Carbon-oxide And Hydrogen Containing Patents (Class 252/373)
  • Patent number: 8507566
    Abstract: Process for the production of synthesis gas which involves the steps of: a) preparing a vapor phase mixture comprising steam and at least one hydrocarbon or oxygenated hydrocarbon with an atmospheric boiling point in the range of ?50 to 370° C., said vapor phase mixture having a H2O/C molar ratio at least 2, and b) catalytically or non-catalytically converting the vapor phase mixture into synthesis gas, which process is characterized in that the oxygen is only added in bonded form.
    Type: Grant
    Filed: September 7, 2007
    Date of Patent: August 13, 2013
    Assignee: Gelato Corporation N.V.
    Inventor: Siebolt Doorn
  • Publication number: 20130203142
    Abstract: A system and method for reducing the CO2 in a gaseous stream between 33% up to and even in excess of 90%, by reducing CO2. A gaseous stream that includes substantial amounts of CO2 is provided to a reaction chamber along with H2O (steam) and a carbon source such as charcoal, coke or other carbonaceous material. Carbon is provided to the chamber at a ratio (C/CO2) of between about 0.100 to 0.850, and between about 0.200 to 0.900 of H2O to the provided CO2. The CO2, H2O and carbon are heated to between about 1500° F. and about 3000° F. at about one atmosphere to produce syngas (i.e. carbon monoxide (CO) and hydrogen (H2)) and reduces the amount of CO2. The Syngas may then be cleaned and provided to a Fischer-Tropsch synthesis reactor or a Bio-catalytic synthesis reactor to produce a fuel, such as Methanol, Ethanol, Diesel and Jet Fuel.
    Type: Application
    Filed: February 6, 2012
    Publication date: August 8, 2013
    Inventor: Gary C. Young
  • Patent number: 8501043
    Abstract: A method is disclosed for producing a mixture of CO and H2 (syn-gas). The method comprises contacting particles containing a coke deposit with oxygenated molecules derived from biomass. In a preferred embodiment the particles are catalyst particles. The method may be carried out in the regenerator of a conventional fluid catalytic cracking (FCC) unit.
    Type: Grant
    Filed: July 13, 2007
    Date of Patent: August 6, 2013
    Assignee: KiOR, Inc.
    Inventors: Paul O'Connor, Avelino Corma Camos, George W. Huber
  • Publication number: 20130193378
    Abstract: A process for the reduction of carbon dioxide and carbonyl sulfide from various types of gas emitting sources containing carbon dioxide and/or gas or liquid emitting sources containing carbonyl sulfide, using ion exchange resin.
    Type: Application
    Filed: March 14, 2013
    Publication date: August 1, 2013
    Applicants: LANXESS DEUTSCHLAND GMBH, LANXESS SYBRON CHEMICALS INC.
    Inventors: LANXESS Sybron Chemicals Inc., LANXESS Deutschland GmbH
  • Publication number: 20130181169
    Abstract: A method and system for reforming hydrocarbon gas, which includes stripping from the hydrocarbon gas at least most of gaseous impurities of a type and/or quantity which would normally interfere with efficient catalytic reforming in order to provide stripped hydrocarbon gas including carbon dioxide, optionally compressing the stripped hydrocarbon gas to provide compressed stripped hydrocarbon gas, and reacting the stripped hydrocarbon gas in a solar radiation receiving reactor having a catalyst that is heated by concentrated solar radiation impinging thereon, thereby providing an output gas mixture comprising hydrogen gas and carbon monoxide. The invention also includes a method and system for reforming hydrocarbons in a solar radiation receiver reactor, and such a system that also includes a certification system for certifying the amount and composition of the output gas mixture.
    Type: Application
    Filed: January 12, 2012
    Publication date: July 18, 2013
    Inventors: Hanna H. Klein, Shimon Klein
  • Publication number: 20130181170
    Abstract: A cyclone system for a gasifier having two or more cyclones arranged in series sharing a combined loop seal and dipleg is disclosed. Also disclosed is a method for capturing and recycling fines with the cyclone system.
    Type: Application
    Filed: June 25, 2012
    Publication date: July 18, 2013
    Applicant: SYNTHESIS ENERGY SYSTEMS, INC.
    Inventors: Francis Lau, Tsung-Yao Robert Sheng
  • Patent number: 8486301
    Abstract: The disclosure relates to a method of utilizing a catalyst system for an oxidation process on a gaseous hydrocarbon stream with a mitigation of carbon accumulation. The system is comprised of a catalytically active phase deposited onto an oxygen conducting phase, with or without supplemental support. The catalytically active phase has a specified crystal structure where at least one catalytically active metal is a cation within the crystal structure and coordinated with oxygen atoms within the crystal structure. The catalyst system employs an optimum coverage ratio for a given set of oxidation conditions, based on a specified hydrocarbon conversion and a carbon deposition limit. Specific embodiments of the catalyst system are disclosed.
    Type: Grant
    Filed: February 16, 2011
    Date of Patent: July 16, 2013
    Assignee: U.S. Department of Energy
    Inventors: David A Berry, Dushyant Shekhawat, Mark Smith, Daniel Haynes
  • Publication number: 20130175476
    Abstract: A system includes a dip tube configured to direct a gas toward a sump. The dip tube includes an inner surface and an outer surface. The system also includes a quench ring coupled to the dip tube. The quench ring is configured to provide a quench fluid flow to the sump over both the inner surface and the outer surface of the dip tube.
    Type: Application
    Filed: January 5, 2012
    Publication date: July 11, 2013
    Applicant: General Electric Company
    Inventors: Anand Kumar, Prashant Marikatti
  • Patent number: 8480768
    Abstract: A gasifier 10 includes a first chemical process loop 12 having an exothermic oxidizer reactor 14 and an endothermic reducer reactor 16. CaS is oxidized in air in the oxidizer reactor 14 to form hot CaSO4 which is discharged to the reducer reactor 16. Hot CaSO4 and carbonaceous fuel received in the reducer reactor 16 undergo an endothermic reaction utilizing the heat content of the CaSO4, the carbonaceous fuel stripping the oxygen from the CaSO4 to form CaS and a CO rich syngas. The CaS is discharged to the oxidizer reactor 14 and the syngas is discharged to a second chemical process loop 52. The second chemical process loop 52 has a water-gas shift reactor 54 and a calciner 42. The CO of the syngas reacts with gaseous H2O in the shift reactor 54 to produce H2 and CO2. The CO2 is captured by CaO to form hot CaCO3 in an exothermic reaction.
    Type: Grant
    Filed: June 13, 2011
    Date of Patent: July 9, 2013
    Assignee: ALSTOM Technology Ltd
    Inventors: Herbert E. Andrus, Jr., Michael S. McCartney
  • Patent number: 8475684
    Abstract: A composite oxide for a hydrocarbon reforming catalyst which maintains the catalytic activity at a high level over a long period of time, a process for producing the catalyst, and a process for producing syngas using the catalyst, are provided. The composite oxide for a hydrocarbon reforming catalyst is obtained by a process including preparing a mixed solution for impregnation which contains catalytic active components of Co, or Co and Ni, one or more oxidation resistance enhancing components selected from the elements of Group 3B and the elements of Group 6A of the Periodic Table, and one or more additive metal components selected from Ca and Mg; impregnating a carrier formed from a porous molded body selected from magnesia and a composite of magnesia and calcia, with the mixed solution for impregnation; drying the impregnated carrier; and calcining the dried carrier in an oxidizing atmosphere.
    Type: Grant
    Filed: July 17, 2009
    Date of Patent: July 2, 2013
    Assignee: Japan Petroleum Exploration Co., Ltd.
    Inventor: Toshiya Wakatsuki
  • Publication number: 20130161563
    Abstract: A method of gasification by introducing a feed material to be subjected to gasification into a dual fluidized bed gasifier comprising a pyrolyzer fluidly connected with a combustor such that a circulation stream comprising a heat transfer material can be continuously circulated between the pyrolyzer, in which the temperature of the circulation stream is reduced, and the combustor, in which the temperature of the circulation stream is increased, wherein the pyrolyzer is operable to convert at least a portion of the feed material into a gasifier product gas comprising hydrogen and carbon monoxide, and wherein the combustor is operable to increase the temperature of the circulation stream via combustion of char introduced thereto with the circulation stream and at least one supplemental fuel. A system for carrying out the method is also provided.
    Type: Application
    Filed: October 26, 2012
    Publication date: June 27, 2013
    Applicant: Rentech, Inc.
    Inventors: Weibin JIANG, Bruce E. MCCOMISH, Bryan C. BORUM, Benjamin H. CARRYER, Mark D. IBSEN, Mark K. ROBERTSON, Eric R. ELROD, Sim WEEKS, Harold A. WRIGHT
  • Patent number: 8470291
    Abstract: Process to prepare a gas mixture of hydrogen and carbon monoxide from an ash containing carbonaceous feedstock by performing the following steps, (i) partial oxidation of the ash containing carbonaceous feedstock with an oxygen containing gas thereby obtaining liquid ash and a gas mixture comprising hydrogen, carbon monoxide and solids, (ii) separating more than 90 wt % of the liquid ash from the gas mixture, (iii) reducing the temperature of the gas mixture, in the absence of the separated ash (iv) scrubbing the cooled gas of step (iii) by contacting with liquid water obtaining a scrubbed gas and a water effluent containing ash, (v) separating the ash from the water effluent by means of a decanter centrifuge thereby obtaining a wet ash and a stream of water poor in ash.
    Type: Grant
    Filed: October 8, 2009
    Date of Patent: June 25, 2013
    Assignee: Shell Oil Company
    Inventors: Guillaume Guy Michel Fournier, Wouter Koen Harteveld, Albert Joseph Hendrik Janssen
  • Patent number: 8470202
    Abstract: A method for passivating low-alloy steel surfaces in apparatus operating in the temperature range 350 to 580° C. and exposed to a carbon monoxide containing gas mixture comprises adding a passivating compound containing at least one phosphorus (P) atom to the gas mixture. The gas mixture is preferably a reformed gas and also described is a process for producing a synthesis gas wherein, prior to cooling a reformed gas mixture to a temperature between 350 and 580° C. in apparatus having low-alloy steel surfaces downstream of one or more reforming steps, a passivating compound containing at least one phosphorus (P) atom is combined with the gas mixture.
    Type: Grant
    Filed: October 10, 2006
    Date of Patent: June 25, 2013
    Assignee: Johnson Matthey PLC
    Inventors: Peter Edward James Abbott, Martin Fowles
  • Publication number: 20130153826
    Abstract: Processes for producing synthesis gas from biomass in which char particles, which are formed during the production of synthesis gas from biomass, are employed as catalysts. The char particles may be used as catalysts in a gasifier or in a thermal reformer, whereby gaseous components, formed as a result of the gasification of the biomass, such as methane, light alkyl and aromatic compounds, and phenolics, as well as tar, may be reformed and/or converted into synthesis gas.
    Type: Application
    Filed: July 16, 2012
    Publication date: June 20, 2013
    Inventors: ANTONIN PAQUET, ESTEBAN CHORNET
  • Publication number: 20130146814
    Abstract: The disclosure relates to a method of utilizing a catalyst system for an oxidation process on a gaseous hydrocarbon stream with a mitigation of carbon accumulation. The system is comprised of a catalytically active phase deposited onto an oxygen conducting phase, with or without supplemental support. The catalytically active phase has a specified crystal structure where at least one catalytically active metal is a cation within the crystal structure and coordinated with oxygen atoms within the crystal structure. The catalyst system employs an optimum coverage ratio for a given set of oxidation conditions, based on a specified hydrocarbon conversion and a carbon deposition limit. Specific embodiments of the catalyst system are disclosed.
    Type: Application
    Filed: February 16, 2011
    Publication date: June 13, 2013
    Inventors: David A. Berry, Dushyant Shekhawat, Mark Smith, Daniel Haynes
  • Publication number: 20130150466
    Abstract: The invention relates to a catalyst and process for making syngas mixtures including hydrogen, carbon monoxide and carbon dioxide. The process comprises contacting a gaseous feed mixture containing carbon dioxide and hydrogen with the catalyst, where the catalyst comprises Mn oxide and an auxiliary metal oxide selected from the group consisting of La, Ca, K, W, Cu, Al and mixtures or combinations thereof. The process enables hydrogenation of carbon dioxide into carbon monoxide with high selectivity, and good catalyst stability over time and under variations in processing conditions. The process can be applied separately, but can also be integrated with other processes, both up-stream and/or down-stream including methane reforming or other synthesis processes for making products like alkanes, aldehydes, or alcohols.
    Type: Application
    Filed: December 8, 2011
    Publication date: June 13, 2013
    Inventors: Aghaddin Mamedov, Shahid N. Shaikh, Clark Rea, Xiankuan Zhang
  • Publication number: 20130144087
    Abstract: The invention also relates to co-gasification processes for forming syngas from aquatic biomass and a fossil fuel. In one aspect, the invention is to a process for producing syngas, comprising: introducing aquatic biomass, a fossil fuel, water and oxygen to a gasifier and forming syngas comprising hydrogen, carbon monoxide and carbon dioxide; and feeding aquatic biomass with carbon dioxide derived from the syngas. In other aspects, the invention relates to integrated processes for producing industrial chemicals, such as alcohols, carboxylic acids, esters, aldehydes, olefins and polymers from such syngas.
    Type: Application
    Filed: November 30, 2012
    Publication date: June 6, 2013
    Applicant: Celanese International Corporation
    Inventor: Celanese International Corporation
  • Publication number: 20130134359
    Abstract: A catalytic water gas shift process at temperatures above about 450° C. up to about 900° C. or so wherein the catalyst includes rhenium deposited on a support, preferably without a precious metal, wherein the support is prepared from a high surface area material, such as a mixed metal oxide, particularly a mixture of zirconia and ceria, to which may be added one or more of a high surface area transitional alumina, an alkali or alkaline earth metal dopant and/or an additional dopant selected from Ga, Nd, Pr, W, Ge, Fe, oxides thereof and mixtures thereof.
    Type: Application
    Filed: January 28, 2013
    Publication date: May 30, 2013
    Applicants: L'Air Liquide, Societe Anonyme Pour L'Etude Et L'Exploitation Des Procedes Georges Claude, Clariant Corporation
    Inventors: Jon P. Wagner, Michael W. Balakos, Chandra Ratnasamy
  • Publication number: 20130134358
    Abstract: A reactor vessel includes an entrained-flow gasifier and a dry solids discharge beneath the gasifier.
    Type: Application
    Filed: November 30, 2011
    Publication date: May 30, 2013
    Inventors: Alan Darby, Steven P. Fusselman
  • Publication number: 20130137151
    Abstract: Processes are disclosed for the conversion of biomass to oxygenated organic compound using a simplified syngas cleanup operation that is cost effective and protects the fermentation operation. The processes of this invention treat the crude syngas from the gasifier by non-catalytic partial oxidation. The partial oxidation reduces the hydrocarbon content of the syngas such as methane, ethylene and acetylene to provide advantageous gas feeds for anaerobic fermentations to produce oxygenated organic compounds such as ethanol, propanol and butanol. Additionally, the partial oxidation facilitates any additional cleanup of the syngas as may be required for the anaerobic fermentation. Producer gases and partial oxidation processes are also disclosed.
    Type: Application
    Filed: November 28, 2011
    Publication date: May 30, 2013
    Applicant: COSKATA, INC.
    Inventors: RICHARD E. TOBEY, Jianxin Du, Ralph Corley
  • Publication number: 20130131199
    Abstract: Streams (11) of natural gas contaminated with significant amounts of carbon dioxide can be efficiently and economically processed to create Syngas (16). An available source (1) of flue gas that might otherwise be dispersed into the atmosphere in conjunction with such a CO2-laden natural gas stream (11) renders the process even more economical and efficient through the creation of multiple feedstreams (14, 27, 34) that are combined to deliver a composite near equal mixture of methane and CO2 to a plasma reactor (15) or the like that will generate Syngas. When coupled with a Fischer-Tropsch reactor (40), the overall process provides a particularly efficient and economical process for producing synthetic liquid hydrocarbons.
    Type: Application
    Filed: January 8, 2013
    Publication date: May 23, 2013
    Applicant: ECOTECHNOL PTY LTD
    Inventor: EcoTechnol Pty Ltd
  • Publication number: 20130129609
    Abstract: The present invention relates to a catalytic system comprising at least two catalytic zones of which at least one zone exclusively contains one or more noble metals selected from the group consisting of Rhodium, Ruthenium, Iridium, Palladium and Platinum and at least another zone contains Nickel, said catalytic system characterized in that at least one zone exclusively containing noble metals selected from the group consisting of Rhodium, Ruthenium, Iridium, Palladium and Platinum is always distinct but in contact with at least one zone containing Nickel. One or more metals selected from the group consisting of Rhodium, Ruthenium, Iridium, Palladium and Platinum are possibly added to the catalytic zone or zones comprising Nickel.
    Type: Application
    Filed: May 31, 2011
    Publication date: May 23, 2013
    Applicant: ENI S.p.A.
    Inventors: Luca Eugenio Basini, Alessandra Guarinoni, Luciano Cosimo Carluccio
  • Publication number: 20130119315
    Abstract: A rotating air distributor for rotary reactors such as rotary kilns for the gasification of biomass and other carbonaceous materials for efficient mixing and maximum conversion of solid biomass and other carbonaceous materials into synthesis fuel gas is disclosed. The invention includes a gas distribution port comprises of one main supply from which several discharge nozzles emerge at different angles and at different locations along the length of the reactor to provide distribution of gas throughout the intended length of the reactor. The discharge of gas from the gas distribution port is adjusted by the variable position of a plug inside the port that can be adjusted during the operation of the kiln to achieve optimum gas-solid interaction along the length of the reactor. The rotating action of the gas distribution port also facilitates and eases the passage of reacted biomass solid and other carbonaceous material residue through the reactor.
    Type: Application
    Filed: January 3, 2013
    Publication date: May 16, 2013
    Inventor: Amirali G. Rehmat
  • Publication number: 20130119314
    Abstract: A method is disclosed for generating useful chemical intermediates from biomass using a novel pyrolysis reactor that utilizes the inherent thermal properties of carbon under compression as the biomass is subjected to sequential or concurrent temperature ramps. The ramps are sufficient to volatilize and selectively create different components, while the pressure application aids the selective decomposition of the biomass.
    Type: Application
    Filed: December 31, 2012
    Publication date: May 16, 2013
    Inventors: MICHAEL CHEIKY, RONALD A. SILLS
  • Patent number: 8440107
    Abstract: A catalytic reforming method is disclosed herein. The method includes sequentially supplying a plurality of feedstocks of variable compositions to a reformer. The method further includes adding a respective predetermined co-reactant to each of the plurality of feedstocks to obtain a substantially constant output from the reformer for the plurality of feedstocks. The respective predetermined co-reactant is based on a C/H/O atomic composition for a respective one of the plurality of feedstocks and a predetermined C/H/O atomic composition for the substantially constant output.
    Type: Grant
    Filed: November 23, 2010
    Date of Patent: May 14, 2013
    Assignee: The Regents of The University of Michigan
    Inventors: Andrew R. Tadd, Johannes Schwank
  • Publication number: 20130116116
    Abstract: The present invention relates to a process for producing a catalyst for the reforming of hydrocarbons, preferably methane, in the presence of CO2, water and/or hydrogen. The production of the catalyst is based on contacting of a hydrotalcite-comprising starting material with a fusible metal salt. The compounds which have been brought into contact with one another are intimately mixed and treated thermally, resulting in the fusible metal salt forming a melt. After molding, the material is subjected to a high-temperature calcination step. The metal salt melt comprises at least one metal selected from the group consisting of K, La, Fe, Co, Ni, Cu and Ce, preferably Ni. The metal salt melt more preferably comprises nickel nitrate hexahydrate.
    Type: Application
    Filed: November 7, 2012
    Publication date: May 9, 2013
    Inventors: Ekkehard SCHWAB, Andrian Milanov, Stephan Schunk, Thomas Roussiere, Guido Wasserschaff, Andreas Strasser
  • Publication number: 20130112922
    Abstract: The invention relates to a method for generating a CO and an H2 product fraction, comprising the following steps: a) reforming (A) a hydrocarbon-containing feed flow (1) for generating a CO- and H2-rich synthesis gas (5), b) adsorptive separation (C) of undesirable constituents, in particular H2O and CO2, from the synthesis gas, c) separating (D) the adsorptively treated synthesis gas (7) into a CO product fraction (8) and an H2-rich fraction (9), wherein the H2-rich fraction (9) is supplied at least partially and/or at least intermittently to the adsorptive separation unit (C) as a regenerating gas, d) adsorptive hydrogen separation (E) from the H2-rich fraction (10), wherein the separated hydrogen constitutes the H2 product fraction, and e) supplying the residual gas fraction (3) from the adsorptive hydrogen separation unit (E) as heating gas to the reformation (A), wherein the reformation process (A) is operated depending on the composition of the residual gas fraction (3) supplied as heating gas to the re
    Type: Application
    Filed: January 11, 2011
    Publication date: May 9, 2013
    Applicant: LINDE AKTIENGESELLSCHAFT
    Inventors: Roland Thalhammer, Florian Hang, Dieter Krenz
  • Patent number: 8435920
    Abstract: Processes are disclosure which comprise alternately contacting an oxygen-carrying catalyst with a reducing substance, or a lower partial pressure of an oxidizing gas, and then with the oxidizing gas or a higher partial pressure of the oxidizing gas, whereby the catalyst is alternately reduced and then regenerated to an oxygenated state. In certain embodiments, the oxygen-carrying catalyst comprises at least one metal oxide-containing material containing a composition having the following formulas: (a) CexByB?zB?O?, wherein B=Ba, Sr, Ca, or Zr; B?=Mn, Co, and/or Fe; B?=Cu; 0.01<x<0.99; 0<y<0.6; 0<z<0.5; (b) Ce1-x-yNixByO2-*, wherein B=Zr, Ba, Ca, La, or K; 0.02<x<0.1; 0<y<0.1; and 0.02<*<0.15; and 1<?<2.2 and (c) coal ash either as a catalyst material itself or as a support for said unary or binary metal oxides.
    Type: Grant
    Filed: October 11, 2010
    Date of Patent: May 7, 2013
    Assignee: Eltron Research & Development, Inc.
    Inventors: James H. White, Erick J. Schutte, Sara L. Rolfe
  • Publication number: 20130109765
    Abstract: A method of producing synthesis gas by introducing a feed material to be gasified into a gasification apparatus comprising at least one fluidized component operable as a fluidized bed, wherein the gasification apparatus is configured to convert at least a portion of the feed material into a gasifier product gas comprising synthesis gas; and maintaining fluidization of the at least one fluidized component by introducing a fluidization gas thereto, wherein the fluidization gas comprises at least one component other than steam. A system for producing synthesis gas is also provided.
    Type: Application
    Filed: October 15, 2012
    Publication date: May 2, 2013
    Applicant: Rentech, Inc.
    Inventors: Weibin JIANG, Bruce E. McComish, Bryan C. Borum, Benjamin H. Carryer, Mark D. Ibsen, Mark K. Robertson, Eric R. Elrod, Sim Weeks, Harold A. Wright
  • Publication number: 20130105739
    Abstract: The invention discloses an apparatus and process for the reformation of hydrogen containing fluids to hydrogen and other constituents, more particularly, the reformation of hydrocarbons or mixtures of hydrocarbons in a cyclic flow inert porous media reactor for the production of hydrogen and other constituents. In an alternate embodiment, the apparatus and process can be used for the reformation of hydrogen sulfide to produce hydrogen and sulfur. The cyclic flow reactor comprises a reaction chamber filled with a porous media matrix containing an unconstrained reaction zone located in any portion of the reactor chamber. This reactor system employs valves to canalize the reactant mixture and product mixture during flow cycling channeling the reactant mixture through the porous media matrix, and reacting the reactant mixture.
    Type: Application
    Filed: October 30, 2012
    Publication date: May 2, 2013
    Inventors: Jacques Picardy Bingue, Christopher Lee White, Jean Pierre-Victor
  • Patent number: 8431043
    Abstract: A technique is described including receiving a hydrocarbon stream, and heating the hydrocarbon stream with an exhaust steam from an internal combustion engine. This technique may include reacting the hydrocarbon stream catalytically to produce hydrogen and a modified hydrocarbon stream having a lower saturation state than the hydrocarbon stream, recovering energy from the hydrogen stream, and/or providing the modified hydrocarbon stream to a fuel supply for the internal combustion engine.
    Type: Grant
    Filed: February 17, 2009
    Date of Patent: April 30, 2013
    Assignee: Cummins Inc.
    Inventors: Wayne Goodman, Aleksey Yezerets, Neal Currier, Cheryl Klepser
  • Patent number: 8431044
    Abstract: The invention is relates to a method and a system for producing synthetic gas from biomass by high temperature gasification, including: feeding raw material, carbonizing, pulverizing the charcoal, and transporting charcoal powder to the gasification furnace for gasification. A heat source for the carbonizing is achieved by a direct combustion reaction between external combustible gas and external oxygen in a carbonization furnace. The heat emitted from the reaction being directly provided to the necessary heat of biomass pyrolysis, and yielding pyrolysis gas and charcoal from carbonization furnace. The temperature of carbonization furnace is controlled at between 400° C. and 600° C. by adjusting the amount of oxygen. The temperature of a burner nozzle of the carbonization furnace is controlled at between 1200° C. and 1800° C. by adjusting the input amount of the external combustible gas at between more than 1 and less than 5 times that required for a complete combustion with the external oxygen.
    Type: Grant
    Filed: June 1, 2011
    Date of Patent: April 30, 2013
    Assignee: Wuhan Kaidi Engineering Technology Research Institute Co., Ltd.
    Inventors: Haiqing Zhang, Feng Zhao, Liping Cheng, Zhenhua Yao
  • Patent number: 8431101
    Abstract: Disclosed is a method of treating an acid gas stream through a series of process steps to provide an ammonium sulfphate stream. The method involves passing the acid gas stream to an incinerator to oxidize the H2S to SO2 to yield an incinerator flue gas stream. The incinerator flue gas stream is passed to a sulphuric acid unit that produces H2SO4 from the SO2 of the incinerator flue gas stream and to yield an aqueous sulphuric acid stream and a sulphuric acid unit off-gas stream. At least part of the aqueous sulphuric acid stream is passed to an ammonia scrubber wherefrom an aqueous ammonium suphate stream is yielded.
    Type: Grant
    Filed: April 6, 2010
    Date of Patent: April 30, 2013
    Assignee: Shell Oil Company
    Inventor: Sandra Schreuder
  • Publication number: 20130099167
    Abstract: A method for producing a gas comprising at least 80 vol % carbon monoxide from a Fischer-Tropsch off-gas comprising: (1) feeding Fischer-Tropsch off-gas through a column comprising an adsorbent bed at high pressure and discharging effluent; (2) reducing the pressure in the column and the bed slightly; (3) rinsing the column and the adsorbent bed with methane or carbon dioxide; (4) rinsing the column and the adsorbent bed with carbon dioxide; (5) reducing the pressure of the column and adsorbent bed to a low pressure; (6) rinsing the column and adsorbent bed with a mixture of hydrogen and nitrogen; (7) pressurizing the column and adsorbent bed to a high pressure using a mixture of hydrogen and nitrogen. The carbon monoxide rich product stream obtained in step (3) can be sent as feed to a Fischer-Tropsch reaction. In an embodiment, a gas comprising at least 80 vol % hydrogen is also produced.
    Type: Application
    Filed: October 25, 2012
    Publication date: April 25, 2013
    Applicant: SHELL OIL COMPANY
    Inventor: SHELL OIL COMPANY
  • Publication number: 20130099168
    Abstract: A dry feed two stage gasification system and process is disclosed for gasifying feedstock such as carbonaceous materials with improved energy efficiency, along with reductions in feedstock consumption and carbon dioxide emissions. The feedstock is first dried and pretreated with the hot syngas in the upper section of the gasifier to generate a dry char that is low in volatile-matter content. This dry char is sent to the first stage of a two stage gasifier where it reacts with oxygen in the presence of steam to produce a hot syngas stream.
    Type: Application
    Filed: December 13, 2012
    Publication date: April 25, 2013
    Applicant: Phillips 66 Company
    Inventor: Shuncheng Ji
  • Publication number: 20130099166
    Abstract: A reforming exchanger system for syngas production is provided. The reforming exchanger system can have a first and a second reforming exchanger, each with a shell-and-tube configuration, and a shift reactor located intermediate to the first and second reforming exchangers to reduce carbon monoxide concentration in the outlet gas. Processes for forming syngas using the reforming exchanger systems described herein are also provided.
    Type: Application
    Filed: October 20, 2011
    Publication date: April 25, 2013
    Applicant: Kellogg Brown & Root LLC
    Inventors: Shashi Singh, Kamal Gursahani, Robert Burlingame, Tim Weeks, Jim Gosnell, Avinash Malhotra
  • Publication number: 20130099165
    Abstract: Reforming exchangers for syngas production are provided. The reforming exchangers can have a shell-and-tube configuration and include a shift catalyst on the shell side of the exchanger to reduce a carbon monoxide concentration in a shell side product gas mixture. Processes for forming syngas using the reforming exchangers are also provided.
    Type: Application
    Filed: October 20, 2011
    Publication date: April 25, 2013
    Applicant: Kellogg Brown & Root LLC
    Inventors: Shashi Singh, Kamal Gursahani, Robert Burlingame, Tim Weeks, Jim Gosnell, Avinash Malhotra
  • Publication number: 20130092877
    Abstract: A methane steam reforming process for converting a syngas in the presence of permeable composite fibrous catalytic sheets comprised of at least three distinct solid phases. A first solid phase is a 3-dimensional porous network of a non-conductive porous ceramic material. A second solid phase is an electrically conductive phase comprised of randomly oriented electrically conductive fibers. A third phase is comprised of methane steam reforming catalytic particles dispersed on said 3-dimensional porous network, said conductive fibers, or both. A fourth phase can be present, which fourth phase is comprised one or more conductive species or one or more non-conductive species embedded in said first solid phase.
    Type: Application
    Filed: November 19, 2012
    Publication date: April 18, 2013
    Inventor: Juzer Jangbarwala
  • Patent number: 8420045
    Abstract: The invention relates to the use of a novel type of active mass in looping redox processes. Said mass contains a spinel of formula Cu1?xFe1+xAlO4 with 0?x?0.1. The active mass according to the invention has a high oxygen transfer capacity and improved oxidation and reduction rates.
    Type: Grant
    Filed: May 16, 2008
    Date of Patent: April 16, 2013
    Assignee: IFP
    Inventor: Arnold Lambert
  • Publication number: 20130087743
    Abstract: A burner includes a burner front having annular and central openings. The annular opening, for discharging a solid fuel, fluidly connects to a central passage way. The central opening, for discharging an oxygen containing gas, fluidly connects to an annular passage way for passage of oxygen positioned co-axial with the central passage way. The central passage way has a downstream part and a diameter that increases over a first length and subsequently decreases over a second length terminating at the burner front. Inside the downstream part a hollow member is positioned which is closed at one end and has an opening at or near the burner front, and has increasing and decreasing diameters aligned with the increasing and decreasing diameters of the central passage way forming an annular passage. The hollow member fluidly connects with the annular passage way for the oxygen containing gas via one or more connecting conduits.
    Type: Application
    Filed: April 2, 2012
    Publication date: April 11, 2013
    Applicant: SHELL OIL COMPANY
    Inventor: Johannes Hermanus Maria DISSELHORST
  • Publication number: 20130087742
    Abstract: Apparatus and processes for saturating and purifying syngas are provided. In one or more embodiments, the apparatus can include two packed beds through which water and syngas flow countercurrently. In the first bed, the syngas can be at least partially saturated with water, and in the second bed hydrocarbons, byproducts, or both can be removed from the syngas. Processes for saturating and purifying syngas using the apparatus discussed and described herein are also provided.
    Type: Application
    Filed: October 6, 2011
    Publication date: April 11, 2013
    Applicant: Kellogg Brown & Root LLC
    Inventor: Kenneth L. Blanchard
  • Patent number: 8414798
    Abstract: Embodiments of a process for producing syngas comprising hydrogen and carbon monoxide from a gas stream comprising methane are provided. The process comprises the step of contacting the gas stream with a two-component catalyst system comprising an apatite component and a perovskite component at reaction conditions effective to convert the methane to the syngas.
    Type: Grant
    Filed: November 2, 2010
    Date of Patent: April 9, 2013
    Assignee: UOP LLC
    Inventors: Colleen Costello, Lisa King, Paul Barger, Deng-Yang Jen, Robert B. James, Kurt Vanden Bussche
  • Patent number: 8414666
    Abstract: Reformer and method for producing hydrogen and steam where steam is used for steam-assisted extraction of heavy hydrocarbons. Steam is injected into a hydrocarbon-containing reservoir. Hydrocarbons are extracted from the reservoir along with produced water. Hydrogen is produced in a catalytic steam hydrocarbon reformer. Combustion product gas from the reformer is used to generate wet steam in a once-through steam generator from produced water recycled from the reservoir. The wet steam is used for the steam-assisted extraction of heavy hydrocarbons. The reformer has a heat exchanger section including a first heat exchanger and a second heat exchanger downstream of the first heat exchanger. The second heat exchanger is suitable for processing the produced water by once-through steam generation and is suitable for mechanical cleaning. The reformer also has a first exhaust downstream of the second heat exchanger and a closeable second exhaust downstream of the first heat exchanger.
    Type: Grant
    Filed: July 12, 2012
    Date of Patent: April 9, 2013
    Assignee: Air Products and Chemicals, Inc.
    Inventors: John Eugene Palamara, David Anthony Zagnoli, William Frederick Baade
  • Publication number: 20130082211
    Abstract: Process for the preparation of synthesis gas from an essentially dry hydrocarbon feedstock (1) comprising olefins, hydrogen and carbon monoxide, the process comprising the steps: (a) selectively hydrogenating the olefins in the hydrocarbon feedstock at a temperature between 60 to 190° C. (2) to obtain a hydrogenated hydrocarbon feedstock comprising hydrogen, carbon monoxide and saturated hydrocarbons (3; (b) adding steam (4) to the hydrogenated hydrocarbon feedstock; (c) performing a water gas shift reaction in the presence of steam on the hydrogenated hydrocarbon feedstock (6) to obtain a shifted, hydrogenated hydrocarbon mixture; (d) converting the shifted, hydrogenated hydrocarbon mixture (8) to obtain a synthesis gas.
    Type: Application
    Filed: May 13, 2011
    Publication date: April 4, 2013
    Applicant: HALDOR TOPSOE A/S
    Inventors: Kim Aasberg-Petersen, Poul Erik Højlund Nielsen, Peter Seier Christensen, Charlotte Stub Nielsen, Burcin Temel
  • Publication number: 20130082210
    Abstract: A first carbon containing substance, which may be scrap tires, is introduced to pyrolitic reactor. The pyrolitic reactor produces at least a tar/char stream and a pyrolysis oil stream. Pyrolysis oil stream may also be combined with hydrogen stream and hydrotreated to produce synthetic diesel, synthetic jet fuel, or synthetic gasoline. At least a portion of hydrogen/carbon monoxide stream may be separated to provide hydrogen stream. An oxidant containing first gas may be oxygen or an oxygen rich stream. Gasification reactor may be a fluidized bed reactor, moving bed reactor, double fired reactor, entrained bed reactor or molten bath reactor. Pyrolitic reactor and gasification reactor may be thermally linked, with the exothermic pyrolitic reactor providing at least a portion of the heat required by endothermic gasification reactor.
    Type: Application
    Filed: September 30, 2011
    Publication date: April 4, 2013
    Inventors: Vivek GAUTAM, Magnus Mortberg
  • Patent number: 8409545
    Abstract: The process that is the object of the invention describes a process whose purpose is to produce a purified synthesis gas from lignocellulosic biomass that includes a pyrolysis stage, a purification stage placed upstream from the partial oxidation stage, and a cooling stage.
    Type: Grant
    Filed: December 17, 2007
    Date of Patent: April 2, 2013
    Assignees: IFP Energies nouvelles, Commissariat a l'Energie Atomique
    Inventors: Matthieu Rolland, Eric Lemarie, Nicolas Boudet, Jean-Marie Seiler, Sylvie Rouge
  • Patent number: 8404155
    Abstract: A nanocatalyst, dual catalyst and methods for improving the efficiency and output of a biomass gasification process are provided where the catalysts comprise a volatile organometallic compound(s) and/or a nanoalloy catalyst. By the catalyst and method, a very high biomass gasification conversion efficiency of over 85% can be achieved. The subject nanocatalyst cracks and gasifies lignin, which is generally inert in conventional gasification, at relatively low gasification temperatures. The subject disclosure also provides a means to increase gas yields and lower lignin content in the resulting product relative to conventional gasification. Alternatively, oil production may be increased, if desired. Moreover, the resulting gas may achieve a Fischer-Tropsch reactor favorable H2:CO ratio of about 9:1. The energy input to the gasification is correspondingly reduced to reduce costs and the environmental impact associated with the gasification process.
    Type: Grant
    Filed: January 12, 2010
    Date of Patent: March 26, 2013
    Assignee: Afton Chemical Corporation
    Inventors: Allen Aradi, Joseph Roos, Tze-Chi Jao
  • Patent number: 8404156
    Abstract: Process for enriching a synthesis gas in hydrogen by conversion of carbon monoxide and steam over a catalyst containing oxides of zinc and aluminum together with one or more promoters.
    Type: Grant
    Filed: June 15, 2009
    Date of Patent: March 26, 2013
    Assignee: Haldor Topsoe A/S
    Inventor: Niels Christian Schiødt
  • Publication number: 20130067815
    Abstract: A cost-effective solution for the disposal of heavy residue bottoms recovered from a slurry hydrocracking process that include solid heterogeneous catalyst particles is provided by their introduction into a membrane wall gasification reactor in the form of a flowable slurry to produce a synthesis gas and, optionally, subjecting the synthesis gas to a water-gas shift reaction to produce a more hydrogen-rich product stream. Process steam and electricity are produced by recovering the sensible heat values from the hot synthesis gas.
    Type: Application
    Filed: September 20, 2011
    Publication date: March 21, 2013
    Inventors: Omer Refa KOSEOGLU, Jean-Pierre Ballaguet
  • Publication number: 20130069009
    Abstract: Systems and methods for controlling the gasification of one or more hydrocarbon feedstocks are provided. In the method, a first oxidant can be introduced to a gasifier and a first hydrocarbon feedstock can be introduced to the gasifier downstream of the first oxidant. A second oxidant can also be introduced to the gasifier downstream of the first oxidant and the first hydrocarbon feedstock. The second oxidant can be introduced from a location that is external to the gasifier. At least a portion of the first hydrocarbon feedstock can be gasified to produce a syngas.
    Type: Application
    Filed: September 19, 2011
    Publication date: March 21, 2013
    Applicant: KELLOGG BROWN & ROOT LLC
    Inventor: John Abughazaleh