocarbon material, the system comprising: a carbon dioxide feeder (110) which feeds carbon dioxide; a hydrocarbon material feeder (120) which feeds the hydrocarbon material; a plasma reformer (200) which respectively receives carbon dioxide and the hydrocarbon material from the carbon dioxide feeder (110) and the hydrocarbon material feeder (120), and produces primary syngas through a reforming reaction while producing the carbon dioxide plasma using electromagnetic waves; a wet carbon-refining device (130) which is arranged at a gas exhaust end of the plasma reformer (200) and filters and refines carbon contained in the primary syngas; and a catalyst dry-reformer (140) which is arranged at a gas exhaust end of the wet carbon-refining device (130) and produces secondary syngas by making the refined syngas undergo a catalyst dry-reforming reaction.Type: GrantFiled: October 30, 2015Date of Patent: April 3, 2018Assignee: KOREA BASIC SCIENCE INSTITUTEInventors: Yong Cheol Hong, Dae Hyun Choi, Se Min Chun
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Patent number: 9926196Abstract: Processes are disclosed for the conversion of biomass to oxygenated organic compound using a simplified syngas cleanup operation that is cost effective and protects the fermentation operation. The processes of this invention treat the crude syngas from the gasifier by non-catalytic partial oxidation. The partial oxidation reduces the hydrocarbon content of the syngas such as methane, ethylene and acetylene to provide advantageous gas feeds for anaerobic fermentations to produce oxygenated organic compounds such as ethanol, propanol and butanol. Additionally, the partial oxidation facilitates any additional cleanup of the syngas as may be required for the anaerobic fermentation. Producer gases and partial oxidation processes are also disclosed.Type: GrantFiled: October 10, 2014Date of Patent: March 27, 2018Assignee: Synata Bio Inc.Inventors: Richard E. Tobey, Jianxin Du, Ralph Corley
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Patent number: 9927116Abstract: An exhaust heat recovery apparatus includes an exhaust heat passage through which a first heat medium holding exhaust heat flows; a second heat medium passage through which the second heat medium, of which temperature is lower than that of the first heat medium, flows; a Rankine cycle which includes a pump, an evaporator, an expander, and a condenser and causes heat exchange at the evaporator between the first heat medium flowing through the exhaust heat passage and a working fluid, so that the working fluid is evaporated, the evaporated working fluid expands at the expander, and power is generated; and an exhaust heat recovery heat exchanger which causes heat exchange between the first heat medium flowing through the exhaust heat passage and the second heat medium flowing through the second heat medium passage, so that the second heat medium is heated and exhaust heat of the first heat medium is recovered.Type: GrantFiled: October 22, 2014Date of Patent: March 27, 2018Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.Inventors: Atsuo Okaichi, Osao Kido, Takumi Hikichi, Osamu Kosuda
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Patent number: 9920267Abstract: A solids circulation system receives a gas stream containing char or other reacting solids from a first reactor. The solids circulation system includes a cyclone configured to receive the gas stream from the first reactor, a dipleg from the cyclone to a second reactor, and a riser from the second reactor which merges with the gas stream received by the cyclone. The second reactor has a dense fluid bed and converts the received materials to gaseous products. A conveying fluid transports a portion of the bed media from the second reactor through the riser to mix with the gas stream prior to cyclone entry. The bed media helps manipulate the solids that is received by the cyclone to facilitate flow of solids down the dipleg into the second reactor. The second reactor provides additional residence time, mixing and gas-solid contact for efficient conversion of char or reacting solids.Type: GrantFiled: November 9, 2016Date of Patent: March 20, 2018Assignee: ThermoChem Recovery International, Inc.Inventors: Ravi Chandran, Jonathan A. Zenz, Dave G. Newport, Hamilton Sean Michael Whitney
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Patent number: 9920268Abstract: A solids circulation system receives a gas stream containing char or other reacting solids from a first reactor. The solids circulation system includes a cyclone configured to receive the gas stream from the first reactor, a dipleg from the cyclone to a second reactor, and a riser from the second reactor which merges with the gas stream received by the cyclone. The second reactor has a dense fluid bed and converts the received materials to gaseous products. A conveying fluid transports a portion of the bed media from the second reactor through the riser to mix with the gas stream prior to cyclone entry. The bed media helps manipulate the solids that is received by the cyclone to facilitate flow of solids down the dipleg into the second reactor. The second reactor provides additional residence time, mixing and gas-solid contact for efficient conversion of char or reacting solids.Type: GrantFiled: November 9, 2016Date of Patent: March 20, 2018Assignee: ThermoChem Recovery International, Inc.Inventors: Ravi Chandran, Jonathan A. Zenz, Dave G. Newport, Hamilton Sean Michael Whitney
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Patent number: 9908776Abstract: There is proposed a method for pre-reforming a hydrocarbonaceous feed stream into a pre-reforming product containing carbon oxides, hydrogen and hydrocarbons, in which the adiabatically operated pre-reforming reactor comprises at least two reaction zones designed as fixed beds in a common reactor vessel, which are in fluid connection with each other and are filled with beds of granular, nickel-containing catalyst active for pre-reforming, wherein the first reaction zone in flow direction is filled with a catalyst active for high-temperature pre-reforming and the last reaction zone in flow direction is filled with a catalyst active for low-temperature pre-reforming.Type: GrantFiled: April 15, 2014Date of Patent: March 6, 2018Assignee: L'AIR LIQUIDE SOCIETE ANONYME POUR L'ETUDE ET L'EXPLOITATION DES PROCEDES GEORGES CLAUDEInventors: Ulrich Wolf, Philipp Marius Hackel, Mirko Hubel
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Patent number: 9896626Abstract: An apparatus for a distributed manufacturing plant that allows direct, economical production of transportation fuels and/or chemicals at remote sites is described. The production plant employs two primary integrated systems consisting of a syngas generator and a catalytic process that are used to directly produce fuels and chemicals. The syngas generator utilizes oxygen anions, produced from a ceramic membrane system, to generate high quality syngas directly at pressures of about 100-600 psia. The tail gas and water containing hydroxyl-alkanes from the catalytic process are recycled into the syngas generator, in automatically controlled proportions, to regulate the hydrogen to carbon monoxide within the preferred H2/CO stoichiometric range of about 1.8-2.4. The primary products produced directly from the plant include reformulated gasoline blendstocks, #1 diesel fuels, and #2 diesel fuels.Type: GrantFiled: December 26, 2014Date of Patent: February 20, 2018Assignee: Greyrock Technology LLCInventors: Robert Schuetzle, Dennis Schuetzle
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Patent number: 9893364Abstract: A new electroless plating approach to generate a porous metallic coating is described in which a metal is electrolessly deposited on a surface. Microparticles in the metal are removed to leave pores in the metal coating. Another method of forming electroless coatings is described in which a blocking ligand is attached to the surface, followed by a second coating step. The invention includes coatings and coated apparatus formed by methods of the invention. The invention also includes catalyst structures comprising a dense substrate and a porous metal adhered to the dense substrate, which is further characterized by one or more of the specified features.Type: GrantFiled: June 17, 2015Date of Patent: February 13, 2018Assignee: Velocys, Inc.Inventors: Richard Q. Long, Francis Daly, Haibiao Chen, Terry J. Mazanec
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Patent number: 9890331Abstract: A gasification facility which uses flammable gas as a carrier medium for air-transporting powder fuel, used as a gasification raw material, to a gasification furnace and which can safely release the flammable gas, exhausted from a fuel feed hopper, to the atmosphere. In the gasification facility using flammable gas as a carrier medium for transporting pulverized coal as powder fuel from a pulverized coal feed hopper (7) to a gasification furnace (11), the flammable gas discharged from the pulverized coal feed hopper (7) is subjected to incineration treatment and then released to the atmosphere, so that safe release to the atmosphere can be implemented.Type: GrantFiled: November 29, 2010Date of Patent: February 13, 2018Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Yasutaka Mizokoshi, Hiromi Ishii, Takashi Iwahashi, Katsuhiko Yokohama, Takashi Yamamoto
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Patent number: 9884303Abstract: A reformer includes a reforming chamber having a raw fuel passage through which a raw fuel flows, the reforming chamber being filled with or carrying a reforming catalyst, a supply chamber disposed upstream of the reforming chamber, for uniformly supplying the raw fuel to the raw fuel passage, and a discharge chamber disposed downstream of the reforming chamber, for uniformly discharging the raw fuel from the raw fuel passage. The raw fuel passage has first and second reversers for reversing the direction in which the raw fuel flows. The raw fuel passage has a cross-sectional area which is smaller in a downstream portion thereof than in an upstream portion thereof.Type: GrantFiled: August 12, 2009Date of Patent: February 6, 2018Assignee: Honda Motor Co., Ltd.Inventors: Jun Yamamoto, Yukihiko Kiyohiro
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Patent number: 9879191Abstract: A method of start-up for a gasification system includes establishing a flow of a start-up fuel external to the gasifier prior to ignition of the gasifier. The method also includes establishing a start-up liquid feed external to the gasifier during gasifier start-up. The method further includes channeling the start-up liquid feed and the start-up fuel to the gasifier during gasifier start-up.Type: GrantFiled: December 23, 2014Date of Patent: January 30, 2018Assignee: General Electric CompanyInventors: Thomas Frederick Leininger, Aaron John Avagliano, John Saunders Stevenson, John Duckett Winter
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Patent number: 9868999Abstract: Methods and systems for producing DRI utilizing a petroleum refinery bottoms (i.e. heavy fuel oil, vacuum residue, visbreaker tar, asphalt, etc.) or petroleum coke gasifier and a hot gas cleaner. Cooling of the hot synthesis gas generated by the petroleum refinery bottoms or petroleum coke gasifier to <200 C is not necessary. Rather, the synthesis gas from the petroleum refinery bottoms or petroleum coke gasifier is desulfurized and dedusted at high temperature (>350 C) using a hot gas cleaner, well known to those of ordinary skill in the art, although not in such an application. This hot gas cleaner may be high pressure or low pressure.Type: GrantFiled: July 14, 2015Date of Patent: January 16, 2018Assignee: Midrex Technologies, Inc.Inventor: Robert Cheeley
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Patent number: 9845438Abstract: The present invention is intended to provide a gas purification apparatus and a gas purification method with an excellent thermal efficiency and capable of degrading COS at a high degradation rate. A gas purification apparatus configured to purify gas at least including COS, H2O, CO2, and H2S includes a COS treatment device which is provided with a COS conversion catalyst and configured to treat and degrade COS in the gas by hydrolysis, and H2O adjustment means configured to adjust the concentration of H2O in the gas to be introduced into the COS treatment device.Type: GrantFiled: February 26, 2014Date of Patent: December 19, 2017Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Yudai Kato, Kentaro Nakamura
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Patent number: 9840756Abstract: Embodiments relate to systems and methods for regenerating and recirculating a CO, H2 or combinations thereof utilized for metal oxide reduction in a reduction furnace. The reduction furnace receives the reducing agent, reduces the metal oxide, and generates an exhaust of the oxidized product. The oxidized product is transferred to a mixing vessel, where the oxidized product, a calcium oxide, and a vanadium oxide interact to regenerate the reducing agent from the oxidized product. The regenerated reducing agent is transferred back to the reduction furnace for continued metal oxide reductions.Type: GrantFiled: July 2, 2015Date of Patent: December 12, 2017Assignee: U.S. Department of EnergyInventors: Jinichiro Nakano, James P. Bennett, Anna Nakano
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Patent number: 9834728Abstract: The present invention concerns the production and use of feedstock streams. Specifically, the present invention provides a process for the production of a commodity using two or more feedstock streams. Each feedstock stream is processed into a common intermediate and subsequently processed into a final product, such as electrical energy, a liquid fuel or a liquefied fuel, such as methanol, dimethyl ether, synthetic gasoline, diesel, kerosene, or jet fuel. The common intermediate may be synthetic gas (syngas), producer gas or pyrolysis gas.Type: GrantFiled: June 17, 2014Date of Patent: December 5, 2017Inventor: Karen Fleckner
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Patent number: 9834440Abstract: The invention relates to a process for the parallel preparation of hydrogen, carbon monoxide and a carbon-comprising product, wherein one or more hydrocarbons are thermally decomposed and at least part of the pyrolysis gas formed is taken off from the reaction zone of the decomposition reactor at a temperature of from 800 to 1400° C. and reacted with carbon dioxide to form a gas mixture comprising carbon monoxide and hydrogen (synthesis gas).Type: GrantFiled: December 17, 2013Date of Patent: December 5, 2017Assignee: BASF SEInventors: Matthias Kern, Friedrich Glenk, Dirk Klingler, Andreas Bode, Grigorios Kolios, Stephan Schunk, Guido Wasserschaff, Jens Bernnat, Bernd Zoels, Sabine Schmidt, Rene Koenig
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Patent number: 9809769Abstract: A fluidized bed biogasifier is provided for gasifying biosolids. The biogasifier includes a reactor vessel and a feeder for feeding biosolids into the reactor vessel at a desired feed rate during steady-state operation of the biogasifier. A fluidized bed in the base of the reactor vessel has a cross-sectional area that is proportional to at least the fuel feed rate such that the superficial velocity of gas is in the range of 0.1 m/s (0.33 ft/s) to 3 m/s (9.84 ft/s). In a method for gasifying biosolids, biosolids are fed into a fluidized bed reactor. Oxidant gases are applied to the fluidized bed reactor to produce a superficial velocity of producer gas in the range of 0.1 m/s (0.33 ft/s) to 3 m/s (9.84 ft/s). The biosolids are heated inside the fluidized bed reactor to a temperature range between 900° F. (482.2° C.) and 1700° F. (926.7° C.) in an oxygen-starved environment having a sub-stoichiometric oxygen level, whereby the biosolids are gasified.Type: GrantFiled: December 14, 2015Date of Patent: November 7, 2017Assignee: Aries Gasification, LLCInventors: Douglas R. Bull, Ross M. Patten, Paul Cairney, Gerald M. Cox, William P. Jepson
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Patent number: 9809502Abstract: Biochar is provided that is treated to have certain chemical and physical properties found to have the highest impact on plant growth and/or soil health. In particular, the following physical and/or chemical properties, among others, of a biochar have been identified as critical properties to control for in the selection of biomass feedstock, pyrolysis conditions, and/or enhancing treatment to increase biochar performance: (i) bulk density (ii) impregnation capacity; (iii) particle size distribution; (iv) solid particle density; (v) surface area; (vi) porosity; (vii) total porosity; (viii) ratio of macroporosity to total porosity (ix) content of residual organic compounds; (x) content of volatile organic compounds; (xii) ash content; (xiii) water holding capacity; (xiv) water retention capabilities; (xv) levels of dioxins and other potentially hazardous byproducts of pyrolysis; and (xvi) pH.Type: GrantFiled: May 16, 2016Date of Patent: November 7, 2017Assignee: Cool Planet Energy Systems, Inc.Inventors: Ranko Bontchev, Han Suk Kim, Richard W. Wilson, Richard Wilson Belcher, Cameron Cheyne, Leo E. Manzer, Mark L. Jarand, Haijun Wan, Rajashekharam Malyala
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Patent number: 9810104Abstract: A method for recovering waste heat in a process for the synthesis of a chemical product, particularly ammonia, where the product is used as the working fluid of a thermodynamic cycle; the waste heat is used to increase the enthalpy content of a high-pressure liquid stream of said product (11), delivered by a synthesis section (10), thus obtaining a vapor or supercritical product stream (20), and energy is recovered by expanding said vapor or supercritical stream across at least one suitable ex-pander (13); the method is particularly suited to recover the heat content of the syngas effluent after low-temperature shift.Type: GrantFiled: July 28, 2014Date of Patent: November 7, 2017Assignee: Casale SAInventors: Ermanno Filippi, Raffaele Ostuni