Synthetic Resin Patents (Class 252/62.54)
  • Patent number: 6897248
    Abstract: The present invention discloses an ultraviolet light curable ferromagnetic composition and method for making such a composition that may be used to produce a ferromagnetic coating on a suitable substrate. These coatings may be used to produce printed capacitors and inductors. The disclosed composition does not contain any significant amount of volatile organic solvents that do not become incorporated in the active layer after curing.
    Type: Grant
    Filed: February 24, 2004
    Date of Patent: May 24, 2005
    Assignee: Allied PhotoChemical, Inc.
    Inventor: Roy C. Krohn
  • Patent number: 6893580
    Abstract: A composition for synthetic resin magnets (such as magnet rollers for electrophotography process) which is composed of a resin binder and a magnetic powder mixed and dispersed therein. The resin compound has improved melt flow rate because the binder contains a thermoplastic and an aliphatic polyamide. Owing to its improved melt flow rate, the resin compound can be incorporated with a large amount of magnetic powder without deterioration in moldability. Thus the resulting plastic magnet has a strong magnetic force. In addition, the composition for synthetic resin magnets may be incorporated with a hindered phenol antioxidant, so that it is molded at a higher temperature (120-180° C.) than usual to achieve the same object as mentioned above.
    Type: Grant
    Filed: July 30, 2001
    Date of Patent: May 17, 2005
    Assignee: Bridgestone Corporation
    Inventors: Kota Kawano, Hideharu Daifuku
  • Patent number: 6893489
    Abstract: A coating, such as ink or paint, is used, where particles in the coating are selected based on electric, magnetic, or light/photo properties, and are dispersed in the coating to provide a desired physical color. In one approach, the application of the coating to the substrate such as paper is controlled using an electric or magnetic field. In another approach, a pattern is formed in a coating on a substrate by targeting an electric, magnetic or photo field to specific locations on the coating. In yet another approach, the color of a coating that is applied to an object is shifted to match a background color so that the coating appears to be erased. In this approach, the coating may be in the form of a label, such as a bar code, that can be read by a scanner at a point of sale location. In another approach a pattern or code is scrambled or removed by applying an electric, magnetic, or photo field to specific locations on the coating or substrate.
    Type: Grant
    Filed: December 20, 2001
    Date of Patent: May 17, 2005
    Assignee: Honeywell International Inc.
    Inventors: Kwok-Wai Lem, Ronald P. Rohrbach
  • Patent number: 6887412
    Abstract: In a method of producing a composite magnetic body, flat soft magnetic powder subjected to annealing to be free from stress strain is prepared and mixed with a binder and a solvent for dissolving the binder to form a slurry-like mixture. The mixture is formed into a film. Then, the solvent is removed. Thus, a sheet of the composite magnetic body is produced.
    Type: Grant
    Filed: August 23, 2000
    Date of Patent: May 3, 2005
    Assignee: NEC Tokin Corporation
    Inventor: Norihiko Ono
  • Patent number: 6878306
    Abstract: A magnetic dispersion medium is used in a magnetic writing screen toy. The dispersion medium is attracted to the underside of the screen when a magnetic tipped pen is passed over the upper surface of the screen. A user can create drawings and figures. The dispersion medium is non-toxic, creates lines having good contrast and can be easily erased without permanently forming black marks on the screen. The dispersion medium works well in temperature ranges between ?20° C. to 45° C.
    Type: Grant
    Filed: August 24, 2001
    Date of Patent: April 12, 2005
    Assignee: Tsuen Lee Metals & Plastic Toys Co., Ltd.
    Inventor: Tao Shi Gao
  • Patent number: 6872325
    Abstract: Briefly, in accordance with one embodiment of the present invention, a process for making a magnetic composite which comprises providing a polymeric resin and a magnetic powder, the magnetic powder having a mean particle size with a value for standard deviation that is less than the value for the mean particle size of the said magnetic powder, the said magnetic composite being made by mixing said magnetic powder with said polymeric resin and molding the said mixture into a desired shape and a size and said magnetic composite having a magnetic permeability between 30 and 50. In another embodiment the present invention is a composition for a magnetic composite comprising a polymeric resin and a magnetic powder, the said powder having a mean particle size with a value of standard deviation that is less than the value of the mean particle size of the magnetic powder, wherein said magnetic composite has a magnetic permeability between about 30 and about 50.
    Type: Grant
    Filed: September 9, 2002
    Date of Patent: March 29, 2005
    Assignee: General Electric Company
    Inventors: Krisanu Bandyopadhyay, Kunj Tandon, Amit Chakrabarti
  • Patent number: 6872326
    Abstract: A method of manufacturing magnetic powder is disclosed. This method can provide magnetic powder from which a bonded magnet having excellent magnetic properties and reliability can be manufactured. A melt spinning apparatus 1 is provided with a tube 2 having a nozzle 3 at the bottom thereof, a coil 4 for heating the tube and a cooling roll 5. The cooling roll 5 is constructed from a roll base 51 and a circumferential surface 53 in which gas flow passages 54 for expelling gas are formed. A melt spun ribbon 8 is formed by injecting the molten alloy 6 from the nozzle 3 so as to be collided with the circumferential surface 53 of the cooling roll 5, so that the molten alloy 6 is cooled and then solidified. In this process, gas is likely to enter between a puddle 7 of the molten alloy 6 and the circumferential surface 53, but such gas is expelled by means of the gas flow passages 54. The magnetic powder is obtained by milling thus formed melt spun ribbon 8.
    Type: Grant
    Filed: February 25, 2003
    Date of Patent: March 29, 2005
    Assignee: Seiko Epson Corporation
    Inventors: Akira Arai, Hiroshi Kato
  • Patent number: 6863839
    Abstract: A composition for resin-bonded magnets. The resin-bonded magnets using the composition of the resin have excellent service lives in industry, excellent magnetic characteristics and excellent mechanical strength. A composition for resin-bonded magnets contains a magnetic powder and resin binder. The magnetic powder contains a transition metal element as one of the constituent elements. The binder contains, as the major ingredient, a thermosetting resin containing an organic peroxide and having radical-polymerization reactivity, and is further incorporated with an N-oxyl compound. Also disclosed is a composition including magnetic powder, thermosetting resin having radical-polymerization reactivity and organic oxide as the major ingredients, and a resin-bonded magnet using the same.
    Type: Grant
    Filed: July 12, 2002
    Date of Patent: March 8, 2005
    Assignee: Sumitomo Metal Mining Co., Ltd.
    Inventors: Shoichi Yoshizawa, Ryuji Kodama, Shin-ichi Hayashi
  • Patent number: 6855265
    Abstract: Disclosed herein is a magnetic powder which can provide a bonded magnet having excellent magnetic properties and having excellent reliability especially excellent heat stability. The magnetic powder is composed of an alloy composition represented by Rx(Fe1-yCoy)100-x-z-wBzAlw (where R is at least one kind of rare-earth element, x is 7.1-9.9 at %, y is 0-0.30, z is 4.6-6.9 at %, and w is 0.02-1.5 at %), the magnetic powder being constituted from a composite structure having a soft magnetic phase and a hard magnetic phase, wherein the magnetic powder has magnetic properties in which, when the magnetic powder is formed into an isotropic bonded magnet having a density ?[Mg/m3] by mixing with a binding resin and then molding it, the maximum magnetic energy product (BH)max[kJ/m3] of the bonded magnet at the room temperature satisfies the relationship represented by the formula (BH)max/?2[×10?9 J·m3/g2]?2.
    Type: Grant
    Filed: February 24, 2003
    Date of Patent: February 15, 2005
    Assignee: Seiko Epson Corporation
    Inventors: Akira Arai, Hiroshi Kato
  • Patent number: 6852245
    Abstract: A composition for producing granules for molding ferrite, which comprises a ferrite slurry at least having raw ferrite powders; an ethylene-modified polyvinyl alcohol whose ethylene modified amount is from 4 to 10 mol %, average polymerization degree is from 500 to 1700, and average saponification degree is from 90.0 to 99.5 mol %; and water mixed therewith, ferrite granules produced from the composition, ferrite green body produced from the granules and ferrite sintered body produced from the sintered body are disclosed.
    Type: Grant
    Filed: April 26, 2002
    Date of Patent: February 8, 2005
    Assignee: TDK Corporation
    Inventor: Hiroshi Harada
  • Patent number: 6849195
    Abstract: A magnetostrictive composite having large magnetostriction by virtue of 2-50 vol. % magnetostrictive particles dispersed throughout a resin matrix formed from a thermosetting resin, an amine curing agent, fumed silica and a flexibilizing agent, wherein the magnetostrictive particles are aligned in the direction of their magnetic easy axes by the presence of a magnetic field prior to or during curing of the resin matrix. In an exemplary embodiment, an epoxy-Terfenol composite is formed by mixing an epoxy resin, fumed silica, a cycloaliphatic amine curing agent, and a flexibilizing agent that is a flexible diepoxide of EEW 390-470 or a mixture of a high molecular weight polyamine of MW 2000-5000 and a low molecular weight polyamine of MW 230-450 with Terfenol particles and curing the mixture in the presence of a magnetic field.
    Type: Grant
    Filed: April 3, 2003
    Date of Patent: February 1, 2005
    Assignee: Delphi Technologies, Inc.
    Inventors: Rafil A. Basheer, Donald T. Morelli
  • Patent number: 6838014
    Abstract: Disclosed herein is a cooling roll which can provide bonded a magnet having excellent magnetic properties and having excellent reliability. A melt spinning apparatus is provided with a tube 2 having a nozzle 3 at the bottom thereof, a coil 4 for heating the tube and cooling roll 5 having a circumferential surface 53 in which dimple correcting means is provided. A melt spun ribbon 8 is formed by injecting the molten alloy 6 from the nozzle 3 so as to be collided with the circumferential surface 53 of the cooling roll 5 in an inert gas atmosphere (ambient gas) such as helium gas, so that the molten alloy 6 is cooled and then solidified. In this process, dimples to be produced on a roll contact surface of the melt spun ribbon are divided by the dimple correcting means, thereby preventing formation of huge dimples.
    Type: Grant
    Filed: May 27, 2003
    Date of Patent: January 4, 2005
    Assignee: Seiko Epson Corporation
    Inventors: Akira Arai, Hiroshi Kato
  • Publication number: 20040245491
    Abstract: Disclosed herein is a cooling roll which can provide bonded a magnet having excellent magnetic properties and having excellent reliability. A melt spinning apparatus is provided with a tube 2 having a nozzle 3 at the bottom thereof, a coil 4 for heating the tube and cooling roll 5 having a circumferential surface 53 in which dimple correcting means is provided. A melt spun ribbon 8 is formed by injecting the molten alloy 6 from the nozzle 3 so as to be collided with the circumferential surface 53 of the cooling roll 5 in an inert gas atmosphere (ambient gas) such as helium gas, so that the molten alloy 6 is cooled and then solidified. In this process, dimples to be produced on a roll contact surface of the melt spun ribbon are divided by the dimple correcting means, thereby preventing formation of huge dimples.
    Type: Application
    Filed: May 27, 2003
    Publication date: December 9, 2004
    Inventors: Akira Arai, Hiroshi Kato
  • Publication number: 20040238783
    Abstract: A method of room temperature synthesis of magnetic metal oxide nanoclusters within a diblock copolymer matrix includes the step of synthesizing, by ring opening metathesis polymerization technique, a diblock copolymer having a repeat unit ratio m/n, introducing, at room temperature, one or several metal containing precursors into the one block of the diblock copolymer, and processing the metal containing diblock copolymer by wet chemical technique to form nanoclusters of the metal(s) oxide within the diblock copolymer matrix. Specific reaction for synthesis of CoFe3O4 and Co3O4 nanoclusters within diblock copolymers, such as [NOR]m/[NORCOOH]n and [NOR]m/[CO(bTAN)]n, respectively is used in the method of the present invention.
    Type: Application
    Filed: June 30, 2003
    Publication date: December 2, 2004
    Inventors: Steven Bullock, Sufi Rizwan Ahmed, Peter Kofinas
  • Patent number: 6815063
    Abstract: There is disclosed a magnetic fluid medium which comprises a plurality of ferro- or ferri-magnetic particles, each of which particles has a largest dimension no greater than 100 nm, said particles having been prepared by a process which includes a step in which the particles are formed within an organic macromolecular shell.
    Type: Grant
    Filed: May 24, 2002
    Date of Patent: November 9, 2004
    Assignee: NanoMagnetics, Ltd.
    Inventor: Eric Mayes
  • Patent number: 6811717
    Abstract: The subject invention provides a magnetorheological (MR) composition having improved resistance to oxidation and increased dispersability in a carrier fluid. The composition includes a plurality of metal particles and a surfactant including a hydrocarbon with at least one of a hydroxyl, a carbonyl, and an amine group bonded to the hydrocarbon for reacting with the metal particles. The surfactant is present in an amount such that from about 1% to about 20% of the amount of the surfactant is adsorbed to the metal particles. The surfactant is reacted with the metal particles such that about 75% to about 100% of a maximum amount of the surfactant adsorbs to the metal particles for improving the resistance of the metal particles to oxidation and for increasing the dispersability of the magnetorheological composition in the carrier fluid. The MR composition according to the subject invention is utilized in a magnetorheological (MR) fluid.
    Type: Grant
    Filed: July 31, 2002
    Date of Patent: November 2, 2004
    Assignee: Delphi Technologies, Inc.
    Inventors: Vardarajan R. Iyengar, Robert Thomas Foister
  • Publication number: 20040211936
    Abstract: A pressurized paint product that includes an magnetic aerosol paint composition disposed in a container. The magnetic aerosol paint composition includes volatile organic solvents, an alkyd resin, and ferromagnetic particles.
    Type: Application
    Filed: January 23, 2004
    Publication date: October 28, 2004
    Inventor: Patricia L. Redding
  • Publication number: 20040195541
    Abstract: A magnetostrictive composite having large magnetostriction by virtue of 2-50 vol. % magnetostrictive particles dispersed throughout a resin matrix formed from a thermosetting resin, an amine curing agent, fumed silica and a flexibilizing agent, wherein the magnetostrictive particles are aligned in the direction of their magnetic easy axes by the presence of a magnetic field prior to or during curing of the resin matrix. In an exemplary embodiment, an epoxy-Terfenol composite is formed by mixing an epoxy resin, fumed silica, a cycloaliphatic amine curing agent, and a flexibilizing agent that is a flexible diepoxide of EEW 390-470 or a mixture of a high molecular weight polyamine of MW 2000-5000 and a low molecular weight polyamine of MW 230-450 with Terfenol particles and curing the mixture in the presence of a magnetic field.
    Type: Application
    Filed: April 3, 2003
    Publication date: October 7, 2004
    Inventors: Rafil A. Basheer, Donald T. Morelli
  • Patent number: 6793742
    Abstract: An alloy powder for bonded rare earth magnets is prepared by melting an alloy consisting essentially of 20-30 wt % of Sm or a mixture of rare earth elements (inclusive of Y) containing at least 50 wt % of Sm, 10-45 wt % of Fe, 1-10 wt % of Cu, 0.5-5 wt % of Zr, and the balance of Co, quenching the melt by a strip casting technique, to form a rare earth alloy strip containing at least 20% by volume of equiaxed crystals with a grain size of 1-200 &mgr;m and having a gage of 0.05-3 mm, and heat treating the strip in a non-oxidizing atmosphere at 1000-1300° C. for 0.5-20 hours, followed by aging treatment and grinding.
    Type: Grant
    Filed: May 21, 2002
    Date of Patent: September 21, 2004
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Kazuaki Sakaki, Koji Sato, Takahiro Hashimoto, Takehisa Minowa
  • Patent number: 6793841
    Abstract: A magneto-resistive CrO2 polymer composite blend comprising 90-95% by weight of the polymer preferably Low Density Poly Ethylene, 5-10% by weight of magnetic filler preferably CrO2 and 2-4% by weight of an additive, prepared by the process of mixing the said polymer, said CrO2 and said additive in a mortar pestle to obtain a homogenous mixture, the said mixture is heated at a temperature of 95-100° C. to obtain a blended melt, the said blended melt is then casted between two metal plates to obtain sheets by applying the pressure.
    Type: Grant
    Filed: April 9, 2001
    Date of Patent: September 21, 2004
    Assignee: Indian Institute of Technology
    Inventor: Solomon Sundar Manoharan
  • Patent number: 6790378
    Abstract: The present invention includes coating composition having magnetic properties for application to a substrate. The coating composition includes a plurality of strontium and or barium hexaferrite particles having a random magnetic pole alignment. The coating composition also includes a binder adhesive capable of suspending the strontium hexaferrite particles. The binder adhesive is a natural rubber capable of adhering in a substantially thin film to the substrate. The strontium hexaferrite particles are normally present between 50% to 98% of the coating composition's total weight when dried on the substrate. The thickness of the film of the coating composition ranges from 0.5 mils to 20 mils, and has 6 to 24 magnetic pole changes per linear inch. The binder adhesive allows for manipulation of the strontium hexaferrite particles to a non-random magnetic pole alignment after the ferromagnetic particles have dried in the binder adhesive on the substrate.
    Type: Grant
    Filed: October 5, 2001
    Date of Patent: September 14, 2004
    Inventors: R. William Graham, Daniel F. Peters, Charles E. Adams, Ricky L. Helton
  • Patent number: 6787059
    Abstract: A resing composition for bonded magnet of the present invention comprises: magnetic particles; and an aromatic polyamide resin comprising an aromatic carboxylic acid and an aliphatic diamine, which has a molar rational of residual end carboxyl groups to residual end amino groups of 0.1 to 1.0 and a solution viscosity of not more than 1.1 dl/g. The resin composition for bonded magnet is excellent inmoldability, and a bonded magnet using such a resing composition is excellent in mechanical strength and heat resistance.
    Type: Grant
    Filed: March 14, 2003
    Date of Patent: September 7, 2004
    Assignee: Toda Kogyo Corporation
    Inventors: Shigeru Takaragi, Minoru Ohsugi, Takahiro Araki, Takayoshi Ohara
  • Patent number: 6788185
    Abstract: A powder core is obtained by compaction-forming magnetic powder. The magnetic powder is an alloy comprising 1-10 wt % Si, 0.1-1.0 wt % O, and balance Fe. An insulator comprising SiO2 and MgO as main components is interposed between powder particles having a particle size of 150 &mgr;m or less.
    Type: Grant
    Filed: July 29, 2003
    Date of Patent: September 7, 2004
    Assignee: NEC Tokin Corporation
    Inventors: Teruhiko Fujiwara, Masayoshi Ishii, Yoshitaka Saito
  • Publication number: 20040159821
    Abstract: A composition that includes a plurality of uniformly sized ferri- or ferromagnetizable particles, each particle having a largest dimension no greater than about 100 nm and being at least partially encased within an organic macromolecule, is disclosed herein.
    Type: Application
    Filed: February 19, 2004
    Publication date: August 19, 2004
    Applicant: Nanomagnetics Limited
    Inventors: Eric Leigh Mayes, Malvin Nicolas Tyler
  • Publication number: 20040140447
    Abstract: The invention provides a magnetorheological composition having reduced off-state forces and good performance. Specifically, this invention is directed to a magnetorheological composition that may comprise non-sperical magnetic-responsive particles and at least one friction-reducing additive that reduces the interparticle friction between the magnetic-responsive particles.
    Type: Application
    Filed: May 23, 2002
    Publication date: July 22, 2004
    Inventors: K. Andrew Kintz, Teresa L. Forehand
  • Patent number: 6764608
    Abstract: Fine spinel-type ferrimagnetic particles of the present invention have a composition represented by the formula (I): (CoO)x(NiO)y.n/2Fe2O3  (I) wherein 2.0<n=Fe/(Co+Ni)<3.0, 0.4≦x≦0.9, 0.1≦y≦0.6 and x+y=1. The fine spinel-type ferrimagnetic particles exhibit a high coercive force in spite of fine particles.
    Type: Grant
    Filed: January 29, 2003
    Date of Patent: July 20, 2004
    Assignee: Meiji University Legal Person
    Inventors: Hiroshi Yamamoto, Yukihiro Nissato
  • Patent number: 6764607
    Abstract: A powder for forming a R—Fe—B bonded magnet, wherein an R compound, such as an R oxide, an R carbide, an R nitride or an R hydride, which is contained in a raw material powder such as a super rapidly cooled powder or a hydrogen treated powder (HDDR powder) and reacts with water vapor to change into R(OH)3, has been converted to a R hydroxide R(OH)3 being stable in the air by subjecting the raw material powder to a heat treatment in an atmosphere of a pressured water vapor. The powder for forming an R—Fe—B bonded magnet is free from the generation of a white powder in the surface of or inside a bonded magnet formed from the powder and accordingly, is free from the occurrence or cracking, chipping, swelling or the like in the bonded magnet caused by volume expansion of a white powder.
    Type: Grant
    Filed: April 2, 2002
    Date of Patent: July 20, 2004
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventor: Takashi Ikegami
  • Patent number: 6758918
    Abstract: Disclosed is an isotropic SmFeN powdery magnet material for producing resin-bonded magnets. The magnet powder is prepared by melt-spinning of a molten alloy and nitriding the alloy powder thus obtained to form a magnet alloy having an alloy composition of one of the formulae, by atomic %: SmxFe100-x-vNv, SmxFe100-x-y-vM1yNv and SmxFe100-x-z-vM2zNv wherein M1 is at least one member selected from the group consisting of Hf and Zr; and M2 is at least one member selected from the group consisting of Si, Nb, Ti, Ga, Al, Ta and C; 7≦x≦12, 0.1≦y≦1.5, 0.1≦z≦1.0 and 0.5≦v≦20; the crystal structure is TbCu7 type; and the thickness of the flakes is 10-40 &mgr;m.
    Type: Grant
    Filed: May 29, 2001
    Date of Patent: July 6, 2004
    Assignee: Diado Steel Co., Ltd.
    Inventors: Takahiko Iriyama, Ryo Omatsuzawa, Takayuki Nishio
  • Publication number: 20040113118
    Abstract: In a developing device for an image forming apparatus of the present invention, use is made of a magnetic molding produced by compression-molding a magnet compound material in a magnetic field. The magnet compound material contains, in addition to magnetic powder and fine, thermoplastic resin grains that are major components, at least one of a pigment and a charge control agent.
    Type: Application
    Filed: October 17, 2003
    Publication date: June 17, 2004
    Inventors: Sumio Kamoi, Tsuyoshi Imamura, Mieko Kakegawa, Noriyuki Kamiya, Kyohta Koetsuka, Masayuki Takeshita
  • Patent number: 6749767
    Abstract: A mixed powder useful as a starting material for dust core comprises a uniform mixture of a soft magnetic powder and a binder resin so that the resultant dust core has an electric resistance capable of suppressing an eddy current between the soft magnetic powdery particles and high mechanical strength at room temperatures and also at high temperatures. In the mixed powder, the binder resin is made of a phenolic resin powder which has a methylol groups in the molecule and preferably has an average particle size of 30 &mgr;m or below and wherein when the phenolic resin powder is dissolved in boiling methanol in large excess, a content of an undissolved matter is at least 4 wt % based on the total of the phenolic resin. A dust core obtained from the mixed powder and its fabrication method are also described.
    Type: Grant
    Filed: March 19, 2002
    Date of Patent: June 15, 2004
    Inventors: Hiroyuki Mitani, Tsukasa Yuri, Kazuhisa Fujisawa, Yoshikazu Seki, Masahiro Murakami, Hirofumi Houjou
  • Patent number: 6750723
    Abstract: A magnetic powder core comprises a molded article of a mixture of a glassy alloy powder and an insulating material. The glassy alloy comprises Fe and at least one element selected from Al, P, C, Si, and B, and has a texture primarily composed of an amorphous phase. The glassy alloy exhibits a temperature difference &Dgr;Tx, which is represented by the equation &Dgr;Tx=Tx−Tg, of at least 20 K in a supercooled liquid, wherein Tx indicates the crystallization temperature and Tg indicates the glass transition temperature. The magnetic core precursor is produced mixing the glassy alloy powder with the insulating material, compacting the mixture to form a magnetic core precursor, and annealing the magnetic core precursor at a temperature in the range between (Tg−170) K and Tg K to relieve the internal stress of the magnetic core precursor. The glassy alloy exhibits low coercive force and low core loss.
    Type: Grant
    Filed: May 20, 2003
    Date of Patent: June 15, 2004
    Assignee: Alps Electric Co., Ltd.
    Inventors: Shoji Yoshida, Takao Mizushima, Yutaka Naito
  • Publication number: 20040108486
    Abstract: A composite magnetic material is provided for use as an electromagnetic interference suppressing body for effectively suppressing an electromagnetic interference within a high frequency apparatus including a mobile communication terminal. The composite magnetic material consists essentially of a soft magnetic powder and an organic binder and is electrically non-conductive and has at least two magnetic resonances caused by at lest two anisotropic magnetic fields (Hk). In the composite magnetic material, the anisotropic magnetic fields (Hk) are different in strength from each other.
    Type: Application
    Filed: September 12, 2003
    Publication date: June 10, 2004
    Inventors: Shigeyoshi Yoshida, Mitsuharu Sato, Eishu Sugawara, Yutaka Shimada, Norihiko Ono, Osamu Ito
  • Publication number: 20040094742
    Abstract: A composition for synthetic resin magnets (such as magnet rollers for electrophotography process) which is composed of a resin binder and a magnetic powder mixed and dispersed therein. The resin compound has improved melt flow rate because the binder contains a thermoplastic and an aliphatic polyamide. Owing to its improved melt flow rate, the resin compound can be incorporated with a large amount of magnetic powder without deterioration in moldability. Thus the resulting plastic magnet has a strong magnetic force. In addition, the composition for synthetic resin magnets may be incorporated with a hindered phenol antioxidant, so that it is molded at a higher temperature (120-180° C.) than usual to achieve the same object as mentioned above.
    Type: Application
    Filed: April 10, 2003
    Publication date: May 20, 2004
    Inventors: Kota Kawano, Hideharu Daifuku
  • Patent number: 6737451
    Abstract: A magnetic compound is formed comprising: (1) 25% to 50% by volume of polyphenylene sulfide (PPS); (2) 50% to 70% by volume of coated samarium cobalt (the coating comprising 1 to 30% Kaolin by weight of the coating and 70 to 99% potassium silicate by volume of the coating); and (3) 0% to 5% by volume of an internal lubricant. The PPS polymer component of the compound renders the compound amenable to be injection molded to precise tolerances and also has a low coefficient of linear thermal expansion. The samarium cobalt constituent of the compound provides thermal stability. The potassium silicate/kaolin coating separates the PPS from the samarium cobalt, thus preventing degradation (i.e, PPS viscosity reduction) during manufacture.
    Type: Grant
    Filed: September 13, 2001
    Date of Patent: May 18, 2004
    Assignee: Arnold Engineering Co., Ltd.
    Inventors: James Carlberg, Paul R. Nastas
  • Patent number: 6723914
    Abstract: There is provided a composite magnetic tape which can be easily applied irrespective of the inside or outside of an electronic equipment, prevent radiation of undesired electromagnetic waves from the inside of the equipment and reflection into the inside of the equipment, and shield electromagnetic noise from the outside of the equipment. The tape may be in the form of an adhesive tape or a self-welding tape. The tape is constituted of a composite magnetic layer formed by dispersing soft magnetic powder into an organic binding agent. Alternatively, it may have a stacked structure of a composite magnetic layer and a conductor layer.
    Type: Grant
    Filed: February 23, 2000
    Date of Patent: April 20, 2004
    Assignee: NEC Tokin Corp
    Inventors: Koji Kamei, Norihiko Ono, Mitsuharu Sato
  • Patent number: 6716893
    Abstract: The present invention discloses an ultraviolet light curable ferromagnetic composition and method for making such a composition that may be used to produce a ferromagnetic coating on a suitable substrate. These coatings may be used to produce printed capacitors and inductors. The disclosed composition does not contain any significant amount of volatile organic solvents that do not become incorporated in the active layer after curing.
    Type: Grant
    Filed: July 11, 2002
    Date of Patent: April 6, 2004
    Assignee: UV Specialties, Inc.
    Inventor: Roy C. Krohn
  • Patent number: 6706795
    Abstract: The present invention relates to a method for the production of particles of nano-materials being transition metals and alloys; metal oxides; and ceramic compositions having a small nanosize, i.e. about 1-6 nm. The method comprises a synthesis in the solutions of complex liquids from suitable precursors, which precursors are selected from suitable surfactants and alkoxides, by a suitable chemical reaction under mild conditions; and preparing from said materials fine colloids dispersed in various polymer solutions. The water in the solution is preferably non freezing water, the mild conditions are atmospheric pressure and a temperature range of room temperature to 70° C., and the reaction condition is selected among a hydrolysis, reduction and exchange process.
    Type: Grant
    Filed: September 11, 2000
    Date of Patent: March 16, 2004
    Assignee: Yissum Research Development Company of the Hebrew University of Jerusalem
    Inventors: Nissim Garti, Yana Berkovich
  • Patent number: 6707361
    Abstract: A flexible permanent magnet containing atomized, generally spherical rare earth magnet particles bonded in a binder resin including a nitrile rubber and precipitated amorphous silica. The bonded permanent magnet exhibits high mechanical flexibility and elasticity, good magnetic properties, and good heat aging, and the magnet powder may be mixed with the binder resin with little to no risk of combustion. In an exemplary embodiment, a permanent magnet composition includes a nitrile rubber with about 23-37% acrylonitrile content, an ethylene vinyl acetate copolymer, a precipitated amorphous silica, and atomized, generally spherical rare earth magnet particles having a size distribution including a median particle size in the range of about 35-55 &mgr;m with a standard deviation in the range of about 10-30 &mgr;m and less than about 0.1% of the particles having a diameter above about 115 &mgr;m.
    Type: Grant
    Filed: April 9, 2002
    Date of Patent: March 16, 2004
    Assignee: The Electrodyne Company, Inc.
    Inventor: Walter Scott Blume
  • Patent number: 6706206
    Abstract: A compression-molding material, in particular for producing a magnetically soft composite, including a raw powder exhibiting magnetically soft properties, a thermoplastic compound, and a lubricant. The lubricant is especially stearic acid. The compression-molding material is used to produce a magnetically soft composite, whose manufacture includes the method steps of preparation of the compression-molding material, molding of the compression-molding material at a temperature below the melting point of the thermoplastic compound, first thermal treatment of the molded compression-molding material at a temperature below the melting point of the thermoplastic compound, and second thermal treatment of the molded compression-molding material at a temperature above the melting point of the thermoplastic compound. The magnetically soft composite is suitable for manufacturing heat-deformation-resistant, corrosion-resistant, and fuel-resistant, magnetically soft components for high-speed controllers and actuators.
    Type: Grant
    Filed: September 7, 2001
    Date of Patent: March 16, 2004
    Assignee: Robert Bosch GmbH
    Inventors: Wilfried Aichele, Hans-Peter Koch, Andreas Harzer, Torsten Bober
  • Patent number: 6706124
    Abstract: An iron-based rare earth alloy magnet has a composition represented by the general formula: (Fe1-mTm)100-x-y-zQxRyMz, where T is at least one element selected from the group consisting of Co and Ni; Q is at least one element selected from the group consisting of B and C; R is at least one rare earth element substantially excluding La and Ce; and M is at least one metal element selected from the group consisting of Ti, Zr and Hf and always includes Ti. In this formula, the mole fractions x, y, z and m meet the inequalities of: 10 at %<x≦20 at %; 6 at %≦y<10 at %; 0.1 at %≦z≦12 at %; and 0≦m≦0.5, respectively.
    Type: Grant
    Filed: May 24, 2001
    Date of Patent: March 16, 2004
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Hirokazu Kanekiyo, Toshio Miyoshi, Satoshi Hirosawa, Yasutaka Shigemoto, Yusuke Shioya
  • Publication number: 20040045635
    Abstract: Briefly, in accordance with one embodiment of the present invention, a process for making a magnetic composite which comprises providing a polymeric resin and a magnetic powder, the magnetic powder having a mean particle size with a value for standard deviation that is less than the value for the mean particle size of the said magnetic powder, the said magnetic composite being made by mixing said magnetic powder with said polymeric resin and molding the said mixture into a desired shape and a size and said magnetic composite having a magnetic permeability between 30 and 50. In another embodiment the present invention is a composition for a magnetic composite comprising a polymeric resin and a magnetic powder, the said powder having a mean particle size with a value of standard deviation that is less than the value of the mean particle size of the magnetic powder, wherein said magnetic composite has a magnetic permeability between about 30 and about 50.
    Type: Application
    Filed: September 9, 2002
    Publication date: March 11, 2004
    Applicant: General Electric Company
    Inventors: Krisanu Bandyopadhyay, Kunj Tandon, Amit Chakrabarti
  • Patent number: 6682660
    Abstract: A composite paramagnetic particle and method of making are provided. In one aspect of the invention, a particle comprising a multitude of submicron polymer bead aggregates covalently cross-linked to each other to form larger diameter particles is presented. Distributed throughout the composite paramagnetic particle are vacuous cavities. Each submicron polymer bead has distributed throughout its interior and surface submicron magnetite crystals. In another aspect of the invention, composite particles are made using high energy ultrasound during polymerization of one or more vinyl monomers. In one embodiment, high energy ultrasound is used during an emulsification step and during the early stages of the polymerization process to produce micron sized composite paramagnetic particles. The particles according to the invention exhibit a high percent magnetite incorporation and water and organic solvent stability.
    Type: Grant
    Filed: May 14, 2002
    Date of Patent: January 27, 2004
    Assignee: MDS Proteomics, Inc.
    Inventors: Irving Sucholeiki, Nak-Ho Sung, Jun Young Lee
  • Patent number: 6680000
    Abstract: A polyamide plastic magnetic material excellent in fluidity is provided, and a plastic magnet made of the same is highly flexible with no deterioration in strength and does not crack during fabrication. The polyamide plastic magnetic material consists of: magnetic powder; polyamide resin; and a predetermined amount of bis unsaturated fatty acid amide represented by the formula: R1—CONH—R3—NHCO—R2 where R1 and R2 is an unsaturated hydrocarbon group having at least one double bond and R3 is a hydrocarbon group. The three components are kneaded into a final magnetic material.
    Type: Grant
    Filed: July 10, 2002
    Date of Patent: January 20, 2004
    Assignee: Minebea Co., Ltd.
    Inventors: Takahiro Sasazawa, Yoshimichi Sakama
  • Patent number: 6679999
    Abstract: A magnetorheological fluid formulation exhibiting consistently high yield stress during use. The MR fluid comprises martensitic or ferritic stainless steel particles prepared by a controlled water or inert gas atomization process. The stainless steel particles are resistant to corrosion and oxidation, are generally smooth and spherical, and maintain their shape and size distribution throughout their use under an applied magnetic field.
    Type: Grant
    Filed: March 13, 2001
    Date of Patent: January 20, 2004
    Assignee: Delphi Technologies, Inc.
    Inventors: Vardarajan R. Iyengar, Robert T. Foister, James C. Johnson
  • Patent number: 6673258
    Abstract: A magnetically responsive foam has a three-dimensional cellular structure comprising the reaction product of a liquid phase foam system to which has been added a magnetic fluid and a blowing agent.
    Type: Grant
    Filed: October 11, 2001
    Date of Patent: January 6, 2004
    Assignee: TMP Technologies, Inc.
    Inventor: Edward M. Purizhansky
  • Patent number: 6673244
    Abstract: A magnetic sludge which is suitable for use in waste water treatment, is easy to prepare, contains microbes and interacts with a magnetic field; and a method for treating waste water with improved efficiency comprising employing a biological membrane which uses the magnetic sludge and hence is easy to control its movement.
    Type: Grant
    Filed: October 31, 2001
    Date of Patent: January 6, 2004
    Assignee: Japan Science and Technology Corporation
    Inventors: Takaaki Maekawa, Mitsuaki Kuroshima
  • Publication number: 20040001973
    Abstract: The present invention comprises a radiation curable composition for in-line printing containing magnetic pigments capable of being magnetized to possess permanent magnetic properties after the composition is cured. The composition is cured by an ionizing radiation source, preferably by UV light or electron beam radiation (UV/EB). The present invention is also directed to an in-line process for printing magnetic images on non-magnetic substrate, comprising: pattern applying the above mentioned radiation curable composition on the substrate opposite to a print side, pre-aligning the magnetic pigment particles (if necessary) of the applied composition, curing the composition by ionizing radiation source (UV/EB), magnetizing the cured composition, then finishing the final piece.
    Type: Application
    Filed: June 28, 2002
    Publication date: January 1, 2004
    Inventors: Xinhao Gao, Scott D. Goldstein, Anshyang Albert Lin, Richard William Johnston
  • Patent number: 6660178
    Abstract: Disclosed herein is a magnetic powder which can provide a bonded magnet having high mechanical strength and excellent magnetic properties. The magnetic powder has an alloy composition containing a rare-earth element and a transition metal, wherein the magnetic powder includes particles each of which is formed with a number of ridges or recesses on at least a part of a surface thereof. In this magnetic powder, it is preferable that when the mean particle size of the magnetic powder is defined by a&mgr;m, the average length of the ridges or recesses is equal to or greater than a/40 &mgr;m. Further, preferably, the ridges or recesses are arranged in roughly parallel with each other so as to have an average pitch of 0.5-100 &mgr;m.
    Type: Grant
    Filed: April 23, 2001
    Date of Patent: December 9, 2003
    Assignee: Seiko Epson Corporation
    Inventors: Akira Arai, Hiroshi Kato
  • Patent number: 6652767
    Abstract: In a composition for a plastic magnet, containing an Nd—Fe—B based alloy powder and a ferrite magnetic material powder mixed to a resin material, the Nd—Fe—B based alloy powder has particle sizes distributed in a range of 100 to 400 &mgr;m, and the ferrite magnetic material powder has an average particle size of approximately 1 &mgr;m. The weight ratio of the Nd—Fe—B based alloy powder to the ferrite magnetic material powder is in a range of 30:70 to 70:30. Further, the ratio of the total weight of the Nd—Fe—B based alloy powder 2 and the ferrite magnetic material powder 3 to the weight of the resin material is in a range of 90:10 to 80:20. Thus, in a plastic magnet 1 formed using the composition, peripheries of particles of the Nd—Fe—B based alloy powder 2 are surrounded by particles of the ferrite magnetic material powder 3 and the resin material.
    Type: Grant
    Filed: April 9, 2002
    Date of Patent: November 25, 2003
    Assignee: Enplas Corporation
    Inventor: Satoshi Kazamaturi
  • Patent number: 6641919
    Abstract: A resin-bonded type magnet molded from a composition comprising a magnetic powder and a resin powder in which a resin binder comprises at least one unsaturated polyester resin cured product as the main ingredient. The resin binder contains a peroxide or a reaction product thereof capable of curing at a temperature of 150° C. or lower, and an anisotropic magnetic field of the magnetic powder is 50 kOe or more, and 50% by weight or more of the particles of magnetic powder has a grain size of 100 &mgr;m or less. The resin-bonded type magnet is obtained by molding by an injection molding process, an injection molding, a compression process, an injection compression molding process, an injection pressing molding process, or a transfer molding process.
    Type: Grant
    Filed: July 16, 2001
    Date of Patent: November 4, 2003
    Assignee: Sumitomo Metal Mining Co., Ltd.
    Inventors: Shinichi Hayashi, Shoichi Yoshizawa