Carbon-oxide And Hydrogen Containing Patents (Class 252/373)
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Patent number: 11111142Abstract: Processes and catalysts for producing hydrogen by reforming methane are disclosed, which afford considerable flexibility in terms of the quality of the reformer feed. This can be attributed to the robustness of the noble metal-containing catalysts described herein for use in reforming, such that a number of components commonly present in methane-containing process streams can advantageously be maintained without conventional upgrading (pretreating) steps, thereby improving process economics. This also allows for the reforming of impure reformer feeds, even in relatively small quantities, which may be characterized as complex gas mixtures due to significant quantities of non-methane components. A representative reforming catalyst comprises 1 wt-% Pt and 1 wt-% Rh as noble metals, on a cerium oxide support.Type: GrantFiled: September 18, 2018Date of Patent: September 7, 2021Assignee: Gas Technology InstituteInventors: Terry Marker, Jim Wangerow, Pedro Ortiz-Toral, Martin Linck
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Patent number: 11078077Abstract: A method for producing synthesis gas may involve introducing a hydrocarbon-containing coke-oven gas and a carbon dioxide-containing converter gas into a first reaction zone where hydrogen present in the hydrocarbon-containing coke-oven gas reacts at least partly with carbon dioxide to form water, which reacts thermally with hydrocarbon to form synthesis gas containing carbon monoxide and hydrogen. The method may further involve introducing an oxygen-containing gas in a second reaction zone, and using the oxygen-containing gas and some hydrogen from the first reaction zone to produce thermal energy. Still further, the method may involve supplying the thermal energy produced in the second reaction zone to the first reaction zone.Type: GrantFiled: November 28, 2016Date of Patent: August 3, 2021Assignees: THYSSENKRUPP INDUSTRIAL SOLUTIONS AG, THYSSENKRUPP AGInventors: Hans-Jürgen Maass, Volker Göke, Otto Machhammer, Andreas Bode, Grigorios Kolios, Karsten Büker
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Patent number: 11066299Abstract: Methods for steam reforming over a modified red mud catalyst composition, one method including providing a methane feed and a steam feed to react over the modified red mud catalyst composition at increased temperature and increased pressure to produce synthesis gas comprising H2 and CO, the composition comprising red mud material produced from an alumina extraction process from bauxite ore; nickel oxide, the nickel oxide present at between about 5 wt. % to about 40 wt. % of the modified red mud catalyst composition; and a Periodic Table Group VIB metal oxide, the Group VIB metal oxide present at between about 1 wt. % and about 30 wt. % of the modified red mud catalyst composition.Type: GrantFiled: January 28, 2020Date of Patent: July 20, 2021Assignee: SAUDI ARABIAN OIL COMPANYInventors: Bandar A. Fadhel, Bandar H. Alsolami, Rami Bamagain, Mohammed A. Albuali
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Patent number: 11066613Abstract: An apparatus and a method for gasifying carbon-containing materials in which the material for gasification and oxygen, usually in the form of air, are supplied to a gas generator where the gasification takes place in a fixed bed reactor. The product gas is drawn off via a product gas line and introduced into a hot gas filter. A filter, preferably provided with filter candles, removes solids such as particles not yet gasified, ash and foreign bodies, while clean gas passes through and is taken off via a clean gas line. An outlet is provided in the bottom region of the hot gas filter to remove residual solids. The hot gas filter is supplied through a line with oxygen, preferably in the form of air, in its middle height region, between the filter bottom and the outlet.Type: GrantFiled: July 7, 2016Date of Patent: July 20, 2021Inventor: Gaston Glock
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Patent number: 11059030Abstract: Methods for bi-reforming over a modified red mud catalyst composition, one method including providing a methane feed in the presence of carbon dioxide and steam to react over the modified red mud catalyst composition at increased temperature and increased pressure to produce synthesis gas comprising H2 and CO, the composition comprising red mud material produced from an alumina extraction process from bauxite ore; nickel oxide, the nickel oxide present at between about 5 wt. % to about 40 wt. % of the modified red mud catalyst composition; and a Periodic Table Group VIB metal oxide, the Group VIB metal oxide present at between about 1 wt. % and about 30 wt. % of the modified red mud catalyst composition.Type: GrantFiled: January 28, 2020Date of Patent: July 13, 2021Assignee: SAUDI ARABIAN OIL COMPANYInventors: Bandar H. Alsolami, Bandar A. Fadhel, Mohammed A. Albuali, Rami Bamagain
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Patent number: 11059720Abstract: Methods for dry reforming with a red mud catalyst support composition, one method including providing a methane feed and carbon dioxide feed to react over the red mud catalyst support composition at increased temperature and increased pressure to produce synthesis gas comprising H2 and CO, the composition comprising red mud material produced from an alumina extraction process from bauxite ore.Type: GrantFiled: January 28, 2020Date of Patent: July 13, 2021Assignee: SAUDI ARABIAN OIL COMPANYInventors: Bandar A. Fadhel, Bandar H. Alsolami, Rami Bamagain
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Patent number: 11059011Abstract: A reforming device 1 for producing a reformed gas from a methane-containing gas containing methane and carbon dioxide includes a reforming reaction tube 10 containing a catalyst layer 12 filled with a reforming catalyst 12a for reforming the methane-containing gas, and a multilayer pipe 103 for spraying a cooling fluid to an outer peripheral surface of the reforming reaction tube 10 at a position corresponding to a gas inlet of the catalyst layer 12 in a length direction of the catalyst layer 12.Type: GrantFiled: November 4, 2019Date of Patent: July 13, 2021Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Atsuhiro Yukumoto, Shinya Tachibana
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Patent number: 11052365Abstract: Reactive diluent fluid (22) is introduced into a stream of synthesis gas (or “syngas”) produced in a heat-generating unit such as a partial oxidation (“POX”) reactor (12) to cool the syngas and form a mixture of cooled syngas and reactive diluent fluid. Carbon dioxide and/or carbon components and/or hydrogen in the mixture of cooled syngas and reactive diluent fluid is reacted (26) with at least a portion of the reactive diluent fluid in the mixture to produce carbon monoxide-enriched and/or solid carbon depleted syngas which is fed into a secondary reformer unit (30) such as an enhanced heat transfer reformer in a heat exchange reformer process. An advantage of the invention is that problems with the mechanical integrity of the secondary unit arising from the high temperature of the syngas from the heat-generating unit are avoided.Type: GrantFiled: January 9, 2019Date of Patent: July 6, 2021Inventors: Shoou-I Wang, John Michael Repasky, Shankar Nataraj, Xiang-Dong Peng
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Patent number: 11041078Abstract: A photosensitive reducible silver ion-containing composition can be used to provide electrically-conductive silver metal in thin films or patterns. This composition comprises: a) a non-hydroxylic-solvent soluble silver complex represented by the following formula (I): (Ag+)a(L)b(P)c??(I) wherein L represents an ?-oxy carboxylate; P represents an oxime compound; a is 1 or 2; b is 1 or 2; and c is 1, 2, 3, or 4, provided that when a is 1, b is 1, and when a is 2, b is 2; b) a photosensitizer that can either reduce the reducible silver ion or oxidize the ?-oxy carboxylate; and c) a solvent medium comprising at least one non-hydroxylic solvent. Electrically-conductive silver can be provided by photochemical conversion of the reducible silver ions in the complex.Type: GrantFiled: October 10, 2019Date of Patent: June 22, 2021Assignee: EASTMAN KODAK COMPANYInventor: Deepak Shukla
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Patent number: 11034900Abstract: A system for gasification of a material includes a plasma generator interfaced to a reaction chamber. A feedstock such as pulverized coal is fed into a plasma jet created by the plasma generator and is gasified by the high temperatures of the plasma jet. The gas produced is then collected, filtered, and utilized, for example, in generating of electricity.Type: GrantFiled: August 2, 2018Date of Patent: June 15, 2021Assignee: MAGNEGAS IP, LLCInventors: Christopher Lynch, Christopher Carey, Kevin Andrew Smith, Richard Conz
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Patent number: 11034901Abstract: The invention relates to a plant for generating negative emissions of CO2. The plant 100 comprises a gasifier 110, a lime kiln 130, a separator 150, and a CO2 permanent storage 170. The gasifier is suitable for receiving as input a fuel 111 and for producing as output a high-temperature syngas flow 114. The lime kiln is suitable for receiving as input carbonate mineral 131 and the high-temperature syngas flow, the lime kiln being further suitable for producing an oxide 134 and for releasing as output a flow of syngas 133 enriched with CO2. The separator is suitable for receiving as input a gas flow containing CO2 and for treating it so as to separately provide at least CO2 151. The CO2 permanent storage is suitable for enclosing along time the CO2. The invention also relates to a method for generating negative emissions of CO2.Type: GrantFiled: January 19, 2018Date of Patent: June 15, 2021Assignee: CO2APPS S.R.L.Inventors: Dennis Alexander Ross Morrey, Giovanni Cappello
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Patent number: 11021766Abstract: A method and apparatus for producing direct reduced iron (DRI), including: generating a reducing gas in a coal gasifier using coal, oxygen, steam, and a first coke oven gas (COG) stream as inputs to the coal gasifier; and delivering the reducing gas to a shaft furnace and exposing iron ore agglomerates to the reducing gas to form metallic iron agglomerates. The method further includes delivering a second COG stream directly to the shaft furnace.Type: GrantFiled: November 3, 2017Date of Patent: June 1, 2021Assignee: Midrex Technologies, Inc.Inventors: Haruyasu Michishita, John Winter
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Patent number: 11001547Abstract: A method for producing methanol includes obtaining reformed gas by subjecting raw material gas containing methane to partial oxidation reforming by use of oxygen; reducing a CO/CO2 ratio in the reformed gas; and obtaining produced gas containing methanol from the reformed gas with the reduced CO/CO2 ratio by using any of a fixed-bed reactor and an isothermal reactor.Type: GrantFiled: November 11, 2016Date of Patent: May 11, 2021Assignee: Mitsubishi Heavy Industries Engineering, Ltd.Inventor: Mikiya Sakurai
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Patent number: 10989113Abstract: The present disclosure relates to a power production system that is adapted to achieve high efficiency power production using partial oxidation of a solid or liquid fuel to form a partially oxidized stream that comprises a fuel gas. This fuel gas stream can be one or more of quenched, filtered, and cooled before being directed to a combustor of a power production system as the combustion fuel. The partially oxidized stream is combined with a compressed recycle CO2 stream and oxygen. The combustion stream is expanded across a turbine to produce power and passed through a recuperator heat exchanger. The expanded and cooled exhaust stream can be further processed to provide the recycle CO2 stream, which is compressed and passed through one or more recuperator heat exchangers in a manner useful to provide increased efficiency to the combined systems.Type: GrantFiled: September 13, 2017Date of Patent: April 27, 2021Assignee: 8 Rivers Capital, LLCInventors: Brock Alan Forrest, Xijia Lu, Rodney John Allam, Jeremy Eron Fetvedt, Miles R. Palmer
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Patent number: 10974183Abstract: A silicon carbide porous body includes a skeletal structure formed by a plurality of silicon carbide particles bonded to each other, a plurality of pores formed by the skeletal structure, neck parts formed by surface-contacting of adjacent silicon carbide particles, and an average pore size is larger than 3 ?m and equal to or smaller than 9 ?m, and a porosity ranges from 35% to 55%. A break filter using the silicon carbide porous body enables high performance of collection of particles, prevention of soaring up of particles, and shortening of a restoration time from the depressurized state of the chamber to the atmospheric state.Type: GrantFiled: March 12, 2019Date of Patent: April 13, 2021Assignee: COORSTEK KKInventors: Seiichi Fukuoka, Hiroki Watanabe
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Patent number: 10938046Abstract: A fuel cell system includes a fuel cell stack, an oxygen-containing gas flow rate control device, a reformer, a raw fuel flow rate control device, and an exhaust gas flow rate control device. In the fuel cell system, the oxygen-containing gas flow rate control device includes a start-up oxygen-containing gas flow rate regulator valve for supplying an oxygen-containing gas to the reformer to perform partial oxidation reforming from start-up of fuel cells until the temperature of the fuel cell stack is raised to a predetermined temperature. After the temperature of the fuel cell stack reaches the predetermined temperature, the exhaust gas flow rate control device supplies an exhaust gas to the reformer to perform the partial oxidation reforming and steam reforming.Type: GrantFiled: April 17, 2012Date of Patent: March 2, 2021Assignee: HONDA MOTOR CO., LTD.Inventor: Yukihiko Kiyohiro
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Patent number: 10927498Abstract: A process for the preparation of small aromatic compounds from black liquor comprising: providing black liquor that derives from alkaline treatment of wood chips; subjecting the black liquor to a pyrolysis treatment to yield a pyrolysed black liquor gas and a solid mass comprising char and salts in a first reactor, wherein the salts substantially derive from the treatment of black liquor; contacting at least part of the pyrolysed black liquor gas with a catalyst in a second reactor, which is different from the first reactor to provide a conversion treatment to yield a conversion product; and recovering small aromatic compounds from the conversion product.Type: GrantFiled: September 22, 2015Date of Patent: February 23, 2021Assignee: HUNTSMAN INTERNATIONAL LLCInventors: André Heeres, Niels Jan Schenk, Arend-Jan Zeeuw, Bart De Waele, Kornelis Jan Kamminga
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Patent number: 10888846Abstract: A methanation catalyst for the methanation of carbon monoxide and/or carbon dioxide is disclosed that provides high selectivity and stability, and additionally shows improved activity compared with prior catalysts. The methanation catalyst for the methanation of carbon monoxide and/or carbon dioxide comprises aluminum oxide, a Ni active mass, and Mn, wherein the Ni/Mn molar ratio in the catalyst is 3.0 to 10.0.Type: GrantFiled: January 26, 2018Date of Patent: January 12, 2021Assignee: CLARIANT PRODUKTE (DEUTSCHLAND) GMBHInventors: Klaus Koehler, Oliver Thomys, Kai-Olaf Hinrichsen, Franz Koschany, Thomas Burger
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Patent number: 10888833Abstract: The present invention relates to a reactor for producing synthesis gas which has a fluid-tight connection to a heat exchanger, and to a process for producing synthesis gas, preferably under high pressure, by using the reactor. The reactor comprises a mixer, a mixing space, a reactor space, separate inlets for at least two fluid reactants and an outlet for at least one fluid product, and a reactor shell surrounding these, and wherein the mixer comprises a mixer base, at least one mixer disk with channels for a first fluid, at least one mixer disk with channels for a second fluid, a mixer closure, and a mixer lid.Type: GrantFiled: March 21, 2017Date of Patent: January 12, 2021Assignee: KARLSRUHER INSTITUT FUER TECHNOLOGIEInventors: Peter Pfeifer, Paolo Piermartini, Tim Boeltken, Robin Duerrschnabel
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Patent number: 10844300Abstract: Method and reactor for producing a product gas from a fuel. The fuel is input into a pyrolysis chamber (6) and a pyrolysis process is executed for obtaining a product gas. Parts of the fuel exiting from the pyrolysis chamber (6) are recirculated to a combustion chamber (20, 23). In the combustion chamber (20, 23) a gasification process is executed in a fluidized bed (20) using a primary process fluid, followed by a combustion process in an area (23) above the fluidized bed (20) using a secondary process fluid.Type: GrantFiled: December 7, 2015Date of Patent: November 24, 2020Assignee: MILENA-OLGA Joint Innovation Assets B.V.Inventors: Berend Joost Vreugdenhil, Abraham van der Drift
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Patent number: 10807866Abstract: A catalyst precursor, suitable for use after reduction as a water-gas shift catalyst, is described, which is in the form of a pellet comprising one or more oxides of iron, wherein the catalyst precursor has a pore volume 0.30 cm3/g and an average pore size in the range 60 to 140 nm The precursor may be prepared by calcination of precipitated iron compounds at temperatures in the range 400-700° C.Type: GrantFiled: October 14, 2016Date of Patent: October 20, 2020Assignee: Johnson Matthey Public Limited CompanyInventors: Anne-Marie Christina Alexander, Matthew John Cousins, Michele Marigo, Nicola Campbell McKidd, William Maurice Sengelow
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Patent number: 10800987Abstract: Embodiments described herein generally relate to a composite carbonate utilized as a catalyst in coal gasification processes. Methods described herein also include suitable processing conditions for performing coal gasification with the composite catalyst. In certain embodiments the composite catalyst may comprise an alkali carbonate and a transition metal carbonate, for example, an FeCO3—Na2CO3 catalyst. An FeCO3—Na2CO3 catalyst, compared to raw coal, may increase the carbon conversion rate by about two times within the 700° C.-800° C. range due to its ability to reduce the activation energy of gasification by about 30-40%. Compared to pure sodium and pure iron catalysts, the composite catalyst may increase the yields of desired products H2 and CO at 800° C. by 14.8% and 40.2%, respectively.Type: GrantFiled: June 25, 2015Date of Patent: October 13, 2020Assignee: UNIVERSITY OF WYOMINGInventors: Maohong Fan, Rodolfo Monterrozo
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Patent number: 10800655Abstract: A system and method for processing unconditioned syngas first removes solids and semi-volatile organic compounds (SVOC), then removes volatile organic compounds (VOC), and then removes at least one sulfur containing compound from the syngas. Additional processing may be performed depending on such factors as the source of syngas being processed, the products, byproducts and intermediate products desired to be formed, captured or recycled and environmental considerations.Type: GrantFiled: March 15, 2019Date of Patent: October 13, 2020Assignee: ThermoChem Recovery International, Inc.Inventors: Ravi Chandran, Daniel Michael Leo, Shawn Robert Freitas, Dave G. Newport, Hamilton Sean Michael Whitney, Daniel A. Burciaga
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Patent number: 10774267Abstract: A method and device for converting municipal waste into energy. This method involves heating the waste in multiple sections of a chamber to produce syngas and biochar. The syngas is removed with a vacuum pump and the biochar advances to the next section and is heated to a higher temperature to release more syngas. All of the collected syngas is then transferred to a bio-reactor that removes dangerous carbon monoxide from the syngas mixture by combining the syngas with hydrogen, causing the carbon monoxide to react with the hydrogen and produce methane and water. The resulting syngas can then be used for electricity production or stored as dimethyl ether.Type: GrantFiled: November 23, 2015Date of Patent: September 15, 2020Inventors: Kevin Phan, Hoa Huynh, Chau Luu
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Patent number: 10760018Abstract: Processes for producing high biogenic concentration Fischer-Tropsch liquids derived from the organic fraction of municipal solid wastes (MSW) feedstock that contains a relatively high concentration of biogenic carbon (derived from plants) and a relatively low concentration of non-biogenic carbon (derived from fossil sources) wherein the biogenic content of the Fischer-Tropsch liquids is the same as the biogenic content of the feedstock.Type: GrantFiled: September 1, 2015Date of Patent: September 1, 2020Assignee: Fulcrum BioEnergy, Inc.Inventors: Peter G. Tiverios, Stephen H. Lucas, Lewis L. Rich
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Patent number: 10745276Abstract: The present invention relates to a method of improving the efficiency of an integrated hydrogen generation system by the introduction of a means to heat the PSA tail gas within the PSA surge tank.Type: GrantFiled: June 29, 2018Date of Patent: August 18, 2020Assignee: PRAXAIR TECHNOLOGY, INC.Inventors: Andrew Warta, Bryan S Kalp, Troy M Raybold, Raymond F Dmevich
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Patent number: 10745275Abstract: A furnace for performing an endothermic process, comprising tubes containing a catalyst for converting a gaseous feed, wherein tubes are positioned in rows inside the furnace, wherein burners are mounted between the tubes and between the tubes and the furnace walls parallel to the tubes rows, and wherein the burners rows and the tubes rows are ended by end walls and are divided into sections with, on each row of tubes, the distance from a wall end tube to the end wall being T2W, the distance between two adjacent inner tubes in a section being T2T, and the distance between two symmetry end tubes of two adjacent sections being T2S, wherein the tubes in the rows are arranged in such a way that the ratios T2T/T2W and T2T/T2S are greater than 0.5 and smaller than 2 thus limiting the differences in the heat transfer to the outer tubes (wall end tubes and symmetry end tubes) with respect to the inner tubes and reducing the temperature difference between outer tubes and inner tubes.Type: GrantFiled: July 12, 2017Date of Patent: August 18, 2020Assignee: L'Air Liquide Societe Anonyme Pour L'Etude Et L'Exploitation Des Procedes Georges ClaudeInventor: Diana Tudorache
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Patent number: 10730749Abstract: A method of co-producing a carbon dioxide containing stream and a syngas stream, including introducing a high-pressure hydrocarbon containing stream and a high-pressure oxygen containing stream into a syngas generator, thereby producing a high-pressure syngas stream, introducing a low-pressure hydrocarbon containing stream and a low-pressure oxygen containing stream into an oxy-combustion device, thereby producing a low-pressure carbon dioxide containing stream, and introducing the low-pressure carbon dioxide containing stream into a waste heat boiler, thereby producing steam, and introducing the steam into a work expander, thereby generating work and a carbon dioxide containing stream.Type: GrantFiled: November 7, 2018Date of Patent: August 4, 2020Assignee: L'Air Liquide, Société Anonyme pour l'Etude et l'Exploitation des Procédés Georges ClaudeInventors: Alain Guillard, Alexander Roesch
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Patent number: 10697032Abstract: The invention relates to a method for producing syngas in combined operation with a metallurgical plant which comprises at least one blast furnace for producing crude iron, a converter steel mill and a coke-oven plant. Part of the blast-furnace top gas that is produced in the production of crude iron and/or part of the converter gas that occurs in the converter steel mill and/or part of the coke-oven gas that is produced in the coke-oven plant are mixed. By choosing the gas streams that are brought together to form a mixed gas and/or by changing the mixing ratios of the gas streams that are brought together, at least two streams of useful gas are produced, differing with regard to their composition and respectively prepared to form streams of syngas.Type: GrantFiled: December 11, 2014Date of Patent: June 30, 2020Assignee: THYSSENKRUPP AGInventors: Reinhold Achatz, Jens Wagner, Markus Oles, Peter Schmöle, Ralph Kleinschmidt, Denis Krotov, Olaf von Morstein, Karsten Büker
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Patent number: 10696549Abstract: The present invention relates to a process for processing a gas mixture comprising methane, carbon dioxide, carbon monoxide, hydrogen, nitrogen, argon and traces of olefins and oxygenates. Methane, carbon dioxide and carbon monoxide, and optionally hydrogen, can be recovered from the gas mixture in a very efficient way.Type: GrantFiled: June 29, 2015Date of Patent: June 30, 2020Assignee: SHELL OIL COMPANYInventors: Sivakumar Sadasivan Vijayakumari, Parag Kotak, Arjan Allert Jonckers, Hubert Willem Schenck, Julie Hélène Emond Duncan, Eduardo Jorge Festa Pereira Ribeiro
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Patent number: 10676354Abstract: A reformer includes at least one reformer reactor unit (300) having a space-confining wall with external (307) and internal surfaces (306), at least a section of the wall and space confined thereby defining a reforming reaction zone (311), an inlet end (301) and associated inlet (302) for admission of flow of gaseous reforming reactant to the reforming reaction zone (311), an outlet end (303) and associated outlet (304) for outflow of hydrogen-rich reformate produced in the reforming reaction zone (311), at least that section of the wall (305) corresponding to the reforming reaction zone comprising perovskite as a structural component thereof such wall section being gas-permeable to allow gaseous reforming reactant to diffuse therein and hydrogen-rich reformate to diffuse therefrom.Type: GrantFiled: November 4, 2014Date of Patent: June 9, 2020Assignee: Watt Fuel Cell Corp.Inventors: Caine M. Finnerty, Paul DeWald
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Patent number: 10634048Abstract: The present disclosure relates to a power production system that is adapted to achieve high efficiency power production with carbon capture when using a solid or liquid hydrocarbon or carbonaceous fuel. More particularly, the solid or liquid fuel first is partially oxidized in a partial oxidation reactor that is configured to provide an output stream that is enriched in methane content. The resulting partially oxidized stream can be cooled, filtered, additionally cooled, and then directed to a combustor of a power production system as the combustion fuel. The partially oxidized stream is combined with a compressed recycle CO2 stream and oxygen. The combustion stream is expanded across a turbine to produce power and passed through a recuperator heat exchanger. The recycle CO2 stream is compressed and passed through the recuperator heat exchanger and optionally the POX heat exchanger in a manner useful to provide increased efficiency to the combined systems.Type: GrantFiled: February 16, 2017Date of Patent: April 28, 2020Assignee: 8 RIVERS CAPITAL, LLCInventors: Brock Alan Forrest, Xijia Lu
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Patent number: 10633317Abstract: Utilizing the common knowledge formula for creation of methanol CO2+3H2?CH3OH+H2O; for each mole of carbon dioxide, three moles of hydrogen are needed to produce one equivalent unit of methanol. Mixing two gases and producing methanol can be accomplished per the one-line diagram concept, FIG. 1, and gas mixing apparatus, FIG. 2; under high pressure (from 3250 to 5000 psi) and high temperature (750 to 800° F.) without the presence of a catalyst. The hypothesis in this case is that the closer the mixing temperature is to the auto-ignition of hydrogen, the higher is the quality of the mixing environment. The mixing temperature in my invention is guided by the auto-ignition of hydrogen in this case (auto-ignition for hydrogen is 932° F. (or 500° C.) and the auto-ignition temperature for methanol is 867° F. (or 464° C.). After mixing the two gases, the result is methanol and water. The first step in this stage is to cool the substance by way of cooling tower, followed by a pressure lowering tank.Type: GrantFiled: April 17, 2017Date of Patent: April 28, 2020Inventor: Hagop Jake Misirian
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Patent number: 10632448Abstract: Various embodiments include a reactor comprising: a longitudinally extending reaction channel providing a flow path for a first reactant; a feed channel providing a flow path for a second reactant; multiple passage openings spaced apart from one another providing fluidic connecting between the feed channel and the reaction channel via respective partial streams for the second reactant; and a medium channel surrounding the reaction channel to bring a medium for exchange of heat with contents of the reaction channel and influencing a temperature of the reaction channel. The respective partial streams for the second reactant mix with the first reactant in the reaction channel to allow a chemical reaction of the first reactant and the second reactant.Type: GrantFiled: July 31, 2019Date of Patent: April 28, 2020Assignee: SIEMENS AKTIENGESELLSCHAFTInventors: Alexander Jastram, Christoph Kiener
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Patent number: 10633594Abstract: A syngas generator is disclosed as an exothermic gas generator that is configured to accommodate high combustion temperatures of a natural gas/oxygen flame. The generator consists of four sections: a heavily insulated combustion chamber, a catalyst chamber, a spray chamber, and a heat exchanger. In an example embodiment, these four sections are arranged in series and are tightly bolted together to form a gas tight system. Natural gas, oxygen and steam are supplied to a burner at the inlet end of the combustion chamber. This mixture is ignited and the resulting hot process gas is then fed into a catalyst bed where it reacts with the steam and is converted to carbon monoxide and hydrogen (syngas). The syngas is fed to a Fischer-Tropsch unit to create liquid fuel.Type: GrantFiled: July 27, 2018Date of Patent: April 28, 2020Assignee: Greenway Innovative Energy, Inc.Inventor: Raymond Wright
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Patent number: 10626014Abstract: The present invention relates to reactor tubes packed with a catalyst system employed to deliberately bias process gas flow toward the hot tube segment and away from the cold segment in order to reduce the circumferential tube temperature variation.Type: GrantFiled: July 25, 2017Date of Patent: April 21, 2020Assignee: PRAXIAR TECHNOLOGY, INC.Inventors: Kelly Nicholson, Troy M Raybold, Bo Jin
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Patent number: 10626070Abstract: A device for manufacturing an organic substance, including: a synthesis gas generation unit for generating a synthesis gas; an impurity concentration reducing unit including an adsorbent which is capable of adsorbing impurities contained in the synthesis gas, and produces a purified gas by contact of the adsorbent with the synthesis gas; an organic substance synthesis unit for producing an organic substance-containing solution from the purified gas as a raw material; an extraction unit for extracting the organic substance by heating the organic substance-containing solution; a heating unit for preparing heated gas to be fed to the adsorbent; and a heat supplying unit which supplies the extraction unit with heat of the heated gas fed from the heating unit to the adsorbent.Type: GrantFiled: June 21, 2017Date of Patent: April 21, 2020Assignee: SEKISUI CHEMICAL CO., LTD.Inventors: Tetsuya Ishii, Yoji Fujimori, Satoshi Koma, Kazumi Okada, Kanetomo Satou
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Patent number: 10597301Abstract: A high-concentration ammonia production method includes: synthesizing ammonia through electrolysis using water and nitrogen as raw materials; subjecting a resultant generation gas to treatment using an ammonia separation membrane or an ammonia PSA to separate the generation gas into high-concentration ammonia and a residual gas; recycling the residual gas as a nitrogen gas raw material of an ammonia synthesis reactor, and liquefying the high-concentration ammonia recovered through the ammonia separation membrane or the ammonia PSA; and subjecting an unliquefied gas separated from liquefied ammonia to the treatment using the ammonia separation membrane or the ammonia PSA again. According to the present disclosure, ammonia is synthesized by adopting an electrolysis method in which the synthesized ammonia substantially does not contain hydrogen, in combination with ammonia separation and recovery treatment using membrane separation or PSA.Type: GrantFiled: March 3, 2016Date of Patent: March 24, 2020Assignee: JGC CORPORATIONInventors: Tsutomu Kawasaki, Yoshiyuki Watanabe
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Patent number: 10597294Abstract: Among other things, the present invention encompasses the applicant's recognition that epoxide carbonylation can be performed industrially utilizing syngas streams containing hydrogen, carbon monoxide and varying amounts carbon dioxide. Contrary to expectation, the epoxide carbonylation reaction proceeds selectively in the presence of these mixed gas streams and incorporates excess CO in the syngas stream into valuable chemical precursors, resulting in hydrogen streams substantially free of CO. This is economically and environmentally preferable to performing WSGR which releases the excess carbon as CO2. The integrated processes herein therefore provide improved carbon efficiency for processes based on coal or biomass gasification or steam methane reforming.Type: GrantFiled: May 29, 2015Date of Patent: March 24, 2020Assignee: Novomer, Inc.Inventors: Sadesh H. Sookraj, Michael A. Slowik
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Patent number: 10589994Abstract: A burner for producing synthesis gas by partial oxidation of liquid or gaseous, carbon-containing fuels in the presence of an oxygen-containing oxidant and a moderator, which burner can be operated uncooled, i.e. without a fluid coolant being passed through the burner, is proposed. Steam or carbon dioxide or else mixtures of these materials are used as moderator. This is achieved by the feed channels being configured so that mixing of the fuel, the moderator and the oxidant occurs only outside the burner.Type: GrantFiled: May 11, 2018Date of Patent: March 17, 2020Assignee: L'Air Liquide Societe Anonyme Pour L'Etude Et L'Exploitation Des Procedes Georges ClaudeInventors: Joerg Ott, Veronika Gronemann, Maik Lehmann, Paul Manfred Krimlowski
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Patent number: 10590346Abstract: Efficiency of a thermochemical regeneration combustion system is enhanced by incorporation of gaseous products from pyrolysis of fuel such as biomass.Type: GrantFiled: March 20, 2019Date of Patent: March 17, 2020Assignee: Praxair Technology, Inc.Inventor: Hisashi Kobayashi
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Patent number: 10577577Abstract: Provided is a novel apparatus capable of suitably manufacturing an organic substance from a syngas. An apparatus 1 for manufacturing an organic substance includes a syngas producing furnace (11), an organic substance synthesis unit (16), a moisture content raising unit (12), and a moisture content lowering unit (13). The syngas producing furnace (11) is configured to produce a syngas containing carbon monoxide by partly oxidizing a carbon source. The organic substance synthesis unit (16) is configured to produce an organic substance from the syngas. The moisture content raising unit (12) is disposed between the syngas producing furnace (11) and the organic substance synthesis unit (16). The moisture content raising unit (12) is configured to raise a moisture content of the syngas. The moisture content lowering unit (13) is disposed between the moisture content raising unit (12) and the organic substance synthesis unit (16).Type: GrantFiled: September 12, 2014Date of Patent: March 3, 2020Assignee: SEKISUI CHEMCIAL CO., LTD.Inventors: Kanetomo Satou, Yoji Fujimori, Tetsuya Ishii, Kokoro Hamachi, Kazuo Doyama
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Patent number: 10550045Abstract: The invention relates to the field of gas chemistry and, more specifically, to methods and devices for producing aromatic hydrocarbons from natural gas, which involve producing synthesis gas, converting same into methanol, producing, from the methanol, in the presence of a catalyst, a concentrate of aromatic hydrocarbons and water, separating the water, air stripping hydrocarbon residues from the water, and separating-out the resultant concentrate of aromatic hydrocarbons and hydrogen-containing gas, the latter being at least partially used in the production of synthesis gas to adjust the ratio therein of H2:CO 1.8-2.3:1, and can be used for producing aromatic hydrocarbons.Type: GrantFiled: January 20, 2015Date of Patent: February 4, 2020Assignee: NGT Global AGInventors: Iosif Izrailevich Lishchiner, Olga Vasilyevna Malova, Andrey Leonidovich Tarasov, Vladimir Vladislavovich Imshenetskiy, Sergey Vladimirovich Medvedev, Denis Vasilyevich Pchelintsev
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Patent number: 10550076Abstract: A process for producing formaldehyde-stabilised urea is described comprising generating a synthesis gas, subjecting the synthesis gas to water-gas shift to form a shifted gas; recovering carbon dioxide from the shifted gas; synthesising methanol from the carbon dioxide-depleted synthesis gas; subjecting recovered methanol to oxidation; subjecting the methanol synthesis off-gas to methanation; synthesising ammonia from the ammonia synthesis gas and recovering the ammonia; reacting ammonia and recovered carbon dioxide stream to form a urea stream; and stabilising the urea by mixing the urea stream and a stabiliser prepared using the recovered formaldehyde, wherein a portion of the synthesis gas by-passes either the one or more of the water-gas shift reactors, carbon dioxide removal unit, or water-gas shift reactors and the carbon dioxide removal unit used in the process.Type: GrantFiled: November 28, 2016Date of Patent: February 4, 2020Assignee: Johnson Matthey Public Limited CompanyInventors: Ola Erlandsson, Andreas Erik Johan Magnusson, Kate McFarlane, John David Pach, Daniel Thomas Sheldon, Darren Ward
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Patent number: 10547058Abstract: There is provided a method of manufacturing a membrane electrode assembly that has an electrode catalyst layer formed on a surface of an electrolyte membrane. The electrode catalyst layer formed in the membrane electrode assembly is produced by a drying process that dries a catalyst ink which includes catalyst-supported particles having a catalyst metal supported thereon, a solvent and an ionomer, at a predetermined temperature. The catalyst ink includes a plurality of different solvents having different boiling points. The predetermined temperature is set to be lower than the boiling point of the solvent having the lowest boiling point among the plurality of different solvents.Type: GrantFiled: October 14, 2015Date of Patent: January 28, 2020Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kenji Tsubosaka, Hiroo Yoshikawa, Tsunemasa Nishida, Nobuaki Mizutani, Takeaki Saitou, Junji Nakanishi, Masato Hamano
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Patent number: 10513982Abstract: A rotorcraft has a low density altitude flight mode and a high density altitude flight mode. The rotorcraft includes a turboshaft engine forming a gas path in sequence through an air inlet section, a compressor section, a combustor section, a turbine section and an exhaust section. A drive system is coupled to the engine and is operable responsive to rotation of at least a portion of the turbine section. A rotor is coupled to the drive system and is operable to receive torque and rotational energy therefrom. A fuel injection system supplies fuel to the combustor section. An oxidizer injection system and a coolant injection system are used to selectively inject an oxidizer and a coolant into the gas path when it is desired to operate the rotorcraft in the high density altitude flight mode, thereby increasing the altitude density ceiling of the rotorcraft for maneuvers including takeoffs and landings.Type: GrantFiled: February 22, 2017Date of Patent: December 24, 2019Assignee: Textron Innovations Inc.Inventors: Zachary Edwin Dailey, Frank Bradley Stamps, Martin Peryea
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Patent number: 10514203Abstract: Process for the synthesis of ammonia from a make-up gas containing hydrogen and nitrogen, said process comprising: generation of a synthesis gas (8) containing hydrogen and nitrogen in a molar ratio lower than 3, inside a front-end section (2); a first cryogenic purification, designed to remove nitrogen and raise said molar ratio; conversion of the synthesis gas into ammonia (13) inside a high-pressure synthesis loop (6), with extraction from said loop of a purge stream (14) containing hydrogen and inert gases; wherein at least a portion of said purge stream (14) undergoes a further purification in order to recover at least part of the hydrogen contained therein, obtaining at least one stream (15, 15a, 16, 18) containing recovered hydrogen which is recycled to the process.Type: GrantFiled: November 25, 2015Date of Patent: December 24, 2019Assignee: Casale SAInventors: Ermanno Filippi, Raffaele Ostuni
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Patent number: 10500559Abstract: Dehydrogenative coupling can be achieved in nearly quantitative conversions and yields using a membrane reactor.Type: GrantFiled: May 3, 2013Date of Patent: December 10, 2019Assignee: KING ABDULLAH UNIVERSITY OF SCIENCE AND TECHNOLOGYInventors: Kuo-Wei Huang, Zhiping Lai
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Patent number: 10486968Abstract: The invention relates to a plant for production of hydrogen, and to a method for operating this plant, comprising a steam reforming reactor having a furnace, in which reactor water and at least one carbonaceous energy carrier are reacted to form a hydrogen-containing crude synthesis gas, and at least one cleaning device for purifying the crude synthesis gas, to which the crude synthesis gas is fed from the steam reforming via at least one feed line. According to the invention, upstream of one of the at least one cleaning devices at least one return line branches off from the feed line, through which the crude synthesis gas is at least in part recirculated into the furnace of the steam reforming reactor.Type: GrantFiled: November 9, 2015Date of Patent: November 26, 2019Assignee: L'Air Liquide Societe Anonyme Pour L'Etude Et L'Exploitation Des Procedes Georges ClaudeInventors: Dieter Ulber, Alexander Rosch, Ahmet Sari, Jan Cobbaut
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Patent number: 10487221Abstract: A photosensitive reducible silver ion-containing composition can be used to provide electrically-conductive silver metal in thin films or patterns. This composition comprises: a) a non-hydroxylic-solvent soluble silver complex represented by the following formula (I): (Ag+)a(L)b(P)c?? (I) wherein L represents an ?-oxy carboxylate; P represents an oxime compound; a is 1 or 2; b is 1 or 2; and c is 1, 2, 3, or 4, provided that when a is 1, b is 1, and when a is 2, b is 2; b) optionally, a photosensitizer that can either reduce the reducible silver ion or oxidize the ?-oxy carboxylate; and c) a solvent medium comprising at least one non-hydroxylic solvent. Electrically-conductive silver can be provided by photochemical conversion of the reducible silver ions in the complex.Type: GrantFiled: November 29, 2016Date of Patent: November 26, 2019Assignee: EASTMAN KODAK COMPANYInventors: Deepak Shukla, Thomas Robert Welter