Abstract: A process for making an embossed web. A precursor web is provided between a forming structure and a compliant substrate. The forming structure has a plurality of discrete apertures or depressions. Pressure is provided between the compliant substrate and the forming structure to force the precursor web into the apertures or depressions of forming structure to form the embossed web. The resulting embossed web has a plurality of discrete extended elements.

Abstract: The invention relates to a process for producing thermoformed articles such as food packagings or parts thereof with a mechanical weakening between adjoining functional areas, which, for utilization by a user, can be at least partly separated at the mechanical weakening, in a thermoforming die having an upper die and a lower die, the mechanical weakening being introduced with a three-dimensional extension during the period of time during which the material to be formed is located in the thermoforming die, and a thermoforming die for implementing the process.

Abstract: A dispensing valve for flowable material comprises a valve plate (26) of resilient polymeric material in which at least one elongate discontinuity is formed. The discontinuity defines at least one valve flap (28) which is an integral part of the valve plate but whose margin defined by the discontinuity is not connected to the adjacent material of the valve plate. The valve flap (28) is movable under the application of pressure from a closed position, in which the adjacent margins of the discontinuity form a substantial seal, to an open position, in which the margins for the discontinuity are spaced from one another and material can flow through the valve member. The polymeric material is a polyolefin material and the discontinuity is a rupture line. The margins defining the rupture line are of decreasing thickness towards their free edge and overlie one another.

Abstract: A nanoflow detector cell comprises a nanoflow detection cell template defming a sample channel transverse template and a reference channel transverse template, generally parallel to the sample channel, and spaced apart from the sample channel. Clear capillary tubing extends through the sample channel, defming a sample chamber, a portion of the capillary tubing extends out of each end of the sample channel, and is shaped to the template.

Abstract: An injection mold for molding an electronic product which has a terminal includes a movable mold, a first sliding block levelly defining a through-hole, a second sliding block, a supporting pole and a stationary mold. A top of the movable mold defines an opening of which a bottom defines a fastening hole for fastening a bottom of the terminal therein. An inner sidewall of the second sliding block defines a groove for restraining a top of the terminal. The first and second sliding blocks are located at two opposite sides of the opening to together define a cavity for molding the electronic product. The supporting pole is movably inserted in the through-hole and stretches into the cavity to resist against the top of the terminal. The stationary mold is positioned on the first and second sliding blocks, and defines a sprue channel connected with the cavity.

Abstract: An image transfer belt is provided for use in digital printing applications which includes a base film layer having perforations therein which are filled with a conductive polymer layer to provide controlled conductivity to the belt. The belt further includes a compliant layer over the conductive polymer layer. The resulting belt exhibits electrical properties suitable for digital image transfer. These properties may be varied according to the desired application.

Abstract: Packing tray for packing fruit and other fragile objects including a drainage system that channels water away from the fruit. The packing tray includes a plurality of cell pockets, each cell pocket having a lowermost sump area with at least one flap door punched out but not removed from the sump area, providing a drainage opening from the cell. Inner and outer cell pocket channels are provided on both the inner and outer surfaces of the cell pockets to direct water flow and removal.

Abstract: A method and apparatus for a composite stringer. A method is used for manufacturing a hollow composite stringer. Foam is formed with a mandrel installed into the foam. A composite material and the foam is laid up onto a tool in a form of a stringer. The composite material and the foam in the form of the stringer is cured to form a cured stringer. The mandrel from the foam is removed to form the hollow composite stringer.

Abstract: The invention relates to a process for producing thermoformed articles such as food packagings or parts thereof with a mechanical weakening between adjoining functional areas, which, for utilization by a user, can be at least partly separated at the mechanical weakening, in a thermoforming die having an upper die and a lower die, the mechanical weakening being introduced with a three-dimensional extension during the period of time during which the material to be formed is located in the thermoforming die, and a thermoforming die for implementing the process.

Abstract: A composite friction unit of a three dimensional composite body is formed of a substantially uniform array of predominately glass strands of primary reinforcing fibers in matrix of phenolic resin material, the reinforcing fibers in the form of fabric distributed throughout the body forming a friction unit having a predetermined size and configuration and uniform distribution and alignment of fibers throughout. An alternate friction unit includes a substantially rigid or rigid backing co-pultruded in forming the unit. The units are produced in a pultrusion process wherein the reinforcing fibers and matrix are pulled through a forming die.

Abstract: A method of producing a resin sheet includes the steps of arranging a resin sheet between a substrate and a die opposed to the substrate, and forming a through-hole in the resin sheet to pass through the resin sheet in a pressing direction by relatively pressing the die against the substrate. The die includes a first protrusion protruding toward a downstream side in the pressing direction. A second protrusion protruding toward the downstream side in the pressing direction is formed on a peripheral edge portion of an end portion of the first protrusion on the downstream side in the pressing direction. An end portion of the second protrusion on the downstream side in the pressing direction is formed at an acute angle in sectional view along the pressing direction.

Abstract: A system and a method for the production of cellular materials are described. In particular, a system and a method for the production of cellular materials with several geometries such as honeycomb geometry, chiral geometry and auxetic geometry are described. The innovative concept of the present invention concerns the pre-formation of the cellular structure by penetration of a reinforcement fabric by means of punches properly structured. The employment of punches housed on one of the matrices of the device allows obtaining several geometries without need of complex fabric pre-formation operations or of manual placement of the fabric in the interstices of the mold.

Abstract: In one embodiment, a molding system for creating a molded-in-color panel has a first mold member with a first forming surface for forming a portion of a panel with an exposed surface. The molding system has a second mold member having a second forming surface for forming a concealed portion of the panel. One of the first and second mold members is translatable relative to the other to collectively receive a heated molded-in-color resin to form the panel. The molding system has an injector for injecting molded-in-color resin into the mold. The second forming surface is sufficiently smooth so that the exposed surface of the panel is free of visible flow lines.

Abstract: The invention relates to a method for assembling an adhesive device comprising a first matrix-forming material with holes and a second material, the method comprising: (a) compose the first matrix-forming material with holes; (b) compose the second material with a Tm lower than the Tm of the first material, while enabling increase in the Tm of the second material; (c) assemble the adhesive device by filling the holes of the first matrix-forming material of step (a) with the deformable second material of step (b) at a temperature where the second material is deformable and the first material is non-deformable; (d) increase the Tm of the second material.

Abstract: Apparatuses and processes for aperturing and stretching a web are disclosed. In one embodiment, the method involves feeding a web into a nip that is formed between at least one pair of intermeshing rolls. The first roll is a raised ridge rotary knife aperturing roll and the second roll is a ring roll; both rolls comprise ridges and grooves. The first roll comprises a plurality of spaced-apart teeth extending outwardly from the top surface of the ridges, said teeth having tips, wherein the top surface of said ridges are disposed between the tips of said teeth and the bottom surface of said grooves. These apparatuses and processes enable a web to be formed which comprises apertures having greater open area than previously achievable with traditional processes and apparatuses.

Abstract: A method for making apertures in a web comprising providing a precursor web material; providing a pair of counter-rotating, intermeshing rollers, wherein a first roller comprises circumferentially-extending ridges and grooves, and a second roller comprises teeth being tapered from a base and a tip, the teeth being joined to the second roller at the base, the base of the tooth having a cross-sectional length dimension greater than a cross-sectional width dimension; and moving the web material through a nip of the counter-rotating, intermeshing rollers; wherein apertures are formed in the precursor web material as the teeth on one of the rollers intermesh with grooves on the other of the rollers.

Abstract: A method for manufacturing an array substrate includes forming a plurality of holes in a film shape substrate having thermal plasticity, in which the holes have a diameter of 0.25 times to 2 times a thickness of the substrate, and a pitch of 5 times to 40 times the diameter of the holes; and heating a molding member provided with a plurality of convex portions or concave portions in an array pattern, pressing the substrate provided with the plurality of holes, and transferring the plurality of convex portions or concave portions to the substrate.

Abstract: Some embodiments comprise a mechanical thickness regulator for a compression mold, or related systems and/or methods. A regulator can include a thickness regulator pin received by a recess in an extendable and retractable relation. The regulator pin can include a tip, or can be contacted with a tip, defining a predetermined distance from the pin to the end of the tip, the distance defining a gap of well known dimensions for receiving and molding polymer melt.

Abstract: A method is provided for removing a resin layer of a resin-coated metal tube. The resin layer is removed with a laser beam. More particularly, the resin layer of a desired range is burned out by focusing the laser beam into a pinpoint without defocusing the sectional shape of the laser beam in the axial direction o the resin-coated metal tube.

Abstract: The use of nucleating agents to manufacture polymeric stents is disclosed. The resulting stents may have increased crystallinity, decreased crystal size, increased mechanical properties, and faster degradation times.

Abstract: A method for making apertures in a web comprising providing a precursor web material; providing a pair of counter-rotating, intermeshing rollers, wherein a first roller comprises circumferentially-extending ridges and grooves, and a second roller comprises teeth being tapered from a base and a tip, the teeth being joined to the second roller at the base, the base of the tooth having a cross-sectional length dimension greater than a cross-sectional width dimension; and moving the web material through a nip of the counter-rotating, intermeshing rollers; wherein apertures are formed in the precursor web material as the teeth on one of the rollers intermesh with grooves on the other of the rollers.

Abstract: A process for making an embossed web. A precursor web is provided between a forming structure and a compliant substrate. The forming structure has a plurality of discrete protruded elements and lands completely surrounding them. Pressure is provided between the compliant substrate and the forming structure to conform the precursor web to the forming structure to form the embossed web. The resulting embossed web has a plurality of discrete extended elements completely surrounded by land areas.

Abstract: A preform, formed with a plurality of reinforcing fiber substrates stacked to each other and each made of at least reinforcing fiber yarns, has a resin material, whose main component is a thermoplastic resin, interlaminated between the layers of the reinforcing fiber substrates in the preform, and has through holes extending through a plurality of the reinforcing fiber substrates in the thickness direction of the preform; an FRP molded using this preform; and processes for producing these. By improving the impregnability in the thickness direction of the preform, an FRP excellent both in various mechanical properties and in matrix resin impregnation and stabler in quality can be produced with high productivity.

Abstract: The process for the preparation of articles from polymer materials having a medicamentous depot effect is performed by mixing the starting materials, shaping the mixture, cross-linking the polymer material at least until a sufficient dimensional stability is reached, performing all the necessary processing work, introducing the article into a protective package, sterilizing the packaged article, optionally with further cross-linking of the polymer material.

Abstract: A method of thermo-mechanically forming macrotextures in a microtextured film wherein a heat shield is utilized to thermally insulate the microtexture during the forming process.

Abstract: An embossing system is provided for embossing at least a portion of a web comprising a first roll and at least a second roll. The first roll and second roll may define a first nip for embossing the web. At least one of the first roll and the second roll has elongated embossing elements extending substantially in the machine direction and optionally at least one of the first and second rolls has elongated embossing elements extending substantially in the cross-machine direction. At least one of the first roll and the second roll may also have perforate embossing elements extending substantially in the cross-machine direction that may or may not be elongated. The embossing elements are capable of imparting one or both of a cube embossing pattern or a perforate emboss on the web. The web may be a cellulosic fibrous web, a portion of which is lignin-rich, high coarseness fiber having generally tubular fiber configuration. In addition, the web may be creped with an undulatory creping blade.

Abstract: Methods and apparatuses for producing fiber-cement soffit building products. In one embodiment of the invention, an apparatus for producing fiber-cement soffits includes a punch assembly, a support assembly facing at least a portion of the punch assembly, and an actuator operatively coupled to at least one of the punch assembly or the support assembly. The punch assembly can include a punch plate and a plurality of punches coupled to the punch plate. Each punch can have a length and a first cross-sectional dimension generally normal to the length. The support assembly can have a support plate, and at least a portion of the support plate is juxtaposed to at least a portion of the punch plate. The support plate can include a plurality of holes arranged in a pattern so that each hole in the portion of the support plate juxtaposed to the punch plate is aligned with a corresponding punch on the punch plate.

Abstract: A machine utilized for producing and manufacturing a film, soft at touch, resilient and suitable at draining use. A film produced by such a machine, presents, at least, on one surface an essentially continuous pattern of micro-funnels three-dimensional (3D) directed in an essentially perpendicular way to the surface from which the micro-openings have origin. It presents also on the opposite surface a continuous pattern, composed by 3D macro-funnels directed in an essentially perpendicular way to the surface from which the macro-funnels have origin. The “micro-funnels” term, intend to describe a multitude of funnels non distinguishable by the human eye at a distance equal or higher than 450 mm. while the “macro funnels” term, intend to describe funnels clearly visible by the human eye at a distance higher than 450 mm.

Abstract: The present invention discloses a fender liner attached to a motor vehicle wheel house. The fender liner includes a breathable base material layer produced by forming a fiber assembly into a shape along the wheel house and a protective layer made of waterproof material. The protective layer is superimposed on a surface of the base material layer that is opposite to a side facing the wheel house. The protective layer is provided with a plurality of through-holes that allow air to flow through the protective layer to the surface of the base material layer on which the protective layer is superimposed.

Abstract: A method for making apertures in a precursor web using a forming apparatus is provided where the web comprises a film having molecular orientation and the forming apparatus comprises an arrangement of teeth. The orientation of the arrangement of teeth and the molecular orientation of the film are predetermined and modified to provide a relative angle between the orientation of the teeth and the molecular orientation of the film. Apertures formed in the precursor web material have a length and width exhibiting a minimal aspect ratio.

Abstract: A process and apparatus for producing perforated composite structures, such as acoustic skins suitable for aircraft engine nacelle and duct components. The process includes placing a mat member, a non-impregnated fabric member, and a resin film on a tool surface so that pins disposed on the mat member project through the fabric member and resin film to define holes therein. The fabric member is between the mat member and resin film, and the fabric member and resin film define a stack that conforms to the mat member and tool surface. A caul member is then placed on the stack so that apertures in the caul member are penetrated by the pins. The stack is heated to melt the resin film and cause molten resin to infuse the fabric member and yield a resin-infused fabric stack, after which the molten resin within the resin-infused fabric stack is at least partially cured.

Abstract: A method for making apertures in a precursor web using a forming apparatus is provided where the web comprises a film having molecular orientation and the forming apparatus comprises an arrangement of teeth. The orientation of the arrangement of teeth and the molecular orientation of the film are predetermined and modified to provide a relative angle between the orientation of the teeth and the molecular orientation of the film. Apertures formed in the precursor web material have a length and width exhibiting a minimal aspect ratio.

Abstract: Provided is a carrier tape with improved tensile strength and flexural rigidity in a longitudinal direction of a base material, including recesses that can be provided at a narrow pitch in a first surface of the base material, and manufacturable at reduced cost, as well as to provide an apparatus and a method for manufacturing such a carrier tape. A carrier tape of the present invention is constituted by a strip-shaped base material, and includes a plurality of recesses provided in a first surface of the base material and for containing electronic components, a covering unit configured to seal openings of the recesses, and a projection provided on a second surface of the base material along a longitudinal direction of the base material. A length of the projection extends over at least two of the recesses.

Abstract: The present invention relates to the perforation of nonwovens with a perforating roll and an opposing roll. The perforating roll and opposing roll form a gap, through which a nonwoven being perforated, is guided and perforated. The perforation apparatus comprises a feed device and a withdrawal device. The feed device is arranged such that the nonwoven being perforated advances first onto the opposing roll, before it enters the gap. The withdrawal device is arranged such that after leaving the gap, the perforated nonwoven remains on the perforating roll. Furthermore, a perforation method and a corresponding nonwoven structure are provided.

Abstract: A method of forming a container (100) includes heating two webs of material and indexing the webs into a vacuum thermoformer (40) which forms first (220) and second trays (110) simultaneously, wherein the second tray is disposed within a space of the first tray to define a reservoir (300) therebetween. A portion of the first tray is brought into contact with a flange portion of the second tray, and joined by a heat seal within the vacuum thermoformer. A punch device within the vacuum thermoformer perforates a drain aperture (117) in a central region of the bottom of the second tray, such that the drain aperture is in fluid communication with the reservoir. The cut-out section is adhered to the bottom of the first tray to eliminate the presence of any scrap material. The joined first and second tray is indexed out of the vacuum thermoformer and trimmed to separate an assembled container from the web supply.

Abstract: Methods are disclosed that include forming selected perforation designs and patterns in web substrates. The perforation designs and patterns can be formed in linear or nonlinear fashion, can extend in the cross direction or the machine direction and can be formed to complement or match an embossed or printed design on the web. The perforation designs and patterns can be formed utilizing various mechanical perforating techniques.

Abstract: A method for making a forming structure. In one embodiment the method comprises the steps of (a) providing a base material having a thickness; (b) providing a laser source; (c) laser etching a plurality of spaced-apart apertures, each aperture extending through the entire thickness of the base material, such that the non-laser-etched portions of the base material define a continuous network; and (d) laser etching the continuous network to remove material in a pattern that defines a plurality of protrusions, each protrusion being generally columnar and pillar-like. The plurality of protrusions can be laser etched first, before laser etching the plurality of spaced-apart apertures. The base material can be cylindrical-shaped and the laser etching can be accomplished in a continuous process by rotating the cylindrical-shaped base material as a laser source is operatively translated while laser etching a path similar to “threads” of a screw.

Abstract: A conveying roller facilitates conveyance of a sticky material in the form of sheet or web to be conveyed. An outer peripheral layer of the convey roller is formed on its rolling surface with a plurality of pits at a predetermined occupancy ratio defined by an occupancy ratio of a total area occupied by all of the pits to an area of the rolling surface of the outer peripheral layer. The outer peripheral layer is formed on the rolling surface thereof with a plurality of pits at the occupancy ratio set depending on a degree of stickiness expressed by the sheet material to achieve peel properties of the outer peripheral layer which is compatible with the stickiness of the sheet material and thereby to prevent the sticky sheet material from twining around the conveying roller.

Abstract: Systems, devices and methods are provided that are related to cellular materials that have a precisely-determined arrangement of voids formed using surface transformation. In various embodiments, the cellular materials are suitable for use in various structural, mechanical and/or thermal applications. One aspect of the present subject matter is a method of forming cellular material. According to various embodiments of the method, a predetermined arrangement of the plurality of holes is formed in a volume of material through a surface of the volume of material. The volume of material is annealed such that the volume of material undergoes a surface transformation in which the arrangement of the plurality of holes is transformed into a predetermined arrangement of at least one empty space below the surface of the volume of material. Other aspects are provided herein.

Abstract: A method for producing a fiber-reinforced composite member from prepregs of reinforcing fibers impregnated with a matrix resin, comprising placing the prepregs in a cavity of a molding die, cutting off excess margins of the prepregs along the edges of the cavity, and curing the matrix resin.

Abstract: A process for producing a sound absorber having skin layers constituting front and back surfaces and, interposed between the skin layers, a void layer having a plurality of pin formed holes, each hole having a depth which is enough to penetrate one of the skin layers and is not enough to reach the other skin layer. The sound absorber is formed of a resin material containing 2 to 60 wt % of reinforcing fibers with a length of 2 to 100 mm.

Abstract: A sports racquet having a plurality of string port holes and conventional string holes is formed of a single tube of prepreg material. When molded, mold elements press opposed portions of the prepreg tube into contact with one another, and shape the adjoining prepreg material into a string port hole blanks. The portion of the pressed-together material which initially blocks the string port hole is removed after molding so that the string port holes extend through the frame. Alternatively, the mold elements cause the prepreg tube to follow a serpentine shape, thereby defining string port holes which are open alternately along the top and bottom surface of the frame. A pair of cover rings may be secured to the top and bottom racquet surfaces to cover the open sides of the string port holes.

Abstract: A method of manufacturing a structure using a single, hollow primary tube, preferably of a composite material, wherein ports are bonded to the walls of the hollow tube through aligned holes on opposite sides of the hollow tube. The ports improve the stiffness, strength, aerodynamics, and aesthetics of the structure.

Abstract: A process for preweakening the inside of an automotive trim piece cover layer of various constructions by use of a laser beam so as to enable formation of an air bag deployment opening in the trim piece formed at the time the air bag deploys. The laser beam impinges the inside surface of the cover to form a groove scoring or spaced perforations to form a preweakening pattern. A robot arm may be used to move a laser generator so as to form the preweakening pattern. The laser beam can be controlled in accordance with sensed conditions to achieve accurate preweakening, and may also be used to trim substrate panels and to perform other cutting operations.

Abstract: Disclosed is a process for continuous perforation of fabrics that comprise thermoplastic fibers. The process utilizes a combination of heat and pressure to perforate fabrics where the shape. size, and distribution of the individual fabric perforations is define solely by the design of the pattern embossing roll, In particular, the top side of the individual embossing points are not flat but rather have a raised peripheral edge so that the actual fabric contact area of the bond points is much less than total area circumscribed by each bond point. The small ratio of fabric contact area to total bond area concentrates the thermal and compressive forces in the embossing nip and allows a large perforation to be cut out of a fabric moving at high speed through the perforation nip.

Abstract: In one embodiment a method for creating a molded-in-color vehicle panel is provided. The mold may have at least first and second mold members, each having a forming surface for forming a portion of the vehicle panel. One mold member may translate relative to the other to collectively receive a heated resin with a molded-in-color to form the vehicle panel. The resin may be formed into a solid molded-in-color interior vehicle panel. After allowing the resin to partially cool, an aperture may be formed by punching through in the molded-in-color resin with a punch.

Abstract: A method and apparatus for a composite stringer. A method is used for manufacturing a hollow composite stringer. Foam is formed with a mandrel installed into the foam. A composite material and the foam is laid up onto a tool in a form of a stringer. The composite material and the foam in the form of the stringer is cured to form a cured stringer. The mandrel from the foam is removed to form the hollow composite stringer.

Abstract: A method for producing a fiber-reinforced composite member with connecting holes, comprising boring a cured molding of prepregs of reinforcing fibers impregnated with a matrix resin to form the connecting holes, using a burnishing drill comprising two or more tapered tip blades, two or more circumferential blades extending continuously from the tip blades to a shank, and chip-discharging grooves extending from the tip blades to the shank.

Abstract: The present invention relates to improved biomedical implantable material comprising a plurality of pores, of which one or more of the pores are interconnected below the surface of the material. The improved biomedical implantable material may be used in biomedical implant devices such as orthopedic implants, spinal implants, neurocranial implants, maxillofacial implants, and joint replacement implants. The present invention also relates to a method of preparing an improved biomedical implantable material, comprising subjecting an implantable material to a pore-forming treatment and optionally further subjecting the material to a surface-modifying treatment. The biomedical implantable material may be used in other applications, which as applications where two surfaces are contacted and bonding between the surfaces is required.

Abstract: A plastic closure includes a shell having a base wall with a skirt for securement to a container finish and a lip that extends radially inwardly from the skirt at a position adjacent to and spaced from the base wall. A liner is compression molded in situ against the base wall, and between the base wall and the lip. The lip has a plurality of circumferentially spaced passages that extend through the lip for venting air during compression molding of the liner.