Polyacrylonitrile Containing Extrudant Patents (Class 264/182)
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Patent number: 11946167Abstract: A process for the production of acrylic fibers, in particular a spinning process for obtaining precursor fibers of carbon fiber by the wet spinning of a polymer solution in an organic solvent and the relative apparatus.Type: GrantFiled: November 7, 2022Date of Patent: April 2, 2024Assignee: Montefibre Mae Technologies S.r.l.Inventors: Franco Francalanci, Pierluigi Gozzo, Ana Paula Vidigal, Marco Rovellini, Valter Guardiani
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Patent number: 11814782Abstract: A protein surface layer is formed on a surface of a base fiber comprising a natural protein fiber including silk or a synthetic protein fiber including Chinon. The protein surface layer is divided in a plurality of particles by cracks. The resultant fibers with the protein surface layer divided in particles by cracks affords bulky textile products with an improved texture.Type: GrantFiled: May 2, 2018Date of Patent: November 14, 2023Assignee: SHIMA SEIKI MFG., LTD.Inventor: Shozo Torigoe
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Patent number: 11313053Abstract: An optimized process for the preparation of a spinning solution for the production of acrylic fiber precursors (PAN) of carbon fibers and an optimized process for the production of carbon fibers from said acrylic precursor (PAN), are described.Type: GrantFiled: August 10, 2020Date of Patent: April 26, 2022Assignee: Montefibre Mae Technologies S.r.l.Inventor: Franco Francalanci
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Patent number: 10800079Abstract: A process for producing a sensor for a biomedical electrode (e.g. an ECG electrode) involves injection molding an electrically conductive resin through a film of a backing material to form the sensor directly in the backing material and coating the contact face of the sensor with a non-polarizable conductive material (e.g. silver-containing material). Additional steps of applying an electrolyte over the non-polarizable conductive material coated on the contact face and applying a liner over the electrolyte results in the biomedical electrode. Biomedical electrode produced thereby have the sensor secured in a film of the backing material with a contact face of the sensor disposed on a first side of the film and a post of the sensor protruding from a second side of the film opposite the first side. The process permits production of one-piece sensors for bioelectrodes in a continuous fashion without the need for studs to retain sensors in a film of the backing material.Type: GrantFiled: December 29, 2016Date of Patent: October 13, 2020Assignee: 3M Innovative Properties CompanyInventors: Cameron E. Derry, John P. Tryphonopoulos
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Patent number: 10745828Abstract: A process for preparing a PANOX fiber comprising: obtaining an acrylonitrile copolymer, wherein the copolymer contains at least about 2% by weight itaconic acid comonomer; forming a spin dope from the copolymer; wet spinning the spin dope to obtain gelled filaments; contacting the gelled filaments with ammonia activator in an aqueous imbibation bath; bundling the gelled filaments to obtain a fiber; removing solvent from the fiber; drawing the fiber; densifying the fiber by heating the fiber up to about 400 degrees C. for a time of about 15 minutes in a rapid densification zone; and withdrawing a PANOX fiber from the densification zone.Type: GrantFiled: June 13, 2016Date of Patent: August 18, 2020Assignee: International Fibers, LTDInventor: W. Kenneth Wilkinson
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Patent number: 10714760Abstract: An electrode for redox flow batteries, the electrode being formed of a carbon fiber aggregate including a plurality of carbon fibers. Each of the carbon fibers has a plurality of pleats formed in the surface thereof. The ratio of L1 to L2, that is, L1/L2, is more than 1, where L1 is the peripheral length of a cross section of the carbon fibers and L2 is the peripheral length of a virtual rectangle circumscribing the cross section of the carbon fibers.Type: GrantFiled: March 2, 2018Date of Patent: July 14, 2020Assignee: Sumitomo Electric Industries, Ltd.Inventors: Kousuke Shiraki, Takashi Kanno, Kenichiro Miyatake
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Patent number: 10676843Abstract: A method for manufacturing an acrylic fiber uses a spinning solution in which an acrylic polymer is dissolved in an organic solvent, the method including reducing an amount of organic solvent by repeatedly spraying water onto coagulated filaments obtained by solidifying the spinning solution and pressing the coagulated filaments with nip rolls. The nip rolls may apply a nip pressure of 0.2 MPa or higher. Thus, a method for manufacturing an acrylic fiber with which an organic solvent in the acrylic fiber can be removed within a short period of time without using a water bath is provided.Type: GrantFiled: May 19, 2017Date of Patent: June 9, 2020Assignee: KANEKA CORPORATIONInventors: Ryohei Noishiki, Masanobu Tamura
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Method for the production of absorbent polymer particles by polymerizing drops of a monomer solution
Patent number: 10450395Abstract: A process for preparing water-absorbing polymer beads by polymerizing droplets comprising at least one monomer in a gas phase surrounding the droplets, the droplets being obtained by enveloping a first monomer solution with a second monomer solution and polymerizing the second monomer solution and polymerizing to give a more highly crosslinked polymer than the first monomer solution.Type: GrantFiled: August 1, 2013Date of Patent: October 22, 2019Assignee: BASF SEInventors: Dennis Lösch, Matthias Weismantel, Marco Krüger, Antje Ziemer -
Patent number: 9976234Abstract: The present invention provides a method for manufacturing para-aramid fibers, which includes: spinning a polymeric solution containing aramid polymer in an organic solvent through a spinneret into an inert gas to partially remove the organic solvent contained in the spun fiber; contacting the spun fiber with conditioning solution, so as to maintain residual water in fiber in a range of 10 to 15%; and subjecting the treated fiber to drawing, washing and heating in a dry-spinning manner. The present invention may greatly reduce energy consumption and costs for recovery of the solvent, as compared to a conventional manufacturing method of aramid fiber in a wet-spinning manner. Further, the present invention may solve conventional problems such as corrosion of apparatus, deterioration of working environments, or the like, since a concentrated sulfuric acid solvent is not used in a spinning process.Type: GrantFiled: December 19, 2013Date of Patent: May 22, 2018Assignee: KOLON INDUSTRIES, INC.Inventors: Tae Hak Park, Bum Hoon Lee, Jae Young Lee, Young Cheol Park, Kyeong Hwan Rho
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Patent number: 9701814Abstract: The present disclosure relates to a tablet comprising at least one property modifying agent adapted to modify at least one property of a melt processable polymer and at least one processing aid having softening temperature lower than or equal to the melt processing temperature of the melt processable polymer.Type: GrantFiled: December 31, 2013Date of Patent: July 11, 2017Assignee: Reliance Industries LimitedInventors: Prasad Suresh Upasani, Anil Krishna Kelkar, Veedu Sreekumar Thaliyil, Uday Shankar Agarwal
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Patent number: 9631298Abstract: The invention relates to a method for the production of a precursor for the production of carbon—and activated carbon fibers according to the wet—or air-gap spinning method, in which a solution of lignin and a fiber-forming polymer in a suitable solvent is extruded through the holes of a spinning nozzle into a coagulation bath, the formed thread is stretched and subsequently treated, dried at an elevated temperature and then wound up. The lignin-containing thread is an economical starting material for the production of carbon—and activated carbon fibers.Type: GrantFiled: May 16, 2012Date of Patent: April 25, 2017Assignee: Stora Enso OYJInventors: Andre Lehmann, Horst Ebeling, Hans-Peter Fink
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Patent number: 9574136Abstract: We disclose novel metallic nanoparticles coated with a thin protective carbon shell, and three-dimensional nano-metallic sponges; methods of preparation of the nanoparticles; and uses for these novel materials, including wood preservation, strengthening of polymer and fiber/polymer building materials, and catalysis.Type: GrantFiled: September 3, 2014Date of Patent: February 21, 2017Assignee: Board of Supervisors of Louisiana State University And Agricultural and Mechanical CollegeInventor: Kun Lian
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Dissolution of oxidized cellulose and particle preparation by cross-linking with multivalent cations
Patent number: 9499636Abstract: A process for dissolving modified cellulose includes contacting modified cellulose solution with at least one multivalent cation to form a plurality of modified cellulose particles.Type: GrantFiled: June 26, 2013Date of Patent: November 22, 2016Assignee: Covidien LPInventors: Phillip Blaskovich, Valentino Tramontano, Rachit Ohri, Daniel S. Costa, Joshua Kennedy, Sajida Farooqi -
Patent number: 9476147Abstract: Processes for producing carbon fiber, the filament thereof and pre-oxidized fiber are provided. In one embodiment, the gel spinning of polyacrylonitrile filament is achieved by using small-molecule gelling agent, and the carbon fiber obtained thereby is increased by 15% to 40% in tensile strength and by 20% to 35% in toughness. In another embodiment, the melt spinning process of polyacrylonitrile is conducted by using imidazole type ion liquid as plasticizer, the process reduces environment pollution, is suitable for industrial production and the fiber produced thereby is improved in its strength. In yet another embodiment, polyacrylonitrile pre-oxidized fiber is produced by melt spinning, so low cost and controllable pre-oxidization of polyacrylonitrile can be achieved. In a further embodiment, high strength carbon fiber is manufactured by using polymer thickening agent.Type: GrantFiled: October 20, 2014Date of Patent: October 25, 2016Assignee: DONGHUA UNIVERSITYInventors: Muhuo Yu, Huaiping Rong, Keqing Han, Yiwei Zhang, Yincai Tian, Qinli Dong, Hui Zhang
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Patent number: 9366963Abstract: A resist composition comprising a polymer comprising recurring units (a) of formula (1) and having a Mw of 1,000-500,000 as base resin is provided. R1 is H or methyl, X is a single bond or —C(?O)—O—R5—, R2 is a single bond or C1-C4 alkylene, R3 is C2-C8 alkylene, R4 is an acid labile group, R5 is a single bond or C1-C4 alkylene, and 0<a?1.0. The composition is of dual-tone type in that an intermediate dose region of resist film is dissolved in a developer, but unexposed and over-exposed regions of resist film are insoluble.Type: GrantFiled: November 25, 2014Date of Patent: June 14, 2016Assignee: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Jun Hatakeyama, Masayoshi Sagehashi
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Publication number: 20150037241Abstract: The invention relates to a method for the production of a precursor for the production of carbon- and activated carbon fibres according to the wet- or air-gap spinning method, in which a solution of lignin and a fibre-forming polymer in a suitable solvent is extruded through the holes of a spinning nozzle into a coagulation bath, the formed thread is stretched and subsequently treated, dried at an elevated temperature and then wound up. The lignin-containing thread is an economical starting material for the production of carbon- and activated carbon fibres.Type: ApplicationFiled: May 16, 2012Publication date: February 5, 2015Applicant: FRAUNHOFER-GESELLSCHAFT ZUR FORDERUNG DER ANGEWANDTEN FORSCHUNG E.V.Inventors: André Lehmann, Horst Ebeling, Hans-Peter Fink
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Patent number: 8845938Abstract: A method of manufacturing a polyacrylonitrile fiber includes a spinning process in which a spinning dope including polyacrylonitrile is spun; a first drawing process; a drying process; and a second hot drawing process in this order.Type: GrantFiled: November 28, 2011Date of Patent: September 30, 2014Assignee: Toray Industries, Inc.Inventors: Tomoko Ichikawa, Takashi Ochi, Akira Kishiro, Yasutaka Kato, Takashi Shibata, Masafumi Ise
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Publication number: 20140242867Abstract: Lignin compositions, products produced from them or containing them, methods to produce them, spinning methods, methods to convert lignin to a conversion product and conversion products produced by the methods are described.Type: ApplicationFiled: April 4, 2012Publication date: August 28, 2014Inventors: Robert Jansen, Aharon Eyal, Noa Lapidot, Bassem Hallac, Ziv-Vladimir Belman, Shmuel Kenig
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Patent number: 8801985Abstract: A production method for a carbon fiber precursor fiber bundle and a production apparatus of the carbon fiber precursor fiber bundle. A carbon fiber precursor fiber bundle that has a degree of intermingle of 1 m?1 or less between small tows, consists of substantially straight fibers without imparted crimp, a tow of which straight fibers has a moisture content of less than 10% by mass when housed in a container, and has a widthwise dividing capability to maintain a form of a single aggregate of tows when housed in a container, taken out from the container and guided into a firing step, and to divide into a plurality of small tows in the firing step by the tension generated in the firing step.Type: GrantFiled: April 7, 2011Date of Patent: August 12, 2014Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Katsuhiko Ikeda, Atsushi Kawamura
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Publication number: 20130281650Abstract: A process for preparing a PANOX fiber comprising: obtaining an acrylonitrile copolymer, wherein the copolymer contains at least about 2% by weight itaconic acid comonomer; forming a spin dope from the copolymer; wet spinning the spin dope to obtain gelled filaments; contacting the gelled filaments with ammonia activator in an aqueous imbibation bath; bundling the gelled filaments to obtain a fiber; removing solvent from the fiber; drawing the fiber; densifying the fiber by heating the fiber up to about 400 degrees C. for a time of about 15 minutes in a rapid densification zone; and withdrawing a PANOX fiber from the densification zone.Type: ApplicationFiled: February 7, 2013Publication date: October 24, 2013Inventor: W. Kenneth Wilkinson
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Patent number: 8536080Abstract: A metal carbide ceramic fiber having improved mechanical properties and characteristics and improved processes and chemical routes for manufacturing metal carbide ceramic fiber. Metal carbide ceramic fibers may be formed via reaction bonding of a metal-based material (e.g. boron) with the inherent carbon of a carrier medium. One embodiment includes a method of making a metal carbide ceramic fiber using VSSP to produce high yield boron carbide fiber. Embodiments of the improved method allow high volume production of high density boron carbide fiber. The chemical routes may include a direct production of boron carbide fiber from boron carbide powder (B4C) and precursor (e.g. rayon fiber) having a carbon component to form a B4C/rayon fiber that may be processed at high temperature to form boron carbide fiber, and that may be subsequently undergo a hot isostatic pressing to improve fiber purity. Another route may include a carbothermal method comprising combining boron powder (B) with a precursor (e.g.Type: GrantFiled: June 18, 2009Date of Patent: September 17, 2013Assignee: Advanced Cetametrics, Inc.Inventors: Farhad Mohammadi, Richard B. Cass
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Patent number: 8372323Abstract: A process for preparing a PANOX fiber comprising: obtaining an acrylonitrile copolymer, wherein the copolymer contains at least about 2% by weight itaconic acid comonomer; forming a spin dope from the copolymer; wet spinning the spin dope to obtain gelled filaments; contacting the gelled filaments with ammonia activator in an aqueous imbibation bath; bundling the gelled filaments to obtain a fiber; removing solvent from the fiber; drawing the fiber; densifying the fiber by heating the fiber up to about 400 degrees C. for a time of about 15 minutes in a rapid densification zone; and withdrawing a PANOX fiber from the densification zone.Type: GrantFiled: September 10, 2009Date of Patent: February 12, 2013Assignee: International Fibers, Ltd.Inventor: W. Kenneth Wilkinson
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Patent number: 8337730Abstract: The present invention relates to a continuous, multicellular, hollow carbon fiber wherein the fiber structure includes a substantially hollow fiber and multiple internal walls defining multiple integral internal hollow fibers such that the fiber structure comprises a honeycomb-like cross section.Type: GrantFiled: January 5, 2009Date of Patent: December 25, 2012Assignees: The Boeing Company, Hill, Inc.Inventors: Thomas K. Tsotsis, Jeff Haggard
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Publication number: 20120202398Abstract: The present invention concerns a biodegradable fibre comprising composite filaments of cellulose and cellulose acetate, and a process for making such a fibre comprising providing a solution dope comprising a blend of cellulose and cellulose acetate in an ionic liquid or in N-methylmorphilone-N-oxide (NMMO), and spinning casting the blend into a protic solvent to generate fibres. The invention also concerns materials made from such a fibre, and garments or soft furnishings made from such a material.Type: ApplicationFiled: October 21, 2010Publication date: August 9, 2012Applicant: INNOVIA FILMS LIMITEDInventors: Colin Marshall, Jamie Moffat
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Publication number: 20120088104Abstract: Provided is a carbon fiber bundle for obtaining a fiber-reinforced plastic having high mechanical characteristics. An acrylonitrile swollen fiber for a carbon fiber having openings of 10 nm or more in width in the circumference direction of the swollen fiber at a ratio in the range of 0.3 openings/?m2 or more and 2 openings/?m2 or less on the surface of the swollen fiber, and the swollen fiber is not treated with a finishing oil agent. A precursor fiber obtained by treating the swollen fiber with a silicone-based finishing oil agent has a silicon content of 1700 ppm or more and 5000 ppm or less, and the silicon content is 50 ppm or more and 300 ppm or less after the finishing oil agent is washed away with methyl ethyl ketone by using a Soxhlet extraction apparatus for 8 hours. The fiber is preferably an acrylonitrile copolymer containing acrylonitrile in an amount of 96.0 mass % or more and 99.7 mass % or less and an unsaturated hydrocarbon having at least one carboxyl group or ester group in an amount of 0.Type: ApplicationFiled: June 10, 2010Publication date: April 12, 2012Applicant: MITSUBISHI RAYON CO., LTD.Inventors: Hiroshi Hashimoto, Naoki Sugiura, Yasuyuki Fujii, Hiroko Matsumura, Takahiro Okuya, Isao Ooki, Masahiro Hata, Kouki Wakabayashi, Akiyoshi Kogame, Kazunori Sumiya, Akito Hatayama
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Publication number: 20120066866Abstract: A production method for a carbon fiber precursor fiber bundle and a production apparatus of the carbon fiber precursor fiber bundle. A carbon fiber precursor fiber bundle that has a degree of intermingle of 1 m-1 or less between small tows, consists of substantially straight fibers without imparted crimp, a tow of which straight fibers has a moisture content of less than 10% by mass when housed in a container, and has a widthwise dividing capability to maintain a form of a single aggregate of tows when housed in a container, taken out from the container and guided into a firing step, and to divide into a plurality of small tows in the firing step by the tension generated in the firing step.Type: ApplicationFiled: April 7, 2011Publication date: March 22, 2012Applicant: Mitsubishi Rayon Co., Ltd.Inventors: Katsuhiko IKEDA, Atsushi KAWAMURA
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Patent number: 8012390Abstract: A bale of elastomer composite is formed of elastomer and filler, the bale having a void volume of at least 3%. In another aspect, a container is provided, at least a portion of the container being occupied by elastomer composite pieces of elastomer and filler, wherein the occupied portion of the container has a void volume of at least 3%.Type: GrantFiled: January 9, 2008Date of Patent: September 6, 2011Assignee: Cabot CorporationInventors: Ting Wang, Glendon A. McConnell, Meng-Jiao Wang
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Patent number: 7976945Abstract: In a flame resistant fiber assembly obtainable by fiber forming a flame resistant polymer, a flame resistant fiber of a higher performance is obtained by improving fiber forming ability. A carbon fiber of a high performance is obtained by carbonizing the flame resistant fiber. At obtaining a flame resistant fiber by subjecting a solution containing a flame resistant polymer modified by an amine-based compound to a wet spinning or a semi-dry spinning in a coagulation bath in such a way that a degree of swelling of a coagulated yarn at the outlet of the coagulation bath is 100 to 1000 wt % and then, in a bath, subjecting to a drawing and/or water washing and to a drying under tension, the flame resistant fiber is produced by controlling temperature of the drawing bath/water washing bath, drying temperature or tension in such a way that the obtained fiber would not crystallize. A carbon fiber is produced by carbonizing the flame resistant fiber.Type: GrantFiled: August 4, 2006Date of Patent: July 12, 2011Assignee: Toray Industires, Inc.Inventors: Daisuke Kawakami, Tetsunori Higuchi, Katsumi Yamasaki, Tomihiro Ishida, Koichi Yamaoka
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Publication number: 20110129959Abstract: A method and apparatus for forming a crystalline semiconductor layer on a substrate are provided. A semiconductor layer is formed by vapor deposition. A pulsed laser melt/recrystallization process is performed to convert the semiconductor layer to a crystalline layer. Laser, or other electromagnetic radiation, pulses are formed into a pulse train and uniformly distributed over a treatment zone, and successive neighboring treatment zones are exposed to the pulse train to progressively convert the deposited material to crystalline material.Type: ApplicationFiled: November 23, 2010Publication date: June 2, 2011Applicant: APPLIED MATERIALS, INC.Inventor: Stephen Moffatt
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Patent number: 7922964Abstract: The invention relates to a method for producing ceramic hollow fibers from nanoscale particles and to hollow fibers produced in such a manner. The inventive method is characterized in that the ceramic material has a solids content of >25% by volume, preferably >30% by volume and is processed by means of extrusion and spinning. The hollow fiber is sintered according to conventional sintering methods. A hollow fiber produced in this manner is used for metal, polymer and ceramic matrix reinforcements, for artificial organs, for microsystems technology components, for fiber optical waveguides, for ceramic membranes, for solid electrolyte in fuel cells (SOFC), for tissue engineering and for producing extremely light ceramic parts, such as heat shields or brake systems, that are subjected to temperature stresses. The inventive ceramic batch can also be processed by means of silk screening whereby resulting in the production of filigree structures over the ceramic silk screening.Type: GrantFiled: August 30, 2002Date of Patent: April 12, 2011Assignee: ItN Nanovation AGInventor: Ralph Nonninger
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Publication number: 20110059314Abstract: A process for preparing a PANOX fiber comprising: obtaining an acrylonitrile copolymer, wherein the copolymer contains at least about 2% by weight itaconic acid comonomer; forming a spin dope from the copolymer; wet spinning the spin dope to obtain gelled filaments; contacting the gelled filaments with ammonia activator in an aqueous imbibation bath; bundling the gelled filaments to obtain a fiber; removing solvent from the fiber; drawing the fiber; densifying the fiber by heating the fiber up to about 400 degrees C. for a time of about 15 minutes in a rapid densification zone; and withdrawing a PANOX fiber from the densification zone.Type: ApplicationFiled: September 10, 2009Publication date: March 10, 2011Inventor: W. Kenneth Wilkinson
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Patent number: 7655716Abstract: A flame-resistant polymer excelling in moldability capable of providing a flame-resistant molded item of novel configuration; a relevant flame-resistant polymer solution; a process for easily producing them; a carbon molding from the flame-resistant polymer; and a process for easily producing the same. There is provided a flame-resistant polymer modified with an amine compound. Further, there is provided a flame-resistant polymer solution in which the polymer is dissolved in a polar organic solvent. Still further, there is provided a flame-resistant molding whose part or entirety is constituted of the flame-resistant polymer modified with an amine compound. Moreover, there is provided a carbon molding whose part or entirety is constituted of a carbon component resulting from carbonization of the flame-resistant polymer modified with an amine compound. Still further, there is provided a process for producing them.Type: GrantFiled: February 18, 2005Date of Patent: February 2, 2010Assignee: Toray Industries, Inc.Inventors: Tetsunori Higuchi, Katsumi Yamasaki, Koichi Yamaoka, Tomihiro Ishida
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Patent number: 7527841Abstract: Described is a method for dissolving PPTA or copolymers thereof in sulfuric acid using a twin screw extruder having transporting, mixing, and kneading elements with an entering zone, an intermediate zone, a mixing zone, a negative transport zone, a degassing zone, and a pressure build-up zone.Type: GrantFiled: October 20, 2005Date of Patent: May 5, 2009Assignee: Teijin Aramid B.V.Inventor: Bernardus Maria Koenders
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Publication number: 20090061196Abstract: The invention concerns a fiber obtainable by spinning a copolymer from the polymerization solution, derived from a plurality of amine monomers, the plurality including 3,3?diaminodiphenyl sulfone amine monomer and at least one amine monomer having an aromatic group that is a para-oriented benzene ring, and at least one acid monomer; and yarns, fabrics and garments comprising this fiber, and methods of making the same. This fiber has use in heat-resistant protective apparel fabrics and garments.Type: ApplicationFiled: August 22, 2008Publication date: March 5, 2009Inventor: Vlodek Gabara
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Patent number: 7273501Abstract: A highly white and highly moisture absorptive and desorptive fibrous structure where a moisture absorptive and desorptive synthetic fiber having a saturated index of moisture absorption of 10% by weight or more at 20° C. and 65% RH is blended, characterised in that, degree of whiteness of said fibrous structure in terms of indication method described in JIS Z 8729 is that L* is 90 or more, a* is within a range of ±2 and b* is within a range of ±10 and durability of whiteness degree against washing after washing for ten times is class 3-4 or higher.Type: GrantFiled: July 15, 2002Date of Patent: September 25, 2007Assignee: Japan Exlan Company, LimitedInventors: Shigeru Nakashima, Jo Mizobe
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Patent number: 6821599Abstract: Porous acrylic fibers produced by a method comprising subjecting a spinning dope containing 0.3 to 20 parts by weight of poly(vinyl acetate) relative to 100 parts of an acrylic copolymer to a wet spinning to give fibers, crimping and cutting the fibers, subjecting the resultant fibers to a treatment by hot water at 90 to 100° C. for 30 to 120 minutes or by saturated steam at 90 to 130° C. for 10 to 90 minutes to thereby form porous fibers; and a pile fabric having pile portions which comprise the porous fibers in an amount of 3 wt % or more, and, in the pile fabric, respective single fibers are visible being separate and emphasized, and thus the pile fabric has an appearance being highly decorative and excellent in design characteristics.Type: GrantFiled: April 12, 2002Date of Patent: November 23, 2004Assignee: Kaneka CorporationInventors: Minoru Kuroda, Shoichi Murata, Satoru Harada
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Publication number: 20040155377Abstract: There is disclosed an acrylic fiber (a) consisting of an acrylonitrile polymer comprising an acrylonitrile unit in at least 80 wt % and less than 95 wt %, (b) having a monofilament dry strength of 2.5 to 4.0 cN/dtex, (c) having a monofilament dry elongation of 35 to 50 %, and (d) forming a crack with a length of 20 &mgr;m or more in its tension rupture lateral surface along the filament axis direction when rupturing the monofilament in a tension test. The fiber has even orientation in its surface and inside; is significantly improved in dry strength, dry elongation and dyeability; and exhibits wool-like hand feeling. It is, therefore, quite suitable as a synthetic fiber for various applications such as a garment material, e.g., a sweater and a home furnishing material such as a pile.Type: ApplicationFiled: February 10, 2004Publication date: August 12, 2004Applicant: Mitsubishi Rayon Co., Ltd.Inventors: Yukio Kasabo, Katsuhiko Ikeda, Yasuyuki Fujii, Yoshihiko Mishina, Ryo Ochi
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Patent number: 6770364Abstract: The present invention provides synthetic hair comprising fiber of 30 to 100 decitex, comprising an acrylic copolymer obtained by copolymerizing acrylonitrile, vinylidene chloride and a vinyl monomer containing a sulfonic acid group and a process for preparing the synthetic hair. The synthetic hair of the present invention has favorable surface gloss and excellent knot strength and hair breaking in the sewing machine steps when preparing the weft and in implanting hair to skin when preparing wigs and toupees is improved.Type: GrantFiled: July 21, 2003Date of Patent: August 3, 2004Assignee: Kaneka CorporationInventors: Shoichi Murata, Nobuyuki Nishi, Kenichiro Cho, Masaaki Yokoe, Akio Konishi
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Patent number: 6740722Abstract: An acrylic fiber having cotton-like properties with modified, internal void structure and optical characteristics, the acrylic fiber comprising a BYK Gardner Luster (BYL) reflectance measurement of less than about 44.Type: GrantFiled: September 25, 2001Date of Patent: May 25, 2004Assignee: Solutia Inc.Inventors: Gary J. Capone, Danny W. Carter, C. Wayne Emerson
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Patent number: 6641915Abstract: There is disclosed an acrylonitrile fiber bundle for a carbon fiber precursor with a total denier of 30,000 or more consisting of an acrylonitrile polymer comprising 95 wt % or more of an acrylonitrile unit, wherein the surface of filaments composing of the fiber bundle has 2 to 15 corrugation with a height of 0.5 to 1.0 &mgr;m which are substantially continuous in a longitudinal direction and an iodine adsorption per a fiber weight of the fiber bundle is 0.5 to 1.5 wt %. The fiber bundle shows a large total size, a small drying load owing to its good denseness and a good convergence so that it is suitably used as precursors for carbon fibers.Type: GrantFiled: November 12, 2002Date of Patent: November 4, 2003Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Yukio Kasabo, Katsuhiko Ikeda
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Patent number: 6630558Abstract: The present invention is directed to ion-sensitive, hard water dispersible polymers. The present invention is also directed to a method of making ion-sensitive, hard water dispersible polymers and their applicability as binder compositions. The present invention is further directed to fiber-containing fabrics and webs comprising ion-sensitive, hard water dispersible binder compositions and their applicability in water dispersible personal care products.Type: GrantFiled: February 7, 2002Date of Patent: October 7, 2003Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Yihua Chang, Pavneet S. Mumick, Frederick J. Lang
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Publication number: 20030057593Abstract: An acrylic fiber having cotton-like properties with modified, internal void structure and optical characteristics, the acrylic fiber comprising a BYK Gardner Luster (BYL) reflectance measurement of less than about 44.Type: ApplicationFiled: September 25, 2001Publication date: March 27, 2003Inventors: Gary J. Capone, Danny W. Carter, C. Wayne Emerson
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Patent number: 6524508Abstract: The present invention is directed to chitosan-containing acrylic fibers having a total chitosan content of 0.05 to 2% by weight and an extractable chitosan content of not less than 0.03% by weight to less than the total chitosan content. The antimicrobial activity of the chitosan-containing acrylic fibers of the present invention can persist for a long period of time and is not deteriorated even when subjected to posttreatments, such as dyeing and bleaching of fibers, and treatments in usual service environments of fiber products, such as washing and ironing.Type: GrantFiled: June 27, 2000Date of Patent: February 25, 2003Assignees: Mitsubishi Rayon Co., Ltd., Solutia Inc.Inventors: Hiroaki Ohnishi, Yoshihiro Nishihara, Hiroshi Hosokawa, Seizo Oishi, Masako Iwamoto, Yasuyuki Fujii, Hajime Itoh, Naoto Ohsuga, Gary J. Capone, Charles W. Emerson
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Publication number: 20030020190Abstract: A process and apparatus for the production of polyacrylontrile (PAN) polymer fibers from a polyacrylonitrile polymer, wherein a polyacrylonitrile polymer that comprises 90 weight percent or more polyacrylonitrile, optionally mixed with from about 30 to about 50 weight percent, based on the weight of the polymer, of a fugitive plasticizer, is heated, provided to an extruder in liquid form, extruded to form polyacrylonitrile fibers, and the fibers, immediately after the extrusion, are cooled, preferably in an air-cooled manifold, to a temperature of from about 110 to about 135° C.Type: ApplicationFiled: July 12, 2002Publication date: January 30, 2003Applicant: John P. Fouser L.L.C.Inventor: John P. Fouser
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Patent number: 6482344Abstract: A method for providing improved absorbency against pressure characteristics to non-surface crosslinked superabsorbent polymer fibers.Type: GrantFiled: August 23, 2000Date of Patent: November 19, 2002Assignee: Stockhausen GmbH & Co. KGInventors: Bernfried A. Messner, Whei-Neen Hsu, Mark C. Joy
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Publication number: 20020122937Abstract: A hollow shrinkable fiber is manufactured by wet spinning a copolymer of acrylonitrile and a halogen-containing vinyl monomer, and then carrying out steam treatment, followed by drying treatment, and then heat treatment, thus forming a marrow-like or network-like hollow portion comprising a large number of voids in a core part of the fiber cross section. The void ratio of the fiber cross section is 10 to 50%, and the dry heat shrinkage percentage of the fiber is at least 15%. The fiber has a hollow form similar to that of natural fur, is excellent in terms of bulkiness, a lightweight feeling and warmth retention, and can be used as down hairs in pile products.Type: ApplicationFiled: November 16, 2001Publication date: September 5, 2002Inventors: Shin Sudo, Satoru Harada
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Patent number: 6054214Abstract: A process for preparing high strength carbon fiber from PAN-fiber wherein the time of the oxidation step is reduced from 30-90 minutes to about 8-15 minutes and product prepared therefrom.Type: GrantFiled: July 20, 1998Date of Patent: April 25, 2000Inventor: Kenneth Wilkinson
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Patent number: 5989683Abstract: A wireless polymeric twist tie that includes a wing portion and at least one rib portion. The polymeric twist tie is formed from a non-metallic polymeric composition that includes an alloy of polycarbonate and acrylonitrile butadiene styrene or an alloy of polycarbonate and polybutylene terephthalate.Type: GrantFiled: September 19, 1997Date of Patent: November 23, 1999Assignee: Bedford Industries, Inc.Inventors: Thomas E. Haddock, Michael P. Feltman
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Patent number: 5853879Abstract: High moisture-absorbing and releasing fibers exhibiting excellent moisture-absorbing properties and moisture-releasing properties, capable of withstanding repeated use, having both flame resistance and antibacterial properties, and further having excellent whiteness and workability, as well as processes for their production, are provided. These fibers are made from acrylic fibers and have been particularly adjusted to have an increase in nitrogen content by hydrazine crosslinking, amounts of salt type carboxyl groups and amido groups, tensile strength, limited oxygen index (LOI), sterilization rate, amount of heat evolved by moisture absorption, and whiteness. The production of these fibers are achieved by hydrazine crosslinking treatment, acid treatment, alkali treatment, and conversion of carboxyl groups into those of the salt type. The above fibers can be used for various purposes and can find an enlarged range of applications.Type: GrantFiled: November 27, 1996Date of Patent: December 29, 1998Assignee: Toyo Boseki Kabushiki KaishaInventors: Hiroyuki Takamiya, Yohko Yamamoto, Masao Ieno
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Patent number: 5840828Abstract: A polyimide fiber having textile physical property characteristics and the process of melt extruding same from a polyimide powder. Polyimide powder formed as the reaction product of the monomers 3,4'-ODA and ODPA, and endcapped with phthalic anhydride to control the molecular weight thereof, is melt extruded in the temperature range of 340.degree. C. to 360.degree. C. and at heights of 100.5 inches, 209 inches and 364.5 inches. The fibers obtained have a diameter in the range of 0.0068 inch to 0.0147 inch; a mean tensile strength in the range of 15.6 to 23.1 ksi; a mean modulus of 406 to 465 ksi; and a mean elongation in the range of 14 to 103%.Type: GrantFiled: May 7, 1997Date of Patent: November 24, 1998Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space AdministrationInventors: Terry L. St. Clair, Catharine C. Fay, Dennis C. Working