Abstract: A web of flexible material, such as paper and nonwoven material is embossed by printing the web in a selected pattern by bringing it into a first nip between an impression roll and a printing roll carrying a colorant in a selected pattern; subsequently embossing the web by bringing it into a second nip between a pattern roll and the impression roll, the pattern roll having a three dimensional pattern of alternating raised and recessed portions, the three dimensional pattern being interrupted by relatively smooth areas, so that the web will be embossed in selected areas while leaving other areas substantially unembossed; the pattern roll and printing roll being synchronized so that embossing occurs mainly in the areas of web that are not printed in the selected pattern. The printing and embossing steps may also be reversed so that the web is embossed before printing.

Abstract: A decorative elastic cushion is manufactured with an elastomer having the physical properties of flexibility and compressibility in a range of flexibilities and compressibilities of stable elastomeric block polymer gels. A film is provided for encapsulating the elastomer and the film includes physical properties of flexibility to enable uninhibited flexure and compression of the elastomer by a user. Decorative printing is disposed on a film interior side facing the elastomer in order to provide photo-like logos and decorations to the cushion, while having a film exterior surface resistant to abrasion and enabling cleaning thereof without affecting the decorative pattern. Printing of the film is effected by heat contacting the film with a printed paper.

Abstract: Method for producing decorative grass, such as Easter grass, from a sheet or web of material having printed material and/or embossed patterns thereon. The printed material and embossed patterns may be in register or out of register with one another. A method for producing decorative grass having the appearance of a blend of decorative grasses is also disclosed.

Abstract: A method and apparatus for making and/or decorating bowling balls and the like includes flexible transfer sheets with heat-activated ink applied to at least portions thereof. A form or mold with opposite halves, which shift between open and closed positions, includes a cavity sized to closely receive therein the article to be decorated. At least one transfer sheet is positioned in the mold with the article, such that when the mold is closed, the same are captured in the mold cavity in an overlying relationship. Heat is applied to the mold to a predetermined temperature causing the article to expand through thermal expansion, which expansion is resisted by the mold to uniformly press the transfer sheet against the underlying outer surface of the article, and also causing the heat-activated ink to transfer from the transfer sheet to the outer surface of the article to form the design thereon.

Abstract: A laser laminar structure is formed by coating each side of a thin substrate with a bonding resin layer, and then coating each bonding resin layer with a molding resin layer; attaching a transparent laser film provided with fine grooves of a laser image presenting figure, characters or logos to an outer surface of each molding resin layer, so that each molding resin layer is formed at superficial portion with fine lines corresponding to the fine grooves of the laser image on the laser film; baking the molding resin layers at high temperature to harden the fine lines formed thereon; and releasing the transparent laser films from the molding resin layers to provide a thermostable laser laminar structure.

Abstract: The present invention includes a process for making a magnetically readable card. The process includes providing a polymeric extrudable substrate material and one or more magnetic strips. The substrate is extruded in an extruder. The magnetic strips are aligned and coextruded with the polymeric substrate in the extruder to form a continuous length of magnetic strips and polymeric material.

Abstract: Data defining an outline shape of a section, color-region image data and adhesion-region image data are generated, color toners are transferred onto a color region and an adhesion region on a sheet in accordance with the respective image data, the sheet is aligned on processed sheets and laminated thereon. Next, a laminated body of the sheets is bonded by heating and pressurizing, and the laminated and bonded sheets are cut along the sectional outline shape. Further, sectional shape data of a solid model are generated and a transparent toner is transferred as an adhesive onto the adhesion region of the sheet. Then, after aligning and laminating the sheet on the processed sheets, the transparent toner is melted to bond the sheets. Color toners are transferred onto the color region of the sheet and the sheet is cut along the outline shape. Furthermore, the color region is defined on a transparent sheet in accordance with the sectional shape of the solid model.

Abstract: A process for producing an object made from plastic material with a mesh structure, wherein the mesh structure is deformed in at least one defined area, in such a manner that the original mesh structure of the area is eliminated and an essentially continuous structure and information can be introduced in this area.

Abstract: The invention relates to a method and device with which it is possible to arrange complicated shapes with considerable differences in height in wood fibre board, and in particular but not exclusively so-called MDF (Medium Density Fibreboard). The deformation of the wood fibre board which can be achieved with the invention is known in the art as extrusion, wherein a considerable plastic deformation takes place accompanied by flow and stretch of the material.

Abstract: Curled decorative grasses having a texture or appearance simulating the texture or appearance of paper on at least a portion of one surface thereof are disclosed, as are methods for making such curled decorative grasses from materials wherein at least a portion of one surface of the materials is modified to simulate the texture or appearance of paper.

Abstract: A method of automatic manufacture of an astigmatic contact lens having a toric portion and a ballast portion such that said ballast portion causes the toric portion of the contact lens to properly orient in the eye of the wearer. The toric lenses are manufactured by moving a pallet containing at least half of a casting cup assembly and an information tag under a filling assembly and filling half of a casting cup assembly with liquid monomer, then moving the pallet to a closing assembly and, based on information obtained from the information tag, rotating one or both halves of the casting cup assembly and closing the casting cup assembly. The liquid monomer is then cured thereby creating a toric contact lens.

Abstract: A decorative elastic cushion is manufactured with an elastomer having the physical properties of flexibility and compressibility in a range of flexibilities and compressibilities of stable elastomeric block polymer gels. A film is provided for encapsulating the elastomer and the film includes physical properties of flexibility to enable uninhibited flexure and compression of the elastomer by a user. Decorative printing is disposed on a film interior side facing the elastomer in order to provide photo-like logos and decorations to the cushion, while having a film exterior surface resistant to abrasion and enabling cleaning thereof without affecting the decorative pattern. Printing of the film is effected by heat contacting the film with a printed paper.

Abstract: To provide a method for processing a cloth to form a three-dimensional design pattern on the cloth not only by a conventional printing system, but also by an ink-jet system. A method for processing a cloth to form a three-dimensional design pattern on the cloth, which involves two processes—one in which it is treated with a Solution A containing a salt formed from a phenol derivative and a hydroxide of an alkali metal or alkali-earth metal and the other in which it is treated with Solution B containing a chemical capable of restoring the salt in solution A to its original phenol derivative. The present invention is advantageous in using highly safe water-soluble chemicals, allowing their uniform application to a cloth to form a three-dimensional design pattern on the cloth.

Abstract: The present invention is a machine and process for manufacturing an article such as a body board having a pre-shaped core member having a top surface and a bottom surface, a top skin having a top and bottom surfaces, a perimeter portion, and a perimeter edge, and a bottom skin having a perimeter portion. In one embodiment, the machine of the present invention comprises a first mold halve having a lower surface and a second mold halve having a lower surface and a plurality of side walls extending upward from the bottom surface. The second mold further comprising at least one seam member engaged with each side surface. The machine further comprises a control unit for opening and closing the first and second mold halves.

Abstract: A thermoplastic laminate plank is described wherein the thermoplastic laminate plank comprises a core, a print layer, and optionally an overlay. The core comprises at least one thermoplastic material and has a top surface and bottom surface wherein a print layer is affixed to the top surface of the core and an overlay layer is affixed to the top surface of the print layer. Optionally, an underlay layer can be located and affixed between the bottom surface of the print layer and the top surface of the core. In addition, a method of making the thermoplastic laminate plank is further described which involves extruding at least one thermoplastic material into the shape of the core and affixing a laminate on the core, wherein the laminate comprises an overlay affixed to the top surface of the print layer and optionally an underlay layer affixed to the bottom surface of the print layer.

Abstract: Curled decorative grass having a variety of configurations and methods for making such decorative grass is provided which, because of its increased bulk, can also be used as a packing material, an animal bedding, cat litter, mulch for soil and a media for plants. The curled decorative grass is produced by curling a substantially flat sheet of material and thereafter cutting the resulting curled sheet of material; or by cutting a pre-curled material.

Abstract: Method for producing decorative grass, such as Easter grass, from a sheet or web of material having printed material and/or embossed patterns thereon. The printed material and embossed patterns may be in register or out of register with one another. A method for producing decorative grass having the appearance of a blend of decorative grasses is also disclosed.

Abstract: A method for forming a hollow bottom of an acrylic cup by forming a cup body by injecting a molding with a liquid transparent or semi-transparent acrylic material into a mold to form a mushroom shaped cavity. The cavity in the bottom of the cup body is filled with a gas, permitting the whole cup to appear to have a three dimensional (3D) visual effect. The cavity of the bottom of the cup can be filled with a non-colored or colored liquid to permit the whole cup to contain a deflected visual effect of a plurality of colored layers.

Abstract: The present invention provides a method of making a coated golf ball having good adhesion of a paint, good uniformity of a thickness of paint layer, excellent safety and excellent productivity.

Abstract: A prefabricated nicho for insertion into a wall and a method for fabricating the nicho. The preferred nicho is made by applying several layers of plaster materials and lath materials into a mold until the desired thickness is reached. A layer of finish material is then applied. Art moldings and other can be attached to the finished nicho. Different shaped and different sized nichos can be fabricated using appropriately sized molds or frames.

Abstract: A visual effect, such as a granite-look, is produced in a thermoplastic product by directly applying a sufficient amount of at least one color-containing thermoplastic resin system to the surface of an extruded sheet of a thermoplastic resin. The color-containing thermoplastic resin system is applied onto the extruded sheet after it emerges from the die and prior to it entering the rollstack.

Abstract: A method of compressively modifying, such as by calendering, an uncreped throughdried tissue sheet is disclosed. The dried tissue sheet, initially supported by the throughdrying fabric, is removed from the throughdrying fabric and compressively modified. Thereafter, the compressively modified sheet is recombined with a papermaking fabric and carried to a reel section while supported by the fabric. The sheet is always, or substantially always, supported by a fabric or a roll surface to minimize opportunities for sheet breaks or otherwise adversely affecting sheet properties.

Abstract: Decorative grasses having a texture and/or appearance assimilating the texture and/or appearance of paper are disclosed, as are method for making such decorative grasses from materials wherein at least one surface of the materials is modified to assimilate the texture and/or appearance of paper.

Abstract: A laminated film in which a metal foil is sandwiched between two polymeric films is cold formed to define one or more blisters, and the base of the blister stamped with indicia, in two discrete stages. The blister is formed in the first stage using a standard technique of advancing a pin in a direction transverse relative to the plane of the film. According to the invention, once the blister forming stage is completed, indicia are stamped into the base of the blister in the second stage by advancing a die from one side thereof to clamp the blister base against a mold held against the other side. The direction of the die and disposition of the die and mold may be selected such that the indicia project inwardly or outwardly from the blister base.

Abstract: A foil-covered plastic part is provided including a hot stamping foil having a foil top layer disposed on a plastic bottom layer which, in turn, is bonded to a plastic outer surface of a decorative preform at foil-receiving portions of the plastic outer surface. A hot stamping machine is operated for a time sufficient to generate a pressure and temperature sufficient to melt and combine the top surface of the at least one foil-receiving portion and the plastic bottom layer of the hot stamping foil to form the foil-covered plastic part. The at least one foil-receiving portion includes a plurality of raised design portions having top and side surfaces. The foil layer completely covers the top surfaces but not the side surfaces of the raised design portions. Preferably, the raised design portions represent graphical information.

Abstract: In a method for visually marking bowling pins, a plastic material is blow-molded to form a bowling pin mantle. At least one laser beam is impinged onto the bowling pin mantle and guided in a pattern to create a desired marking by either activating pigments under the mantle skin or making the base color of the bowling pin mantle lighter.

Abstract: A method for labeling an identification mark on a lens for inventory control. The identification mark is placed onto the facing inside surface of a mold by an ink jet printer and is remained there when the lens-forming liquid is cured. Once the lens is formed, but before the demolding, the identification mark is transferred from the mold to the lens. The identification mark contains information identifying the lens' properties such as the power of the lens and can be used for inventory control.

Abstract: A composite shaft having an integral grip. The shaft comprises a plurality of plies of pre-preg composite sheet molded into a tubular shaft body. The shaft body has a grip directly molded on one end which may include a grip geometry and/or an ornamental pattern. To manufacture the shaft, plies of pre-preg may be wrapped around a bladder-covered mandrel in a predetermined manner and placed in a mold. The mold defines a cavity including, if desired, a selected grip geometry and/or ornamental design. The bladder is inflated, forcing the plies of pre-preg against the wall of the mold, and the mold is heated for a selected time to cure the plies. The grip of the shaft may be covered with a light coating material, providing a rubber-like feel.

Abstract: There is disclosed an endless flexible printing band and method of making such printing bands. A wide endless band having columns and rows of raised printing characters is molded onto a sheet having columns and rows of visually readable characters corresponding to the printing characters. Following molding, the wide band is slit into a plurality of printing bands.

Abstract: The invention relates to a process for the production of multi-layer security products and to a security product produced in accordance with the process. The process is distinguished by the fact that the various layers of the security product are produced substantially separately from one another as rolled materials and are provided with security features, and the individual rolled webs are led together and joined to one another in a common processing process. The security products produced in this way are laser-active and can therefore be personalized by means of a laser.

Abstract: A plastic structure (208) manufactured by injection molding, comprising a surface (208A) and a decorative print (202 to 204) at least partly covering the surface (208A). The decorative print (202 to 204) comprises, starting from the surface of the plastic structure (208), the following layers: a base color (204) and a texture (202) made of a functional colorant, whereby a critical angle exists, and at viewing angles larger than the critical angle with respect to the decorative print (200 to 204), the texture is transparent such that the base color (204) is visible.

Abstract: The machine of the present invention is a means for manufacturing thermoplastic tubes from hollow thermoplastic sleeves by a variety of different manufacturing processes. The machine is a single apparatus having an indexing table with a plurality of mandrels for holding hollow thermoplastic sleeves for the purpose of transporting the same around a closed manufacturing path. The manufacturing path of the machine of the present invention is a series of stations which are mechanical devices for carrying out the manufacturing steps necessary to produce tubes from thermoplastic blank sleeves. The stations of the manufacturing path are modular so that they may be removed, added or rearranged; may be optionally connected to a process logic controller and may optionally have sensors for information feedback to the PLC device.

Abstract: Hot melt thermoplastic adhesive is predeposited on a carrier strip having front and back release surfaces. The carrier strip is rolled into a coil compressing the thermoplastic hot melt into disks which may later be removed for use. The disks are spaced so that the carrier strip may be deformed to expose a single disk to a planar surface permitting simplified dispensing of the disks.

Abstract: The invention provides a printing ink less susceptible to decoration rolling in association with a decorated film or sheet used for integral injection molding. The ink of the present invention is used for printing of a decorated film or sheet integrated with a synthetic resin melt at a synthetic resin molding step to apply a decoration on a molded article simultaneously with molding, and comprises a binder comprising a polycarbonate resin, and a metal particle coated on the surface thereof with a coupling agent or a synthetic resin.

Abstract: There are provided a pole coating method and a pole fabricated by the same. The pole coating method injects at least one plastics selected from polyester, nylon, PVC(polyvinyl chloride), polyethylene, polypropylene, CAB(cellulose acetate butyrate) or ABS(acrylonitrile butadiene sthylene) to coat an FRP(Fiber Reinforced Plastics) pipe that is made in a manner that a glass fiber or carbon fiber (referred to as “glass fiber” hereinafter) is dipped in an unsaturated polyester resin to be drawing-molded. The pole is fabricated by the method of injecting at least one plastics selected from polyester, nylon, PVC(polyvinyl chloride), polyethylene, polypropylene, CAB(cellulose acetate butyrate) or ABS(acrylonitrile butadiene sthylene) to coat an FRP(Fiber Reinforced Plastics) pipe that is made in a manner that a glass fiber is dipped in an unsaturated polyester resin to be drawing-molded.

Abstract: Methods and apparatus useful in the development of molds are disclosed. In particular, the methods and apparatus of the present invention are useful, for example, in the context of dimensionally expanding and printing a picture image on a printable sheet for use in making a picture print thermoforming female mold of castible shrinkable material. In addition, a process for producing a male mold which replicates brush strokes of an original painting is disclosed.

Abstract: A method of manufacturing a plastics material part, the method being characterized by the fact that it comprises the following steps:

Abstract: An in-mold decorating and laser etching method prints a plurality of layers on a flat thin sheet plastic substrate, including combinations of opaque and colored, including translucent and smoked, forms the substrate into a contoured three dimensional workpiece, injection molds the workpiece to an injection molded part, and laser etches a designated graphic in the opaque layer on the part.

Abstract: A control panel for electronic equipment that satisfies the requirements of hermeticity, clearness of indication and operability and yet allows a cost reduction. A sheet made of a commercially available light-transmitting thermoplastic synthetic resin material is used as a substrate. Sheet recesses are formed on the sheet so that each print layer formed on the surface of the sheet is located on the inner side of the bottom of a sheet recess. The sheet recesses are filled with a synthetic resin material to form pushbuttons. A contact surface of a case cover and a contact surface of a pushbutton outer skin are kept in close contact with each other during injection molding. Therefore, there is no possibility of the resin material flowing between the contact surfaces. It is unnecessary to insert a mold member into the clearance between each pushbutton and the associated opening in the case cover. Because the clearance can be minimized, it becomes easy to achieve a size reduction and so forth.

Abstract: An object of the invention is to eliminate a marking process and shorten the time and decrease the cost required for changing contents of marking. An uneven mask is mounted, using a mask set jig, on a mark surface die of the molding die for forming a resin mold package of a semiconductor device. The mark surface die is formed with jig-fixing grooves for mounting the mask set jig. The uneven mask is formed with protrusions and recesses corresponding to the contents of marking to be attached to the surface of the resin mold package. The contents of marking can thus be attached simultaneously with the molding process, and therefore the marking process after molding can be omitted. In accordance with the contents of marking, the uneven mask can be replaced. The time and cost required for changing the contents of marking can thus be reduced.

Abstract: A system and method are disclosed for molding a part, such as a point-of-purchase display, is shown. The system comprises a plasticator and press. The molded part comprises an in-molded graphics sheet which becomes molded integral with the part.

Abstract: A surface lining system wherein an ultra low density polyethylene film is used as a lining material for cups, containers, caps and other plastic parts, the film having the property to elongate in a substantially uniform fashion in all directions at the same time and in relatively the same proportion.

Abstract: This steering wheel includes a ring portion to be gripped during steering, a core, a core coating layer coating the core and having a surface, and a decorative layer arranged at one or more surface portions of the core coating layer. The decorative layer has a printed layer and a transparent protective coating layer protecting the printed layer. The steering wheel is made by a process in which the core coating layer is molded around the ring portion in a mold, the printed layer is formed on the surface portions of the core coating layer by hydraulic transfer, and the protective coating layer is formed by applying a coating agent to a surface of the printed layer.

Abstract: A method for manufacturing thermoplastic tubes from hollow thermoplastic sleeves by a variety of different manufacturing processes. The machine used in the method is a single apparatus having an indexing device with a plurality of mandrels for holding hollow thermoplastic sleeves for the purpose of transporting the same around a closed manufacturing path. The method involves advancing sleeves around the closed manufacturing path to form tubes from the sleeves.

Abstract: Protective composite headgear bearing distinctive embedded marking, such as alphanumeric data, color patterns, or stylized designs. A patterned sheet is formed into headgear shape, and the patterned side is covered with solidifiable plastic composition. The outer layer of the resulting composite headgear is translucent, and the inner layer preferably opaque, so that the pattern between layers is protected from abrasion damage while readily visible to an onlooker. Distortion of the pattern by the shaping of the original flat sheet is counteracted by pre-distorting the sheet oppositely to offset it.

Abstract: A bar code identification stencil for uniquely identifying a plurality of articles. The stencil includes a carrier strip which carries an identification code. The identification code is formed of a plurality of spaced apart markers of voids which are used to form a machine readable bar code. The bar code is unique for each of the plurality of articles to be identified.

Abstract: A method of applying an indicia to the surface of a cellulose casing by non contact printing wherein the indicium is applied in-line with the casing manufacture at a location between the wet end and the dry end of the casing manufacturing process wherein the indicia comprises an ink that is cured and cross linked with the cellulose prior to the casing reaching the dry end of the process. The indicia preferably is in the form of a dot matrix pattern that is visible yet presents no barrier to the passage of smoke.

Abstract: There is disclosed an endless flexible printing band and method of making such printing bands. A wide endless band having columns and rows of raised printing characters is molded onto a sheet having columns and rows of visually readable characters corresponding to the printing characters. Following molding, the wide band is slit into a plurality of printing bands.

Abstract: An apparatus and method for printing and embossing elongated substrates provide for both length and position registration with respect to the printed and embossed patterns. The ink pattern to embossed pattern error is corrected by stretching or relaxing the substrate between the printing and embossing assemblies.

Abstract: A label particularly adapted for use in in-mold labeling of blow-molded polyethylene containers comprising a heat activatable ethylene polymer adhesive layer and a surface printable layer with optional intermediate layers to provide interlayer adhesion and recycle of reground labels.