Abstract: Scraping agents such as silicone oils are applied, preferably continuously, to the circumference of the spinneret between the outer edge and the spinning holes nearest to it. Application is effected by means of a ring of an absorptive, surface active material, e.g., a ring wick located in a groove or a ring chamber which may be fitted with feed lines to supply the scraping agent.

Abstract: Physically blending small amounts of polycarbonate resin into polyethylene terephthalate resin which is to be extruded and cooled to form an unoriented amorphous sheet reduces deposits of terephthalic acid on the cooling rolls during sheet extrusion.

Abstract: A foreign material removing device in a synthetic resin reclaiming machine including an extruder having a screw shaft, a filter cylinder connected to the extruder, a resin filter mounted within the filter cylinder so as to form a resin chamber therebetween, a scraper shaft positioned within the filter cylinder and including projected strips as scraper which protrude aslant to the axis of the scraper shaft such that the strips contact the inner surface of the filter and interconnect with the screw shaft, a body fixed to the filter cylinder which includes a first guide hole, one end thereof being connected to the inside of the filter cylinder, an ejecting port, and a second guide hole disposed in an orthogonal direction with respect to the axis of the scraper so as to connect the first guide hole to the foreign material ejecting port further including a plurality of resin passages communicating with the resin chamber, a plurality of dies fixed to the body which include connecting passages for ejecting resin and

Abstract: An extrusion pelletizing process is disclosed wherein coolant is injected into the stream of thermoplastic material being extruded in such a fashion to interrupt the flow thereof and form discrete material lengths thereof as the material moves through the extrusion die and exits at the other end thereof in the form of pellets. The coolant is permitted to at least partially vaporize upon contact with the material stream and accordingly forms a solidified shell therearound including end portions of adjacent pellets so as to effectively separate such as they pass through the die. Such system enables the formation of discrete material lengths or pellets without the need of conventional cutting apparatus such as knives and the attendant support equipment necessary in their use.

Abstract: When magnesium oxide in which the half-width of the X-ray diffraction profile at (200) as determined according to a specific method is at least 0.3 is incorporated in an amount of 0.05 to 2.0% by weight in polycaprolactam, a polycaprolactam composition having an improved spinnability is obtained.

Abstract: The invention relates to a method of keeping nozzle bodies or breaker plates clean during extrusion of polymer which can be shaped from the melt which comprises preventing the formation of deposits near the nozzle orifices by gassing these orifices at the point of extrusion of the melt, said gas consisting entirely or partly of vapors of substances which have a depolymerizing action on the deposits formed from the melt at the edge of the nozzle orifice.

Abstract: An extrusion pelleting process and apparatus is disclosed wherein the outermost portion of an extrusion orifice is surrounded by a heat reservoir maintained at a temperature significantly higher than the softening temperature range of the polymer being extruded. The high temperature heat reservoir constitutes a heat source from which individual extrusion orifices may be heated above the polymer's softening range to assist in melting frozen plugs of polymer which may block the orifice from time to time.Also disclosed is a heat flow control mechanism, in effect, for slowing the heat release from the reservoir to the individual extrusion orifices for economy of operation while still making available such high temperature source for unfreezing such plugs.

Abstract: This invention relates to self-lubricating bearings or other antifriction elements formed of a lubricant-containing polyacetal. It can be manufactured in various shapes by molding a powdery mixture of the polyacetal having a bulk factor of 2-8 with 2-12 wt % of the lubricant which is in a liquid state at a normal room temperature or at the melting point of the polyacetal by a screw type injection molding machine having controlled temperatures in the feed, compression, metering and nozzle sections of the heating cylinders.During the process, the lubricant is uniformly dispersed in said resin material as fine particles independent from each other and this accounts for the extraordinarily high retention of lubricant film which forms on the bearing surface of the molded articles in use.

Abstract: A cooling system for quenching extruded thermoplastic tubing which moves in a vertically upward direction from a die to a cooling mandrel comprises a seal means between the die and the mandrel and the introduction of cooling fluid such as water between the seal and the mandrel to flow upwardly as the tube passes along the mandrel. A water vapor atmosphere below the seal provides a controlled atmosphere leaking past the seal which condenses immediately upon passing the seal and coming into contact with the cooling fluid. This controlled atmosphere avoids air leakage past the seal and consequent imperfections in the thermoplastic material tube.

Abstract: Gelled polyamides are contacted with organic hydroxyl group-containing compounds to so modify the physical nature of the gels as to permit their flushing from process equipment.

Abstract: A process and apparatus for making relatively thin amorphous film in which a molten film, which is extruded from a slot orifice, is drawn over a cooled control roller spaced from the orifice at its point of contact with said film at a distance not more than about 20 mm before it is received on a quenching drum maintained at conventional quenching temperature below the solidification range of the molten film, the speed of rotation of the quenching drum is in excess of the rate of extrusion of the molten film, the diameter of the control roller is less than one-quarter of the diameter of the quenching drum, and the temperature of the film control roller is maintained at least about ambient room temperature but less than the quenching drum temperature to thereby provide a skin at the directly proximate stratum of film contacting the control roller surface.

Abstract: A resinous material is extruded through an orifice in a die to produce a strand, the orifice having an inlet zone, a cylindrical zone and an outlet zone, the inlet zone converging in the direction of flow of the resinous material and attached to one end of the cylindrical zone and the outlet zone diverging in the direction of flow of the resinous material and attached to the other end of the cylindrical zone. A die for extrusion of a resinous material is provided.

Abstract: A process for melt-spinning a synthetic linear fiber-forming polymer into filaments by extrusion through a nozzle or so-called nozzle plate treated on its discharge face with a thin layer silicone oil coating wherein said coating is stabilized with a cerium compound. The stabilizing composition or additive preferably consists essentially of the reaction product of a cerium compound with a polymethylsiloxane bearing reactive hydrogen atoms.

Abstract: A cooling system for establishing and maintaining the running mode of a bushing used in production of glass fibers which embodies a heated orifice plate with closely spaced orifices and a bulk flow of upwardly directed gas (e.g., air), which cooling system comprises a series of opposing nozzles which provide a multiple air lance effect in starting up, clearing and maintaining the flow of individual glass fibers through each orifice.

Abstract: An orifice plate for use in a drawing assembly of the type wherein the plate has a flat undersurface devoid of nozzles, and bulk gas is directed toward the undersurfaces to cool fibers being drawn through the plate. The plate is characterized in that the orifices therein are arranged in sets with the orifices in the respective sets so spaced relative to one another that, in the event of the breakage of a fiber being drawn from one of the orifices of a set, the glass supplied to the orifice will flood to and join the other of the orifices in the set prior to flooding to the orifices of other sets.

Abstract: Apparatus for pelletizing synthetic plastic resins, comprising an extruding die assembly having extrusion orifice sleeves pervious to liquid, a water jacket surrounding each sleeve in such manner that water will pass through the walls thereof to chill plastic being extruded therethrough while at the same time lubricating passage of the plastic therethrough. Severing means are provided at the die face for cutting the plastic into pellets as it is extruded. Optionally means are provided for collecting the pellets such as a casing that surrounds the die and the cutting means.

Abstract: Accumulated deposits are removed from the face of a spinneret by periodically manually wiping the face of the spinneret with the blade of a hand held wipe stick. Cooling the blade just before use decreases the smearing of the polymer melt and increases the wipe cycle. Dry ice is the preferred cooling medium.

Abstract: The provision of a durable, slick sliding surface on metal faces of plastic forming extrusion apparatus such as extruder nozzles and dies. The durable, slick sliding metal surface is provided by burnishing and heat treating a polysiloxane fluid on the face of the metal. The burnishing comprises vigorous rubbing of the polysiloxane fluid treated metal face with a material relatively softer than the metal face being treated, effectively over the entire surface treated.

Abstract: A process for preparing fusible, crosslinkable resinous intermediates of polyaddition and polycondensation resins consisting essentially of continuously proportioning and feeding a resin precursor composition in solid and liquid form, in a mixing and kneading machine, intensively mixing the resin precursor composition in both the longitudinal and transversal directions and simultaneously heating said composition, thereby plasticizing and homogenizing the same below the temperature of cross-linking and hardening and at a temperature of 50.degree.-90.degree. C during a brief average dwell time in the mixing chamber of said machine which will prevent excessive stiffening of the mixture in the form of a pasty mass to thereby plug the machine, continuously expelling the plasticized intermediate resin mix at a temperature of 50.degree. to 90.degree. C in the form of a pasty mass through a hollow die with twin conical outlet heated to a temperature of not more than 50.degree. C.

Abstract: In a process for extruding thermoplastic film means are provided for maintaining substantially free from deposit a wire electrode which is used to deposit an electrostatic charge on to the upper surface of the film. In a preferred embodiment the wire electrode is continuously unwound from a first reel on to a second reel. The wire electrode is kept substantially free of deposit by means of either a scraper plate or a current of air which is passed between the film and the wire electrode to prevent deposits from forming.