Die Configuration (other Than Fixed Orifice Shape) Patents (Class 264/177.16)
  • Publication number: 20040201126
    Abstract: The invention relates to a method for extruding curved extrusion products (7a, 7b), whereby the extruded profile is formed in a die that is located upstream of a crosshead (4) of an extrusion installation (1) and is subsequently curved or bent by the action of external forces. The extruded strand (7a, 7b) is taken up at the press outlet by a bearing surface (10) that supports the underside of the strand. Once a partial length of strand has been separated, said length is moved (10) from the press flow and is transported away by the bearing surface, whereby the provision of a supporting surface for the subsequent strand is simultaneously maintained during said transportation by the bearing surface (10). To achieve this, a platform (10) that is located in the press outlet (5), that supports the extruded strand and that can be raised and lowered is divided into functional fields (A, B).
    Type: Application
    Filed: March 17, 2004
    Publication date: October 14, 2004
    Inventors: Nikolaus Jakoby, Uwe Muschalik, James R Camp
  • Patent number: 6800226
    Abstract: The invention relates to a method and a device for the production of essentially continuous fine threads made of meltable polymers. The polymer melt is spun from at least one spin hole (5) and the spun thread is attenuated using gas flows which are accelerated to achieve high speeds by means of a Laval nozzle (6). As a result of the specific geometry of the melt hole (4) and the position thereof in respect to the Laval nozzle (6), the temperature of the polymer melt, the throughout per spin hole and the pressures determining the velocity of the gas flow upstream and downstream from the Laval nozzle (6) are controlled in such a way that the thread reaches an internal hydrostatic pressure before solidifying, whereby said thread bursts into a plurality of fine threads.
    Type: Grant
    Filed: December 26, 2001
    Date of Patent: October 5, 2004
    Inventor: Lüder Gerking
  • Patent number: 6776946
    Abstract: Increase or decrease in rubber extruding rate can be freely adjusted while keeping a sectional shape of a rubber extruded intermediate constant. A discharge port of a rubber flow path of a die plate is of a flat shape with a lower section and a higher section and with a height varying along a width direction. An extruding speed from the discharge port of the die plate is made uniform at positions along the width direction of said rubber extruded intermediate.
    Type: Grant
    Filed: November 21, 2001
    Date of Patent: August 17, 2004
    Assignee: Sumitomo Rubber Industries, Ltd.
    Inventor: Masahiko Ohki
  • Patent number: 6769899
    Abstract: An adjustable extrusion die shapes a melt into a non-circular cross-sectional profile form. The wall thickness of the profile is adjustable by moving two adjustment plates orthogonal to each other and transverse to the flow of the melt. Movement of each adjustment plate is restricted to prevent rotation relative to a melt-shaping bushing.
    Type: Grant
    Filed: July 24, 2001
    Date of Patent: August 3, 2004
    Assignee: American Maplan Corporation
    Inventors: Hans Groeblacher, James W. Nixon
  • Patent number: 6706658
    Abstract: One aspect of the invention relates to a catalyst composite containing an extruded catalyst support containing an extruded activated carbonaceous material having specifically a defined pore structure. For example, the extruded activated carbonaceous material may have pores wherein at least about 40% of total Hg porosity occurs in pores having a diameter of about 200 Å and larger. Alternatively the extruded activated carbonaceous material may have a first set of pores having a pore diameter of at least about 40 Å and at most about 100 Å with a porosity of at least about 0.15 cc/g, and a second set of pores having a pore diameter of at least about 5,000 Å and at most about 20,000 Å with a porosity of at least about 0.3 cc/g.
    Type: Grant
    Filed: December 21, 2001
    Date of Patent: March 16, 2004
    Assignee: Engelhard Corporation
    Inventor: James Ferguson White
  • Patent number: 6706229
    Abstract: Molten resin material is continuously extruded from a first extruding hole extending in a width direction of a first extruding nozzle, and is passed through a second extruding nozzle which is arranged a front surface of the first extruding nozzle and has a second extruding hole at a position corresponding to the first extruding hole. The second extruding hole is a single extruding hole having a plurality of longitudinal rectangular openings arranged at the same pitch in the width direction, and a communicating section with which one end of the respective rectangular openings communicate, and the first extruding hole is a single extruding hole having coupling-element-molding openings arranged corresponding to the rectangular openings and a base-member-molding opening corresponding to the communicating section.
    Type: Grant
    Filed: April 5, 2001
    Date of Patent: March 16, 2004
    Assignee: YKK Corporation
    Inventor: Ryuichi Murasaki
  • Publication number: 20030230825
    Abstract: A method and apparatus for forming a golf ball or components of a golf ball is disclosed. In one embodiment, a method includes the steps of forming a die having an opening having a perimeter comprising plurality of inwardly convex surfaces; preparing a golf ball component material; extruding the golf ball component material through the opening of the die to form a component prep; placing the component prep into a mold cavity; and molding the golf ball component. An apparatus for forming a golf ball may be configured in accordance with this method.
    Type: Application
    Filed: June 17, 2002
    Publication date: December 18, 2003
    Inventor: Thomas E. Moore
  • Patent number: 6645406
    Abstract: A method of an extruded membrane of solidified flowable material having a desired curvature comprising extruding flowable material through a die in a curved section; measuring a characteristic of said extruded material at a plurality of positions along said die slot; comparing said plurality of measurements against a desired plurality of measurements respectively at each said position along said die slot and generating a plurality of signals respectively in response thereto; effecting a change in said measured characteristics of said extruded material at said positions along said die slot in response to said signals so as to produce said extruded material having a desired curvature.
    Type: Grant
    Filed: July 3, 2000
    Date of Patent: November 11, 2003
    Assignee: Industrial Evolution, Inc.
    Inventor: William J. Slyne
  • Patent number: 6610231
    Abstract: The molding method for molded surface fastener for molding a flat substrate and a plurality of first engaging elements integrally and continously using the same molding material. According to the method, a cooling/transportation means for cooling and transporting a molded surface fastener at the same time when it is molded is driven and rotated in one direction and molten resin material is extruded continuously onto a cooling/transportation face through a resin extrusion path which extends in a width direction of an extrusion nozzle and which is open to said cooling/transportation face of said cooling/transportation means and opens in a transportation direction thereof. At this time, a plurality of the first engaging-element-molding openings spaced in the width direction of said resin extrusion path are opened and closed by means of at least a vertically vibrating member disposed on a front face of said extrusion nozzle in a resin transportation direction thereof.
    Type: Grant
    Filed: September 24, 2001
    Date of Patent: August 26, 2003
    Assignee: YKK Corporation
    Inventors: Toshiaki Takizawa, Ryuichi Murasaki
  • Publication number: 20030116881
    Abstract: The invention is a method of forming extrudate having substantially uniform thickness. A shim is formed which has a thickness variation of less than or equal to about 0.5 mil (13 microns) total indicated runout. This shim is disposed between a first die portion having a first surface and a second die portion having a second surface. A slot is formed between the first surface and the second surface. The slot has a height dimension substantially the same as the shim thickness. Flowable material is extruded through the slot.
    Type: Application
    Filed: December 19, 2001
    Publication date: June 26, 2003
    Inventors: James M. Nelson, Raghunath Padiyath, Robert B. Secor, Mark J. Stevenson, Michael J. Tichy, Robert A. Yapel
  • Publication number: 20030090026
    Abstract: A method and apparatus are described for coextruding two materials A and B, in which B is extruded on A through a port (3), in which the separating wall between the flows of A and B is formed as a flap closure (4) adapted to act as a non-return valve for the flow of B into A, and further means are provided for extruding B through the port in pulses. The pulses may be effected by opening and closing the closure, by mechanical transmission means or by the effect of imposing pressure difference on the flap (4) by the flows of A and/or B. The pulsing means preferably involves rams (1). The invention is particularly suitable for extruding a low viscosity material B onto a higher viscosity material A, or for making sheets or pipes with alternating segments of differential flexibility, or for coextruding a flow of solid particles with a flow of liquid.
    Type: Application
    Filed: October 9, 2002
    Publication date: May 15, 2003
    Inventor: Ole-Bendt Rasmussen
  • Publication number: 20030080462
    Abstract: An extrusion die capable of being adjustable through various thicknesses and widths while running in production without shutting down includes first and second die lips mounted on the die for vertical and horizontal movement relative to the die. The die further includes first and second horizontal adjustment mechanisms for horizontally adjusting the first and second die lips, respectively, relative to the die to adjust the width of the extrudate. The die also includes a top vertical adjuster and a bottom vertical adjuster for adjusting the thickness of the extrudate by vertically adjusting the first and second die lips relative to each other.
    Type: Application
    Filed: October 25, 2001
    Publication date: May 1, 2003
    Inventors: Douglas S. Nordgren, Michael B. Shroades
  • Publication number: 20030020204
    Abstract: The present invention relates to an extrusion die assembly. Specifically, the present invention relates to an extrusion die assembly comprising a pair of extrusion dies wherein one extrusion die is disposed within the second extrusion die. The extrusion dies may comprise a plurality of extrusion die modules wherein at least one of the extrusion die modules incorporates a flat compression deal with a conical or otherwise angled spillover surface. Further, the present invention relates to a method for utilizing an extrusion die assembly comprising a pair of extrusion dies, each having at least one extrusion die module having a conical or otherwise angled spillover surface.
    Type: Application
    Filed: July 27, 2001
    Publication date: January 30, 2003
    Inventors: Randolph L. Davidson, Robert John Blemberg
  • Publication number: 20030020205
    Abstract: The present invention discloses an extrusion die module having a flat compression seal surrounding a conical or otherwise angled spillover surface. The die module promotes a flat surface to flat surface compression seal outside of the flow distribution channels and promotes better streamlined flow and material combination than a traditional flat disk die module. The die module promotes a reduced overall diameter and wetted diameter in comparison to standard flat disk dies. In addition, the conical or angled spillover surface is surrounded by the planar sealing surface. Further, the present invention relates to a method for utilizing an extrusion die module with a conical or otherwise angled spillover surface to minimize the die surface area wetted by an intermediate layer in a multi-layer coextrusion process.
    Type: Application
    Filed: July 27, 2001
    Publication date: January 30, 2003
    Inventors: Randolph L. Davidson, Robert John Blemberg
  • Publication number: 20030020203
    Abstract: The present invention discloses an extrusion die module having a flat compression seal and a conical or otherwise angled spillover surface. The die module promotes a flat surface to flat surface compression seal outside of the flow distribution channels and promotes better streamlined flow and material combination than a traditional flat disk die module. The die module promotes a reduced overall diameter and wetted diameter in comparison to standard flat disk dies. Further, the present invention relates to a method for utilizing an extrusion die module with a conical or otherwise angled spillover surface to minimize the die surface area wetted by an intermediate layer in a multi-layer coextrusion process.
    Type: Application
    Filed: July 27, 2001
    Publication date: January 30, 2003
    Inventors: Randolph L. Davidson, Robert John Blemberg
  • Publication number: 20030020206
    Abstract: The present invention discloses an extrusion die module having a flat compression seal surrounded by a conical or otherwise angled spillover surface. The die module promotes a flat surface to flat surface compression seal outside of the flow distribution channels and promotes better streamlined flow and material combination than a traditional flat disk die module. The die module promotes a reduced overall diameter and wetted diameter in comparison to standard flat disk dies. In addition, the present invention relates to an extrusion die module having a spillover surface surrounding a planar sealing surface. Further, the present invention relates to a method for utilizing an extrusion die module with a conical or otherwise angled spillover surface to minimize the die surface area wetted by an intermediate layer in a multi-layer coextrusion process.
    Type: Application
    Filed: July 27, 2001
    Publication date: January 30, 2003
    Inventors: Randolph L. Davidson, Robert John Blemberg
  • Publication number: 20020190422
    Abstract: A blown film die divides a flow of material into two flows with higher and lower flow portions and recombines the flow by combining higher flow portions with lower flow portions. The flow can be divided in circumferential channels between an annular feed ring and an annular distribution ring.
    Type: Application
    Filed: August 27, 2002
    Publication date: December 19, 2002
    Inventor: Robert E. Cree
  • Patent number: 6495081
    Abstract: A tread band for vehicle tires is manufactured by conveying a primary elastomer material (4) through an extrusion path (11, 15) defined by a preforming channel (15) followed by an extrusion outlet (11) formed in a die (10). The preforming channel (15) is defined in a preforming device (9) comprising a drawer (12) operatively engaging a preformer (13). Formed in the drawer (12) is an auxiliary channel (17) the end length (17b) of which opens at right angles into the extrusion path (11, 15), close to the extrusion outlet (11). An auxiliary elastomer material (5) conveyed to the auxiliary feeding channel (17) is homogeneously distributed by a coating effect under the lower surface of the tread band (4a) crossing the extrusion outlet (11).
    Type: Grant
    Filed: March 31, 1998
    Date of Patent: December 17, 2002
    Assignee: Pirelli Coordinamento Pneumatici
    Inventor: Vincenzo Benatti
  • Patent number: 6475414
    Abstract: The geometry of a flow channel (1) can be varied within wide limits if at least one wall of the flow channel (1) takes the form of a sheet stack (2) which is pushed from the rear into the channel to a greater or lesser extent by means of adjusters (7). The adjustment may be effected either uniformly over the entire width of the flow channel (1) or only locally at certain points thereof. It is thus possible, while a medium is passing through the flow channel (1), to alter form outside the flow resistance either of the entire channel or only at certain points and thus alter the entire mass flow or the mass flow distribution as desired. New processing possibilities are given by the greater flexibility of the sheet stack (2) in relation to solid channel walls.
    Type: Grant
    Filed: May 17, 2000
    Date of Patent: November 5, 2002
    Inventor: Heinz Gross
  • Patent number: 6432341
    Abstract: A method of producing a ceramic molding having a desired shape involves extruding a ceramic material that has been pressure-fed into a resistance pipe. By using a production apparatus including a screw type extruder and mold, connected to the distal end of the extruder through the resistance pipe, the ceramic material is pressure-fed from the extruder into the resistance pipe. The resistance pipe is heated or cooled at its periphery so as to control the shape of the ceramic molding extruded from the mold.
    Type: Grant
    Filed: February 24, 2000
    Date of Patent: August 13, 2002
    Assignee: Denso Corporation
    Inventors: Satoru Yamaguchi, Hiromi Katou, Nobutoshi Matsui
  • Publication number: 20020063357
    Abstract: Increase or decrease in rubber extruding rate can be freely adjusted while keeping a sectional shape of a rubber extruded intermediate constant. A discharge port of a rubber flow path of a die plate is of a flat shape with a lower section and a higher section and with a height varying along a width direction. An extruding speed from the discharge port of the die plate is made uniform at positions along the width direction of said rubber extruded intermediate.
    Type: Application
    Filed: November 21, 2001
    Publication date: May 30, 2002
    Inventor: Masahiko Ohki
  • Patent number: 6365080
    Abstract: A method of making a mixing element for a static mixer, comprising: providing a split die set having a first die and a second die in axial alignment, each of the dies having an opening forming an extrusion pattern, each of the extrusion pattern mating with the other; rotating the first and second dies so that the extrusion patterns are aligned and mated with each other to allow axial flow of extrusion material through aligned portions of the extrusion patterns; extruding extrusion material through the aligned portions of the extrusion patterns of the first and second dies to form an extruded shape; rotating the aligned first and second dies simultaneously while maintaining alignment during said extrusion to provide an angular variation to the extruded shape; and rotating at least one of the first-and said second dies independently so that the extrusion patterns are misaligned to prevent the flow of extrusion material except through the center of the extrusion patterns.
    Type: Grant
    Filed: June 9, 1999
    Date of Patent: April 2, 2002
    Inventor: Ronald J. Parise
  • Publication number: 20010022410
    Abstract: A tread band for vehicle tires is manufactured by conveying a primary elastomer material (4) through an extrusion path (11, 15) defined by a preforming channel (15) followed by an extrusion outlet (11) formed in a die (10). The preforming channel (15) is defined in a preforming device (9) comprising a drawer (12) operatively engaging a preformer (13). Formed in the drawer (12) is an auxiliary channel (17) the end length (17b) of which opens at right angles into the extrusion path (11, 15), close to the extrusion outlet (11). An auxiliary elastomer material (5) conveyed to the auxiliary feeding channel (17) is homogeneously distributed by a coating effect under the lower surface of the tread band (4a) crossing the extrusion outlet (11).
    Type: Application
    Filed: March 31, 1998
    Publication date: September 20, 2001
    Inventor: VINCENZO BENATTI
  • Publication number: 20010001973
    Abstract: A panel unit comprising a window glass panel, and a frame continuously formed on a peripheral edge of the window glass panel by extrusion molding and simultaneously bonded to the peripheral edge of said window glass panel. The frame is formed on the peripheral edge of the window glass panel so as to cover a part of the upper and lower surfaces and the end surface of the window glass panel.
    Type: Application
    Filed: January 19, 2001
    Publication date: May 31, 2001
    Inventors: Toshikazu Ito, Yoshihiro Suita
  • Patent number: 6203742
    Abstract: Broad parts are formed on at least one passage including a passage for forming the thinnest layer among passages for respective resin layers of a multilayer sheet at an upstream side of a confluence. In the broad parts, clearances become larger to both ends of the passage along the width thereof.
    Type: Grant
    Filed: August 21, 1998
    Date of Patent: March 20, 2001
    Assignee: Fuji Photo Film Co., Ltd.
    Inventors: Tadahiro Kegasawa, Kazuo Ozaki, Shotaro Ogawa, Ryuichi Katsumoto, Hideaki Usui
  • Patent number: 6190595
    Abstract: Extrusion arrangement for manufacturing bent workpieces, having an extrusion die which is guided in an extrusion chamber and compresses material situated in the extrusion chamber and presses it through a bottom die arranged on a head-side end of the extrusion chamber. At least two further bottom die elements are arranged behind the bottom die in a parallel adjoining manner and are displaceably and rotatably disposed such that their successive passage openings form an extrusion duct of a variable curvature and twisting. For producing hollow profiles, an arbor is provided in the interior of the extrusion chamber, whose extension extending through the outlet opening of the bottom die and into the passage openings of the bottom die elements consists of a plurality of segments which are movably connected with one another.
    Type: Grant
    Filed: April 20, 1998
    Date of Patent: February 20, 2001
    Assignee: DaimlerChrysler AG
    Inventors: Volker Thoms, Andreas Poellmann, Klaus Mueller
  • Patent number: 6174477
    Abstract: A method for producing a window molding for an automotive vehicle having an upper molding including a leg portion, a glass limiting lip projecting from the leg portion, a head portion connected to the leg portion and the glass limiting lip and a side molding which includes the leg portion and the glass limiting lip, a strut portion connected to the leg portion, and a head portion connected to the strut portion; where a length of the strut portion and an angle between the head portion and the glass limiting lip are gradually increased from an end of said side molding connected to said upper molding to the other end is disclosed.
    Type: Grant
    Filed: February 22, 1999
    Date of Patent: January 16, 2001
    Assignees: Kinugawa Rubber Ind. Co., Ltd., Tokiwa Chemical Industry Co., Ltd.
    Inventors: Yuuji Nagahashi, Sumito Ichinohe, Hiroyoshi Imura, Takashi Hirokawa
  • Patent number: 6174473
    Abstract: The present invention relates to a process of paste extruding lubricated PTFE fine powder in an extrusion device by forcing the lubricated PTFE fine powder through the extrusion device and out of an orifice as a lubricated green extrudate, wherein before exiting through the orifice, the direction of the flow of the lubricated PTFE fine powder in the extrusion device is reoriented in a direction at least 60 degrees different from the initial direction of the flow of the lubricated PTFE fine powder through the extrusion device.
    Type: Grant
    Filed: July 27, 1998
    Date of Patent: January 16, 2001
    Assignee: E.I. du Pont de Nemours and Company
    Inventors: Daniel N. Levy, Fabrice Aubertin
  • Patent number: 6171526
    Abstract: A calibration apparatus and method for making a grooved plastic spacer for a slotted core telecommunications cable. The method includes attaching a calibration apparatus having helically shaped calibration members to an extrusion die. The calibration members are inserted into respective grooves of the spacer so that, as the spacer exits from the die, the calibration members maintain the shape of the grooves until the spacer is sufficiently cooled.
    Type: Grant
    Filed: April 28, 1998
    Date of Patent: January 9, 2001
    Assignee: Siecor Corporation
    Inventors: Warren W. McAlpine, MaryAnn Clarke
  • Patent number: RE37341
    Abstract: This invention concerns a device used in the process of manufacturing an automobile pane 1 equipped with a polymer frame 52 placed on the edge of the pane 1. The frame 52 is extruded onto the pane 1 which can be moved by means of a suitable support in such a way that the edge of the pane travels through a recess in an extrusion head 25 and 40. The recess of the extrusion head 40 preferably includes a U-shaped jaw 41 straddling the edge of the pane. At the front extremity of the two half-jaws of the U-shaped jaw 41 there are disposed sealing ledges or shoes 42 and 43 which are movable perpendicularly to the surfaces of the pane and which, during extrusion, bear upon the surfaces of the pane. Alternatively, the extrusion head can include a fixed jaw where the sealing ledges or shoes slideably and sealingly contact the plate.
    Type: Grant
    Filed: October 22, 1999
    Date of Patent: August 28, 2001
    Assignee: Saint Gobain Vitrage
    Inventors: Gerd Cornils, Herbert Joeris, Rolf Kotte, Heinz Scholl
  • Patent number: RE37737
    Abstract: A An automobile windshield molding comprises seals a pair of extruded side molding parts, a pair of corner molding parts, and an extruded upper molding part integral with and extending space between the side a windshield and corner molding parts a periphery of a window opening of a vehicle body panel. Each of the The molding parts includes an exterior wing is extruded in a single piece and a connecting portion includes an exterior wing to cover the space on the exterior side of the vehicle body panel. The exterior wing has an outward wing portion and an inward wing portion for covering the which covers a peripheral edge of a vehicle body panel and a peripheral edge of a surface of an automobile windshield, respectively . The inward wing portion of each of the side molding part is increased its height to define a space between the peripheral surface of has an eaves which protrudes out over the windshield associated with a side panel.
    Type: Grant
    Filed: August 23, 1996
    Date of Patent: June 11, 2002
    Assignee: Tokai Kogyo Kabushiki Kaisha
    Inventor: Yukihiko Yada