Abstract: The invention relates to a process for producing thermoformed articles such as food packagings or parts thereof with a mechanical weakening between adjoining functional areas, which, for utilization by a user, can be at least partly separated at the mechanical weakening, in a thermoforming die having an upper die and a lower die, the mechanical weakening being introduced with a three-dimensional extension during the period of time during which the material to be formed is located in the thermoforming die, and a thermoforming die for implementing the process.

Abstract: The containers are thermoformed at a thermoforming station from blanks cut out from a sheet of thermoplastic material. Before thermoforming the containers, at least some blank zones in the sheet are heated, the hot blanks are cut out from the heated zones and the hot blanks are conveyed to the thermoforming station.

Abstract: A method of producing by moulding a valve device, the valve device comprising a housing, which surrounds a flow duct portion, and additionally comprising a valve accommodated on the housing and movable relative thereto such that, by relative adjustment of the valve relative to the housing, the effective flow area of the flow duct portion is modifiable, wherein the housing and the valve already accommodated thereon are formed shapingly in a moulding tool in a common moulding step from a flowable moulding compound, with one-piece formation of a moulding material membrane, together with the valve and the housing, the moulding material membrane being provided between an outer valve portion, and a housing portion surrounding the valve portion, in a shut-off position of the valve relative to the housing, in which shut-off position the flow area of the flow duct portion is as a rule minimal.

Abstract: A laminate floor product resembling a hand-scraped hardwood floor is disclosed. The product includes artificial beveled edges, hand-scraping marks, and chatter marks. The floor product may also include rolled or beveled edges with a decorative and/or scratch resistant paper extending to the peripheral edges.

Abstract: A molding apparatus includes a cavity mold, a core mold, a core pin, and a cavity pin. After molten resin has been filled in a cavity, at least one of the core pin and the cavity pin is moved to be pressed onto the molten resin so that a part of the molten resin is compressed before the molten resin is cured, and a molded hole is formed by cutting off the compressed part of the molten resin by moving the core pin and the cavity pin.

Abstract: Disclosed herein is a method of manufacturing a retainer ring for a chemical mechanical polishing device. Insert pins are coupled to an insert ring member. The insert ring member is thereafter disposed in a mold such that a space is defined around the insert ring member in the mold. Subsequently, molten shell material is injected into the mold to form a shell member. Thereby, the retainer ring is manufactured, having a structure such that the insert ring member is completely covered with the shell member.

Abstract: A method of making an electronic circuit device includes placing a circuit board in a cavity of a mold such that one side of the circuit board is held in close contact with an inner surface of the cavity, and encapsulating the circuit board in a casing by filling the cavity with a resin material. The one side of the circuit board is exposed to one side of an outer surface of the casing to define part of the one side of the outer surface of the casing. The method further includes thinning the casing by machining the entire one side of the outer surface of the casing.

Abstract: Manufacturing a working portion and a joined portion through the same processing method provides a dental root canal treatment instrument allowing a simplified manufacturing process. A metal, rod-like main frame 11 includes a working portion 11a having a tapered point to be inserted in a root canal during use, and a joined portion 11b buried within a handle 12, continuing to the end on the wide side of the working portion. The working portion and the joined portion are formed through the same processing method. Injection of a synthetic resin to cover the joined portion 11b prepares the handle 12, thereby forming a dental root canal treatment instrument 10. The joined portion has at least one concave portion or convex portion in order to reinforce the joint with the handle.

Abstract: In a process for producing a microneedle (12) that can be inserted into body tissue in which a needle tip (20) and a preferably capillary collecting channel (14) having a distal inlet for body fluid formed at the needle tip (20) are formed, it is provided that at least part of a preform (38) prefabricated from a flat material is shaped into a tubular structure (22) so that the collecting channel (14) is at least substantially annularly closed in the cross-section in the area of the tubular structure (22).

Abstract: The invention relates to a method of manufacturing a patterned media Ni stamper comprising depositing a perfluorodecyltrichlorosilane release layer. The release layer eliminates bonding at the master-stamper interface. A permanent master for manufacturing a patterned media stamper is also provided.

Abstract: The invention relates to a method of manufacturing a tire having a colored sidewall. The method comprises disposing a strip of a colored rubber compound circumferentially about the external surface of the sidewall region of the tire in its uncured state, placing the uncured tire in a tire curing mold with the strip exposed to direct contact with the mold, providing the mold with circumferential recesses at both sides of the rubber strip and letting the strip slightly overlap with the recesses in the radial direction of the tire, curing the tire whereby circumferential side parts of the strip flow into the recesses to form circumferential protrusions in the strip, removing the tire from the mold, and removing the protrusions at least partially. The invention further relates to a tire obtained with the method.

Abstract: A method is provided for applying a cover layer (9) to a net structure (4) to be used for medical purposes, in particular a thrombosis filter. The net structure (4) is applied to a planar substrate (1) that covers openings (5) of the net structure on one side, wherein the openings (5) across the uncovered side are filled with a sacrificial material (7), in particular copper. The net structure (4) is lifted from the substrate (1). A cover layer (9) is deposited on the surface previously covered by the substrate, and the sacrificial material (7) is removed.

Abstract: An outer housing structure includes a soft polymer layer, a decorative layer and a plastic injection substrate. The soft polymer layer includes a three-dimensional texture surface. The decorative layer is disposed on a surface of the soft polymer layer, which is opposite to the three-dimensional texture surface. The plastic injection substrate is disposed the decorative layer, wherein the decorative layer is disposed between the soft polymer layer and the plastic injection substrate, and the plastic injection substrate and the decorative layer are bonded by a plastic injection process.

Abstract: An Audio enhancer apparatus for smart phones and smart tablets that is portable, attachable and detachable to an audio producing device providing a richer, louder and pseudo stereo listening experience without the need of electricity or any other types of power source.

Abstract: A nerve cuff comprising a wall band member having an inner surface defining a lumen when the wall band member is in a closed configuration for receiving a nerve therethrough. At least one longitudinal and contiguous conductor extends within the lumen. The conductor is insulated and has at least one exposed portion thereby providing an electrode. When mounting the nerve cuff to a nerve, each electrode is in electrical communication with the nerve. A multi-channel nerve cuff further comprises a plurality of longitudinal ridges formed on the inner surface with each adjacent pair of ridges defining a longitudinal chamber. Each chamber comprises a respective conductor extending therein. When mounting the multi-channel nerve cuff to the nerve, the ridges abut the nerve providing for each chamber to isolate respective longitudinal portions of the nerve. A method and an apparatus for manufacturing such nerve cuffs are also disclosed.

Abstract: An in-mold molded product of the present invention includes: molded resin; a transfer film sequentially including an adhesive layer in contact with the molded resin, and a coloring layer formed of ink; and a plurality of inorganic filler pieces contained in the coloring layer.

Abstract: A fluid pump includes a motor, an inner gear rotor and an outer gear rotor. The inner gear rotor is driven for rotation about an axis by the motor and has a plurality of outwardly extending teeth. The outer gear rotor has a plurality of inwardly extending teeth that are engaged by the teeth of the inner gear rotor so that the outer gear rotor is driven for rotation about a second axis when the inner gear rotor rotates. At least one of the inner gear rotor and the outer gear rotor is formed from a plastic material.

Abstract: A molded product obtained by molding a laminate which comprises a stretchable substrate made of a sheet-shaped synthetic resin foam and including multiple slits, and a stretchable surfacing material affixed to at least one surface of the substrate, wherein the substrate is bonded to the surfacing material in a state that at least some of the slits are kept opened.

Abstract: The present invention discloses a metal-to-nonmetal coupling structure that utilizes substantially symmetrically arranged coupling grooves in a metal substrate in conjunction with plastic molding technique to achieve secure structural coupling of components of different materials. A manufacturing method for the metal-nonmetal coupling interface structure is also disclosed to provide a simplified metal shell manufacturing process capable of achieving secure joining of various non-metal components onto a metal surface.

Abstract: A syringe for holding fluids susceptible to void formation when frozen and thawed before use. The interior surface of the syringe sidewall may be roughened, which serves to prevent or significantly reduce the incidence of void formation in the fluid. The required level of surface roughening for counteracting void formation may be reduced by increasing the sidewall flexibility. Alternatively, the flexibility of the syringe sidewall may operate over certain thickness ranges to prevent or significantly reduce void formation in the fluid without intentionally roughening the interior surface.

Abstract: A composite material having exposed nanofibers is prepared by dividing a polymer nanofiber matrix into sections. A portion of a polymeric substrate material is removed to expose lengths of nanofibers that together can act as a nanoadhesive.

Abstract: A method for manufacturing footwear including injection molding a polymeric material on a sheet of material in preselected locations and/or in a preselected pattern so that the polymeric material bonds to the sheet and forms a structural exoskeleton of an upper of the footwear. The upper can be joined with a sole. The polymeric material can be injection molded on the sheet while the sheet is in a planar or flat configuration, and subsequently, the sheet and bonded exoskeleton can be conformed to a three-dimensional configuration of an upper. Additional polymeric materials can be injected on the exoskeleton to reinforce certain areas of the same. The exoskeleton can define one or more holes through which the sheet is visible to form one or more aesthetic regions on the upper. An article of footwear constructed with the method is also provided.

Abstract: A weldment that is embedded in a concrete slab-type structural member. There is a central plate having a planar, weldable surface and disposed along an outer edge of the concrete slab. A pair of divergingly extending arms extends from the weldable surface and is embedded in the concrete slab. One or both of the extending arms has an irregular upper edge to engage the surrounding concrete. The irregular edge may be a series of v-shaped notches or v-shaped raised portions or any combination forming a saw tooth configuration. A method of manufacturing the weldment in the concrete slab is accomplished by locating the weldment in a mold and fastening a cap around the central plate. The weldment and cap are attached to the mold. After the concrete is poured and hardens into the slab, the cap is removed exposing a clean weldable surface.

Abstract: Methods of forming and/or manufacturing polymeric stents are disclosed. Polymeric stents are also disclosed.

Abstract: The present invention relates to a back rest structure (3) for vehicle seats and a method for manufacturing a back rest structure (3) for vehicle seats, the back rest structure (3) having a back panel element (2) and a seat back frame element (1), the back panel element (2) and the seat back frame element (1) being fixed to each other, where at least one of the back panel element (2) or of the seat back frame element (1) being provided of a thermoplastic composite material, the thermoplastic composite material comprising a thermoplastic compound material and a reinforcement material, wherein with respect to the thermoplastic composite material the reinforcement material represents 50 wt-% or more than 50 wt-%.

Abstract: A carrier structure for supporting a substrate when being processed by passing the carrier through a meniscus formed by upper and lower proximity heads is described. A method of manufacturing the carrier further described. The method includes forming a composite frame having a carbon fiber core, a top sheet, a bottom sheet, a layer of aramid fabric between the top sheet and the core and a second layer of aramid fabric between the bottom sheet and the core. The top sheet and the bottom are each formed from a polymer material. The method further includes forming an opening sized for receiving a substrate and providing a plurality of support pins extending into the opening for supporting the substrate within the opening. The opening is formed slightly larger than the substrate such that a gap exists between the substrate and the opening.

Abstract: Method for manufacturing a cuff on a plastic tube comprising an inner tube and an outer sheath covering said inner tube. The outer sheath comprises at least a portion to be molded for producing a cuff. The method comprises a covering step including an injection operation in which air is intermittently or continuously injected between the inner tube and sheath.

Abstract: The invention is a plank fabricated from a composite fiberglass material. The invention further comprises the method of making the composite fiberglass plank using a pultrusion process.

Abstract: An filtering face-piece respirator that includes a mask body 12 and a harness 14. The mask body includes a support structure 16, filtering structure 18, and a face seal element 40. The face seal element 40 is overmolded onto at least a portion of a perimeter of the support structure of the mask body. The overmolding of the face seal member to the support structure allows the face seal to become firmly secured to the mask body at its perimeter.

Abstract: A biosensor having a first conductive component is described, wherein the first conductive component includes at least one boundary formed by a first processing technique and at least one boundary formed by a second processing technique not the same as the first processing technique. The biosensor can also have a second conductive component including at least one boundary formed by the first processing technique and at least one boundary formed by a third processing technique not the same as the first processing technique. Further, the biosensor has a third conductive component including at least one boundary formed by the second processing technique and at least one boundary formed by the third processing technique not the same as the second processing technique.

Abstract: A reference electrode comprises an outside wall which acts as a boundary between electrolyte and sample solution, which outside wall comprises a resin which is ionically conducting, non-porous and salt-loaded, and a barrier through which no electrochemical communication between the electrolyte and sample solution is possible. A window is present in said barrier thereby allowing electrochemical communication between the electrolyte and the sample solution through the resin at said window. The reference electrode can be suitable for use with a separate measuring electrode, or can be combined with a measuring electrode in a single unit electrode assembly.

Abstract: A process for manufacturing a curved structural part includes fabricating a mold of the curved structural part having at least two faces that form a male mold section between a minimum radius of curvature of the curved structural part and another radius of curvature belonging to one of the two faces, preparing a stack of multidirectional fibers of one or more fiber plies oriented ±? or 90° in relation to a longitudinal direction of the curved structural part, cutting a first multidirectional strip in the stack extending longitudinally and having a width at least equal to a maximum width of the curved structural part, applying the first multidirectional strip over the mold to gradually conform the first multidirectional strip to the mold, applying the first multidirectional strip on the face having the minimum radius of curvature, and pressing and tightening the first multidirectional strip over the other faces.

Abstract: Light weight fiber-reinforced polymeric (FRP) structural building panels and panel assemblies, sized and configured for construction of wall structures. Fiber schedule and orientation in the panels provide enhanced properties of strength of a panel/wall per unit dimension relative to FRP layer thickness and/or mass of the panel/wall per unit dimension. Panel profiles as molded having draft angles, and molds to make such profiles, enhance panel fabrication.

Abstract: An apparatus for forming molded edges on opposite sides of a load bearing surface including a stretching assembly integrated into a molding assembly. The stretching assembly may include localized fabric clamps that leave the center region of the fabric free (e.g. not clamped) through the process. The clamps may be arranged so that once extended to stretch the fabric, the fabric is held by the clamps in the appropriate position for molding. The fabric may be held so that opposed edges terminate in the mold cavities. The mold parts may cooperatively define two spaced apart mold cavities, and may include a mold pocket to provide space to store excess fabric. The fabric may be held against the surface of the mold cavity during the molding process, for example, using hold-down pins and special gate configurations. The molding apparatus may include an alternative stretching assembly configured to provide different amounts of stretch to different portions of the fabric blank.

Abstract: A housing shell for electrical measuring, controlling and communication devices, in particular the lower housing part of a cellphone, has very great flexural and torsional rigidity in spite of an extremely small wall thickness if it is formed as a part created by a forming operation from the planar blank of a thermoplastically impregnated long-fibered multi-layered mat. Fine-membered functional elements of likewise thermoplastic material are then molded onto the housing shell in an injection mold.

Abstract: In a wheel rim including fiber reinforced composite material and preferably having lateral rim sidewalls that may include rings.

Abstract: The present invention concerns a synthetic floor covering comprising a decorative pattern representing an element of natural floor covering to be imitated, said floor covering being in the form of a strip, the width of which corresponds to the width of said element of natural floor covering to be imitated, and the length of which corresponds to the length of at least two of said elements of natural floor covering to be imitated, said pattern of at least two natural decoration elements being separated by a pattern imitating a joint connecting said natural decoration elements.

Abstract: A fibre cutting device and method for cutting one or more exposed portions of a through-thickness fibre in a surface of a composite material, the device including: a cutting element for cutting the one or more exposed portions; a suction device which is operable to extract the cut exposed portions from the surface of the composite material; and a storage device for receiving the cut exposed portions.

Abstract: A composite encapsulated engine mount includes a rubber bushing having a metal shell received around the bushing. A plastic bracket having a cavity receives the bushing and shell therein. An associated method of forming the mount assembly includes inserting a bushing into a mold, introducing a moldable material into the mold around at least a portion of the bushing to form a bracket, and curing the bracket about the bushing.

Abstract: A method of producing a container and a closure comprises blow molding a body comprising a container portion and a closure portion joined together, and separating the closure portion from the container portion. A container and/or a closure produced according to the method are also disclosed, as well as an intermediate product for producing a container and a closure.

Abstract: A housing is for an electronic device. The housing includes a main body made of thermoplastic, and a transparent layer formed on the main body. The transparent layer is made of transparent thermosetting plastic.

Abstract: A customizable pointe shoe insert is provided. Such an insert achieves a “perfect fit” that is customized to each dancer's foot by using a moldable material to substantially fill the voids within the box of the shoe, so weight is optimally distributed across a greater percentage of the surfaces of the toes and forefoot when en pointe. Through use of such an insert, painful and damaging pressure points may also be removed. An insert may be constructed from an impression material that when applied, precisely contours itself to the foot and then quickly chemically cures into a rubbery, resilient solid. This highly customized fit greatly improves day-to-day comfort and reduces long-term damage to the foot, while also improving stability, support and alignment inside the shoe.

Abstract: A method is disclosed for fabricating an anti-fatigue mat that employs a layer of resilient gel material that exhibits a first durometer. The method employs a frame assembly that receives a flexible support sheet. The frame assembly includes an aperture that receives a layer of heated liquid gel which cools to form the layer of resilient gel material exhibiting the first durometer. In one embodiment, a barrier layer exhibiting a second durometer is situated on the gel layer that exhibits the first durometer. In one embodiment, the barrier layer prevents the flow of oils from the gel layer to a flexible base sheet disposed on the barrier layer. In another embodiment, the flexible base sheet may exhibit a second durometer. In either embodiment, the layers exhibiting the first and second durometer cooperate to influence the feel of the mat to the user.

Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.

Abstract: The air filter element may include an inner metal liner, an outer metal liner, a filter media, an annular end cap, and a composite end cap The annular end cap is formed over the metal liners such that the metal liners are secured and at least a portion of the filter media is sealed. The composite end cap has a foamed urethane portion and a rigid urethane portion. The foamed urethane portion, which has a central aperture and stand-off apertures, is molded about the central aperture and the stand-off apertures such that the metal liners are secured, at least a portion of the filter media is sealed, and urethane flashing occurs proximate one or more of the central aperture and an outer liner periphery. The rigid urethane portion is molded over the foamed urethane portion such that the stand-off apertures are filled, blocked, and/or sealed.

Abstract: A basket is made from embedded recycled container sheet. The basket includes: a side wall and a bottom, the side wall and the bottom being connected to one another in the shape of a basket with an open top, the side wall being, at least in part, a plurality of flattened recycled containers embedded therein, and each of the plurality of flattened recycled containers being visibly recognizable. In some embodiments, the basket also includes a hanging mechanism attached to at least one of the side wall and the bottom. The side wall has a footprint that may be circular, conical, oval, square, rectangular, polygonal or irregular.

Abstract: The universal mudflap has a generally planar, integrally molding a body including a front face and a rear face spanning between a top mounting end and a bottom flap end arranged to suspend from the vehicle. A plurality of cutting guide lines are integrally molded into the front face of the molded body in which the plurality of cutting guide lines represent at least two different patterns corresponding to respective different configurations of the top mounting end such that the mudflap is arranged for readily mounting on respective vehicles having different mud flap mounting configurations. The method of forming the mudflap includes the end user selecting the pattern corresponding to the mud flap mounting configuration of their vehicle and cutting the body along the cutting guide lines of only the selected pattern.

Abstract: A procedure for making glass frames obtained from boards made of a plastic or composite material includes a step for deforming a pre-heated single-layer or multilayer board along one or two curvature planes transverse to each other, wherein this deformation step is carried out before the board is milled to create the shape of a glass frame. The equipment suited to implement the above procedure includes a half-mold, an element configured to close the upper opening of the half-mold, and a deformable membrane, wherein the injection of air into an air space causes the expansion of the deformable membrane, which compresses a board against the half-mold, thus deforming the board accordingly.

Abstract: The invention relates to embodiments of a new composite material comprising at least a first plastic material and particles of magnetizable, magnetized or metal material. The invention further concerns an article made of the composite material and a method for obtaining an article from the composite material.

Abstract: Provided is a method of manufacturing an emblem of an automobile part in which the emblem and the part are formed integrally. The method includes printing an emblem on a film wound up in a roll at predetermined intervals (S1), three-dimensionally forming the emblem-printed film (S2), cutting the three-dimensionally formed film using a cutter to obtain an emblem film (S3), inserting the cut emblem film into upper and lower halves of a mold (S4), and injecting a melted resin into the mold to integrally form the resin with the emblem film (S5).