Abstract: An apparatus for separating particles includes a first planar wall and a spaced apart second planar wall parallel to the first planar wall. The first planar wall and the second planar wall define a passage therebetween, which is disposed along a fluid flow axis. A first plurality of spaced apart elongated ridges extends into the passage from the first planar wall. The first plurality of spaced apart elongated ridges is disposed along a diagonal direction relative to the fluid flow axis. When a fluid is moved through the passage in a direction corresponding to the fluid flow axis, particles of a first type will tend to move in a first direction that is diagonally away from the fluid flow axis and particles of a second type, different from the first type, will tend to move in a second direction that is different from the first direction.

Abstract: The invention relates to the use of a preparation comprising A) 0.1 to 20 wt % of a binding agent with a polycarbonate derivative based on a geminally disubstituted dihydroxydiphenyl cycloalkane, B) 30 to 99.9 wt % of an organic solvent or of a mixture of solvents, C) 0 to 10 wt %, referred to dry mass, of a dye or of a mixture of dyes, D) 0 to 10 wt % of a functional material or of a mixture of functional materials, E) 0 to 30 wt % of additive and/or auxiliary substances, or of a mixture of such substances, the relative amounts of the components A) to E) always totaling 100 wt %, as an ink jet printing dye.

Abstract: A package shell cover layer formed of a thin sheet base material by printing the thin sheet base material with a color design and molding the printed thin sheet base material through a hot press mold to form a semi-finished cover layer having a cover layer main body and a peripheral material extended around the border of the cover layer main body and an extension portion suspended between the border of the cover layer main body and the peripheral material.

Abstract: The present disclosure relates to a steering wheel for automobiles and a method of fabricating the same. The steering wheel is formed in multiple layers having a thickness difference of 2˜3 mm by multi-stage injection molding and has a pattern or picture between the layers to provide a luxurious and pleasant appearance. In the method, after being preheated in a dryer to remove moisture, a metal frame is subjected to primary to tertiary injection molding in a mold to form the multiple layers. Here, drying is performed to remove moisture from the surface of injection-molded parts to prevent deterioration in adherence and quality during the process. Here, the pattern or figure is inserted between the layers by pad printing or a combination of pad printing and vacuum deposition. The multi-stage injection molding allows various colors, patterns, and figures to be printed on injection-molded parts excluding the uppermost layer.

Abstract: A housing for an electronic device is disclosed, the housing comprises a base layer and a transparent film layer overlapped in the base layer, the film layer includes an inner surface abutting the base layer and an outer surface having ridges protruding thereform. The housing is formed by injection molding a molten plastic material over the transparent film layer, the ridges are formed on the transparent film layer by the molten plastic pressing the transparent film layer in injection molding. It is also disclosed a mold for making the housing and a method to make the housing.

Abstract: A decorative surface covering includes a fabric; and a layer of molded resin disposed on said fabric, where the resin is molded into decorative features of the covering. A method of forming a decorative surface covering includes molding resin disposed on a fabric to produce decorative features, the resin adhering to the fabric.

Abstract: A method of making a roofing product such as a shingle is provided. One such method includes creating a mixture having at least a polymer and a filler, forming a sheet from the mixture, cooling the sheet, embossing the sheet, forming multiple roofing products from the sheet and bundling at least some of the roofing products together. This method is performed using an automated procedure. Another method of the present invention involves creating a composite roofing product using mold cavities, using a robot to transfer some of the roofing products from some of the mold cavities to a conveying system, and stacking together at least two of the roofing products that have different colors of different surface configurations.

Abstract: Provided is a method for fabricating an injection-molded product, including a molding step for forming a semi-transparent or transparent injection-molded product with patterns formed on the surfaces thereof by injecting a material in an injection mold, a first base coating step for forming a base coating layer on the inner surface of the injection-molded product where the patterns are formed, and a clear coating step for forming a clear coating layer on an outer surface of the injection-molded product, in which the base coating layer is formed of a base coat having a color therein.

Abstract: An ink composition is provided that includes (A) a polymerizable silicone compound having an ethylenically unsaturated group and a silicone chain, (B) tetrahydrofurfuryl (meth)acrylate, and (C) a radical polymerization initiator. There are also provided an inkjet recording method that includes (a1) a step of discharging onto a recording medium the ink composition and (b1) a step of curing the ink composition by irradiating the discharged ink composition with actinic radiation, a printed material obtained by the inkjet recording method, and a process for producing a formed printed material that includes (a2) a step of forming an image on a support by discharging the ink composition by an inkjet method, (b2) a step of obtaining a printed material having a cured image on the support by irradiating the obtained image with actinic radiation so as to cure the ink composition, and (c2) a step of molding the printed material.

Abstract: A method of fabricating a three-dimensional printed part includes injecting a powder layer with an aqueous solution and curing the powder layer by depositing an acid gas on the powder layer to form a rigid structure.

Abstract: An imprint method in which imprinting of a pattern of a mold onto a resin material on a substrate is repeated multiple times. The imprint method includes the steps of preparing the mold including a light blocking member at a position where the pattern is not formed, forming a pattern for the first time by bringing the mold into contact with a photocurable resin material provided on the substrate, forming a first processed area by curing the photocurable resin material by light irradiation, and removing a part of the photocurable resin material extruded from the first processed area into an outside area at a periphery of the first processed area.

Abstract: A method of manufacturing a synthetic leather formed with a pattern includes a mixing step (A) in which at least a first material and a second material are properly mixed in proportion into a mixture; a first coating step (B) in which the mixture is coated on a substrate to form a blocking layer; a printing step (C) in which a determined pattern is printed on the surface of blocking layer to form a pattern layer; and a second coating step (D) in which at least the mixture is coated on the pattern layer to form a surface layer, thereby a product being finished. Thus, the pattern layer may be sandwiched between the blocking layer and the surface layer, which prevents the pattern layer contacting the substrate or outside from fading in color and shedding off and prevents the child from eating, by accident, the fall-off pattern layer.

Abstract: Aspects of the disclosure are directed to an apparatus that is used to provide a circuit layer via a supportive substrate or material layer having an upper surface and having edge surfaces configured and arranged to define patterned aperture channels. The material layer includes an array of patterned islands which provide an upper surface of the material layer for securing and supporting circuitry. The patterned islands are flexible due, for example, to patterned flexures located between and connecting the islands.

Abstract: In the simultaneous molding and decorating method for forming an image onto the surface of a resin molding simultaneously with resin molding by holding a decoration sheet on which the image is rotary printed in a die, such a decoration sheet as having a predetermined pattern for every revolution of the cylinder of a printing machine wherein the image is formed in the longitudinal direction at a constant interval is used. By holding the decoration sheet longer than one revolution but shorter than two revolutions of that in the die and performing resin molding, the image is formed onto the surface of a long molding exceeding the outer circumference of the cylinder.

Abstract: A foam layer is formed by rotomoulding including heating a foaming polymer, and wherein the heating is interrupted before the foaming temperature is reached. A thermal inertia of the system also composed of the mold and previously placed layers assures completion of heating, but not sufficient to cause disorderly foaming. The foam layer is uniform and bonding. Dense layers surrounding the foam layer may be different.

Abstract: A damping system includes a base substrate, a constraining substrate and a non-foam damping layer between them. The base substrate has greater lateral dimensions than the constraining substrate. Consequently, the damping system is provided in a localized region of the base substrate. The damping system can be provided, for example, at a region of the base substrate where a longitudinal projection or moving linkage extends through an opening in the base substrate, such as a steering column through a dashboard panel. In this embodiment, a composite opening is provided through the damping system to accommodate the extending projection or linkage, and the damping system is effective to provide localized damping against vibrations due to the through-the-panel linkage. The damping system provides these benefits without increasing the overall thickness of the body part, and without providing damping and constraining layers across its entire lateral expanse, saving cost and weight.

Abstract: A lightweight radio/CD player for vehicular application is virtually “fastenerless” and includes a case and frontal interface formed of polymer based material that is molded to provide details to accept audio devices such as playback mechanisms (if desired) and radio receivers, as well as the circuit boards required for electrical control and display. The case and frontal interface are of composite structure, including an insert molded electrically conductive wire mesh screen that has been pre-formed to contour with the molding operation. The wire mesh provides EMC, RFI, BCI and ESD shielding and grounding of the circuit boards via exposed wire mesh pads and adjacent ground clips. The PCB architecture is bifurcated into a first board carrying common circuit components in a surface mount configuration suitable for high volume production, and a second board carrying application specific circuit components in a wave soldered stick mount configuration.

Abstract: The present invention relates to a decorated injection molded article having an embossed pattern comprising a surface layer comprising an acryl resin film, a printing layer provided on an inside of the surface layer, an adhesive layer provided on an inside of the printing layer and an injected resin layer, wherein a concavo-convex pattern is provided on the surface of the surface layer at a front face part and a side face part of the injection molded article by emboss processing and further to a method for producing the same, and the present invention provides a decorated injection molded article having an embossed pattern, in which a concavo-convex pattern is easily formed on the surface and which is imparted with a steric design property having a higher grade feeling.

Abstract: The invention is directed to an embossing assembly comprising an embossing sleeve having a three-dimensional pattern formed thereon, an expandable insert; and a drum over which said sleeve and said expandable insert are mounted. The present invention is also directed to a method for preparing an embossing drum or an embossing sleeve. The present invention is further directed to a method for controlling the thickness of a plating material over the surface of a drum or sleeve in an electroplating process.

Abstract: An insert-molded article and a production method of the insert-molded article are provided which highly satisfy all the requirements indispensable for the insert-molding. The insert-molded article 6 comprises a film 1 having transparency, a thermosoftening decorative print layer 2 printed on the backside of the film 1 by use of a crosslinking printing ink for the purpose of visual observation from the front surface side of the film, a binder layer 3 printed on the thermosoftening decorative print layer 2 by use of a low-crosslinking printing ink or a non-crosslinking printing ink, and a synthetic resin 5 molded by injection on the binder layer 3.

Abstract: A keyboard includes a plurality of keys, and a keyframe into which the plurality of keys are assembled. Each of the keys includes: i) a plunger on which a character is printed, and ii) a keycap made of a transparent material. The keycap covers at least a portion of a top of the plunger.

Abstract: An artificial nail is provided. The artificial nail comprises a nail body. The nail body has indicating portions formed in the widthwise direction thereof. The indicating portions have a different surface roughness from the other portions. The indicating portions serve as guidelines when a user cuts the nail body attached to his/her nail to a desired length. Therefore, the indicating portions allow the user to easily cut the nail body to a desired shape while being in harmony with the length of other artificial nails. Further provided is a method for manufacturing the artificial nail.

Abstract: A thin-type keycap structure comprising a key cap layer and a plastic film on the upper surface of the key cap layer. The thin-type keycap structure and the metal dome on a PCB are assembled to form a keypad structure. The thin-type keycap structure is made through compression molding of the plastic film and a resin together. The surface of the plastic film may be embossed before the compression molding.

Abstract: A method of making an embossed card includes: (a) providing a stack which includes a substrate, a first polymeric layer formed on the substrate, a foam layer formed on the first polymeric layer, a non-woven fabric layer formed on the foam layer, and a second polymeric layer formed on the non-woven layer; (b) providing a printed pattern on the second polymeric layer; (c) providing a transparent film on the printed pattern so as to form a multilayer structure; and (d) embossing the multilayer structure so as to obtain the embossed card.

Abstract: A method for printing digital images on plastic containers having curved surfaces, including providing a series of hollow plastic containers, moving the containers along a track past first and second digital printing locations, and printing first and second digital images on the curved container surfaces while maintaining the container being printed under internal pressure and while firmly holding the container being printed at spaced locations thereon.

Abstract: A system, method, and apparatus for constructing and installing a roofing tile having an arbitrary design of color, patterns, textures, and the like in accordance with the requirements of a user, a designer, an architect, or the like, and provides an ability to select a color scheme for a base tile, variegations within the color of the base tile, as well as accent medallions having color, textures, and the like. Moreover, a texture may be provided to improve adhesion of the accent medallions to the base tile. In alternative embodiments, no texturing is required, but may be provided simply as a design element affecting shading in varied lighting.

Abstract: The present invention relates to a porous membrane obtainable by providing a mixture of at least one type of curable monomer and a solvent, applying said mixture to a support, curing said mixture, thereby causing phase separation between the crosslinked monomer and the solvent, subjecting the resulting porous membrane to a washing and/or drying step to remove said solvent and re-curing the porous membrane after drying or partial drying the membrane. The invention further relates to image recording materials, in which these porous membranes are used.

Abstract: A method of forming a gaming plaque in which a decorative design is printed onto a clear polymer film which is then thermoformed into an outer plaque face; two plaque faces are then injection moulded together with a suitable polymer between the rear faces of the faces to form a gaming plaque. An electronic identification and data device connected to an antenna is located between said plaque films or adhered to the rear of one of said plaque films.

Abstract: The present invention relates to a method for manufacturing nonwoven and nonwoven obtainable by said method. Particularly, the invention relates to a nonwoven provided with improved tactile and absorbent characteristics, which make it suitable for use in the field of surface cleaning, personal hygiene, or formation of garments. The method is based on the use of lobed spunbonded filaments which have been treated by means of thickening means.

Abstract: A housing for electronic device includes a substrate, the substrate be formed by a integration of a metal member and a plastic member, the metal member and the plastic member cooperatively forming an outer surface of the substrate; and an decorative coating formed on the outer surface. A method for making the housing and a electronic device using the housing are provided.

Abstract: A shoe (and fabrication techniques therefor) on which is provided a bottom portion that includes a sole portion and a heel portion and that has a bottom surface and an upper portion extending upwardly from the bottom portion. The bottom surface of the bottom portion of the shoe has areas of a fabric material (such as cotton, nylon, polyester, any other cloth or fabric), or any of a variety of other first materials, interspersed with areas of a durable material (such as ethylene vinyl acetate, polyvinyl chloride, thermoplastic rubber, any other plastic, and/or any other natural or synthetic leather or rubber), or any of a variety of other second materials.

Abstract: A method of manufacturing decorative plastic composites having a decorative layer, a backing layer and a clear outer layer which provides exceptional “depth of image” is disclosed. Decorative or protective appliqués' having a wide range of decorative patterns may be formed by injection molding a backing layer behind and a clear outer layer on the top surface of a decorative layer, the decorative layer comprising a relatively thin metal foil, film, fabric, veneer or sheet of paper having a digital image from an inkjet printer deposited on a front surface thereof. In one exemplary embodiment, the appearance of a wood veneer may be modified by digitally printing a burl pattern over the wood grain surface of the veneer prior to injection molding.

Abstract: Taggant fibers and methods of use provide for enhanced protection and security when the fibers are used in documents such as land titles, currency, passports and other documents of value. The taggant fibers consist of a minimum of two separate zones with each zone containing a different taggant to emit different wave lengths when excited. The taggants may consist of organic or inorganic compounds as are conventionally known and can be manufactured using for example polymeric materials which can be extruded during the fiber manufacturing process. A first zone may comprise a fiber sheath which includes a taggant and a second or inner zone or core which may be formed into a company logo having letters with different or the same taggants. Authentication of the fibers or documents containing such fibers can be readily viewed using conventional techniques.

Abstract: Disclosed are a printed circuit board and a method for manufacturing the same. The method, which includes providing a base substrate in which a thermoplastic resin layer is formed; forming a circuit pattern on the thermoplastic resin layer by discharging a conductive ink by an inkjet method; curing the circuit pattern through the heating at a temperature that is lower than a melting point of the thermoplastic resin layer; sintering the circuit pattern through the heating; and burying at least a part of the circuit pattern in the thermoplastic resin layer by heating the thermoplastic resin layer and compressing the circuit pattern toward the thermoplastic resin layer, can provide a printed circuit board and a method for manufacturing the same, in which a fine circuit pattern can be formed by an inkjet method and the adhesive force between the circuit pattern and the base substrate can be improved.

Abstract: There is provided a method of manufacturing a window having at least one of a radio wave stealth property and an electromagnetic wave shield property comprising: a step for forming a thin-film composed of a conductive material on the surface of a transparent window member having a curved surface, and a step for forming the thin-film into a mesh shape. As a result, it is, possible to manufacture, at lower cost, a window having a radio wave stealth property that scatters radio waves in various directions so as not to be detected by radar, while transparency to visible light is improved, as well as a window having an electromagnetic wave shield property that effectively prevents harmful electromagnetic waves, except for visible radiation, from invasion into an aircraft.

Abstract: Disclosed herein are an apparatus and method for manufacturing a balloon catheter in which a non-contact type laser perforator and printer are separately provided above a primary extruder such that inflation apertures can be uniformly perforated through a non-vulcanized lumen tube and simultaneously, tube cutting positions can be printed on the lumen tube at positions uniformly spaced apart from the inflation apertures without stopping a primary extrusion process. Also, a bond preventing agent layer is coated on the lumen tube at balloon inflating portions prior to cutting the tube, to facilitate a secondary extrusion of the tube. With this configuration, continuous and accurate perforation of inflation apertures is possible and automatic tube cutting can be achieved based on the printed tube cutting positions. Also, the present invention can compensate for a time delay due to a bond preventing agent application process and achieve high productivity and minimized loss of material.

Abstract: Disclosed is an automotive vehicle interior component made of a plastic substrate having at least one flat surface with at least one adjacent curved surface which are covered with a wood-grained plastic film having a major color feature, and the plastic substrate is made from a plastic resin colored to match the major color feature of the wood-grained plastic film. A method of producing the vehicle interior component is also disclosed.

Abstract: A manufacturing method of a film insert molded article in which no resin layer is seen in the front and no wrinkle is generated in a film is provided. A thermoformed film (11) for coating is arranged within a cavity (15), and molten resin is injected so that a film insert molded article (50) molded integrally with the film (11) for coating and having a coating plane coated with the film (11) for coating is obtained. A printing ink layer (20) and a binder layer (30) are formed in a raw material film (10). The raw material film (10) is cut out and the film (11) for coating is formed so as to have a size for coating the coating plane and being able to form an outer circumferential bending portion (12) arranged in an outer circumferential side portion (41) by adding a width exceeding a heat shrinking amount of the film.

Abstract: A thermoforming methodology for laminated thermoplastic sheets which preserves the class “A” finish and high gloss thereof. In a thermoforming process including heating followed by vacuum and opposing air pressure application, and then followed by application of chilled compressed air, control of spherulite formation using any of: addition of a nucleating agent to the paint film, using the chilled compressed air at a temperature of substantially about 32° F., heating to no more than about 311° F., selecting a paint film having a high melting point temperature, and selecting a paint film that is non-crystalline.

Abstract: A method for fabricating a three dimensional emblem is disclosed. An indentation is formed in the back surface of a piece of transparent material. Multiple colors are printed to form a pattern or emblem in the indentation. After printing, the indentation is filled with resin to make the back surface of the piece of transparent material flat. A second indentation is then formed in the filled indentation. When the front surface of the transparent material is viewed, the emblem appears as a three dimensional emblem. Since the emblem is under the front surface of the transparent material, the three dimensional emblem is protected and cannot be inadvertently dislodged from the transparent material.

Abstract: A plastic article having decorative pattern includes a film, a background coating and a substrate. The background coating is formed on the film, and the substrate combines with the background coating. The film has plural through holes defined therethrough, these plural through holes are filled with the material of the substrate to form the decorative pattern. The pattern and the background coating may present different colors. A method for making the plastic article is also described.

Abstract: An injection molding system includes an injection mold set to form injection molded products through repeated injection molding, and a printing device to press a film coated with colors onto an intermediate injection molded product to print the colors onto the intermediate injection molded product. The intermediate injection molded product is printed with the colors coated onto the film to shorten a printing time and semipermanently conserve a printed figure. Further, even if the film is deviated slightly from a predetermined correct position, printing a desired figure correctly on the intermediate injection molded product is possible.

Abstract: Disclosed herein is a method of manufacturing a heat radiation substrate, including injection-molding mixed powder of carbon nanotubes and metal in a die to fabricate a metal core having through holes; molding the entire metal core including the through holes with an insulating resin to fabricate a metal core substrate; processing the insulating resin provided in the through holes to form connection holes; and forming a circuit pattern on the metal core substrate in which the connection holes are formed.

Abstract: A method for manufacturing a surface acoustic wave device comprises depositing a detecting material layer on a substrate, forming a predetermined pattern on the detecting material layer using a nanoimprint method to obtain a detecting film with a predetermined pattern formed thereon, and forming an input interdigital transducer and an output interdigital transducer on two opposite sides of the detecting material layer on the substrate, thus obtaining a surface acoustic wave device comprising the detecting film.

Abstract: According to one aspect of the subject matter described herein, a golf putting practice device is provided. The golf putting practice device includes an upper portion for extending from a bottom of a golf cup and being viewable by a golfer during putting practice. A bottom portion is insertable into a socket of the golf cup. A flange is located above the bottom portion and configured to rest on the bottom of the golf cup that surrounds the socket for preventing the bottom portion from extending into the socket beyond a predetermined depth. An elongate portion joins the upper portion and the flange and has a diameter less than the diameter of the golf cup. At least one visual target is located in or on the upper portion of the golf putting practice device for providing an area of visual focus for a golfer during putting practice.

Abstract: Method for producing decorative grass, such as Easter grass, from a material, wherein the strips of decorative grass have a decorative pattern thereon. The decorative pattern may be printed material and/or embossed patterns thereon, or the decorative pattern may be a non-linear side edge that provides the decorative grass with a contoured configuration.

Abstract: A housing includes a substrate, a decorative layer attached to the substrate, a transparent plastic film covering the decorative layer, and a metallic plastic film made of a mixture of metal powder and transparent plastic. The metallic plastic film is attached to the transparent plastic film.

Abstract: An exemplary embodiment of a pointer for a gauge includes a body of transparent material, the body including a hub and an indicator portion extending from the hub. The pointer further includes a fitted cover of transparent material to cover the body, the fitted cover including a visible pattern.

Abstract: A container includes an image layer, and a main body; the main body is formed in a mold by means of carrying out an injection molding process while the image layer is held in the mold; thus, the main body will be directly joined to the image layer as soon as it is formed in the mold; the image layer includes an inner soft material layer, and it has veins formed thereon, which are deep owing to the existence of the inner soft material layer; images are printed on the image layer after the veins have been formed on the image layer.

Abstract: Disclosed is a method comprising disposing a functionalized patternable material on a substrate, wherein the functionalized patternable material comprises a first click chemical moiety; patterning the functionalized patternable material; and reacting the first click chemical moiety with a complementary reactant to form an functionalized patterned surface, the complementary reactant comprising a second click chemical moiety that reacts with the first click chemical moiety; the complementary reactant comprising an functional group.