Into Moving Fluid Patents (Class 264/14)
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Patent number: 7914715Abstract: A granulating method for forming a particle with a continuous ink-jet method using a liquid material, in which the liquid material containing a solid component and a binder component is supplied into one or more ink-jet nozzles of a continuous ink-jet device, a droplet is formed by having the supplied liquid material flow out the ink-jet nozzle, the droplet is carried in to drying means for drying the droplet, and the carried droplet is dried so as to obtain a granulated particle(s), the granulated particle(s) and a granulating device.Type: GrantFiled: January 17, 2007Date of Patent: March 29, 2011Assignee: Powdertech Co., Ltd.Inventors: Koji Aga, Hiromichi Kobayashi
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Publication number: 20110070309Abstract: A method of preparing a pharmaceutical formulation comprises providing a solution comprising a first solvent, a second solvent, an active agent, and an excipient. The second solvent is less polar than the first solvent and the excipient is more soluble in water than the active agent. The first and second solvents are removed from the solution to produce particles comprising the active agent and the excipient. In one version, the excipient comprises an amino acid and/or a phospholipid. A pharmaceutical formulation made by a version of the invention comprises particles comprising an active agent and an excipient which at least partially encapsulates the active agent, wherein the excipient is more soluble in water than the active agent.Type: ApplicationFiled: November 23, 2010Publication date: March 24, 2011Applicant: NOVARTIS PHARMA AGInventors: Reinhard Vehring, Danforth P. Miller, David Lechuga-Ballesteros
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Patent number: 7874823Abstract: The invention relates to a device for producing pellets from a plastic melt by extrusion, comprising a perforated plate from which the plastic melt is extruded at a pressure above the ambient pressure; a process chamber into which the plastic melt is extruded; a chopping device for chopping strands of the plastic melt extruded from the perforated plate into individual granules, the process chamber being filled with a process fluid; and a pumping device which supplies the process fluid to the process chamber at a pressure above the ambient pressure, the pressure of the process fluid with the therein contained granules being reduced downstream of the process chamber.Type: GrantFiled: April 27, 2007Date of Patent: January 25, 2011Assignee: Rieter Automatik GmbHInventor: Reinhardt-Karsten Mürb
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Publication number: 20110012274Abstract: Color concentrates for thermoplastic biofiber composites are disclosed. The concentrates employ three factors to achieve concentrated delivery of color to the processing machine and excellent and substantially uniform dispersion of color in the processing machine: melt flow of the concentrate exceeding at least 4 g/10 min. using ASTM D-1238; pellet size of the concentrate such that at least 50 pellets weigh less than one gram; and weight percent of the colorant ingredients in the concentrate exceeding at least 30 weight percent.Type: ApplicationFiled: September 24, 2010Publication date: January 20, 2011Applicant: POLYONE CORPORATIONInventors: Thomas MAJEWSKI, Peter PRUSAK
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Patent number: 7871590Abstract: A solidified mass for a high-purity multicrystal silicon material that is preferably applicable to producing crystal type silicon ingots for photo voltaics, and a process for producing the solidified mass are provided. The mass of silicon solidified from molten state is a solidified mass produced by dropping molten silicon into a receiving vessel and allowing the vessel to receive the molten silicon, said solidified mass containing bubbles and having (i) an apparent density of not less than 1.5 g/cm3 and not more than 2.2 g/cm3 and (ii) a compressive strength of not less than 5 MPa and not more than 50 MPa. The process for producing a mass of silicon solidified from molten state includes the steps of dropping molten silicon into a receiving vessel and allowing the vessel to receive the molten silicon, wherein the surface temperature of the vessel for receiving the molten silicon is not lower than 0° C. and not higher than 1000° C.Type: GrantFiled: May 23, 2005Date of Patent: January 18, 2011Assignee: Tokuyama CorporationInventors: Satoru Wakamatsu, Junichirou Nakashima, Shigeki Sugimura
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Publication number: 20100308483Abstract: A method for producing particles of predetermined sized and/or morphology of a substance in a production arrangement comprising the steps of: i) mixing within a spray nozzle and under flow conditions a stream of a liquid solution in which the substance is dissolved with a stream of a fluid, and ii) passing the mixture in the form of a spray through a spray outlet of the nozzle into a particle collecting container, and iii) separating and collecting within the container the particles. The characteristic feature is that the solvent is a liquid and the fluid is an aqueous liquid in a subcritical state. Preferred nozzles have two coaxial internal transport conduits. One aspect is a production arrangement that can be used in the method. Its characteristic features are functions for a) recycling fluid used in the process, b) for including a make-up agent in the fluid stream, and/or increasing production by paralleling particle formation.Type: ApplicationFiled: December 5, 2008Publication date: December 9, 2010Inventor: Mustafa Demirbüker
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Publication number: 20100308484Abstract: A method for producing particles, from a substance, having predetermined size and/or morphology characteristics. The method consists of mixing within a spray nozzle a solution stream containing the substance in dissolved or dispersed form with a supercritical fluid stream. Spraying the mixture through a nozzle into a particle collecting chamber and there separating the particles. The characteristic feature is an additional step, providing a make-up agent (modifier) to the fluid stream, possibly combined with recycling of the fluid and/or performing the method essentially simultaneously in several spray nozzles. Additional features are also a production system comprising functions for performing the method above and the introduction of the make-up agent, recycling of the fluid and performing several runs essentially simultaneously in the same production system. Also a pharmaceutical formulation in which particles produced according to the method has been used for its manufacture.Type: ApplicationFiled: December 1, 2008Publication date: December 9, 2010Inventor: Mustafa Demirbuker
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Publication number: 20100289166Abstract: A drop pelletizing device and method for producing pellets from a low-viscosity plastic melt are provided. The drop pelletizing device can include a die plate with holes, in which the plastic melt can be subjected to a harmonic pressure oscillation such that the plastic melt emerging from the holes forms individual pellet droplets, a pressure vessel, in which prevails an overpressure above the ambient pressure, a discharge device adapted to discharge the individual pellet droplets from the pressure vessel and to reduce the overpressure, a separator adapted to separate the individual pellet droplets from the coolant; and at least one circulating device adapted to agitate the coolant to separated and unclump the individual pellet droplets in the coolant and for producing turbulence within the coolant.Type: ApplicationFiled: July 16, 2010Publication date: November 18, 2010Applicant: AUTOMATIK PLASTICS MACHINERY GMBHInventors: Stefan Dahlheimer, Stefan Deiss, Frank Gloeckner, Burkard Kampfmann
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Patent number: 7803295Abstract: Nano-scale particles of materials can be produced by vaporizing material and allowing the material to flow in a non-violently turbulent manner into thermal communication with a cooling fluid, thereby forming small particles of the material that can be in the nano-scale size range. A raw material feeder can be configured to feed raw material toward a heater which vaporizes the raw material. The feeder can include a metering device for controlling the flow of raw material toward the heater. A gas source can also be used to cause gas to flow through a portion of the raw material feeder along with the raw material.Type: GrantFiled: November 2, 2006Date of Patent: September 28, 2010Assignee: Quantumsphere, IncInventor: Ray Douglas Carpenter
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Publication number: 20100240854Abstract: A pre-expanded polypropylene resin particle can be produced in the following manner: a polypropylene resin particle produced by an under water cut method, water, a dispersing agent, and a foaming agent are charged in a pressure-resistant container, the resulting mixture is heated to a temperature equal to or higher than the softening temperature of the polypropylene resin particle to allow the polypropylene resin particle to be impregnated with the foaming agent under pressure, and the resulting product is released into the atmosphere having a pressure lower than the pressure of the inside of the pressure-resistant container. As the polypropylene resin composition, a composition is used which comprises 100 parts by weight of a polypropylene resin and 1 to 20 parts by weight of a polyethylene resin having a melt viscosity of 10 to 2000 mPa·s at 140° C.Type: ApplicationFiled: September 29, 2008Publication date: September 23, 2010Applicant: KANEKA CORPORATIONInventors: Tetsuya Minami, Tetsuya Shibata, Hidekazu Oohara
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Patent number: 7780757Abstract: The present invention provides a method and apparatus for producing fine particles. According to the production method, a molten material 1 which has been formed by melting a raw material to be formed into fine particles is supplied in the form of droplets 1a or a jet flow to a liquid coolant 3, and a vapor film formed so as to cover the molten material supplied to the liquid coolant 3 is forcedly broken to promote vapor explosion, thereby forming and cooling fine particles for solidification. The production method and apparatus can readily produce fine particles from a raw material having a high melting point, and can relatively readily produce submicron fine particles—such particles are difficult to produce by mean of the previously developed technique. The method and apparatus can produce amorphous fine particles, or polycrystalline fine particles having a target particle size by regulating conditions for fine particle formation and for cooling-solidification.Type: GrantFiled: March 1, 2004Date of Patent: August 24, 2010Assignee: Central Research Institute of Electric Power IndustryInventor: Masahiro Furuya
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Patent number: 7776241Abstract: The invention relates to a method and apparatus for producing substantially monodisperse micro particles mainly of heat sensible material using a carrier gas and a drying gas. Relatively dense micro particles with diameters in the range 1-120 ?m with a very narrow span can be obtained.Type: GrantFiled: September 16, 2004Date of Patent: August 17, 2010Assignee: NIRO A/SInventors: Ove Emil Hansen, Trevor Gordon Page
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Patent number: 7776242Abstract: A method for granulating a flexible polyolefin resin including: melting a flexible polyolefin resin by volatilization after polymerization; cooling the resin to a temperature in a range of the melting point of the resin (Tm-D) ±50° C.; and granulating the cooled resin by an underwater granulation method; the underwater granulation method using cooling water of 30° C. or less in which an antifusion agent is added.Type: GrantFiled: April 4, 2006Date of Patent: August 17, 2010Assignee: Idemitsu Kosan Co., Ltd.Inventors: Yoshinori Sato, Shoichi Yuzaki
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Patent number: 7767118Abstract: The present invention provides a method of forming particles using supercritical fluid (SCF). In accordance with the method, one or more growth retardant compounds having both SCF-philic and SCF-phobic groups are present when one or more solute materials reach a supersaturation point and begin to form particle nuclei. The growth retardant compounds can reduce the particle growth rate, increase the nucleation rate and also prevent particle agglomeration. Preferred growth retardant compounds include sugar acetates and fluorocarbons.Type: GrantFiled: May 28, 2004Date of Patent: August 3, 2010Assignee: Ferro CorporationInventors: Boris Y. Shekunov, Pratibhash Chattopadhyay, Jeffrey S. Seitzinger
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Publication number: 20100187707Abstract: The methods and apparatuses for granulating thermoplastic material emerging from nozzles in a perforated plate are provided. The apparatus can have a motor-driven cutter arrangement having at least one blade located opposite the perforated plate. The at least one blade can pass over the nozzles in the perforated plate and cuts pellets of the emerging thermoplastic material.Type: ApplicationFiled: January 26, 2010Publication date: July 29, 2010Applicant: AUTOMATIK PLASTICS MACHINERY GmbHInventor: Reinhardt-Karsten Muerb
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Patent number: 7744786Abstract: A method and device for manufacturing extremely fine particles and porous materials by controlled low temperature drying. An ambient-pressure and ambient-temperature atomizer atomizes a particle precursor solution to create a precursor mist. The precursor mist and dryer gas are fed into a dryer tube through a tangential inlet (swirl generating inlet). The mixed stream forms a helical flow structure within the dryer tube. The swirling mist undergoes drying and particle formation at a relatively low temperature. The flow continues to swirl and drying process continues with repeated passes until the required drying duration is reached. This dryer structure allows for a compact dryer with full control of residence time.Type: GrantFiled: April 1, 2009Date of Patent: June 29, 2010Assignee: Nanomist Systems, LLCInventor: Kayyani C. Adiga
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Patent number: 7740775Abstract: A process for preparing particles of a substance comprising contacting a first formulation including a first substance with a first solvent stream and a second solvent stream, thereby causing formation of particles of the first substance, wherein both the first and second solvent streams are in a non-supercritical state, and subjecting the resultant mixture to a separation process which causes separation of the first substance from the first and second solvent streams.Type: GrantFiled: November 7, 2002Date of Patent: June 22, 2010Assignee: Glaxo Group LimitedInventors: Mazin Nicola, Neale Gray
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Publication number: 20100092778Abstract: A method is provided for producing particles which is capable of producing particles in simple and easy steps. The objective is to provide with a high yield particles having a homogeneous particle diameter and a superior dispersibility in liquid. The method includes (1) preparing an aqueous solution containing one or more polymer; and (2) introducing the aqueous solution as droplets into a solvent capable of dissolving water by 1 mass % or more and less than 50 mass % to form the polymer into dispersed particles in the mixture of the aqueous solution and the solvent in the mixture of the aqueous solution and the solvent.Type: ApplicationFiled: November 22, 2007Publication date: April 15, 2010Applicants: CANON KABUSHIKI KAISHA, MEDGEL CORPORATIONInventors: Kohei Watanabe, Takeshi Miyazaki, Yasuhiko Tabata
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Patent number: 7691297Abstract: In a process for the manufacture of beadlet preparations of fat-soluble substances in a water-soluble or water-dispersible non-gelling matrix, an aqueous emulsion of the fat-soluble substance(s) and the matrix component are fed through a spray nozzle in the upper section of a vertical spray tower. Through separate inlets powderous starch and a stream of hot air are also fed in the upper section of the vertical spray tower. A stream of cold air is fed in the lower section of the spray tower so as to form a fluidised bed of starch-covered beadlets comprising the matrix component as well as the fat-soluble substances. The beadlets are collected from the fluidised bed and are discharged to a dryer.Type: GrantFiled: January 6, 2004Date of Patent: April 6, 2010Assignee: DSM IP Assets B.V.Inventor: David Schaffner
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Publication number: 20100047577Abstract: Granules/pastilles of unadulterated brominated anionic styrenic polymer are prepared and provided. They are made by forming a downward plug flow from an orifice in a manifold or nozzle in proximity to a cooled traveling planar member. Such member is impervious to cooling liquid. There is a gap between the lower end of the orifice and the planar member. A portion of a plug of the molten polymer either (i) bridges such gap or (ii) freely drops from the orifice and falls upon the planar member, in either case forming an individual granule/pastille on the planar member and solidifies thereon. The traveling member is cooled by a mist or spray of cooling liquid applied to the underside of the planar member. The granules/pastilles have superior properties.Type: ApplicationFiled: July 18, 2007Publication date: February 25, 2010Applicant: ALBEMARLE CORPORATIONInventors: Douglas W. Luther, John F. Balhoff, Robert C. Herndon, JR., Bruce C. Peters
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Patent number: 7638076Abstract: Relatively uniform spherical shaped solid pellets (prills) may be created by passing molten sulfur through a nested strainer to remove particles that would otherwise become trapped in the system, a drip tray with a heating channel attached on its underside, an injection conduit for delivery of a cooled zone of water to create solid prills, and thereafter moving the prills through a stationary curved screen to remove most of the excess water and a vibrating screen.Type: GrantFiled: October 26, 2007Date of Patent: December 29, 2009Assignee: Martin Resource Management CorporationInventor: Jean-Marie Koten
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Publication number: 20090309247Abstract: A positionable gas nozzle assembly for injecting and directing pressurized air or other gas having an inert nature into a pellet slurry so as to increase the velocity of the slurry from a pelletizer to and through a dryer. The variably positionable nozzle can be inserted, retracted and/or intermediately positioned to facilitate start-up of the pelletization process, reduce or eliminate pellet hang-up points, maximize and optimize the velocity of the pellet slurry throughput, and to adjust the aspiration level of the pellet slurry such that the internal heat of the pellets is retained for improved degrees of crystallization and/or drying.Type: ApplicationFiled: June 16, 2008Publication date: December 17, 2009Inventors: Robert G. Mann, Charles W. Simmons, Robert A. Ryan
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Patent number: 7625508Abstract: An apparatus (20) for making nanopowder includes a reaction chamber (22), a first sprayer (25, 27), a second sprayer (26, 28) and a centrifuge (24). The reaction chamber includes a top portion (224); a bottom portion (227) opposite to the top portion; a peripheral sidewall (220, 223) interconnecting the top portion and the bottom portion; an inlet (222) formed in the top portion configured for introducing a solvent; and an outlet (229) formed in the bottom portion. The first sprayer is formed on the peripheral sidewall of the reaction chamber configured for spraying a first reactant into the reaction chamber. The second sprayer is formed in at least one of the top and bottom portions of the reaction chamber configured for spraying a second reactant into the reaction chamber. The centrifuge is connected with the outlet of the reaction chamber.Type: GrantFiled: July 25, 2006Date of Patent: December 1, 2009Assignee: Hon Hai Precision Industry Co., Ltd.Inventors: Chuan-De Huang, Bor-Yuan Hsiao, Chi-Chuang Ho
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Publication number: 20090272676Abstract: Systems and methods for pelletizing hot asphaltenes are provided. Asphaltenic hydrocarbons can be dispersed to provide two or more asphaltenic particles. The asphaltenic hydrocarbons can be at a temperature of from about 175° C. to about 430° C. The asphaltenic particles can be contacted with a film of cooling medium. The film can have a thickness of from about 1 mm to about 500 mm. At least a portion of the asphaltenic particles can be solidified by transferring heat from the asphaltenic particles to the cooling medium to provide solid asphaltenic particles. The solid asphaltenic particles can be separated from at least a portion of the cooling medium.Type: ApplicationFiled: April 30, 2008Publication date: November 5, 2009Applicant: Kellogg Brown & Root LLCInventors: Gary L. Behelfer, Maury Schlossman
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Patent number: 7611650Abstract: A nanopowders synthesis apparatus includes a reaction chamber, the reaction chamber having a top portion, a bottom portion opposite to the top portion, a sidewall adjoining the top and the bottom portion, and an inlet and an outlet; a first sprayer formed in the sidewall configured for spraying a first reactant into the reaction chamber therefrom; and a second sprayer formed in the bottom portion configured for spraying a second reactant into the reaction chamber therefrom. The inlet formed in the top portion configured for injecting a liquid medium, and the outlet formed in the bottom portion configured for releasing the liquid medium. A nanopowders synthesis method is also provided.Type: GrantFiled: May 10, 2006Date of Patent: November 3, 2009Assignee: Hon Hai Precision Industry Co., Ltd.Inventors: Chi-Chuang Ho, Chuan-De Huang, Bor-Yuan Hsiao
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Patent number: 7611649Abstract: A nanopowders synthesis apparatus includes a reaction chamber; a first sprayer communicated with the reaction chamber and configured for spraying a first reactant into the reaction chamber along a first direction; and a second sprayer communicated with the reaction chamber and configured for spraying a second reactant into the reaction chamber along a second direction. A nanopowders synthesis method is also provided.Type: GrantFiled: May 10, 2006Date of Patent: November 3, 2009Assignee: Hon Hai Precision Industry Co., Ltd.Inventors: Bor-Yuan Hsiao, Chi-Chuang Ho, Chuan-De Huang
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Patent number: 7582240Abstract: A thin, uniform membrane comprising polymeric fibrils or a combination of fibrils and particles, wherein the fibrils have randomly convoluted cross-sections, and a process for making the membrane are disclosed. The membrane may be on the surface of a substrate as part of a composite sheet, or as a stand-alone structure.Type: GrantFiled: April 1, 2005Date of Patent: September 1, 2009Assignee: E. I. du Pont de Nemours and CompanyInventors: Robert Anthony Marin, Larry R. Marshall, Amanda Dawn Miller
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Patent number: 7582237Abstract: In a granulating process for preparing granular urea from an aqueous urea solution using a fluidized bed method or a fluidized, spouted bed method, an aqueous urea solution having a urea concentration of 94-98.5 wt % is used and the operational temperature of the fluidized bed is controlled in a range of 110-120° C. to accelerate the drying of a granulated product to thereby give a granular urea product having a moisture content of 0.3 wt % or less.Type: GrantFiled: July 11, 2006Date of Patent: September 1, 2009Assignee: Toyo Engineering CorporationInventors: Eiji Sakata, Genshi Nishikawa, Haruyuki Morikawa
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Patent number: 7553433Abstract: Provided is an aerosol method, and accompanying apparatus, for preparing powdered products of a variety of materials involving the use of an ultrasonic aerosol generator (106) including a plurality of ultrasonic transducers (120) underlying and ultrasonically energizing a reservoir of liquid feed (102) which forms droplets of the aerosol. Carrier gas (104) is delivered to different portions of the reservoir by a plurality of gas delivery ports (136) delivering gas from a gas delivery system. The aerosol is pyrolyzed to form particles, which are then cooled and collected. The invention also provides powders made by the method and devices made using the powders.Type: GrantFiled: February 19, 2007Date of Patent: June 30, 2009Assignee: Cabot CorporationInventors: Mark J. Hampden-Smith, Toivo T. Kodas, Quint H. Powell, Daniel J. Skamser, James Caruso, Clive D. Chandler
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Patent number: 7553434Abstract: A fine channel device capable of producing fine particles in an industrial scale, hardening the fine particles immediately after the production and recovering the fine particles from a medium without collapsing the shape of the produced fine particles, a fine particle producing method using the fine channel device and a solvent extraction method using the fine channel, are presented. The fine channel device comprises a fine channel provided with an inlet port and an inlet channel which feed a dispersion phase, an inlet port and an inlet channel which feed a continuous phase, and an outlet channel and an outlet port which discharge fine particles produced by the dispersion phase and the continuous phase, wherein the inlet channel for feeding the dispersion phase and the inlet channel for feeding the continuous phase are joined at an arbitrary angle, and the two inlet channels are connected to the outlet channel at the arbitrary angle.Type: GrantFiled: January 30, 2008Date of Patent: June 30, 2009Assignee: Tosoh CorporationInventors: Akira Kawai, Koji Kitayama, Toru Futami, Katsuyuki Hara, Tomohiro Ohkawa, Keiichiro Nishizawa, Hideaki Kiriya, Hirotatsu Kusakabe
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Publication number: 20090134537Abstract: A method and apparatus for underwater pelletizing and subsequent drying of crystallizing polymers to crystallize the polymer pellets without subsequent heating is shown in FIG. 5. High velocity air or other inert gas is injected into the water and pellet slurry line (120) toward the dryer near the pelletizer exit (102) at a flow rate of from about 100 to about 175 m3/hour, or more. Such high-speed air movement forms a vapor mist with the water and significantly increases the speed of the pellets into and out of the dryer such that the polymer pellets leave the dryer with sufficient latent heat to cause self-crystallization within the pellets. A valve mechanism in the slurry line (150) after the gas injection further regulates the pellet residence time and a vibrating conveyor after the dryer helps the pellets to achieve the desired level of crystallinity and to avoid agglomeration.Type: ApplicationFiled: May 24, 2006Publication date: May 28, 2009Inventors: Michael Eloo, Roger B. Wright, Robert G. Mann
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Patent number: 7524442Abstract: A method and device for manufacturing extremely fine particles and porous materials by controlled low temperature drying. An ambient-pressure and ambient-temperature atomizer atomizes a particle precursor solution to create a precursor mist. The precursor mist and dryer gas are fed into a dryer tube through a tangential inlet (swirl generating inlet). The mixed stream forms a helical flow structure within the dryer tube. The swirling mist undergoes drying and particle formation at a relatively low temperature. The flow continues to swirl and drying process continues with repeated passes until the required drying duration is reached. This dryer structure allows for a compact dryer with full control of residence time.Type: GrantFiled: January 10, 2006Date of Patent: April 28, 2009Assignee: Nanomist Systems, LLCInventor: Kayyani C. Adiga
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Patent number: 7517489Abstract: A method is provided for synthesizing beads using starting ceramic, metal, or mineral powders. Typical size of these round beads can range from about 0.1 mm to about 10 mm based on the processing variables. In the method, a slip is obtained which contains a metal, ceramic, and/or mineral powder dispersed in a solvent and an organic binder, such as a grain flour. Droplets of the slip are contacted with heated oil for a sufficient time to form beads. The beads are separated from the oil and dried to remove entrained water. The beads are fired at a temperature sufficient to produce beads possessing desired physical or chemical characteristics. The beads have useful biomedical applications as bone filler materials for bone fixation and bone growth. The beads may be coated with chemical catalyst agents and function as catalyst supports in chemical processes.Type: GrantFiled: November 3, 2006Date of Patent: April 14, 2009Assignee: Ceramatec, Inc.Inventor: Akash Akash
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Publication number: 20090072424Abstract: The invention relates to a process for the preparation of particles based on a thermoplastic polymer with a mean diameter of less than 1 mm. The process of the invention comprises more particularly a stage of preparation of a composition comprising the thermoplastic polymer and an additive, in the molten state, of cooling the composition and of disintegration of the thermoplastic polymer dispersion.Type: ApplicationFiled: October 6, 2005Publication date: March 19, 2009Inventors: Pascal Herve, Christophe Paulo, Eric Roche, Mare Labeille, Franck Touraud
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Publication number: 20080272508Abstract: The invention relates to a method and a device for producing spherical particles from a melted mass of plastic. According to the invention, said melted mass is transformed into droplets by means of a droplet-forming nozzle (10); after falling a certain distance, the droplets are crystallised at least on the surface thereof; the droplets are then supplied to a crystallisation stage in which they are fully crystallised; and are then supplied to an postcondensation stage wherein solid phase polycondensation takes place. In order to ensure surface crystallisation without the risk of adhesion both among the drops and to parts of the device, the drops fall in a crystallisation stage (45) having a cloth element or a sheet metal element comprising openings or a fluidised bed chamber through which gas flows in order to swirl the drops.Type: ApplicationFiled: October 22, 2007Publication date: November 6, 2008Applicant: BUEHLER AGInventors: Brent Allen CULBERT, Andreas Christel, Erhard Krumpholz, Theodor Juergens, Rudolf Geier
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Publication number: 20080197519Abstract: A strand shaping part for connecting an extruder (1) to a granulating system has a number of supply channels (8) that can be flow-connected to the outlet (5) of the extruder (1). These supply channels lead to gear pumps (21) which have a delivery behaviour that is as constant as possible and with which the flow of melt to channels (11) can be blocked during start up. A single channel (11) leads from each gear pump (21) to a strand die (9) that can be formed by holes of a perforated plate (10) which is connected to a perforated plate head (7). Several gear pumps (21) are driven by a common shaft (24). The method for starting a granulating system provided with a strand shaping part of the aforementioned type provides that the extruder (1) is first started until a sufficient pressure is built up at the inlet (27) of each gear pump (21). Once this pressure is reached, each gear pump (21) is started again. In an underwater granulating system, the granulating blades (12) are rotationally driven last (FIG. 1).Type: ApplicationFiled: January 12, 2006Publication date: August 21, 2008Applicant: Erema Engineering Recycling Maschinen und Anlagen Gesellschaft m.b.H.Inventors: Helmut Bacher, Helmuth Schulz, Georg Wendelin
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Patent number: 7413690Abstract: A method and apparatus for forming pellets, the apparatus comprising a column for housing column liquid; column liquid; temperature controlling elements engaging the column and capable of maintaining a first and second temperature in the column liquid, and an injection orifice to introduce the liquid pellet composition to the column liquid.Type: GrantFiled: October 29, 2004Date of Patent: August 19, 2008Assignee: The University of MississippiInventors: Sreekhar Cheboyina, John H. O'Haver
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Patent number: 7390411Abstract: The invention concerns a method for preparing compounds for interaction of an active substance hardly soluble in an aqueous medium with a porous support. The invention is characterized in that it comprises the following steps: (a) mixing the active substance generated by supercritical fluid and the specific amount of porous support; (b) carrying out a molecular diffusion step by contacting in static mode a supercritical fluid with the mixture obtained at step (a) for the time required to improve the dissolution in the aqueous medium of the mixture obtained at step (a); (c) washing the interactive compound obtained at step (b) with a supercritical fluid flow; (d) recuperating the particles of the interactive compound thus formed. The invention also concerns a compound obtainable by said method.Type: GrantFiled: October 11, 2002Date of Patent: June 24, 2008Assignee: Pierre Fabre MedicamentInventors: Jacques Fages, Bernard Freiss, Christophe Joussot-Dubien, Jean-Jacques Letourneau, Hubert Lochard, Florence Marciacq, Martial Sauceau
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Patent number: 7387752Abstract: Methods for producing solid, substantially round, spherical and sintered particles from a slurry of a calcined, uncalcined or partially calcined raw material having an alumina content of greater than about 40 weight percent. The slurry is processed with spray drying methods into solid, substantially round, spherical and sintered particles having an average particle size greater than about 200 microns, a bulk density of greater than about 1.40 g/cc, and an apparent specific gravity of greater than about 2.60.Type: GrantFiled: July 8, 2005Date of Patent: June 17, 2008Assignee: CARBO Ceramics Inc.Inventors: Steve Canova, Thomas C. Palamara, Jimmy C. Wood
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Patent number: 7344663Abstract: The present invention provides a granulation method with increased drying effect while assuring the pressure for spraying the aqueous solution and the necessary number of nozzles equivalent to those of conventional design. Specifically, the granulation method uses a granulator structured by a fluid bed which fluidizes the granulating-particles, an air feed pipe to introduce air, a nozzle for spraying the raw material aqueous solution being located at center part of the air feed pipe, and a perforated plate to feed a fluidization air to the fluid bed, thus granulating the raw material aqueous solution by spraying thereof from the nozzle into a granulation part, wherein a multi-nozzle in a specified shape having a plurality of nozzle ends thereon is used as the nozzle for spraying the raw material aqueous solution.Type: GrantFiled: December 14, 2006Date of Patent: March 18, 2008Assignee: Toyo Engineering CorporationInventors: Genshi Nishikawa, Eiji Sakata
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Patent number: 7332111Abstract: The present invention provides methods and devices for producing particles with an average diameter less than about 15 ?m using the precipitation with compressed fluid-antisolvent (PCA) process and the carbon-dioxide assisted nebulization with a bubble dryer (CAN-BD) process. In the methods and nozzles of the invention, at least one jet of supercritical or near-supercritical fluid and at least one jet of solution interact to mix the supercritical or near-supercritical fluid and the solution within a chamber. The solution contains at least one solvent and at least one solute. At least one of the jets is a swirling jet. To form particles, the solvent and supercritical or near-supercritical fluid are then injected into a PCA or a CAN-BD process chamber. The degree of mixing depends in part on the power input into the mixing chamber. Power inputs of about 6.5×109 W/m3 enhance the degree of mixing and allow production of nanoscale particles with the PCA process.Type: GrantFiled: July 10, 2002Date of Patent: February 19, 2008Assignee: The Regents of the University of ColoradoInventors: Willy Grothe, Daniel Jarmer, Corinne Lengsfeld, Theodore Randolph
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Patent number: 7329720Abstract: A method for increasing a mean particle size of a 2-hydrocarbyl-3,3-bis(hydroxyaryl)phthalimidine is provided. The method comprises forming a mixture comprising a feedstream of the 2-hydrocarbyl-3,3-bis(4-hydroxyaryl)phthalimidine, and a solvent composition comprising an organic solvent and water, wherein the organic solvent is capable of at least partially dissolving the 2-hydrocarbyl-3,3-bis(hydroxyaryl)phthalimidine and forming an adduct with the 2-hydrocarbyl-3,3-bis(hydroxyaryl)phthalimidine. Then the mixture is heated at a temperature and for a time effective to decompose the adduct and form a 2-hydrocarbyl-3,3-bis(hydroxyaryl)phthalimidine product having a mean particle size greater than 5 microns. The 2-hydrocarbyl-3,3-bis(hydroxyaryl)phthalimidines with increased particle size are useful for producing polymers.Type: GrantFiled: November 29, 2005Date of Patent: February 12, 2008Assignee: General Electric CompanyInventors: Balakrishnan Ganesan, Pradeep Jeevaji Nadkarni
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Patent number: 7291296Abstract: The invention concerns a method for making very fine particles containing at least an active principle inserted in a host molecule and a device for implementing said method. The method is characterized in that it consists in forming a solution of the active principle in a first liquid solvent and of a product formed by the host molecules in a second liquid solvent, then in contacting the resulting solutions with a supercritical pressure fluid, so as to precipitate the host molecules which are dissolved therein.Type: GrantFiled: October 19, 2001Date of Patent: November 6, 2007Assignee: Separex (Societe Anonyme)Inventors: Michel Perrut, Jennifer Jung, Fabrice Leboeuf, Isabelle Fabing
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Patent number: 7282167Abstract: Nano-scale particles of materials can be produced by vaporizing the material and allowing the material to flow in a non-violently turbulent manner into thermal communication with a cooling fluid, thereby forming small particles of the material that can be in the nano-scale size range.Type: GrantFiled: May 6, 2004Date of Patent: October 16, 2007Assignee: QuantumSphere, Inc.Inventor: Douglas Carpenter
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Patent number: 7261529Abstract: This invention is directed to an apparatus and method for producing microparticles comprising pharmacologically active agents and biodegradable polymers. The apparatus includes a spinning disk containing a reservoir in the center thereof and a flat inclined surface. The apparatus optionally includes serrations and/or a flat surface beneath the periphery of the disk that is parallel to the rotational axis of the disk. The invention is also directed to a method for producing microparticles containing pharmacologically active agents, using the spinning disk apparatus. Formulations containing ophthalmically active agents are provided. Formulations exhibiting zero order release rates are also described.Type: GrantFiled: September 7, 2005Date of Patent: August 28, 2007Assignee: Southwest Research InstituteInventors: Joseph T. Persyn, Joseph A. McDonough, Neal K. Vail, Darren E. Barlow, Albert M. Zwiener, Eliot M. Slovin
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Patent number: 7211233Abstract: A method of preparing spherical pellets from a slurry comprising a ceramic powder, a solvent, and any desired additives, by means of a drop-generating orifice to which said slurry is fed is described, wherein the drops are released from said orifice by means of a relative flow of a liquid medium which is a poor solvent for the solvent of the slurry, formed into spherical bodies in said liquid medium by means of the action of surface tension, and thereafter treated for consolidation. More specifically, the present invention relates to the preparation of pellets of a catalyst or catalyst support material, suitable for use in high temperature conditions.Type: GrantFiled: May 23, 2002Date of Patent: May 1, 2007Assignee: Svenska RymdaktiebolagetInventors: Kjell Anflo, Jesper Brandt, Ola Lyckfeldt
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Patent number: 7208107Abstract: The invention relates to a method and a device for the production of spherical particles, whereby a molten prepolymer or precondensate is transformed into droplets by means of a drip nozzle, the droplets are subjected to a countercurrent with a gas in a precipitation column until at least partial crystallization is achieved and are then subjected to an additional post-crystallization phase. In order to economically produce higher quality particles at a high flow rate, the molten prepolymer is transformed into droplets by means of a vibrating nozzle plate and/or direct vibration of the molten prepolymer or polymer and resulting droplets are subjected to an air and gas countercurrent.Type: GrantFiled: March 21, 2005Date of Patent: April 24, 2007Assignee: Buhler AGInventors: Theodor Jurgens, Rudolf Geier
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Patent number: 7179881Abstract: Considerable energy savings may be realized by recovering heat from hot PET pellets exiting a solid state polymerization reactor, and using this heat to heat cool pellets entering the crystallizer or solid state polymerization reactor. The heat may be transferred from hot to cool pellets employing a heat exchanger.Type: GrantFiled: September 19, 2003Date of Patent: February 20, 2007Assignee: Eastman Chemical CompanyInventors: Richard Gill Bonner, A Bob Debenport
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Patent number: 7179407Abstract: A microcapsule composition comprising a core material in a matrix of polymorphic shell material, releases said core material in an aqueous environment in accordance with zero order linear release profile. A preferred composition comprises a core material having a degree of water solubility entrapped in a beta crystalline matrix of water insoluble shell material which matrix may, optionally, be surrounded by a contiguous core material-free layer of water insoluble shell material. Also disclosed is a process for the preparation of microcapsules comprising subjecting a flowable mixture of core material and a first amount of water insoluble shell material to a pressure force to form a pressure-treated mixture, and passing said pressure-treated mixture through a spray nozzle into a chilling zone to form a solidified composition.Type: GrantFiled: February 24, 2003Date of Patent: February 20, 2007Assignee: Verion Inc.Inventors: Farid Vaghefi, Jeffry Lee, Vijendra Nalamothu
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Patent number: RE41512Abstract: A crucible is formed of a cylindrical body member and a disk-shaped nozzle member fitted to the bottom portion of the body member, and the nozzle member is provided with a nozzle hole for discharging out a semiconductor molten solution dropwise therethrough. The semiconductor molten solution drops discharged out of the crucible through the nozzle hole are cooled and solidified during falling to become semiconductor grains. Silicon grains having high crystal quality can be manufactured at low cost.Type: GrantFiled: February 13, 2008Date of Patent: August 17, 2010Assignee: Kyocera CorporationInventors: Nobuyuki Kitahara, Toshio Suzuki, Noboru Suda, Shin Sugawara, Hisao Arimune