Carbon-oxide And Hydrogen Containing Patents (Class 252/373)
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Patent number: 8507566Abstract: Process for the production of synthesis gas which involves the steps of: a) preparing a vapor phase mixture comprising steam and at least one hydrocarbon or oxygenated hydrocarbon with an atmospheric boiling point in the range of ?50 to 370° C., said vapor phase mixture having a H2O/C molar ratio at least 2, and b) catalytically or non-catalytically converting the vapor phase mixture into synthesis gas, which process is characterized in that the oxygen is only added in bonded form.Type: GrantFiled: September 7, 2007Date of Patent: August 13, 2013Assignee: Gelato Corporation N.V.Inventor: Siebolt Doorn
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Publication number: 20130203142Abstract: A system and method for reducing the CO2 in a gaseous stream between 33% up to and even in excess of 90%, by reducing CO2. A gaseous stream that includes substantial amounts of CO2 is provided to a reaction chamber along with H2O (steam) and a carbon source such as charcoal, coke or other carbonaceous material. Carbon is provided to the chamber at a ratio (C/CO2) of between about 0.100 to 0.850, and between about 0.200 to 0.900 of H2O to the provided CO2. The CO2, H2O and carbon are heated to between about 1500° F. and about 3000° F. at about one atmosphere to produce syngas (i.e. carbon monoxide (CO) and hydrogen (H2)) and reduces the amount of CO2. The Syngas may then be cleaned and provided to a Fischer-Tropsch synthesis reactor or a Bio-catalytic synthesis reactor to produce a fuel, such as Methanol, Ethanol, Diesel and Jet Fuel.Type: ApplicationFiled: February 6, 2012Publication date: August 8, 2013Inventor: Gary C. Young
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Patent number: 8501043Abstract: A method is disclosed for producing a mixture of CO and H2 (syn-gas). The method comprises contacting particles containing a coke deposit with oxygenated molecules derived from biomass. In a preferred embodiment the particles are catalyst particles. The method may be carried out in the regenerator of a conventional fluid catalytic cracking (FCC) unit.Type: GrantFiled: July 13, 2007Date of Patent: August 6, 2013Assignee: KiOR, Inc.Inventors: Paul O'Connor, Avelino Corma Camos, George W. Huber
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Publication number: 20130193378Abstract: A process for the reduction of carbon dioxide and carbonyl sulfide from various types of gas emitting sources containing carbon dioxide and/or gas or liquid emitting sources containing carbonyl sulfide, using ion exchange resin.Type: ApplicationFiled: March 14, 2013Publication date: August 1, 2013Applicants: LANXESS DEUTSCHLAND GMBH, LANXESS SYBRON CHEMICALS INC.Inventors: LANXESS Sybron Chemicals Inc., LANXESS Deutschland GmbH
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Publication number: 20130181169Abstract: A method and system for reforming hydrocarbon gas, which includes stripping from the hydrocarbon gas at least most of gaseous impurities of a type and/or quantity which would normally interfere with efficient catalytic reforming in order to provide stripped hydrocarbon gas including carbon dioxide, optionally compressing the stripped hydrocarbon gas to provide compressed stripped hydrocarbon gas, and reacting the stripped hydrocarbon gas in a solar radiation receiving reactor having a catalyst that is heated by concentrated solar radiation impinging thereon, thereby providing an output gas mixture comprising hydrogen gas and carbon monoxide. The invention also includes a method and system for reforming hydrocarbons in a solar radiation receiver reactor, and such a system that also includes a certification system for certifying the amount and composition of the output gas mixture.Type: ApplicationFiled: January 12, 2012Publication date: July 18, 2013Inventors: Hanna H. Klein, Shimon Klein
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Publication number: 20130181170Abstract: A cyclone system for a gasifier having two or more cyclones arranged in series sharing a combined loop seal and dipleg is disclosed. Also disclosed is a method for capturing and recycling fines with the cyclone system.Type: ApplicationFiled: June 25, 2012Publication date: July 18, 2013Applicant: SYNTHESIS ENERGY SYSTEMS, INC.Inventors: Francis Lau, Tsung-Yao Robert Sheng
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Patent number: 8486301Abstract: The disclosure relates to a method of utilizing a catalyst system for an oxidation process on a gaseous hydrocarbon stream with a mitigation of carbon accumulation. The system is comprised of a catalytically active phase deposited onto an oxygen conducting phase, with or without supplemental support. The catalytically active phase has a specified crystal structure where at least one catalytically active metal is a cation within the crystal structure and coordinated with oxygen atoms within the crystal structure. The catalyst system employs an optimum coverage ratio for a given set of oxidation conditions, based on a specified hydrocarbon conversion and a carbon deposition limit. Specific embodiments of the catalyst system are disclosed.Type: GrantFiled: February 16, 2011Date of Patent: July 16, 2013Assignee: U.S. Department of EnergyInventors: David A Berry, Dushyant Shekhawat, Mark Smith, Daniel Haynes
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Publication number: 20130175476Abstract: A system includes a dip tube configured to direct a gas toward a sump. The dip tube includes an inner surface and an outer surface. The system also includes a quench ring coupled to the dip tube. The quench ring is configured to provide a quench fluid flow to the sump over both the inner surface and the outer surface of the dip tube.Type: ApplicationFiled: January 5, 2012Publication date: July 11, 2013Applicant: General Electric CompanyInventors: Anand Kumar, Prashant Marikatti
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Patent number: 8480768Abstract: A gasifier 10 includes a first chemical process loop 12 having an exothermic oxidizer reactor 14 and an endothermic reducer reactor 16. CaS is oxidized in air in the oxidizer reactor 14 to form hot CaSO4 which is discharged to the reducer reactor 16. Hot CaSO4 and carbonaceous fuel received in the reducer reactor 16 undergo an endothermic reaction utilizing the heat content of the CaSO4, the carbonaceous fuel stripping the oxygen from the CaSO4 to form CaS and a CO rich syngas. The CaS is discharged to the oxidizer reactor 14 and the syngas is discharged to a second chemical process loop 52. The second chemical process loop 52 has a water-gas shift reactor 54 and a calciner 42. The CO of the syngas reacts with gaseous H2O in the shift reactor 54 to produce H2 and CO2. The CO2 is captured by CaO to form hot CaCO3 in an exothermic reaction.Type: GrantFiled: June 13, 2011Date of Patent: July 9, 2013Assignee: ALSTOM Technology LtdInventors: Herbert E. Andrus, Jr., Michael S. McCartney
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Patent number: 8475684Abstract: A composite oxide for a hydrocarbon reforming catalyst which maintains the catalytic activity at a high level over a long period of time, a process for producing the catalyst, and a process for producing syngas using the catalyst, are provided. The composite oxide for a hydrocarbon reforming catalyst is obtained by a process including preparing a mixed solution for impregnation which contains catalytic active components of Co, or Co and Ni, one or more oxidation resistance enhancing components selected from the elements of Group 3B and the elements of Group 6A of the Periodic Table, and one or more additive metal components selected from Ca and Mg; impregnating a carrier formed from a porous molded body selected from magnesia and a composite of magnesia and calcia, with the mixed solution for impregnation; drying the impregnated carrier; and calcining the dried carrier in an oxidizing atmosphere.Type: GrantFiled: July 17, 2009Date of Patent: July 2, 2013Assignee: Japan Petroleum Exploration Co., Ltd.Inventor: Toshiya Wakatsuki
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Publication number: 20130161563Abstract: A method of gasification by introducing a feed material to be subjected to gasification into a dual fluidized bed gasifier comprising a pyrolyzer fluidly connected with a combustor such that a circulation stream comprising a heat transfer material can be continuously circulated between the pyrolyzer, in which the temperature of the circulation stream is reduced, and the combustor, in which the temperature of the circulation stream is increased, wherein the pyrolyzer is operable to convert at least a portion of the feed material into a gasifier product gas comprising hydrogen and carbon monoxide, and wherein the combustor is operable to increase the temperature of the circulation stream via combustion of char introduced thereto with the circulation stream and at least one supplemental fuel. A system for carrying out the method is also provided.Type: ApplicationFiled: October 26, 2012Publication date: June 27, 2013Applicant: Rentech, Inc.Inventors: Weibin JIANG, Bruce E. MCCOMISH, Bryan C. BORUM, Benjamin H. CARRYER, Mark D. IBSEN, Mark K. ROBERTSON, Eric R. ELROD, Sim WEEKS, Harold A. WRIGHT
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Patent number: 8470291Abstract: Process to prepare a gas mixture of hydrogen and carbon monoxide from an ash containing carbonaceous feedstock by performing the following steps, (i) partial oxidation of the ash containing carbonaceous feedstock with an oxygen containing gas thereby obtaining liquid ash and a gas mixture comprising hydrogen, carbon monoxide and solids, (ii) separating more than 90 wt % of the liquid ash from the gas mixture, (iii) reducing the temperature of the gas mixture, in the absence of the separated ash (iv) scrubbing the cooled gas of step (iii) by contacting with liquid water obtaining a scrubbed gas and a water effluent containing ash, (v) separating the ash from the water effluent by means of a decanter centrifuge thereby obtaining a wet ash and a stream of water poor in ash.Type: GrantFiled: October 8, 2009Date of Patent: June 25, 2013Assignee: Shell Oil CompanyInventors: Guillaume Guy Michel Fournier, Wouter Koen Harteveld, Albert Joseph Hendrik Janssen
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Patent number: 8470202Abstract: A method for passivating low-alloy steel surfaces in apparatus operating in the temperature range 350 to 580° C. and exposed to a carbon monoxide containing gas mixture comprises adding a passivating compound containing at least one phosphorus (P) atom to the gas mixture. The gas mixture is preferably a reformed gas and also described is a process for producing a synthesis gas wherein, prior to cooling a reformed gas mixture to a temperature between 350 and 580° C. in apparatus having low-alloy steel surfaces downstream of one or more reforming steps, a passivating compound containing at least one phosphorus (P) atom is combined with the gas mixture.Type: GrantFiled: October 10, 2006Date of Patent: June 25, 2013Assignee: Johnson Matthey PLCInventors: Peter Edward James Abbott, Martin Fowles
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Publication number: 20130153826Abstract: Processes for producing synthesis gas from biomass in which char particles, which are formed during the production of synthesis gas from biomass, are employed as catalysts. The char particles may be used as catalysts in a gasifier or in a thermal reformer, whereby gaseous components, formed as a result of the gasification of the biomass, such as methane, light alkyl and aromatic compounds, and phenolics, as well as tar, may be reformed and/or converted into synthesis gas.Type: ApplicationFiled: July 16, 2012Publication date: June 20, 2013Inventors: ANTONIN PAQUET, ESTEBAN CHORNET
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Publication number: 20130146814Abstract: The disclosure relates to a method of utilizing a catalyst system for an oxidation process on a gaseous hydrocarbon stream with a mitigation of carbon accumulation. The system is comprised of a catalytically active phase deposited onto an oxygen conducting phase, with or without supplemental support. The catalytically active phase has a specified crystal structure where at least one catalytically active metal is a cation within the crystal structure and coordinated with oxygen atoms within the crystal structure. The catalyst system employs an optimum coverage ratio for a given set of oxidation conditions, based on a specified hydrocarbon conversion and a carbon deposition limit. Specific embodiments of the catalyst system are disclosed.Type: ApplicationFiled: February 16, 2011Publication date: June 13, 2013Inventors: David A. Berry, Dushyant Shekhawat, Mark Smith, Daniel Haynes
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Publication number: 20130150466Abstract: The invention relates to a catalyst and process for making syngas mixtures including hydrogen, carbon monoxide and carbon dioxide. The process comprises contacting a gaseous feed mixture containing carbon dioxide and hydrogen with the catalyst, where the catalyst comprises Mn oxide and an auxiliary metal oxide selected from the group consisting of La, Ca, K, W, Cu, Al and mixtures or combinations thereof. The process enables hydrogenation of carbon dioxide into carbon monoxide with high selectivity, and good catalyst stability over time and under variations in processing conditions. The process can be applied separately, but can also be integrated with other processes, both up-stream and/or down-stream including methane reforming or other synthesis processes for making products like alkanes, aldehydes, or alcohols.Type: ApplicationFiled: December 8, 2011Publication date: June 13, 2013Inventors: Aghaddin Mamedov, Shahid N. Shaikh, Clark Rea, Xiankuan Zhang
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Publication number: 20130144087Abstract: The invention also relates to co-gasification processes for forming syngas from aquatic biomass and a fossil fuel. In one aspect, the invention is to a process for producing syngas, comprising: introducing aquatic biomass, a fossil fuel, water and oxygen to a gasifier and forming syngas comprising hydrogen, carbon monoxide and carbon dioxide; and feeding aquatic biomass with carbon dioxide derived from the syngas. In other aspects, the invention relates to integrated processes for producing industrial chemicals, such as alcohols, carboxylic acids, esters, aldehydes, olefins and polymers from such syngas.Type: ApplicationFiled: November 30, 2012Publication date: June 6, 2013Applicant: Celanese International CorporationInventor: Celanese International Corporation
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Publication number: 20130134359Abstract: A catalytic water gas shift process at temperatures above about 450° C. up to about 900° C. or so wherein the catalyst includes rhenium deposited on a support, preferably without a precious metal, wherein the support is prepared from a high surface area material, such as a mixed metal oxide, particularly a mixture of zirconia and ceria, to which may be added one or more of a high surface area transitional alumina, an alkali or alkaline earth metal dopant and/or an additional dopant selected from Ga, Nd, Pr, W, Ge, Fe, oxides thereof and mixtures thereof.Type: ApplicationFiled: January 28, 2013Publication date: May 30, 2013Applicants: L'Air Liquide, Societe Anonyme Pour L'Etude Et L'Exploitation Des Procedes Georges Claude, Clariant CorporationInventors: Jon P. Wagner, Michael W. Balakos, Chandra Ratnasamy
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Publication number: 20130134358Abstract: A reactor vessel includes an entrained-flow gasifier and a dry solids discharge beneath the gasifier.Type: ApplicationFiled: November 30, 2011Publication date: May 30, 2013Inventors: Alan Darby, Steven P. Fusselman
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Publication number: 20130137151Abstract: Processes are disclosed for the conversion of biomass to oxygenated organic compound using a simplified syngas cleanup operation that is cost effective and protects the fermentation operation. The processes of this invention treat the crude syngas from the gasifier by non-catalytic partial oxidation. The partial oxidation reduces the hydrocarbon content of the syngas such as methane, ethylene and acetylene to provide advantageous gas feeds for anaerobic fermentations to produce oxygenated organic compounds such as ethanol, propanol and butanol. Additionally, the partial oxidation facilitates any additional cleanup of the syngas as may be required for the anaerobic fermentation. Producer gases and partial oxidation processes are also disclosed.Type: ApplicationFiled: November 28, 2011Publication date: May 30, 2013Applicant: COSKATA, INC.Inventors: RICHARD E. TOBEY, Jianxin Du, Ralph Corley
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Publication number: 20130131199Abstract: Streams (11) of natural gas contaminated with significant amounts of carbon dioxide can be efficiently and economically processed to create Syngas (16). An available source (1) of flue gas that might otherwise be dispersed into the atmosphere in conjunction with such a CO2-laden natural gas stream (11) renders the process even more economical and efficient through the creation of multiple feedstreams (14, 27, 34) that are combined to deliver a composite near equal mixture of methane and CO2 to a plasma reactor (15) or the like that will generate Syngas. When coupled with a Fischer-Tropsch reactor (40), the overall process provides a particularly efficient and economical process for producing synthetic liquid hydrocarbons.Type: ApplicationFiled: January 8, 2013Publication date: May 23, 2013Applicant: ECOTECHNOL PTY LTDInventor: EcoTechnol Pty Ltd
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Publication number: 20130129609Abstract: The present invention relates to a catalytic system comprising at least two catalytic zones of which at least one zone exclusively contains one or more noble metals selected from the group consisting of Rhodium, Ruthenium, Iridium, Palladium and Platinum and at least another zone contains Nickel, said catalytic system characterized in that at least one zone exclusively containing noble metals selected from the group consisting of Rhodium, Ruthenium, Iridium, Palladium and Platinum is always distinct but in contact with at least one zone containing Nickel. One or more metals selected from the group consisting of Rhodium, Ruthenium, Iridium, Palladium and Platinum are possibly added to the catalytic zone or zones comprising Nickel.Type: ApplicationFiled: May 31, 2011Publication date: May 23, 2013Applicant: ENI S.p.A.Inventors: Luca Eugenio Basini, Alessandra Guarinoni, Luciano Cosimo Carluccio
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Publication number: 20130119315Abstract: A rotating air distributor for rotary reactors such as rotary kilns for the gasification of biomass and other carbonaceous materials for efficient mixing and maximum conversion of solid biomass and other carbonaceous materials into synthesis fuel gas is disclosed. The invention includes a gas distribution port comprises of one main supply from which several discharge nozzles emerge at different angles and at different locations along the length of the reactor to provide distribution of gas throughout the intended length of the reactor. The discharge of gas from the gas distribution port is adjusted by the variable position of a plug inside the port that can be adjusted during the operation of the kiln to achieve optimum gas-solid interaction along the length of the reactor. The rotating action of the gas distribution port also facilitates and eases the passage of reacted biomass solid and other carbonaceous material residue through the reactor.Type: ApplicationFiled: January 3, 2013Publication date: May 16, 2013Inventor: Amirali G. Rehmat
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Publication number: 20130119314Abstract: A method is disclosed for generating useful chemical intermediates from biomass using a novel pyrolysis reactor that utilizes the inherent thermal properties of carbon under compression as the biomass is subjected to sequential or concurrent temperature ramps. The ramps are sufficient to volatilize and selectively create different components, while the pressure application aids the selective decomposition of the biomass.Type: ApplicationFiled: December 31, 2012Publication date: May 16, 2013Inventors: MICHAEL CHEIKY, RONALD A. SILLS
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Patent number: 8440107Abstract: A catalytic reforming method is disclosed herein. The method includes sequentially supplying a plurality of feedstocks of variable compositions to a reformer. The method further includes adding a respective predetermined co-reactant to each of the plurality of feedstocks to obtain a substantially constant output from the reformer for the plurality of feedstocks. The respective predetermined co-reactant is based on a C/H/O atomic composition for a respective one of the plurality of feedstocks and a predetermined C/H/O atomic composition for the substantially constant output.Type: GrantFiled: November 23, 2010Date of Patent: May 14, 2013Assignee: The Regents of The University of MichiganInventors: Andrew R. Tadd, Johannes Schwank
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Publication number: 20130116116Abstract: The present invention relates to a process for producing a catalyst for the reforming of hydrocarbons, preferably methane, in the presence of CO2, water and/or hydrogen. The production of the catalyst is based on contacting of a hydrotalcite-comprising starting material with a fusible metal salt. The compounds which have been brought into contact with one another are intimately mixed and treated thermally, resulting in the fusible metal salt forming a melt. After molding, the material is subjected to a high-temperature calcination step. The metal salt melt comprises at least one metal selected from the group consisting of K, La, Fe, Co, Ni, Cu and Ce, preferably Ni. The metal salt melt more preferably comprises nickel nitrate hexahydrate.Type: ApplicationFiled: November 7, 2012Publication date: May 9, 2013Inventors: Ekkehard SCHWAB, Andrian Milanov, Stephan Schunk, Thomas Roussiere, Guido Wasserschaff, Andreas Strasser
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Publication number: 20130112922Abstract: The invention relates to a method for generating a CO and an H2 product fraction, comprising the following steps: a) reforming (A) a hydrocarbon-containing feed flow (1) for generating a CO- and H2-rich synthesis gas (5), b) adsorptive separation (C) of undesirable constituents, in particular H2O and CO2, from the synthesis gas, c) separating (D) the adsorptively treated synthesis gas (7) into a CO product fraction (8) and an H2-rich fraction (9), wherein the H2-rich fraction (9) is supplied at least partially and/or at least intermittently to the adsorptive separation unit (C) as a regenerating gas, d) adsorptive hydrogen separation (E) from the H2-rich fraction (10), wherein the separated hydrogen constitutes the H2 product fraction, and e) supplying the residual gas fraction (3) from the adsorptive hydrogen separation unit (E) as heating gas to the reformation (A), wherein the reformation process (A) is operated depending on the composition of the residual gas fraction (3) supplied as heating gas to the reType: ApplicationFiled: January 11, 2011Publication date: May 9, 2013Applicant: LINDE AKTIENGESELLSCHAFTInventors: Roland Thalhammer, Florian Hang, Dieter Krenz
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Patent number: 8435920Abstract: Processes are disclosure which comprise alternately contacting an oxygen-carrying catalyst with a reducing substance, or a lower partial pressure of an oxidizing gas, and then with the oxidizing gas or a higher partial pressure of the oxidizing gas, whereby the catalyst is alternately reduced and then regenerated to an oxygenated state. In certain embodiments, the oxygen-carrying catalyst comprises at least one metal oxide-containing material containing a composition having the following formulas: (a) CexByB?zB?O?, wherein B=Ba, Sr, Ca, or Zr; B?=Mn, Co, and/or Fe; B?=Cu; 0.01<x<0.99; 0<y<0.6; 0<z<0.5; (b) Ce1-x-yNixByO2-*, wherein B=Zr, Ba, Ca, La, or K; 0.02<x<0.1; 0<y<0.1; and 0.02<*<0.15; and 1<?<2.2 and (c) coal ash either as a catalyst material itself or as a support for said unary or binary metal oxides.Type: GrantFiled: October 11, 2010Date of Patent: May 7, 2013Assignee: Eltron Research & Development, Inc.Inventors: James H. White, Erick J. Schutte, Sara L. Rolfe
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Publication number: 20130109765Abstract: A method of producing synthesis gas by introducing a feed material to be gasified into a gasification apparatus comprising at least one fluidized component operable as a fluidized bed, wherein the gasification apparatus is configured to convert at least a portion of the feed material into a gasifier product gas comprising synthesis gas; and maintaining fluidization of the at least one fluidized component by introducing a fluidization gas thereto, wherein the fluidization gas comprises at least one component other than steam. A system for producing synthesis gas is also provided.Type: ApplicationFiled: October 15, 2012Publication date: May 2, 2013Applicant: Rentech, Inc.Inventors: Weibin JIANG, Bruce E. McComish, Bryan C. Borum, Benjamin H. Carryer, Mark D. Ibsen, Mark K. Robertson, Eric R. Elrod, Sim Weeks, Harold A. Wright
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Publication number: 20130105739Abstract: The invention discloses an apparatus and process for the reformation of hydrogen containing fluids to hydrogen and other constituents, more particularly, the reformation of hydrocarbons or mixtures of hydrocarbons in a cyclic flow inert porous media reactor for the production of hydrogen and other constituents. In an alternate embodiment, the apparatus and process can be used for the reformation of hydrogen sulfide to produce hydrogen and sulfur. The cyclic flow reactor comprises a reaction chamber filled with a porous media matrix containing an unconstrained reaction zone located in any portion of the reactor chamber. This reactor system employs valves to canalize the reactant mixture and product mixture during flow cycling channeling the reactant mixture through the porous media matrix, and reacting the reactant mixture.Type: ApplicationFiled: October 30, 2012Publication date: May 2, 2013Inventors: Jacques Picardy Bingue, Christopher Lee White, Jean Pierre-Victor
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Patent number: 8431043Abstract: A technique is described including receiving a hydrocarbon stream, and heating the hydrocarbon stream with an exhaust steam from an internal combustion engine. This technique may include reacting the hydrocarbon stream catalytically to produce hydrogen and a modified hydrocarbon stream having a lower saturation state than the hydrocarbon stream, recovering energy from the hydrogen stream, and/or providing the modified hydrocarbon stream to a fuel supply for the internal combustion engine.Type: GrantFiled: February 17, 2009Date of Patent: April 30, 2013Assignee: Cummins Inc.Inventors: Wayne Goodman, Aleksey Yezerets, Neal Currier, Cheryl Klepser
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Patent number: 8431044Abstract: The invention is relates to a method and a system for producing synthetic gas from biomass by high temperature gasification, including: feeding raw material, carbonizing, pulverizing the charcoal, and transporting charcoal powder to the gasification furnace for gasification. A heat source for the carbonizing is achieved by a direct combustion reaction between external combustible gas and external oxygen in a carbonization furnace. The heat emitted from the reaction being directly provided to the necessary heat of biomass pyrolysis, and yielding pyrolysis gas and charcoal from carbonization furnace. The temperature of carbonization furnace is controlled at between 400° C. and 600° C. by adjusting the amount of oxygen. The temperature of a burner nozzle of the carbonization furnace is controlled at between 1200° C. and 1800° C. by adjusting the input amount of the external combustible gas at between more than 1 and less than 5 times that required for a complete combustion with the external oxygen.Type: GrantFiled: June 1, 2011Date of Patent: April 30, 2013Assignee: Wuhan Kaidi Engineering Technology Research Institute Co., Ltd.Inventors: Haiqing Zhang, Feng Zhao, Liping Cheng, Zhenhua Yao
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Patent number: 8431101Abstract: Disclosed is a method of treating an acid gas stream through a series of process steps to provide an ammonium sulfphate stream. The method involves passing the acid gas stream to an incinerator to oxidize the H2S to SO2 to yield an incinerator flue gas stream. The incinerator flue gas stream is passed to a sulphuric acid unit that produces H2SO4 from the SO2 of the incinerator flue gas stream and to yield an aqueous sulphuric acid stream and a sulphuric acid unit off-gas stream. At least part of the aqueous sulphuric acid stream is passed to an ammonia scrubber wherefrom an aqueous ammonium suphate stream is yielded.Type: GrantFiled: April 6, 2010Date of Patent: April 30, 2013Assignee: Shell Oil CompanyInventor: Sandra Schreuder
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Publication number: 20130099167Abstract: A method for producing a gas comprising at least 80 vol % carbon monoxide from a Fischer-Tropsch off-gas comprising: (1) feeding Fischer-Tropsch off-gas through a column comprising an adsorbent bed at high pressure and discharging effluent; (2) reducing the pressure in the column and the bed slightly; (3) rinsing the column and the adsorbent bed with methane or carbon dioxide; (4) rinsing the column and the adsorbent bed with carbon dioxide; (5) reducing the pressure of the column and adsorbent bed to a low pressure; (6) rinsing the column and adsorbent bed with a mixture of hydrogen and nitrogen; (7) pressurizing the column and adsorbent bed to a high pressure using a mixture of hydrogen and nitrogen. The carbon monoxide rich product stream obtained in step (3) can be sent as feed to a Fischer-Tropsch reaction. In an embodiment, a gas comprising at least 80 vol % hydrogen is also produced.Type: ApplicationFiled: October 25, 2012Publication date: April 25, 2013Applicant: SHELL OIL COMPANYInventor: SHELL OIL COMPANY
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Publication number: 20130099168Abstract: A dry feed two stage gasification system and process is disclosed for gasifying feedstock such as carbonaceous materials with improved energy efficiency, along with reductions in feedstock consumption and carbon dioxide emissions. The feedstock is first dried and pretreated with the hot syngas in the upper section of the gasifier to generate a dry char that is low in volatile-matter content. This dry char is sent to the first stage of a two stage gasifier where it reacts with oxygen in the presence of steam to produce a hot syngas stream.Type: ApplicationFiled: December 13, 2012Publication date: April 25, 2013Applicant: Phillips 66 CompanyInventor: Shuncheng Ji
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Publication number: 20130099166Abstract: A reforming exchanger system for syngas production is provided. The reforming exchanger system can have a first and a second reforming exchanger, each with a shell-and-tube configuration, and a shift reactor located intermediate to the first and second reforming exchangers to reduce carbon monoxide concentration in the outlet gas. Processes for forming syngas using the reforming exchanger systems described herein are also provided.Type: ApplicationFiled: October 20, 2011Publication date: April 25, 2013Applicant: Kellogg Brown & Root LLCInventors: Shashi Singh, Kamal Gursahani, Robert Burlingame, Tim Weeks, Jim Gosnell, Avinash Malhotra
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Publication number: 20130099165Abstract: Reforming exchangers for syngas production are provided. The reforming exchangers can have a shell-and-tube configuration and include a shift catalyst on the shell side of the exchanger to reduce a carbon monoxide concentration in a shell side product gas mixture. Processes for forming syngas using the reforming exchangers are also provided.Type: ApplicationFiled: October 20, 2011Publication date: April 25, 2013Applicant: Kellogg Brown & Root LLCInventors: Shashi Singh, Kamal Gursahani, Robert Burlingame, Tim Weeks, Jim Gosnell, Avinash Malhotra
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Publication number: 20130092877Abstract: A methane steam reforming process for converting a syngas in the presence of permeable composite fibrous catalytic sheets comprised of at least three distinct solid phases. A first solid phase is a 3-dimensional porous network of a non-conductive porous ceramic material. A second solid phase is an electrically conductive phase comprised of randomly oriented electrically conductive fibers. A third phase is comprised of methane steam reforming catalytic particles dispersed on said 3-dimensional porous network, said conductive fibers, or both. A fourth phase can be present, which fourth phase is comprised one or more conductive species or one or more non-conductive species embedded in said first solid phase.Type: ApplicationFiled: November 19, 2012Publication date: April 18, 2013Inventor: Juzer Jangbarwala
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Patent number: 8420045Abstract: The invention relates to the use of a novel type of active mass in looping redox processes. Said mass contains a spinel of formula Cu1?xFe1+xAlO4 with 0?x?0.1. The active mass according to the invention has a high oxygen transfer capacity and improved oxidation and reduction rates.Type: GrantFiled: May 16, 2008Date of Patent: April 16, 2013Assignee: IFPInventor: Arnold Lambert
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Publication number: 20130087743Abstract: A burner includes a burner front having annular and central openings. The annular opening, for discharging a solid fuel, fluidly connects to a central passage way. The central opening, for discharging an oxygen containing gas, fluidly connects to an annular passage way for passage of oxygen positioned co-axial with the central passage way. The central passage way has a downstream part and a diameter that increases over a first length and subsequently decreases over a second length terminating at the burner front. Inside the downstream part a hollow member is positioned which is closed at one end and has an opening at or near the burner front, and has increasing and decreasing diameters aligned with the increasing and decreasing diameters of the central passage way forming an annular passage. The hollow member fluidly connects with the annular passage way for the oxygen containing gas via one or more connecting conduits.Type: ApplicationFiled: April 2, 2012Publication date: April 11, 2013Applicant: SHELL OIL COMPANYInventor: Johannes Hermanus Maria DISSELHORST
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Publication number: 20130087742Abstract: Apparatus and processes for saturating and purifying syngas are provided. In one or more embodiments, the apparatus can include two packed beds through which water and syngas flow countercurrently. In the first bed, the syngas can be at least partially saturated with water, and in the second bed hydrocarbons, byproducts, or both can be removed from the syngas. Processes for saturating and purifying syngas using the apparatus discussed and described herein are also provided.Type: ApplicationFiled: October 6, 2011Publication date: April 11, 2013Applicant: Kellogg Brown & Root LLCInventor: Kenneth L. Blanchard
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Patent number: 8414798Abstract: Embodiments of a process for producing syngas comprising hydrogen and carbon monoxide from a gas stream comprising methane are provided. The process comprises the step of contacting the gas stream with a two-component catalyst system comprising an apatite component and a perovskite component at reaction conditions effective to convert the methane to the syngas.Type: GrantFiled: November 2, 2010Date of Patent: April 9, 2013Assignee: UOP LLCInventors: Colleen Costello, Lisa King, Paul Barger, Deng-Yang Jen, Robert B. James, Kurt Vanden Bussche
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Patent number: 8414666Abstract: Reformer and method for producing hydrogen and steam where steam is used for steam-assisted extraction of heavy hydrocarbons. Steam is injected into a hydrocarbon-containing reservoir. Hydrocarbons are extracted from the reservoir along with produced water. Hydrogen is produced in a catalytic steam hydrocarbon reformer. Combustion product gas from the reformer is used to generate wet steam in a once-through steam generator from produced water recycled from the reservoir. The wet steam is used for the steam-assisted extraction of heavy hydrocarbons. The reformer has a heat exchanger section including a first heat exchanger and a second heat exchanger downstream of the first heat exchanger. The second heat exchanger is suitable for processing the produced water by once-through steam generation and is suitable for mechanical cleaning. The reformer also has a first exhaust downstream of the second heat exchanger and a closeable second exhaust downstream of the first heat exchanger.Type: GrantFiled: July 12, 2012Date of Patent: April 9, 2013Assignee: Air Products and Chemicals, Inc.Inventors: John Eugene Palamara, David Anthony Zagnoli, William Frederick Baade
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Publication number: 20130082211Abstract: Process for the preparation of synthesis gas from an essentially dry hydrocarbon feedstock (1) comprising olefins, hydrogen and carbon monoxide, the process comprising the steps: (a) selectively hydrogenating the olefins in the hydrocarbon feedstock at a temperature between 60 to 190° C. (2) to obtain a hydrogenated hydrocarbon feedstock comprising hydrogen, carbon monoxide and saturated hydrocarbons (3; (b) adding steam (4) to the hydrogenated hydrocarbon feedstock; (c) performing a water gas shift reaction in the presence of steam on the hydrogenated hydrocarbon feedstock (6) to obtain a shifted, hydrogenated hydrocarbon mixture; (d) converting the shifted, hydrogenated hydrocarbon mixture (8) to obtain a synthesis gas.Type: ApplicationFiled: May 13, 2011Publication date: April 4, 2013Applicant: HALDOR TOPSOE A/SInventors: Kim Aasberg-Petersen, Poul Erik Højlund Nielsen, Peter Seier Christensen, Charlotte Stub Nielsen, Burcin Temel
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Publication number: 20130082210Abstract: A first carbon containing substance, which may be scrap tires, is introduced to pyrolitic reactor. The pyrolitic reactor produces at least a tar/char stream and a pyrolysis oil stream. Pyrolysis oil stream may also be combined with hydrogen stream and hydrotreated to produce synthetic diesel, synthetic jet fuel, or synthetic gasoline. At least a portion of hydrogen/carbon monoxide stream may be separated to provide hydrogen stream. An oxidant containing first gas may be oxygen or an oxygen rich stream. Gasification reactor may be a fluidized bed reactor, moving bed reactor, double fired reactor, entrained bed reactor or molten bath reactor. Pyrolitic reactor and gasification reactor may be thermally linked, with the exothermic pyrolitic reactor providing at least a portion of the heat required by endothermic gasification reactor.Type: ApplicationFiled: September 30, 2011Publication date: April 4, 2013Inventors: Vivek GAUTAM, Magnus Mortberg
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Patent number: 8409545Abstract: The process that is the object of the invention describes a process whose purpose is to produce a purified synthesis gas from lignocellulosic biomass that includes a pyrolysis stage, a purification stage placed upstream from the partial oxidation stage, and a cooling stage.Type: GrantFiled: December 17, 2007Date of Patent: April 2, 2013Assignees: IFP Energies nouvelles, Commissariat a l'Energie AtomiqueInventors: Matthieu Rolland, Eric Lemarie, Nicolas Boudet, Jean-Marie Seiler, Sylvie Rouge
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Patent number: 8404155Abstract: A nanocatalyst, dual catalyst and methods for improving the efficiency and output of a biomass gasification process are provided where the catalysts comprise a volatile organometallic compound(s) and/or a nanoalloy catalyst. By the catalyst and method, a very high biomass gasification conversion efficiency of over 85% can be achieved. The subject nanocatalyst cracks and gasifies lignin, which is generally inert in conventional gasification, at relatively low gasification temperatures. The subject disclosure also provides a means to increase gas yields and lower lignin content in the resulting product relative to conventional gasification. Alternatively, oil production may be increased, if desired. Moreover, the resulting gas may achieve a Fischer-Tropsch reactor favorable H2:CO ratio of about 9:1. The energy input to the gasification is correspondingly reduced to reduce costs and the environmental impact associated with the gasification process.Type: GrantFiled: January 12, 2010Date of Patent: March 26, 2013Assignee: Afton Chemical CorporationInventors: Allen Aradi, Joseph Roos, Tze-Chi Jao
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Patent number: 8404156Abstract: Process for enriching a synthesis gas in hydrogen by conversion of carbon monoxide and steam over a catalyst containing oxides of zinc and aluminum together with one or more promoters.Type: GrantFiled: June 15, 2009Date of Patent: March 26, 2013Assignee: Haldor Topsoe A/SInventor: Niels Christian Schiødt
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Publication number: 20130067815Abstract: A cost-effective solution for the disposal of heavy residue bottoms recovered from a slurry hydrocracking process that include solid heterogeneous catalyst particles is provided by their introduction into a membrane wall gasification reactor in the form of a flowable slurry to produce a synthesis gas and, optionally, subjecting the synthesis gas to a water-gas shift reaction to produce a more hydrogen-rich product stream. Process steam and electricity are produced by recovering the sensible heat values from the hot synthesis gas.Type: ApplicationFiled: September 20, 2011Publication date: March 21, 2013Inventors: Omer Refa KOSEOGLU, Jean-Pierre Ballaguet
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Publication number: 20130069009Abstract: Systems and methods for controlling the gasification of one or more hydrocarbon feedstocks are provided. In the method, a first oxidant can be introduced to a gasifier and a first hydrocarbon feedstock can be introduced to the gasifier downstream of the first oxidant. A second oxidant can also be introduced to the gasifier downstream of the first oxidant and the first hydrocarbon feedstock. The second oxidant can be introduced from a location that is external to the gasifier. At least a portion of the first hydrocarbon feedstock can be gasified to produce a syngas.Type: ApplicationFiled: September 19, 2011Publication date: March 21, 2013Applicant: KELLOGG BROWN & ROOT LLCInventor: John Abughazaleh