Abstract: A process for reclaiming waste plastics having a paint film which includes subjecting the paint film to a hydrolysis treatment by immersing the waste plastics having a urethane paint film or an amino resin paint film in a treating liquid, or contacting the waste plastics with the vapor of a treating liquid, to decompose the paint into lower molecular weight compounds. The resulting waste plastics are then heated and kneaded to disperse the products of the hydrolysis in the waste plastics, and there is recovered a reclaimed waste plastics product having good mechanical properties.

Abstract: Semi-finished GMT sheet material of GMT recyclate in which more than 50% by weight of the glass fibers are more than 2 mm in length and which is produced by extruding GMT recyclate particles without significant comminution of the glass fibers.

Abstract: The invention relates to a process for the preparation of water-dispersible granules which comprises mixing the desired ingredients of the granules to form an extrudable composition, extruding the mixture, and rolling the extrusions to break them down into granules. The process of the invention is particularly suitable for the preparation of water-dispersible granules comprising agricultural chemicals (also known as dry flowables) as the process enables high production rates to be achieved and the products have high suspensibility and rapid dispersion.

Abstract: A processing line forms a desired end product for a plastic extrusion machine by supplying raw plastic material to a shredder. The shredder forms partially-fused, irregularly-shaped chunks of the raw plastic. The use of the shredder eliminates the requirement of extraneous matter separation prior to feeding of the shredder. The output of the shredder is conveyed to a ram feeder after passing material separators, such as a magnet and/or a metal detector or the like. The ram feeder forces the chunks to an extruder which ultimately supplies liquified plastic to a pelletizer to form pellets. The pellets are transferred to a storage vat for reuse.

Abstract: A stuffing comprises a plurality of preferably loosely disposed individual stuffing elements of an elastic material. Each stuffing element is shaped as a thin foil-like sheet with at least one curvature. The stuffing is formed from a starting object which preferably comprises a plastic material that is worked in a cold or a hot state to form the stuffing elements. Various semi-manufactured articles of plastics, such as foils, sheets and rods may be used as the stuffing material, and the stuffing elements may moreover be produced directly from a plastics granulate. The stuffing is advantageously used for bedclothes such as eiderdowns and pillows, mattresses, upholstered furniture, and as insulation in houses and thermal installations in general.

Abstract: The process of producing a detergent in the form of portioned pressings by extrusion of a homogeneous premix containing a plasticizer or lubricant into strands through a perforated die under a pressure of from about 25 to about 200 bar and forming compacted granules thereof, and then pressing the compacted granules into portioned pressings such as tablets.

Abstract: A method and apparatus in the context of a rotating conveying screw situated within a cylindrical housing which has an inlet port on one end of the cylinder and a discharge opening on the other end of the cylinder. A resistance plate is mounted transversely to the conveying screw near the discharge opening for corotation with the screw. The plate is mounted to define a discharge gap between the opening and the plate. A sleeve on the housing is employed to adjust the size of the gap between the plate and the opening. The resistance plate can be a flat disc, conical, or other shape, so long as it is effectively attached to and rotates with the screw. The helical screw is preferably supported at both ends by a bearing means. Breaker bars are mounted on the transverse plate and extend over the gap between the discharge opening and the plate. Breaker bars may also be mounted to the cylindrical sleeve and extend over the gap between the sleeve and the plate.

Abstract: Degradable particulate absorbent materials and processes for manufacture, wherein the absorbent materials have: i) in most forms of the invention, on the order of not more than 10% by weight inorganic solids or "fillers" and in all cases less than 30% inorganic solids by weight; ii) an open, porous, shot-like fiber structure with low bulk density on the order of not more than 30 lbs./ft..sup.3 and, preferably, in the range of 15 to 18 lbs./ft..sup.3.

Abstract: Cementitious compositions useful as lightweight aggregates are formed from a blend of spent bed material from fluidized bed combustion and fly ash. The proportions of the blend are chosen so that ensuing reactions eliminate undesirable constituents. The blend is then mixed with water and formed into a shaped article. The shaped article is preferably either a pellet or a "brick" shape that is later crushed. The shaped articles are cured at ambient temperature while saturated with water. It has been found that if used sufficiently, the resulting aggregate will exhibit minimal dimensional change over time. The aggregate can be certified by also forming standardized test shapes, e.g., cylinders while forming the shaped articles and measuring the properties of the test shapes using standardized techniques including X-ray diffraction.

Abstract: A laminar article with good barrier properties to oxygenated and hydrocarbon compounds is prepared by blending a polyolefin with about 2 to 39% of a melt blend of a nylon and a polyvinyl alcohol component, using an alkylcarboxyl-substituted polyolefin as a compatibilizer.

Abstract: A process for manufacturing extruded and cut products (70) containing a first material (20), resistant to being severed or sensitive to being severed, and an easily severed second material (16). Includes an extruder apparatus (10) with a first conduit (14) disposed to accept the first material, and a second conduit (18) disposed to accept the second material. And diverter cylinders (22) and (24), opening into the conduits to cyclicly extract or inject the materials from the conduits, producing intermittent flows within the conduits (14) and (18) out of phase of each other, next the materials alternately fill a transverse section of a confluence (42) to form a transversely layered extrusion (35). A conventional cutter is timed to transversely sever the transversely layered extrusion when a transverse layer of easily severed material (16) is exiting.

Abstract: The present invention relates to an apparatus and method for extruding a Bingham plastic-type material through a die having an auger rotationally mounted therein.

Abstract: A process for preparing subdenier fibers and structures thereof from isotropic polymer solutions is disclosed. The process comprises extruding a stream of the polymer solution into a chamber, introducing a pressurized gas into the chamber, directing the gas in the flow direction of and in surrounding contact with the stream within the chamber, passing both the gas and the stream into a zone of lower pressure at a velocity sufficient to attenuate the stream and fragment it into fibers, and contacting the fragmented stream in the zone with a coagulating fluid.

Abstract: A process for producing granules of a 2,2,6,6-tetramethylpiperidine-containing light stabilizer, which comprises mixing a 2,2,6,6-tetramethylpiperidine-containing light stabilizer having a melting point of not less than 60.degree. C. with a lubricant selected from the group consisting of water and an aqueous solution of an alcohol having 1 to 4 carbon atoms, and granulating the resultant mixture while pressure is applied thereto. The granular light stabilizer product has low dusting property and excellent free-flowing property.

Abstract: A method for the production of granular sodium perborate tetrahydrate is disclosed herein. The method includes the steps of adding 0.3-5% by weight of a sodium salt or a potassium salt of a polymeric carboxylic acid to powdered perborate tetrahydrate, softening the mixture by heating under pressure to form a plastically deformable mass, deforming the plastically deformable mass into thin strands by pressing, and comminuting the strands into granular form. The perborate tetrahydrate may be de-watered to produce granular perborate monohydrate. The final granular products exhibit high abrasion resistance and are preferably used in washing and cleaning agents.

Abstract: A method for the production of a particulate hydrated gel polymer, which includes heating a hydrated gel polymer possessed of a cross-linked structure to a temperature in the range of from 45.degree. to 90.degree. C. and extruding the resultant hot hydrated gel polymer through a perforated plate containing holes of a diameter in the range of from 6.5 to 18 mm and an absorbent resin which includes drying the resultant particulate hydrated gel polymer.

Abstract: A biodegradable low density packing material, comprising an expanded wheat and starch product having high dimensional stability at high humidity and temperature ambient conditions. The invention also includes a method of preparing a low density biodegradable packaging material having a blended mix of wheat, amylose starch and amylopectin starch with approximately 1% gelatin being added after the initial mixing of the product at temperatures of 300.degree. to 350.degree. F.

Abstract: An apparatus provides separate coarse rate and fine rate adjustability of spacing between extrusion rolls and a surrounding extrusion die in a pellet mill, including a roller tire, for each extrusion roll, mounted on bearings which are supported on a hollow shaft having a cylindrical eccentric bore; a solid axle shaft disposed within each hollow shaft and having eccentric bearing-journaled extensions and an axial length greater than that of the hollow shaft; a rigidly mounted front roller support plate having a bore for supporting said bearing-journaled eccentric extension at a front end of said solid axle shaft for each said roll, the bore being aligned with a matching bore for supporting a bearing-journaled eccentric extension at a rear end of each solid axle shaft for each said roll. Attached to each hollow shaft is a provision for rotating the hollow shaft to adjust a spacing distance between the roller tire and the extrusion die and for holding the shaft in a desired rotated position.

Abstract: A method of producing dense, free-flowing alkali metal silicate-based particles which, when sufficiently heated, will form lightweight particles of a spumiform nature which may be employed as thermal or acoustical insulation or as a lightweight filler for gypsum or cement or for numerous other purposes. The method comprises premixing a liquid alkali metal silicate with selected fillers and/or insolubilizers, adjusting the temperature and solids content of the mixture until it passes into a dilatant gel state which will fracture when extended at a rate of between about 3 and 95 cm/minute, and subsequently extruding or pelletizing the gel at this temperature to form particles which are conditioned in an air stream for at least one second and then dried to a moisture level of between about 5 and 30%. These particles or pellets serve as a stable intermediate which can be expanded to form lightweight spumiform particles by further heating at a later time or at a remote location.

Abstract: Polyethylene resin compositions containing mottled colors and a process for their production, includes forming a colored resin by hot melting the resin together with an appropriate color in an extruder. The colored resin is reground to about 35 mesh, and then blended with a flow additive such as zinc stearate, and preferably an anti-static powder. The blended resin is then rotationally molded along with other, different colored resin particles to obtain a final multi-colored, mottled appearance in the molded product. Different color combinations such as granite, green, red, brown, grey, sandstone, etc., can be produced, without the different colors intermixing or bleeding into each other, while still maintaining the integral molded product form.

Abstract: A process for the preparation of particles which includes adding to a melt mixing apparatus at least two polymers, at least one of which is insoluble, incompatible or immiscible in the other polymer or polymers, and separating the incompatible polymer from the melt mixture. Also, a process for the preparation of toner particles which includes adding to a melt mixing apparatus, or to an extrusion apparatus at least two polymers, one of which is insoluble in the other polymer, and pigment particles, melt mixing or melt extruding the aforementioned polymers and pigments, and separating the incompatible polymer domains from the resulting mixture.

Abstract: A method of manufacturing microspherules from activated carbon, including placing active-carbon particles of less than 100 .mu.m in size in a pelletizer equipped with a vortexer, incrementally adding an aqueous dispersion of a water-insoluble synthetic resin until microspherules of the desired size form, turning off the vortexer but allowing the pelletizer to continue operating, immediately powdering the microspherules off, and drying the microspherules.

Abstract: Polyimide which is obtained by polymerization and consists essentially of recurring structural units of the formula (I): ##STR1## wherein X is a single bond or a hexafluoroisopropylidene group, is processed to a form of pellet, followed by heat-treating to obtain crystallinity of 5% or more, and fed to an extruder to obtain articles.

Abstract: Incorporation of fibrous filler into a styrene-butadiene rubber (SBR) by mixing a fibrous filler, SBR latex and a coagulant, feeding the resulting coagulated fiber-filled SBR latex to a dewatering extruder and through a flow restriction that applies back pressure sufficient that water present in the SBR is forced out of a vent upstream from the flow restriction and discharging the fiber-filled SBR from the extruder.

Abstract: Incorporating fibrous filler into an elastomer by adding to a screw extruder an aqueous slurry of an organic fibrous filler having a length less than about 25 mm and an elastomer latex, e.g., polychloroprene latex. The latex and slurry are fed to the extruder and the latex is coagulated in the extruder. The coagulated latex containing fibrous filler is fed to a dewatering zone. The flow of coagulated elastomer is restricted so that water present in the coagulated elastomer is separated by means of a vent in the extruder upstream from the restriction and discharging and recovering the fiber-filled elastomer. The compound can be used for the manufacture of power transmission belts.

Abstract: This invention discloses an improved method for powder PVC extrusion using particulate PVC resin specified herein which enables smooth, dull surfaces for extrudates under broad processing conditions, in particular at relatively lower shear and temperature. The resins are characterized as having an average particle size ranging from 50 to 125 microns, a DOP porosity of from about 0.27 cc/gm to about 0.5 cc/gm, and a friability rating of 5 or less, preferably 2 or less depending on the stock temperature range during extrusion.

Abstract: A lightweight, biodegradable packaging material and method for manufacturing the same. The product is made from an initial or starting material which is principally corn grit that is mixed with a binding agent and water extruded under heat and pressure and allowed to expand to form the packaging material.

Abstract: In a method and apparatus for the production of thermoplastic, caprolactam containing molding compositions by hydrolytic polymerization of caprolactam in stirrer autoclaves in which a molten mass is polymerized at pressures of 5 to 20 bar and temperatures of 220.degree. to 280.degree. C., the molten mass is transferred into an intermediate vessel to which vacuum is applied for continued polymerization and removal of volatile portions. Subsequently, the mass is continuously fed into a multi-screw extruder, in order to attain at increased temperatures and vacuum the desired polymerization degree and the desired monomer and oligomer contents. In a subsequent zone of the extruder, when desired, additional agents are worked in, whereafter a further degasification occurs in the end zone of the extruder, whereafter the mass is extruded, quenched, subdivided and dried. The method and apparatus use relatively little energy as compared with the prior art.

Abstract: A method of encapsulating a toxic material with a resinous plastic wherein the toxic material is admixed and coated with the resinous plastic to result in an encapsulated product having a protective skin thereover. The method involves an extrusion step followed by a severing of the extruded product into discrete particles for either subsequent injection or compression molding or additional extruding with additional resinous plastic. Geometric forms result which can indicate the type of toxic material as well as be of a size so as not to be ingested by animals and have imprinted warning indicia. Liquid as well as solid toxic materials can be encapsulated.

Abstract: This invention relates to an extruder having a granulating head for the granulation of a plastic molding compound which does not flow under gravity, more particularly an enzyme concentrate suitable for detergents, to granules having a particle size of at most 1 mm and, more particularly, at most 0.8 mm. To obtain uniform distribution of the molding compound to be processed over the entire cross-section of the molding plate, the granulating head has an externally arranged die plate support carrying perforated disks, a displacement cone arranged behind the die plate support and a preliminary distributor in the form of a perforated plate arranged between the die plate support and the displacement cone.

Abstract: Molded article having improved thermal resistance and strength formed from a homogeneous mixture comprising from about 5 to 75 percent by weight polybenzimidazole and from about 95 to 25 percent by weight of a polyaryleneketone. These articles are obtained by injection molding techniques.

Abstract: A method and apparatus for selectively depositing a layer of material from a gas phase to produce a part comprising a plurality of deposited layers. The apparatus includes a computer controlling a directed energy beam, such as a laser, to direct the laser energy into a chamber substantially containing the gas phase to preferably produce photodecomposition or thermal decomposition of the gas phase and selectively deposit material within the boundaries of the desired cross-sectional regions of the part. For each cross section, the aim of the laser beam is scanned over a target area and the beam is switched on to deposit material within the boundaries of the cross-section. Each subsequent layer is joined to the immediately preceding layer to produce a part comprising a plurality of joined layers. In an alternate embodiment of the present invention, a gas phase is condensed on a surface and a laser beam is used to selectively evaporate, transform, activate or decompose material in each layer.

Abstract: The present invention relates to a method and apparatus for charging a high-viscous material in a material tank into a charging tank. The high-viscous material, namely, putty is used preferably as a material for correcting the dynamic unbalance of a rotary body. When the material is charged from the material tank into the charging tank through a nozzle, the pressure of air in the charging tank is reduced and the pressure of air in the material tank is increased to drop the high-viscous material in droplets without taking air thereinto and air which has permeated into the material in the material tank can be removed.

Abstract: A method of making an absorbent granulate of paper, with or without additives, includes mechanically comminuting paper into irregular and/or strip-shaped fragments, crumpling and interlacing the fragments with attendant development of internal spaces (cavities) in the interlaced and crumpled fragments, rough pressing the interlaced and crumpled fragments into prepressed formations (e.g., into tubes having a diameter of up to or even in excess of 10 mm), and converting the prepresssed formations into particles, particularly into granules or pellets. The crumpling and interlacing step can include agitating the fragments in one or more streams of a gaseous fluid and/or kneading the fragments.

Abstract: The removal of impurities, for example monomeric low-molecular substances, solvents or the like, from polymeric synthetic plastics materials takes place by the admixture of extraction gas in a first extruder in a supercritical state. The mixture is transferred to a second extruder where, in a first separating zone, and by a counter-current method, it is cleansed of the major part of the extraction gas containing the impurities, this being passed through a discharge orifice. Separation of any residue takes place in a vacuum zone on the downstream side. The high pressure in the first extruder is maintained by a counter-pressure valve in the connecting pipe between the first and second extruders. By the separation of contaminated extraction gas from molten synthetic plastics material in a closed space, namely the second extruder, it is possible to achieve an ordered dissipation of extraction gas on the one hand and molten synthetic plastics material on the other hand.

Abstract: A method of making insecticidal pellet compositions of N-hydrocarboyl phosphoroamidothioates and phosphoroamidodithioates, combined with a herbicide, fungicide, fertilizer or other insecticide is provided.

Abstract: The present invention includes apparatus for and a method of producing compacted particulate articles, as well as the compacted particulate articles made by that method. A particulate material mixed with a binder is introduced to and directed through a briquetting press wherein said particulate material is first sandwiched between polymer film, the sandwich formed in resilient polymer dies, then the polymer film is peeled off of the formed articles and collected while the formed articles are collected, accumulated and further processed.

Abstract: Polyimide which is obtained by polymerization and consists essentially of recurring structural units of the formula (I): ##STR1## wherein X is a single bond or a hexafluoroisopropylidene group, is processed to a form of pellet, followed by heat-treating to obtain crystallinity of 5% or more, and fed to an extruder to obtain articles.

Abstract: A process for recycling and reblending dry, difficult to hydrate polymer fines into a water-swellable fluid absorbent polymer gel is disclosed. The process requires feeding the dry polymer fines into a first mixing zone where they are subjected to spraying with water that at least partially hydrates the fines and mixing, substantially simultaneously with the water contact, at high shear such at the fines are substantial completely hydrated without agglomeration. The hydrated fines are then transported from the first zone into a second mixing zone where blending of the hydrated fines with fresh polymer gel occurs at medium shear such that a substantially uniformly blended product results. The resulting process successfully re-introduces fines into the main product stream wherein the resulting product has high aqueous fluid absorbent capacity and good particulate mechanical integrity.

Abstract: There is disclosed a trapped polymer method for molding composite articles at temperatures of at least 535.degree. C., comprising heating to a temperature of at least 535.degree. C. a mold containing a master tool, a pre-preg and a trapped polymer comprising a depolymerization-resistant silicone crumb rubber which is resistant to depolymerization of the polymer backbone at a temperature of at least 535.degree. C. to form and cure said pre-preg into the desired composite member.

Abstract: A finishing process for water-slurried elastomers wherein a partially dewatered elastomer is presented to an enclosed, low shear, self-cleaning, long residence time dryer for drying at low temperatures in order to remove the remaining water and residual volatiles. The dried product is then cooled in a pneumatic conveyor to temperatures required for baling.

Abstract: Pourable particles of normally soft and tacky plastic materials are formed by extruding the molten plastic material into contact with a cooling fluid containing a non-sticky material that is compatible with the plastic material, cutting the plastic material into particles, separating these particles from the cooling fluid, and contacting these particles with a second compatible non-sticky material.

Abstract: The present invention provides a novel method for producing a filler-containing colored thermoplastic resin composition superior in pigment dispersibility and impact resistance. This method includes melt kneading firstly at least a part of components of resin consisting of a thermoplastic resin (A) and/or a thermoplastic resin composition (B) with fillers (C), adding remainder of the resin, if any, with a pigment (E), and then further carrying out continuous melt-kneading.

Abstract: 50 to 95 parts by weight starch and 5 to 50 parts by weight polyvinyl alcohol with a degree of saponification between 87 and 100% are thoroughly mixed and furthermore the moisture content of the mixture is regulated between 10 and 25 weight %. Subsequently the mixture obtained is subjected to a thermo-mechanical treatment at a temperature situated between 110.degree. and 180.degree. C. During the extrusion the mixture is subjected to shearing forces so that the product obtained when it is dispersed in cold water and subsequently is centrifuged, divides into a watery phase and a coacervate phase without a sediment of undissolved polyvinyl alcohol being formed.

Abstract: A process for producing an aromatic polysulfone molding compound improved in mold-release characteristics by adding a predetermined amount of metal soap to aromatic polysulfone resin, wherein pellets composed of an aromatic polysulfone resin and a specific amount of metal soap, and otherwise similar pellets but containing no metal soap are prepared separately by melt-mixing, and these two kinds of pellets are dry-blended together so as to satisfy a predetermined condition.

Abstract: A process for preparing pigmented PVdF-based powder coating products is disclosed, which comprises the steps of (i) mixing PVdF resin with a compatible thermoplastic resin, preferably PMMA in a weight ratio of about 80:20 to 40:60, with pigments, and with a small amount of flow promoter, (ii) pelletizing the mixture of (i), and (iii) cryogenically grinding the pellets and sieving the large particles. Also disclosed is a process for coating a substrate, comprising the steps of (a) applying the above prepared powder coating product on a substrate, and (b) subjecting to a heat treatment.

Abstract: An improved process is provided for flash-spinning plexifilamentary film-fibril strands of fiber-forming polyolefin from a small group halocarbon liquids that, if released to the atmosphere, present a greatly reduced ozone depletion hazard, as compared to the halocarbon currently-used commercially for making the strands. The preferred halocarbon for this purpose is 1,1-dichloro-2,2,2-trifluoroethane.

Abstract: A molded solid body of incinerated waste material and a method of making the same, which is formed by binding ash-like incinerated waste material with solidifiable molten plastic waste material and extruding a mixture of the same into a bar-like shape. The molded solid body is dense and rigid having a high rate of specific gravity so that it can consistently remain at a particular location regardless of environmental pollution when disposed in the sea and also, be used as a structural material for concrete and asphalt construction. According to the making method, two kinds of waste materials are processed at one time and reduced in volume to a rate ranging from 1/10 to 1/20, whereby the efficiency for transportation and disposal can be improved greatly.

Abstract: Polyphenylene ether-polyamide compositions compatibilized with polyfunctional compounds such as aliphatic polycarboxylic acids can achieve improved impact strength and ductility by producing an intermediate polyphenylene ether-polyamide product containing at least some nylon 6,6 and thereafter further compounding the intermediate product with a second polyamide component containing at least some of a polyamide different from nylon 6,6.

Abstract: A granulating apparatus includes a hollow roll equipped on its internal circumference with axially extending toothed ledges and a co-rotating contact pressure roll, equipped with corresponding axial toothed ledges on its outer circumference, and engaging in the hollow roll in the lower area of the latter. The hollow roll is provided with axially extending rows of holes between its toothed ledges. The toothed ledges of the hollow roll and pressure roll intermesh to form a tapering nip zone therebetween. The material to be granulated is fed into the hollow roll and into the nip zone. By means of the cooperation of the toothed ledges, the material is pressed out forcibly and volumetrically in the downward direction. The drops being formed fall onto a cooling conveyor and are allowed to solidify thereon. The mass is extruded forcibly and with a defined volume. By virtue of the cooperation of rotating parts, high production rates are possible.