Synthetic Resin Patents (Class 252/62.54)
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Patent number: 7431862Abstract: A method of forming nano composites within a polymer structure comprises exposing a wettable polymer having ion-exchangeable groups pendant therefrom to an aqueous solution of a soluble salt containing metal ions, the metal ions replacing, by ion exchange, the pendant groups on the polymer. After ion exchange the polymer is exposed to a reducing agent forming metal oxides trapped within the polymer structure.Type: GrantFiled: April 30, 2004Date of Patent: October 7, 2008Assignee: ColdWatt, Inc.Inventors: Vivek Mehrotra, Ira Goldberg
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Patent number: 7429339Abstract: A magnetic nanoparticle (22), a magnetic nanomaterial (30), assembly (30), and a method for synthsising a magnetic nanoparticle, relating to thermodynamically stable and air stable ferromagnetic nanoparticles of adjustable aspect ratio made upon decomposition of organometallic precursors in solution in the presence of a reaction gas and a mixture of organic ligands. The magnetic nanomaterial comprises magnetic nanoparticles of homogeneous size, shape, and magnetic orientation that comprises a magnetic core (24, 34) ferromagnetic at room temperature and/or operating temperatures, and a non-magnetic matrix (26, 36) encapsulating the magnetic core. This magnetic nanomaterial could be used in high frequency integrated circuit applications, such as used in wireless portable electronic devices, to enchance magnetic field confinement and improve passive component performance at MHz and GHz frequency in a variety of passive and active devices, such as transformers, on-chip signal isolation, inductors, and the like.Type: GrantFiled: February 6, 2003Date of Patent: September 30, 2008Assignee: Freescale Semiconductor, Inc.Inventors: Philippe Renaud, Frederic Dumestre, Bruno Chaudret, Marie Claire Fromen, Marie-Jose Casanove, Peter Zurcher, Roland Stumpf, Catherine Amiens
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Publication number: 20080217575Abstract: A paint for application in a layer on a substrate and adapted to form images in said layer using a magnetic field communicated therethrough. The paint includes a mixture of a substantially clear resinous carrier having magnetically orientable particles added. A first additive is included to maintain an orientation of the particles induced by magnetic field through the wet-film of the clear resinous carrier applied to a substrate to maintain said particles in their orientation until the wet-film dries. A second additive may be included to prevent settling of the particles and allow application of the wet-film on a vertical substrate. A third additive may also be included to maintain the wet-film in a wet state for a sufficient time to orient the particles with a magnetic field.Type: ApplicationFiled: March 4, 2008Publication date: September 11, 2008Inventor: Bruce Kenneth Bachman
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Publication number: 20080199118Abstract: The magnetic encoder is constituted by integrally bonding a magnet portion obtainable by forming a magnetic material containing a magnetic powder and a binder for the magnetic powder in a circular ring shape to a slinger. The binder contains at least a thermoplastic resin and an impact resistance-improving agent.Type: ApplicationFiled: May 9, 2006Publication date: August 21, 2008Applicant: NSK LTD.Inventors: Toshikazu Yabe, Takeshi Murakami, Nariaki Aihara
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Publication number: 20080149881Abstract: Polymeric binder blended from thermoplastic and uncured elastomer binds magnetizable particulate in segmentally magnetizable materials used for encoder targets used in encoders and assemblies where encoders determine rate of motion. The polymeric binder has a dynamic mechanical thermal analyzer tangent delta value (ASTM E 1640-94) not greater than 0.1 at a temperature not less than the liquefaction supra point temperature of the thermoplastic when cured with radiation (preferably electron beam radiation) prior to being blended with either the magnetizable particulate or with other filler materials. The binder effects encoder targets evidencing robustness to thermal or chemical agent stress. Pre-cured blends of magnetizable particulate in the binder evidence good extrusion (pultrusion) performance.Type: ApplicationFiled: December 20, 2006Publication date: June 26, 2008Applicant: Freudenberg-NOK General PartnershipInventor: Edward Hosung Park
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Patent number: 7390424Abstract: A ferrite magnetic powder for bonded magnets bonded using a rubber-base resin as binder, which powder is a ferrite magnetic powder containing an alkaline earth metal and having a chlorine content of 0.05 wt % or less and a powder pH of less than 6. The magnetic powder is produced by pulverizing a calcinated product of ferrite composition containing an alkali earth metal, annealing the pulverized ferrite composition to relieve crystal strain, dispersing the annealed powder in water and adding to it a mineral acid, adding a dispersant thereto, and subjecting the dispersion to solid-liquid separation followed by vacuum drying to obtain a ferrite magnetic powder having a chlorine content of 0.05 wt % or less and a powder pH of less than 6.Type: GrantFiled: February 13, 2004Date of Patent: June 24, 2008Assignees: Dowa Electronics Materials Co., Ltd., Nippon Bengara Kogyo Co., Ltd.Inventors: Masayasu Senda, Shinichi Suenaga, Hideki Katayama
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Publication number: 20080136048Abstract: An epoxy resin composition for semiconductor encapsulation which does not contain conductive foreign metallic particles having such a size that they cannot be detected and eliminated by the conventional method for eliminating conductive foreign metallic particles. The epoxy resin composition for semiconductor encapsulation comprises the following components (A) to (D). Conductive foreign metallic particles having a size of 20 ?M or more are substantially not contained in the aforementioned epoxy resin composition. (A) An epoxy resin. (B) A phenol resin. (C) A hardening accelerator. (D) An inorganic filler.Type: ApplicationFiled: October 18, 2005Publication date: June 12, 2008Inventors: Takuya Eto, Kazuhiro Ikemura, Eiji Toyoda, Katsuyuki Nakabayashi, Daisuke Tsukahara
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Patent number: 7384571Abstract: A ferrite magnetic powder for bond magnet that experiences only small decrease in coercivity when molded into a bond magnet is provided, which is a ferrite magnetic powder that includes an alkaline-earth metal constituent and exhibits a decrease in coercivity of not greater than 600 Oe when subjected to a prescribed molding test. The magnetic powder can be obtained by mixing a fine ferrite powder of an average particle diameter of greater than 0.50 to 1.0 ?m and a coarse ferrite powder of an average particle diameter of greater than 2.50 to 5.0 ?m at ratio to incorporate the fine powder at a content ratio of 15-40 wt %.Type: GrantFiled: February 6, 2007Date of Patent: June 10, 2008Assignees: Dowa Electronics Materials Co., Ltd., Nippon Bengara Kogyo Co., Ltd.Inventors: Masayasu Senda, Shinichi Suenaga, Keisuke Ayabe, Toshiyuki Sakai
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Publication number: 20080128649Abstract: A method of forming nanocomposites within a polymer structure includes exposing a wettable polymer having ion-exchangeable groups pendant therefrom to an aqueous solution of a soluble salt containing metal ions, the metal ions replacing, by ion exchange, the pendant groups on the polymer. After ion exchange, the polymer is repetitively exposed to an oxidizing and/or reducing agent to form metal oxides, metal particles, metallic alloys, or combinations and mixtures thereof, trapped within the polymer structure.Type: ApplicationFiled: September 13, 2007Publication date: June 5, 2008Inventors: Vivek Mehrotra, Ira Goldberg
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Patent number: 7378035Abstract: The present invention relates to a material containing ionic groups that form an ionic pair with a free radical catalyst. In particular, the invention relates to materials that are magnetic, and to the methods of forming such materials. For example, a method of forming paramagnetic particles is disclosed, the method comprising contacting a substance having cationic groups with an aqueous solution of Fe3+ so that all the cationic groups are exchanged for Fe3+, adjusting the pH of the solution to between 9 and 10, to form Fe(III) hydroxide, reducing a portion of the Fe(III) hydroxide to Fe(II) hydroxide to obtain a blend of the Fe(III) hydroxide the Fe(II) hydroxide, and crystallizing the two iron hydroxides to form paramagnetic particles comprising magnetite. The invention also discloses the formation of polymers from the ionic groups within the material. Various applications of the resulting materials are also disclosed.Type: GrantFiled: November 3, 2005Date of Patent: May 27, 2008Assignee: Polymer Laboratories LimitedInventor: Graham Margetts
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Light-Polarizing Solid Coating Composition, Optical Lens Comprising Same, and Method for Making Same
Publication number: 20080111098Abstract: The light-polarizing solid coating composition which comprises (i) particles of at least one magnetic material suspended in a solvent, is characterized in that it comprises (ii) at least one dichroic dye compound. Application to ophthalmic optics.Type: ApplicationFiled: September 30, 2005Publication date: May 15, 2008Applicant: Essilor International (Compagnie Generale d'OptiquInventors: John Biteau, Myriam Fanayar -
Publication number: 20080099715Abstract: The invention provides a process for preparing polymer beads incorporating magnetic iron oxide particles, which process comprises producing a dispersion having a continuous aqueous phase and a dispersed organic phase, the organic phase comprising one or more polymerisable monomers, magnetic iron oxide particles and an organophosphorus dispersing agent for dispersing the magnetic iron oxide particles in the organic phase, and polymerising the one or more polymerisable monomers to form the polymer beads incorporating the magnetic iron oxide particles; complexing and ion exchange resins prepared by this process; methods for separating transition metal ions and other ions from an aqueous solution using the complexing and ion exchange resins; and polymer beads comprising a polymeric matrix having magnetic iron oxide particles and organophosphorus dispersing agent dispersed substantially uniformly therein.Type: ApplicationFiled: March 23, 2005Publication date: May 1, 2008Applicants: COMMONWEALTH SCIENTIFIC AND INDUSTRIAL RESEARCH OR, ORICA AUSTRALIA PTY LTDInventors: Beryn John Adams, Robert James Eldridge, Warren Shane Knower, Fiona Jean Wallis, Colin Bruce Ritchie, Matthew Roy Raymond
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Patent number: 7366454Abstract: The long magnet includes a magnet block made of a mixture of rare earth magnetic powder, thermoplastic resin particles, fluidity additive, pigment, wax and charge control agent, and a reinforcing member to reinforce the magnet block. At least part of the reinforcing member is arranged inside of the magnet block.Type: GrantFiled: April 8, 2004Date of Patent: April 29, 2008Assignee: Ricoh Company, LimitedInventors: Makoto Nakamura, Mieko Kakegawa, Sumio Kamoi, Tsuyoshi Imamura, Kyohta Koetsuka, Noriyuki Kamiya
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Patent number: 7357880Abstract: The bonded magnet of the present invention, in which average particle diameter and compounding ratio are specified, is comprised of Cobalt-less R1 d-HDDR coarse magnet powder that has been surface coated with surfactant, R2 fine magnet powder that has been surface coated with surfactant (R1 and R2 are rare-earth metals), and a resin which is a binder. The resin, a ferromagnetic buffer in which R2 fine magnet powder is uniformly dispersed, envelops the outside of the Cobalt-less R1 d-HDDR coarse magnet powder. Despite using Cobalt-less R1 d-HDDR anisotropic magnet powder, which is susceptible to fracturing and therefore vulnerable to oxidation, the bonded magnet of the present invention exhibits high magnetic properties along with extraordinary heat resistance.Type: GrantFiled: November 18, 2003Date of Patent: April 15, 2008Assignee: Aichi Steel CorporationInventors: Yoshinobu Honkura, Norihiko Hamada, Hironari Mitarai, Kenji Noguchi
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Publication number: 20080078974Abstract: Organic polymer particles having a structure shown by the following formula (1) are disclosed. wherein A represents an alkylidene group, an alkylene group, a cyclohexylene group, or a phenylene group, and B represents a linear or branched alkylene group or an alkylidene group having 1 to 6 carbon atoms.Type: ApplicationFiled: July 5, 2007Publication date: April 3, 2008Applicant: JSR CORPORATIONInventors: Kouji TAMORI, Eiji Takamoto, Takahiro Kawai
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Patent number: 7344587Abstract: The invention provides tissue markings (such as tattoos) comprising magnetic particles, e.g., magnetite, and methods for making and altering, e.g., removing them.Type: GrantFiled: August 6, 2004Date of Patent: March 18, 2008Assignee: The General Hospital CorporationInventors: Misbah H. Khan, Richard Rox Anderson
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Patent number: 7339448Abstract: A cured magnetizable admixture of elastomeric thermoplastic, dispersed magnetizable particulate, and optional dispersed hydrophobic material (such as ethylene acrylic monomer rubber or ethylene-vinyl acetate copolymer) provides elastic elongation of not less than about 50 percent at break and water swell of not greater than about 10 percent after curing in magnetizable articles such as target wheels. The magnetizable composition beneficially combines mechanical and durability advantages of traditionally-used thermoset elastomer-based magnetic compounds, under the range of conditions needed for vehicle encoder applications, with the processing and manufacturing advantages of engineered thermoplastics.Type: GrantFiled: December 14, 2004Date of Patent: March 4, 2008Assignee: Freudenberg-NOK General PartnershipInventors: Edward Hosung Park, Francis Joseph Walker
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Patent number: 7335316Abstract: A plastic magnet precursor which can be supplied in molding a plastic magnet with a constant composition without requiring kneading in which a resin is melted and sheared. Through injection molding using the precursor, a plastic magnet having little deterioration of magnetic properties and a small variation in quality is obtained. The plastic magnet precursor according to the present invention includes an Nd—Fe—B isotropic magnet powder and a ferrite anisotropic magnet powder subjected to coating with a titanate coupling agent, and a thermoplastic resin powder adhered around the magnet powder.Type: GrantFiled: January 30, 2004Date of Patent: February 26, 2008Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Takako Takei, Takeshi Araki, Takanori Sone, Hiroyuki Teramoto, Takayuki Hanaki, Noriaki Matsunaga
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Patent number: 7335317Abstract: The present invention relates to methods of preparing a polymer composite using a giant magnetostrictive material, and more particularly, to polymers composite having various improved properties, in which the advantageous structure of the giant magnetostrictive material produced by unidirectional solidification can be maintained by removing the eutectic phase from the magnetostrictive material and filling resulting voids with a polymer resin.Type: GrantFiled: July 26, 2005Date of Patent: February 26, 2008Assignee: Korea Advanced Institute of Science and TechnologyInventors: Soon Hyung Hong, Oh Yeoul Kwon, Won Je Park
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Patent number: 7332101Abstract: One aspect of the present invention relates to a permanently linked, rigid, magnetic chain of particles prepared by sol-gel methods. A second aspect of the present invention relates to a method of preparing a permanently linked, rigid, magnetic chain of particles comprising: coating a core material with one or more polyelectrolyte layers resulting in a coated particle; further coating the coated particle with a layer of magnetic nanoparticles resulting in a magnetic particle; coating the magnetic particle with a layer of a polycationic polyelectrolyte resulting in a coated magnetic particle; and applying a magnetic field to the coated magnetic particle in the presence of a metal oxide or metal oxide precursor capable of undergoing hydrolysis.Type: GrantFiled: June 25, 2004Date of Patent: February 19, 2008Assignee: Massachusetts Institute of TechnologyInventors: Harpreet Singh, T. Alan Hatton
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Publication number: 20080035879Abstract: An aggregate of functional particles includes a plurality of functional particles and an insulating material for covering the plurality of functional particles, and a large number of aggregates of functional particles are filled in a resin. Alternatively, insulating functional particles are added to the plurality of functional particles by an amount less than 50% of that of the functional particles in volume ratio.Type: ApplicationFiled: March 28, 2005Publication date: February 14, 2008Inventors: Kiyotaka Matsukawa, Kozo Ishihara, Kazuhiro Masano, Toshikazu Tanaka
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Patent number: 7300600Abstract: In a rare earth bonded magnet comprising a mixture of rare earth magnetic powder, thermosetting resin, and lubricant, the lubricant is constituted by amino-acid compound, specifically either N-lauroyl-L-lysine or N-lauroyl-asparaginic acid. The content of the amino-acid compound as lubricant in the mixture is set to range between 0.01 wt % and 1.0 wt % of the magnetic powder. Since the amino-acid compound has a high decomposition point, the resultant magnet after heat-curing treatment has a sufficient mechanical strength. Also, the amino-acid compound is nonhygroscopic, and therefore oxidation resistance and humidity resistance are good enough. Further, since the amino-acid compound produces a small amount of outgas, the resultant magnet can be suitably and reliably used in a hard disk drive which has stringent requirements, especially on outgas.Type: GrantFiled: February 25, 2005Date of Patent: November 27, 2007Assignee: Minebea Co., LtdInventors: Shinsaku Nishimura, Noboru Menjo, Toshihiko Miura
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Patent number: 7297290Abstract: Magnetorheological materials having a supramolecular polymer gel as a component of the carrier are disclosed. Useful supramolecular polymers for gels include those having terpyridine ligands which can participate in metal coordination bonding. The magnetizable particles of magnetorheological materials can have supramolecular surfactant-polymer coatings.Type: GrantFiled: August 9, 2004Date of Patent: November 20, 2007Assignee: The Board of Regents of the University and Community College System of NevadaInventors: Alan Fuchs, Faramarz Gordaninejad, Hatice Gecol, Ben Hu, Beril Kavlicoglu
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Patent number: 7288210Abstract: A method for manufacturing magnetic paint or non-magnetic paint, which can produce a magnetic recording medium having excellent surface smoothness by appropriately setting the condition of a dispersion process for improving the dispersibility of the paint, and a magnetic recording medium are provided. The magnetic paint or the non-magnetic paint is produced by performing a dispersion process of a mixed solution, in which a magnetic powder or a non-magnetic powder is mixed into a binder solution containing a binder and a solvent, with a medium dispersion device. The method includes the steps of adjusting the viscosity of the mixed solution to 1,500 cP or less on a BL type viscometer at 20 rpm basis, and performing a dispersion process with the medium dispersion device using dispersion media having an average particle diameter of 0.5 mm or less at a dispersion circumferential speed of 8 to 15 m/s.Type: GrantFiled: February 3, 2006Date of Patent: October 30, 2007Assignee: TDK CorporationInventors: Katsuhiko Yamazaki, Tsutomu Ide
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Patent number: 7261949Abstract: The invention is directed to a magnetic thick film composition comprising particles of permanent magnetic materials dispersed in organic medium wherein the medium comprises a polymer selected from polyurethane, phenoxy and mixtures thereof, and organic solvent.Type: GrantFiled: July 30, 2003Date of Patent: August 28, 2007Assignee: E. I. du Pont de Nemours and CompanyInventor: John Graeme Pepin
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Patent number: 7261834Abstract: Novel magnetorheological elastomer compositions are provided. The magnetorheological elastomers (MREs) may have aligned or randomly arranged magnetizable particles in a thermoset or thermoplastic matrix. The magnetizable particles may be coated to reduce corrosion and/or improve bonding between the particle and the matrix. The magnetizable particles may be flake-shaped. The MREs may have matrices selected from the group consisting of hydrogenated nitrile rubbers, butyl rubbers, ethylene-propylene copolymers and terpolymers, ethylene-acrylic copolymers, fluorinated elastomers, silphenylene-siloxanes, silarylene-siloxanes, poly(carborane-siloxane-acetylene)s and blends thereof.Type: GrantFiled: May 20, 2004Date of Patent: August 28, 2007Assignee: The Board of Regents of The University and Community College System of Nevada on behalf of the University of Nevada, RenoInventors: Alan Fuchs, Faramarz Gordaninejad, Gregory H. Hitchcock, Jacob Elkins, Qi Zhang
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Patent number: 7217372Abstract: The invention provides a magnetorheological device employing narrow design gap and containing a magnetic-responsive composition exhibiting reduced off-state forces and good performance. Specifically, this invention is directed to a magnetorheological device of defined gap, and employing a magnetic-responsive composition characterized by comprising non-sperical magnetic-responsive particles of average number diameter distribution (d50) from 6 to 100 microns and at least one friction-reducing additive that reduces the interparticle friction between the magnetic-responsive particles.Type: GrantFiled: November 1, 2002Date of Patent: May 15, 2007Assignee: Lord CorporationInventors: K. Andrew Kintz, Teresa L. Forehand
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Patent number: 7210526Abstract: The present invention is a material and method that enables creation of an in situ pumping action within a matrix or otherwise porous media. This pumping action may be used to move materials, namely fluids, through the matrix or porous media to a gathering point. This pumping action may also be used as a vibrational source, using the movement of the matrix itself as the radiator of vibrational, typically acoustic, energy. This vibrational energy may be used for a variety of purposes.Type: GrantFiled: December 7, 2004Date of Patent: May 1, 2007Inventor: Charles Saron Knobloch
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Patent number: 7208097Abstract: An iron-based rare earth alloy nanocomposite magnet has a composition represented by (Fe1-mTm)100-x-y-zQxRyTiz, where T is Co and/or Ni, Q is B and/or C and R is rare earth element(s) including substantially no La or Ce. x, y, z and m satisfy 10 at %<x?17 at %, 7 at %?y<10 at %, 0.5 at %?z?6 at % and 0?m?0.5, respectively. The magnet includes crystal grains of an R2T14Q type compound having an average grain size of 20 nm to 200 nm and a ferromagnetic iron-based boride that exists in a grain boundary between the crystal grains of the R2T14Q type compound. The boride is dispersed in, or present in the form of a film over, the grain boundary to cover at least partially the surface of the crystal grains of the R2T14Q type compound.Type: GrantFiled: May 8, 2002Date of Patent: April 24, 2007Assignee: Neomax Co., Ltd.Inventors: Hirokazu Kanekiyo, Toshio Miyoshi, Satoshi Hirosawa
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Patent number: 7208134Abstract: One aspect of the present invention relates to magnetic nanoparticles colloidally stabilized in aqueous milieu by association with an organic phase. The organic phase may be either a fluorinated polymer or an organic hydrocarbon bilayer, wherein the two layers are chemically bonded to each other. The stabilized particles are further non-toxic and provide useful enhancements in bioprocesses. Another aspect of the present invention relates to compositions comprising an oxygen-dissolving fluid vehicle and surface modified, nanometer-sized magnetic particles. The inventive compositions have utility in a wide range of applications, but are particularly suitable for use as recyclable oxygen carriers, separation and purification vehicles, and bioprocessing media, including fermentation processes.Type: GrantFiled: December 20, 2004Date of Patent: April 24, 2007Assignee: Massachusetts Institute of TechnologyInventors: Lev E. Bromberg, T. Alan Hatton, Daniel I. C. Wang, Jin Yin, Bernat Olle
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Patent number: 7189338Abstract: In a developing device for an image forming apparatus of the present invention, use is made of a magnetic molding produced by compression-molding a magnet compound material in a magnetic field. The magnet compound material contains, in addition to magnetic powder and fine, thermoplastic resin grains that are major components, at least one of a pigment and a charge control agent.Type: GrantFiled: October 17, 2003Date of Patent: March 13, 2007Assignee: Ricoh Company, Ltd.Inventors: Sumio Kamoi, Tsuyoshi Imamura, Mieko Kakegawa, Noriyuki Kamiya, Kyohta Koetsuka, Masayuki Takeshita
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Patent number: 7172642Abstract: Magnetic metal particles containing iron as a main component, comprising cobalt in an amount of usually 20 to 50 atm %, calculated as Co, based on whole Fe, aluminum in an amount of usually 3 to 15 atm %, calculated as Al, based on whole Fe and a rare earth element in an amount of usually 3 to 20 atm %, calculated as rare earth element, based on whole Fe, and having an average major axis diameter of usually 0.02 to 0.065 ?m, preferably from 0.02 to less than 0.05 ?m, a coercive force of usually 159.2 to 222.9 kA/m (2,000 to 2,800 Oe), a soluble Na content of usually not more than 30 ppm, a soluble Ca content of usually not more than 100 ppm, and an oxidation stability ??s of usually not more than 10%.Type: GrantFiled: November 27, 2002Date of Patent: February 6, 2007Assignee: Toda Kogyo CorporationInventors: Akinori Yamamoto, Yasutaka Ota, Haruki Kurokawa, Masaaki Maekawa
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Patent number: 7160481Abstract: A method for manufacturing magnetic paint is provided, wherein a dispersion condition is appropriately controlled to excellently disperse a magnetic powder composed of fine particles adaptable for a higher recording density, so that magnetic paint having excellent dispersibility can be prepared, and a magnetic recording medium having excellent surface roughness is provided. The magnetic paint is prepared by the step of subjecting a mixed solution containing at least a binder, a solvent, and a magnetic powder to a dispersion treatment with a dispersion device by the use of dispersion media through at least dispersion step, wherein the dispersion in the main dispersion step is carried out by the use of dispersion media having an average particle diameter y (mm) satisfying the relationship, which is represented by formula y?0.01x, with the average maximum diameter x (nm) of the magnetic powder.Type: GrantFiled: January 28, 2004Date of Patent: January 9, 2007Assignee: TDK CorporationInventors: Katsuhiko Yamazaki, Tsutomu Ide, Hiroyuki Tanaka
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Patent number: 7138070Abstract: A magnetic material manufacturing method, a ribbon-shaped magnetic material manufactured by the method, a powdered magnetic material formed from the ribbon-shaped magnetic material and a bonded magnet manufactured using the powdered magnet material are disclosed. The method and the magnetic materials can provide magnets having excellent magnetic properties and reliability. A melt spinning apparatus 1 is provided with a tube 2 having a nozzle 3 at the bottom thereof, a coil 4 for heating the tube and a cooling roll 5 having a circumferential surface 53 on which dimple correcting means is provided. A melt spun ribbon 8 is formed by injecting the molten alloy 6 from the nozzle 3 so as to be collided with the circumferential surface 53 of the cooling roll 5 in an inert gas atmosphere (ambient gas) such as helium gas, so that the molten alloy 6 is cooled and then solidified.Type: GrantFiled: May 27, 2003Date of Patent: November 21, 2006Assignee: Seiko Epson CorporationInventors: Akira Arai, Hiroshi Kato
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Patent number: 7087185Abstract: Disclosed herein is a magnetic powder which can provide a magnet having a high magnetic flux density and excellent magnetizability and reliability especially excellent heat resisting property (heat stability). The magnetic powder is composed of an alloy composition represented by Rx(Fe1-yCoy)100-x-z-wBzAlw (where R is at least one kind of rare-earth element, x is 8.1–9.4 at %, y is 0–0.30, z is 4.6–6.8 at %, and w is 0.02–1.Type: GrantFiled: March 10, 2003Date of Patent: August 8, 2006Assignee: Seiko Epson CorporationInventors: Akira Arai, Hiroshi Kato
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Patent number: 7070707Abstract: The invention provides a magnetorheological composition having reduced off-state forces and good performance. Specifically, this invention is directed to a magnetorheological composition that may comprise non-sperical magnetic-responsive particles and at least one friction-reducing additive that reduces the interparticle friction between the magnetic-responsive particles.Type: GrantFiled: May 23, 2002Date of Patent: July 4, 2006Assignee: Lord CorporationInventors: K. Andrew Kintz, Teresa L. Forehand
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Patent number: 7048809Abstract: Magnetic powder having a large coercivity, Hc, is consolidated with a non-magnetic binder to form a magnetic implement having desired dimension and shape. The magnetic implement exhibits a linear B-H loop and low magnetic loss. It is capable of operating under a wide magnetic field range, and finds use current and pulse transformers, inductors carrying large electrical current, stable bandpass filters, and the like.Type: GrantFiled: January 21, 2003Date of Patent: May 23, 2006Assignee: Metglas, Inc.Inventors: Ryusuke Hasegawa, Vincent H. Hammond, James M. O'Reilly
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Patent number: 7025897Abstract: A magnetic material manufacturing method, a ribbon-shaped magnetic material manufactured by the method, a powdered magnetic material formed from the ribbon-shaped magnetic material and a bonded magnet manufactured using the powdered magnet material are disclosed. The method and the magnetic materials can provide magnets having excellent magnetic properties and reliability. A melt spinning apparatus 1 is provided with a tube 2 having a nozzle 3 at the bottom thereof, a coil 4 for heating the tube and a cooling roll 5 having a circumferential surface 53 on which dimple correcting means is provided. A melt spun ribbon 8 is formed by injecting the molten alloy 6 from the nozzle 3 so as to be collided with the circumferential surface 53 of the cooling roll 5 in an inert gas atmosphere (ambient gas) such as helium gas, so that the molten alloy 6 is cooled and then solidified.Type: GrantFiled: May 27, 2003Date of Patent: April 11, 2006Assignee: Seiko Epson CorporationInventors: Akira Arai, Hiroshi Kato
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Patent number: 7022252Abstract: The permanent magnetic alloy of the present invention comprises an R—Fe—B alloy wherein R is at least one element selected from rare earth elements including Y. The R—Fe—B alloy has a composition mainly comprising Fe, substantially containing no N, and containing 4 at. % or more of B. The permanent magnetic alloy substantially comprises a TbCu7 hard magnetic phase (main phase) and a fine crystal having an average crystal grain size of less than 5 nm and/or an amorphous phase, and has high magnetic properties.Type: GrantFiled: November 8, 2002Date of Patent: April 4, 2006Assignee: Hitachi Metals, Ltd.Inventors: Mitsuaki Mochizuki, Michihisa Shimizu, Tsunehiro Kawata, Masao Murakawa
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Patent number: 7018557Abstract: A pressurized paint product that includes an magnetic aerosol paint composition disposed in a container. The magnetic aerosol paint composition includes volatile organic solvents, an alkyd resin, and ferromagnetic particles.Type: GrantFiled: January 23, 2004Date of Patent: March 28, 2006Assignee: The Sherwin-Williams CompanyInventor: Patricia L. Redding
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Patent number: 6991741Abstract: A method of room temperature synthesis of magnetic metal oxide nanoclusters within a diblock copolymer matrix includes the step of synthesizing, by ring opening metathesis polymerization technique, a diblock copolymer having a repeat unit ratio m/n, introducing, at room temperature, one or several metal containing precursors into the one block of the diblock copolymer, and processing the metal containing diblock copolymer by wet chemical technique to form nanoclusters of the metal(s) oxide within the diblock copolymer matrix. Specific reaction for synthesis of CoFe3O4 and Co3O4 nanoclusters within diblock copolymers, such as [NOR]m/[NORCOOH]n and [NOR]m/[CO(bTAN)]n, respectively is used in the method of the present invention.Type: GrantFiled: November 29, 2002Date of Patent: January 31, 2006Assignee: University of MarylandInventors: Steven Bullock, Sufi Rizwan Ahmed, Peter Kofinas
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Patent number: 6992155Abstract: A method for producing a magnetic particle forming a magnetic material for absorbing electromagnetic waves comprises the steps of mixing an organometallic complex or a metal salt with a chain polymer and dissolving the mixture in a solvent (step S1); raising the temperature of the mixture to reaction temperature (step S2), carrying out a reaction at the reaction temperature (step S3); and forming the magnetic particle having a structure that the periphery of each fine particle formed from the organometallic complex or the metal salt is surrounded by the chain polymer and recovering the formed magnetic particle after the reaction (step S4). The magnetic particle has a nanogranular structure to become a magnetic material for absorbing electromagnetic waves. Such a magnetic particle is produced by a wet reaction. Thus, a larger amount of magnetic particle can be produced by one reaction.Type: GrantFiled: September 17, 2002Date of Patent: January 31, 2006Assignees: Sony CorporationInventors: Katsumi Okayama, Kaoru Kobayashi, Koichiro Inomata, Satoshi Sugimoto, Yoshihiro Kato
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Patent number: 6979409Abstract: The present invention relates to highly quenchable Fe-based rare earth magnetic materials that are made by rapid solidification process and exhibit good magnetic properties and thermal stability. More specifically, the invention relates to isotropic Nd—Fe—B type magnetic materials made from a rapid solidification process with a lower optimal wheel speed and a broader optimal wheel speed window than those used in producing conventional magnetic materials. The materials exhibit remanence (Br) and intrinsic coercivity (Hci) values of between 7.0 to 8.5 kG and 6.5 to 9.9 kOe, respectively, at room temperature. The invention also relates to process of making the materials and to bonded magnets made from the magnetic materials, which are suitable for direct replacement of anisotropic sintered ferrites in many applications.Type: GrantFiled: February 6, 2003Date of Patent: December 27, 2005Assignee: Magnequench, Inc.Inventors: Zhongmin Chen, Benjamin R. Smith, Bao-Min Ma, James W. Herchenroeder
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Patent number: 6972097Abstract: A composite magnetic material is provided for use as an electromagnetic interference suppressing body for effectively suppressing an electromagnetic interference within a high frequency apparatus including a mobile communication terminal. The composite magnetic material consists essentially of a soft magnetic powder and an organic binder and is electrically non-conductive and has at least two magnetic resonances caused by at least two anisotropic magnetic fields (Hk). In the composite magnetic material, the anisotropic magnetic fields (Hk) are different in strength from each other.Type: GrantFiled: September 12, 2003Date of Patent: December 6, 2005Assignee: NEC TOKIN CorporationInventors: Shigeyoshi Yoshida, Mitsuharu Sato, Eishu Sugawara, Yutaka Shimada, Norihiko Ono, Osamu Ito
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Patent number: 6955729Abstract: An alloy for bonded magnets of the present invention includes at least a main component of iron (Fe), 12-16 atomic % (at %) of rare-earth elements (R) including yttrium (Y), and 10.8-15 at % of boron (B), and is subjected to a hydrogen treatment method as HDDR process or d-HDDR process. Using the magnet powder obtained from carrying out d-HDDR processing, etc. on this magnet alloy, pellets with superior insertion characteristics into bonded magnet molding dies can be obtained, and bonded magnets with superior magnetic properties and showing low cost can be obtained.Type: GrantFiled: June 28, 2002Date of Patent: October 18, 2005Assignee: Aichi Steel CorporationInventors: Yoshinobu Honkura, Norihiko Hamada, Chisato Mishima
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Patent number: 6951625Abstract: Disclosed herein is a magnetic powder which can provide magnet having excellent magnetic properties and having excellent reliability especially excellent heat stability. The magnetic powder is composed of an alloy composition represented by Rx(Fe1-aCoa)100-x-y-z-wByMz (where R is at least one kind of rare-earth element excepting Dy, M is at least one kind of element selected from Ti, Cr, Nb, V, Mo, Hf, W, Mn, Zr and Dy, x is 7.1-9.9at%, y is 4.6-8.0at%, z is 0.1-3.0at%, and a is 0-0.30), and the magnetic powder being constituted from a composite structure having a soft magnetic phase and a hard magnetic phase, wherein when the magnetic powder is mixed with a binding resin and then the mixture is subjected to injection molding or extrusion molding to form a bonded magnet having a density ?[Mg/m3], the maximum magnetic energy product (BH)max[kJ/m3] of the bonded magnet at a room temperature satisfies the relationship represented by the formula (BH)max/?2[x10-9J·m3/g2] ? 2.Type: GrantFiled: January 7, 2003Date of Patent: October 4, 2005Assignee: Seiko Epson CorporationInventors: Akira Arai, Hiroshi Kato
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Patent number: 6942930Abstract: Disclosed herein is a cooling roll which can provide bonded a magnet having excellent magnetic properties and having excellent reliability. A melt spinning apparatus 1 is provided with a tube 2 having a nozzle 3 at the bottom thereof, a coil 4 for heating the tube and a cooling roll 5 having a circumferential surface 53 in which gas expelling grooves 54 are formed. A melt spun ribbon 8 is formed by injecting the molten alloy 6 from the nozzle 6 so as to be collided with the circumferential surface 53 of the cooling roll 5, so that the molten alloy 6 is cooled and then solidified. In this process, gas is likely to enter between a puddle 7 of the molten alloy 6 and the circumferential surface 53, but such gas is expelled by means of the gas expelling grooves 54.Type: GrantFiled: March 7, 2003Date of Patent: September 13, 2005Assignee: Seiko Epson CorporationInventors: Akira Arai, Hiroshi Kato
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Patent number: 6939477Abstract: The present invention provides new polymer induction bonding technology. Induction heating technologies are utilized to weld, forge, bond or set polymer materials. The invention provides controlled-temperature induction heating of polymeric materials by mixing ferromagnetic particles in the polymer to be heated. Temperature control is obtained by selecting ferromagnetic particles with a specific Curie temperature. The ferromagnetic particles will heat up in an induction field, through hysteresis losses, until they reach their Curie temperature. At that point, heat generation through hysteresis loss ceases. This invention is applicable to bonding thermoplastic materials, wherein only the area to be heated has ferromagnetic particles in it; bonding of thermoset composites, which have been processed with a layer of thermoplastic material on one side; curing of thermoset adhesives or composite resins; or consolidating thermoplastic composites.Type: GrantFiled: May 1, 2001Date of Patent: September 6, 2005Assignee: Ashland, Inc.Inventors: Philip Stark, Guy A. Rossi, Hamid R. Mojazza, Ross Haghighat, Peter Schuler
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Patent number: 6926961Abstract: The present invention relates to a blend of 15-97 weight percent electret fibers and 3-85 percent by weight dissimilar non-electret fibers using dry laid blending technique. The electret fibers incorporate 0.05 to 30 weight percent charge control agents. Optionally, at least about 3 to about 50 weight percent of said blend is bicomponent fibers having a low melting component to bond the blend into a unitary nonwoven structure. The blend is bonded to form nonwoven webs that are used in making filter fabric and particularly air filter fabric.Type: GrantFiled: August 15, 2001Date of Patent: August 9, 2005Assignee: Invista North America S.a.r.l.Inventor: Douglas Duane Roth
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Patent number: 6926963Abstract: The objects of the present invention are to provide a highly weather-resistant iron-based magnet powder containing a rare-earth element, characterized by high coercive force in a practically important humid atmosphere, resin composition containing the same powder for bonded magnets, and bonded and compacted magnets containing the same powder. The present invention provides the above-described products by optimizing the functions and types of the phosphate coating film, uniformly formed over the surfaces of the iron-based magnet powder particles containing a rare-earth element.Type: GrantFiled: September 27, 2001Date of Patent: August 9, 2005Assignee: Sumitomo Metal Mining Co., Ltd.Inventors: Kenji Ohmori, Toshiyuki Osako, Kayo Hashiguchi, Kouichi Yokosawa