Abstract: A system for producing porous masses may include a mold cavity disposed along the material path, at least one hopper before at least a portion of the mold cavity for feeding a matrix material to the material path, a heat source in thermal communication with at least a first portion of the material path, and a cutter disposed along the material path after the first portion of the material path.

Abstract: A system for producing porous masses may include a mold cavity disposed along the material path, at least one hopper before at least a portion of the mold cavity for feeding a matrix material to the material path, a heat source in thermal communication with at least a first portion of the material path, and a cutter disposed along the material path after the first portion of the material path.

Abstract: A system for producing porous masses may include a mold cavity disposed along the material path, at least one hopper before at least a portion of the mold cavity for feeding a matrix material to the material path, a heat source in thermal communication with at least a first portion of the material path, and a cutter disposed along the material path after the first portion of the material path.

Abstract: The method of making a pellet comprising wood pulp fiber and thermoplastic polymer, comprising extruding an extrudate comprising 10 to 50 weight % wood pulp fiber and 45 to 85 weight % thermoplastic polymer through a die, cutting a pellet from the extrudate, removing the pellet from the extrudate with water having a temperature less than the extrudate, filtering the pellet from the water. In one embodiment the wood pulp fiber in the pellet has a moisture content of 1% or less. In one embodiment the wood fiber does not swell.

Abstract: A method produces pellets from fiber composite materials suitable for further processing in a plastics finishing method. The pellets contain individual carbon fibers, carbon fiber bundles, or a mixture thereof and at least one thermoplastic matrix material. The carbon fibers, carbon fiber bundles, or a mixture thereof are isolated from waste or used parts that contain carbon fiber, laid flat together with the thermoplastic matrix material, compressed into a sheet material under the effect of heat, and subsequently cooled and comminuted into pellets, platelets, or chips. This enables the use of carbon fibers, from production waste components, as reinforcing fibers, whereby an inexpensive raw material is provided and the carbon fibers that are contained in the waste materials are recycled. The final carbon fibers are brought into a pourable and readily meterable form and can be used as raw materials for extrusion or injection molding for example.

Abstract: A method of forming a component from solid freeform fabrication comprising the step of building an integral support around the component during manufacture thereof. The stiffness the support provides to the component is selected to minimize deformation of the component either during the manufacture of the component or during a subsequent heat treatment process.

Abstract: The present invention relates to a composition for preventing or treating osteoporosis which comprises an ibandronic acid, or a pharmaceutically acceptable salt thereof, or a hydrate thereof, and vitamin D. The present invention relates to a composition for preventing or treating osteoporosis which has uniform medicinal effects by minimizing the differences in physical properties between ibandronic acid, or the pharmaceutically acceptable salt thereof, or the hydrate thereof, and vitamin D.

Abstract: The present disclosure includes systems and methods for manufacturing a composite wood product. In some embodiments, the method includes the steps of forming a mat from a plurality of wood elements and an adhesive, the mat having a width W measured substantially perpendicular to a longitudinal axis of the mat and an initial thickness T1. The mat is then moved in a machine direction, the machine direction being substantially parallel to the longitudinal axis and the temperature across the width W of the mat is adjusted. The mat is then compressed into a billet having a final thickness T2. In some embodiments, the system includes a continuous movement mechanism, a side preheat assembly, and a press assembly.

Abstract: The invention concerns calcium phosphates in granular form having an x-ray diffraction pattern characteristic of hydroxyapatite and good compressibility and flow properties in direct compression applications. The invention also concerns the method for preparing said granules characterized in that it comprises processing a suspension of brushite dicalcium phosphate having a certain particle-size distribution using a basic solution, and maintaining the pH at not less than 7.0 for a sufficient time interval to enable the transformation of the brushite calcium phosphate into hydroxyapatite calcium phosphate.

Abstract: An embodiment is a medical prosthesis for blocking or reducing tear flow through a punctum or canaliculus of a human eye and delivering a drug to the eye that comprises a dehydrated covalently crosslinked synthetic hydrophilic polymer hydrogel with dimensions to pass through a puncta lacrimali, with the dehydrated hydrogel absorbing physiological water to swell to at least 1 mm in cross-sectional width and conformably fit a canaliculus, with the hydrogel comprising a therapeutic agent dispersed through the hydrogel for release to an eye, with the hydrogel having a water content of at least about 50% by weight or volume when allowed to fully hydrate in vitro in physiological saline.

Abstract: An energetic composite having a plurality of reactive particles each having a reactive multilayer construction formed by successively depositing reactive layers on a rod-shaped substrate having a longitudinal axis, dividing the reactive-layer-deposited rod-shaped substrate into a plurality of substantially uniform longitudinal segments, and removing the rod-shaped substrate from the longitudinal segments, so that the reactive particles have a controlled, substantially uniform, cylindrically curved or otherwise rod-contoured geometry which facilitates handling and improves its packing fraction, while the reactant multilayer construction controls the stability, reactivity and energy density of the energetic composite.

Abstract: This invention relates to a direct compressible dextrose composition, a process for preparing such a direct compressible dextrose composition by compression and subsequent granulation, and processes for preparing pharmaceutical formulations or food formulations in tablet form using the direct compressible dextrose composition. The invention further concerns pharmaceutical or food formulations, which comprise the directly compressible dextrose composition, and the use of the direct compressible dextrose composition for the preparation of pharmaceutical and food formulations.

Abstract: An earth-boring bit part such as, for example, a bit body, roller cone, or mud nozzle includes a hybrid cemented carbide composite. The hybrid cemented carbide includes a cemented carbide dispersed phase, and a cemented carbide continuous phase. A method of manufacture also is disclosed.

Abstract: Disclosed is a method for hot isostatic pressing a substrate. At first, a metal container is provided. Powder is filled in the metal container before the metal container is located in an oven. The metal container is subjected to isostatic pressing that includes heating and pressing. Thus, the metal container shrinks and presses on the powder evenly and turns the powder into a nugget. The metal container is moved out of the oven and broken to release the nugget. A substrate is cut from the nugget. With the hot isostatic pressing, the substrate exhibits only a few flaws and is large, fine, homogenous and strong so that the substrate is not vulnerable to deformation in a high-pressure environment.

Abstract: The present invention relates to an insulating and draining board with two opposing main side surfaces and a top side portion and a bottom side portion, said board being formed by bonded beads of foamed plastic, wherein pores are present between the beads forming a network for drainage of water, which bottom side portion of the board being tapered towards a first free end extending in the longitudinal direction of the board, the first free end being located between planes coinciding with the main side surfaces.

Abstract: The invention relates to a method for producing pellets from large pieces of renewable fibrous raw materials, such as, in particular, wood, straw, or energy crops, wherein the raw material is chopped up, then dried, and subsequently processed into pellets in a matrix press, characterized in that the material, optionally pre-chopped in choppers or shredders, is chopped in a first matrix press prior to drying.

Abstract: A method of producing a composite material which includes a carbon-based material and a particulate or fibrous metal material Z. The method includes steps (a) to (c). In the step (a), at least a first carbon material and the metal material Z mixed into an elastomer, and dispersing the first carbon material and the metal material Z by applying a shear force to obtain a composite elastomer, the metal material Z having a melting point lower than a melting point of the first carbon material. In the step (b), the composite elastomer is heat-treated to vaporize the elastomer to obtain an intermediate composite material including a second carbon material and the metal material Z. In the step (c), the intermediate composite material is heat-treated together with a substance including an element Y having a melting point lower than the melting point of the metal material Z to vaporize the substance including the element Y.

Abstract: Earth-boring casing shoes include a crown configured for at least one of drilling and reaming a wellbore when the crown is attached to a section of casing and the casing is advanced into a wellbore. The crown includes a body comprising a corrodible composite material, and at least one cutting structure carried on the body. The casing shoes further include connection structure configured for attachment to a section of casing. Methods are used to form such casing shoes, and such casing shoes are used to install casing within wellbores.

Abstract: Composite materials of the type with fibres embedded in a matrix, with flame/fire retardant (FR) capabilities are prepared by applying an FR substance to the surfaces of fibres, combining the fibres with molten thermoplastic material so that the fibres are embedded in the thermoplastic material, and manufacturing a product from the combined thermoplastic material and embedded fibres.

Abstract: Provided is a hybrid silicon wafer made of a wafer comprised primarily of two or more types of concentric single-crystal silicon or polycrystalline silicon prepared by mutually integrating one in a molten state and another in a solid state, and having specific resistances that differ by two orders of magnitude or more. Additionally provided is a method of manufacturing a hybrid silicon wafer, wherein high specific resistance silicon or an ingot comprised primarily of silicon is disposed at a central portion or a decentered position in a crucible, a nugget or powdered silicon having a specific resistance that is lower by two orders of magnitude or more than the ingot is filled in a void part around the ingot in the crucible, the nugget or powdered silicon is selectively melted and integrated with the ingot to form a complex, and a wafer shape is cut out therefrom.

Abstract: A fine agglomerates mixture formed from pyrolysis of recyclable polymeric material such as scrap tires, polymeric automotive components, used rubber materials, and plastic containers. The mixture contains a carbon content ranged between about 80% to about 95% by weight of the fine agglomerates mixture. The fine agglomerates mixture has agglomerate particles averaging less than or equal to 35 nm. The fine agglomerates mixture also has a nitrogen surface area greater than or equal to 73 m2/g and includes an inorganic functional filler in a range between about 5% to about 20% weight of the fine agglomerates mixture.

Abstract: The invention provides a pre-mix of positive electrode material in transportable solid form comprising polymer and solid particles of electrochemically active material and/or electronically conductive additives and a process for preparing a pre-mix positive electrode in transportable solid form. The pre-mix positive electrode material may also comprise an alkali metal salt either dissolved or dispersed in the mixture. The invention also provides making a cathode film from the transportable solid pre-mix of positive electrode material.

Abstract: Aspects of the present invention are directed to oral dosage forms comprising a compressed microtablet, wherein said microtablet has a major dimension that is between about 0.25 mm and about 1.0 mm and comprises at least about 0.01 weight percent of at least one pharmaceutically active agent that is distributed substantially throughout said microtablet. Additional aspects of the present invention are directed to methods for producing compressed microtablets having a major dimension that is between about 0.25 mm and about 1.0 mm.

Abstract: The present disclosure is directed generally to synthetic organic fiber pellets, methods for making such pellets, and methods of using such pellets for making fiber reinforced polypropylene composite resins. The synthetic organic fiber pellets include at least 80 wt % of a synthetic organic fiber chosen from polyalkylene terephthalates, polyalkylene naphthalates, polyamides, polyolefins, polyacrylonitrile, and combinations thereof, and from 2 to 20 wt % of one or more waxes. The synthetic organic fiber pellets are produced using a pelleting press process.

Abstract: A method for producing a granular composition including the steps of: stirring and granulating a mixture containing not less than 3 parts by weight and not more than 80 parts by weight of a phenol compound represented by the formula (1): wherein R1 is an alkyl group having 1 to 8 carbon atoms, X is an n-valent alcohol residue having 1 to 18 carbon atoms optionally containing a heteroatom, a cyclic group, or a heteroatom and a cyclic group, and n is an integer of 1 to 4, and not less than 20 parts by weight and not more than 50 parts by weight of a binder to obtain a granular agglomerate; and cracking the granular agglomerate at a temperature equal to or lower than the melting point of the binder and equal to or higher than the temperature which is 10° C. lower than the melting point, through a cracking machine equipped with a separation mechanism capable of recovering a granule having a particle size of not more than 5 mm, and a cracking mechanism, to obtain a granule.

Abstract: A method of producing a carbon-based material includes steps (a), (b) and (c). In the step (a), an elastomer and at least a first carbon material is mixed and the first carbon material is dispersed by applying a shear force to obtain a composite elastomer. In the step (b), the composite elastomer is heat-treated to vaporize the elastomer, and a second carbon material is obtained. In the step (c) the second carbon material is heat-treated together with a substance including an element Y to vaporize the substance including the element Y, a melting point of the element Y being low.

Abstract: An absorbent body for use in an absorbent article includes: fragments of nonwoven fabric including heat-fusible fibers, the heat-fusible fibers being bonded to each other to have three-dimensional structure in advance of formation of the fragments; and hydrophilic fibers. The nonwoven fabric fragments and the hydrophilic fibers are blended.

Abstract: A method for producing a granular composition including the steps of: stirring and granulating a mixture containing not less than 3 parts by weight and not more than 80 parts by weight of a phenol compound represented by the formula (1): wherein R1 is an alkyl group having 1 to 8 carbon atoms, X is an n-valent alcohol residue having 1 to 18 carbon atoms optionally containing a heteroatom, a cyclic group, or a heteroatom and a cyclic group, and n is an integer of 1 to 4, and not less than 3 parts by weight and less than 20 parts by weight of a binder to obtain a granular agglomerate; and cracking the granular agglomerate at a temperature of not lower than 25° C. and lower than the temperature which is 10° C. lower than the melting point of the binder, through a cracking machine equipped with a separation mechanism capable of recovering a granule having a particle size not more than 5 mm, and a cracking mechanism, to obtain a granule.

Abstract: Methods to at least partially reduce a niobium oxide are described wherein the process includes mixing the niobium oxide and niobium powder to form a powder mixture that is then heat treated to form heat treated particles which then undergo reacting in an atmosphere which permits the transfer of oxygen atoms from the niobium oxide to the niobium powder, and at a temperature and for a time sufficient to form an oxygen reduced niobium oxide. Oxygen reduced niobium oxides having high porosity are also described as well as capacitors containing anodes made from the oxygen reduced niobium oxides.

Abstract: The invention provides a semi-continuity fiber prepreg material, a manufacturing method thereof, and a composite material made of the semi-continuity fiber prepreg material. The semi-continuity fiber prepreg material includes a plurality of intermittency notches and/or continuity notches formed on a fiber prepreg material along at least one direction to make the fiber prepreg material soft and suitable for molding.

Abstract: A process is disclosed for producing a polyester in powder form, which process comprises: (a) rendering a polyester comminutable by (i) chemical pre-treatment of the polyester, or (ii) irradiating the polyester; and (b) comminuting the polyester produced in step (a) to form a powder.

Abstract: A method of operating a concrete block machine including filling a feedbox with dry cast concrete when the feedbox is at a retracted position, moving the feedbox from the retracted position to an extended position over an open top of a mold, the mold including at least one mold cavity, depositing dry cast concrete from the feedbox into the at least one mold cavity via the open top of the mold, moving the feedbox from the extended position to the retracted position after depositing the dry cast concrete in the at least one mold cavity, and controllably moving a moveable cutoff element of a cutoff bar coupled to the feedbox so as to adjust a distance between the moveable cutoff bar element and the top of the mold as the feedbox moves from the extended position to the retracted position such that the moveable cutoff bar element selectively removes varying amounts of the deposited dry cast concrete so that a depth of concrete remaining in a portion of the at least one mold cavity corresponding to the moveable cut

Abstract: A process and system for briquetting particulate matter such as moisture-containing bituminous and sub-bituminous coal includes partially drying and feeding the particulate matter to a briquetting apparatus under conditions such that water vapor is released from the particulate matter during feeding. The released water vapor substantially displaces or prevents the ingress of a large proportion of other gaseous components from the atmosphere surrounding an/or intermixed with the particulate matter. The particulate matter is surrounded by and intermixed with a gaseous component containing 70% to 100% by volume of water vapor where it enters the briquetting apparatus, such that when the particulate matter is compressed, the water vapor liquefies and the pressure buildup in the thus-formed briquettes is minimized. This reduction in the pressure buildup reduces blow-back of gases as the coal fines are formed into briquettes.

Abstract: A mould assembly (100) for forming an object, the mould assembly comprising: a first mould portion (110) comprising an internal surface (112), an external surface (114) and an opening (116) leading from the internal surface to the external surface; and a second mould portion (120) positionable with respect to the opening (116) to cover the opening; wherein the first and second mould portions define an interior (130) for receiving a material to be moulded into the object; and wherein the second mould portion comprises a surface (122) adapted to face the interior of the mould assembly and form a feature on the object.

Abstract: Compositions and methods are disclosed that relate to a biopolymer medium for growing plants. In certain embodiments, the biopolymer growth medium comprises or consists essentially of polylactic acid (PLA), polyhydroxyalkanoate (PHA) or a mixture of them. Another aspect of the invention relates to a method of producing a biopolymer growth medium.

Abstract: The invention relates to a pH-dependent controlled release pharmaceutical composition, comprising a core, and an opioid, wherein the core is coated at least by one coating layer, controlling the release of the pharmaceutical composition, wherein the coating layer comprises a polymer mixture of i) 40 95% by weight, based on dry weight of the polymer mixture, of at least one water insoluble essentially neutral vinyl polymer, and ii) 5 60% by weight, based on dry weight of the polymer mixture, of at least one anionic polymer or copolymer, which is insoluble in a buffered medium below pH 4.0 and soluble at least in the range from pH 7.0 to pH 8.0, characterized in that the coating layer further comprises 110 to 250 % by weight of a non-porous inert lubricant, 1 to 35 % by weight of a neutral cellulosic compound and 1 to 25 % by weight of an emulsifier, each calculated on dry weight of the polymer mixture.

Abstract: A bale of elastomer composite is formed of elastomer and filler, the bale having a void volume of at least 3%. In another aspect, a container is provided, at least a portion of the container being occupied by elastomer composite pieces of elastomer and filler, wherein the occupied portion of the container has a void volume of at least 3%.

Abstract: A continuous granulating and drying apparatus comprises a granulator and a fluid bed dryer. The fluid bed dryer comprises at least two separate processing compartments forming part of a common vessel being provided with radially extending partition walls separating the processing compartments from each other. Each processing compartment has a product inlet and a product outlet. The fluid bed dryer comprises a granulated product supply conduit arranged rotatably to selectively communicate with the product inlet of each separate processing compartment, respectively, and a product discharge conduit arranged rotatably to selectively communicate with the product outlet of each separate processing compartment, respectively. The granulator and the fluid bed dryer are closely coupled.

Abstract: An apparatus for wet granulating a powder material comprises: —a barrel having a granulation chamber and being provided with a first inlet (1) for receiving said powder material and for supplying it to said granulation chamber and with a second inlet (2) for receiving a granulating liquid and for supplying it to said granulation chamber, said granulation having an aperture (9) for discharge of granules from said barrel, and —a transporting means (S) for advancing said powder material toward the end of said granulation chamber while granulating it with the aid of said granulating liquid, said transporting means (S) comprising a first transport zone (4) at its rear end, an agglomeration zone (5) downstream from the first transport zone (4) and a second transport zone (8) at its front end, said first inlet (1) and said second inlet (2) being positioned above the first transport zone (4), wherein said aperture (9) has a shape tightly fitting the terminal portion of the transporting means (S) for directly discharg

Abstract: In the sector relating to the technology of compaction by means of vacuum vibro-compression for manufacturing slabs or blocks, the organic binder resin consists of an aqueous dispersion of acrylic prepolymer in water and a filler part consists of a hydraulic binder in an amount sufficient to fix wholly or partly the water present in the initial mix; after the vibro-compression step the rough-formed article is subjected to a hardening and curing step in conditions such as to prevent the evaporation of the mix water and subsequently to a heating step so as to obtain crosslinking of the acrylic polymer. If the acrylic binder alone is used, an article with a high degree of porosity is obtained.

Abstract: Methods for manufacturing panel units may include applying a cover tape to a surface of a panel in such a way as to substantially extend along a periphery of the panel. An extrusion molding die may be moved relative to the panel in such a way that the extrusion molding die moves along the periphery of the panel while at least partially contacting the cover tape applied to the panel. At the same time, a molten molding material may be extruded from the extrusion molding die, thereby integrally forming a molded article on the periphery of the panel. The cover tape may be then removed from the surface of the panel in order to produce a panel unit having the molded article disposed along the periphery of the panel.

Abstract: A method for making antimicrobial rebonded carpet pad includes mixing zinc pyrithione with a polyol to form an antimicrobial polyol mixture concentrate, blending the antimicrobial polyol mixture concentrate with a binder stream, mixing the binder with foam particles and curing the binder. The percentage of zinc pyrithione mixed with the polyol and the addition ratio of the antimicrobial polyol mixture concentrate with the binder stream are selected to provide an overall concentration of zinc pyrithione in the binder of at least about 7500 ppm. The particles and binder are cured into a block and sliced to form carpet pad.

Abstract: A method for forming a ceramic precursor material for use in extruding ceramic honeycomb green bodies is provided. First, a plurality of dry particulate ceramic precursor ingredients are mixed to achieve an initial particulate precursor mixture. This mixture includes a percentage of particles and agglomerates with the agglomerates exhibiting a size greater than the threshold size. Following mixing, the agglomerates in the initial particulate mixture are pulverized to reduce a maximum size of at least some of the agglomerates below the threshold size to form pulverized agglomerates. Finally, a portion of the ceramic precursor ingredients are separated from the initial mixture with that portion comprising at least some of the pulverized agglomerates and at least some of the particles. The method is particularly adapted for use in the fabrication of ceramic honeycomb green bodies having thin webs between 2 and 5 mils in thickness.

Abstract: The present disclosure includes a wood composite made from cellulosic particles, a binder, and a water-repelling agent. In some embodiments, the water repelling agent includes aliphatic compounds having a molecular distribution between about 16 and about 36 carbon atoms per molecule. In some embodiments, the water-repelling agent has an average molecular weight of about 220 to about 350 Daltons (solids portion). The water-repelling agent may be applied as a wax emulsion or in neat wax form. The present disclosure also relates to a method for manufacturing a wood composite as described above.

Abstract: A method of producing a composite material which includes a carbon-based material and a particulate or fibrous metal material Z. The method includes steps (a) to (c). In the step (a), at least a first carbon material and the metal material Z mixed into an elastomer, and dispersing the first carbon material and the metal material Z by applying a shear force to obtain a composite elastomer, the metal material Z having a melting point lower than a melting point of the first carbon material. In the step (b), the composite elastomer is heat-treated to vaporize the elastomer to obtain an intermediate composite material including a second carbon material and the metal material Z. In the step (c), the intermediate composite material is heat-treated together with a substance including an element Y having a melting point lower than the melting point of the metal material Z to vaporize the substance including the element Y.

Abstract: A process for joining two or more powder injection molded parts by preparing at least two green parts from a feedstock including a binder and an injection powder. Placing the two or more green part into intimate contact, and maintaining the two green parts in intimate contact at a position with a linkage between the at least two green parts to produce an interconnected green assembly. Placing the assembly under shape retaining conditions, melting the binder of the interconnected green assembly under shape retaining conditions to produce a seamless body.

Abstract: An embodiment is a medical prosthesis for blocking or reducing tear flow through a punctum or canaliculus of a human eye and delivering a drug to the eye that comprises a dehydrated covalently crosslinked synthetic hydrophilic polymer hydrogel with dimensions to pass through a puncta lacrimali, with the dehydrated hydrogel absorbing physiological water to swell to at least 1 mm in cross-sectional width and conformably fit a canaliculus, with the hydrogel comprising a therapeutic agent dispersed through the hydrogel for release to an eye, with the hydrogel having a water content of at least about 50% by weight or volume when allowed to fully hydrate in vitro in physiological saline.

Abstract: The present invention relates to an engineered stone composite produced from a mineral aggregate, a synthetic resin and a binder using compression and vibration to obtain a high strength mineral composite with a high mineral content and a method for its preparation.

Abstract: A fused glass crucible includes a collar of doped aluminum silica that defines uppermost and outermost surfaces of the crucible. The melt line that defines the surface of molten silicon in the crucible may be substantially at the lower end of the collar or slightly above it. Crystallization of the collar makes it hard and therefore supports the remaining uncrystallized portion of the crucible above the melt line. The melt line may also be below the lower end of the collar, especially if the melt is drawn down or poured early in the process. Because there is little or no overlap or because the overlap does not last long, the doped aluminum collar is not damaged by the heat of from the melt.

Abstract: The present invention provides sintered composite polymeric materials and methods of making and using the same. The sintered composite polymeric materials are made by sintering composite particles comprising a polytetrafluoroethylene component and a carbonaceous component, wherein the carbonaceous component is dispersed throughout the polytetrafluoroethylene component.