With Temperature Gradient Across Cross-section Of Workplace Or Heat Treatment After All Shaping Patents (Class 264/210.5)
  • Patent number: 11154197
    Abstract: An inflatable membrane for use with a three-dimensional (3D) scanning system configured to measure signal intensity of a first and a second wavelength of light may include a matrix material, a pigment for opacity, and a fluorescent material that is transparent to the first and the second wavelengths of light. The first and second wavelengths of light may be ranges of wavelengths. The matrix material may include a silicone, and the pigment for opacity may include a carbon black. The 3D scanning system may be configured to scan anatomical cavities, such as the human ear canal.
    Type: Grant
    Filed: March 14, 2014
    Date of Patent: October 26, 2021
    Assignee: LANTOS TECHNOLOGIES, INC.
    Inventors: Alison M. Forsyth, Manas Menon, Stan Najmr, Federico Frigerio, Ben Frantzdale, Michael Rishton
  • Patent number: 10968565
    Abstract: A method of manufacturing artificial turf includes the steps of: creating a polymer mixture including at least one polymer and a nucleating agent for crystallizing the at least one polymer, extruding the polymer mixture into a monofilament; quenching the monofilament; reheating the monofilament; stretching the reheated monofilament to form the monofilament into an artificial turf fiber, wherein during the stretching the nucleating agent boosts the creation of crystalline portions of the polymer within the monofilament; incorporating the artificial turf fiber into an artificial turf backing, thereby mechanically fixing the monofilaments of the arranged artificial turf fibers in the artificial turf backing.
    Type: Grant
    Filed: April 16, 2015
    Date of Patent: April 6, 2021
    Assignee: POLYTEX SPORTBELÄGE PRODUKTIONS GMBH
    Inventors: Stephan Sick, Dirk Sander, Bernd Jansen, James Tritt, Dirk Schmitz
  • Patent number: 9797071
    Abstract: Disclosed is a polyester yarn that can be used in a fabric for an airbag. In particular, a polyester yarn having a diethylene glycol content of 1.1 to 2.5 wt % and initial modulus of 100 g/d or less, a production method thereof, and a fabric for an airbag produced therefrom are disclosed. The polyester yarn has excellent moisture and heat resistance and light resistance, and maintained excellent mechanical properties after long-term aging under high temperature and high humidity conditions. Therefore, when applied to a fabric for an airbag, the polyester yarn provides excellent packing property, shape stability, and gas barrier effect, and the impact applied to a passenger is minimized, thereby safely protecting the passenger at the same time.
    Type: Grant
    Filed: December 14, 2011
    Date of Patent: October 24, 2017
    Assignee: KOLON INDUSTRIES, INC.
    Inventors: Young-Jo Kim, Sang-Mok Lee, Young-Soo Lee, Gi-Woong Kim
  • Patent number: 9334586
    Abstract: Processes for producing carbon fiber, the filament thereof and pre-oxidized fiber are provided. In one embodiment, the gel spinning of polyacrylonitrile filament is achieved by using small-molecule gelling agent, and the carbon fiber obtained thereby is increased by 15% to 40% in tensile strength and by 20% to 35% in toughness. In another embodiment, the melt spinning process of polyacrylonitrile is conducted by using imidazole type ion liquid as plasticizer, the process reduces environment pollution, is suitable for industrial production and the fiber produced thereby is improved in its strength. In yet another embodiment, polyacrylonitrile pre-oxidized fiber is produced by melt spinning, so low cost and controllable pre-oxidization of polyacrylonitrile can be achieved. In a further embodiment, high strength carbon fiber is manufactured by using polymer thickening agent.
    Type: Grant
    Filed: October 20, 2014
    Date of Patent: May 10, 2016
    Assignee: DONGHUA UNIVERSITY
    Inventors: Muhuo Yu, Huaiping Rong, Keqing Han, Zhaohua Wang, Yiwei Zhang, Yincai Tian, Qinli Dong
  • Patent number: 9290403
    Abstract: Repositionable heater assemblies and methods of controlling temperature of glass in production lines using the repositionable heater assemblies are disclosed. The repositionable heater assembly includes a support frame, a first sled and a second sled each coupled to the support frame with bearing members that allow the first sled and the second sled to translate in a longitudinal direction. Each of the first sled and the second sled include at least one heating element, where the heating elements are spaced apart from the glass ribbon a spacing distance. The first and second sleds are movable in the longitudinal direction to controlling the spacing distance between the heating elements of the first sled and the second sled and the glass ribbon to manage temperature of the glass ribbon.
    Type: Grant
    Filed: February 25, 2013
    Date of Patent: March 22, 2016
    Assignee: CORNING INCORPORATED
    Inventors: James Gary Anderson, Steven Roy Burdette, Vladislav Yuryevich Golyatin, Jon Anthony Passmore, George Clinton Shay
  • Patent number: 8911649
    Abstract: The present disclosure provides polyimide fibers with kidney-shaped cross-section and their preparation methods thereof, falling within the technical field of polyimide fiber. Polyimide fibers with kidney-shaped cross-sections are prepared by a continuous, integrated approach, starting from a polyamic acid solution prepared by reacting an aromatic dianhydride with an aromatic diamine. PAA nascent fibers with kidney-shaped cross-sections are obtained by adopting a spinneret having circular orifices under wet spinning process. The kidney-shaped cross-sections are obtained by varying the processing condition, including spinning speed, coagulation bath composition, coagulation temperature, and depth of coagulation bath. After washing and drying, polyamic acid nascent fibers are converted to polyimide fibers with kidney-shaped cross-sections under thermal curing. The integrated preparation methods are suitable for mass industrial production.
    Type: Grant
    Filed: March 23, 2012
    Date of Patent: December 16, 2014
    Assignee: Beijing University of Technology
    Inventors: Dezhen Wu, Enlin Han, Lun Li, Hongqing Niu, Gongping Shang, Shengli Qi, Xiaodong Wang
  • Patent number: 8906278
    Abstract: Processes for producing carbon fiber, the filament thereof and pre-oxidized fiber are provided. In one embodiment, the gel spinning of polyacrylonitrile filament is achieved by using small-molecule gelling agent, and the carbon fiber obtained thereby is increased by 15% to 40% in tensile strength and by 20% to 35% in toughness. In another embodiment, the melt spinning process of polyacrylonitrile is conducted by using imidazole type ion liquid as plasticizer, the process reduces environment pollution, is suitable for industrial production and the fiber produced thereby is improved in its strength. In yet another embodiment, polyacrylonitrile pre-oxidized fiber is produced by melt spinning, so low cost and controllable pre-oxidization of polyacrylonitrile can be achieved. In a further embodiment, high strength carbon fiber is manufactured by using polymer thickening agent.
    Type: Grant
    Filed: January 11, 2010
    Date of Patent: December 9, 2014
    Assignee: Donghua University
    Inventors: Muhuo Yu, Huaiping Rong, Keqing Han, Zhaohua Wang, Yiwei Zhang, Yincai Tian, Qinli Dong, Xi Zhao, Hui Zhang
  • Patent number: 8784710
    Abstract: A method of making an expanded polytetrafluoroethylene (ePTFE) membrane including the steps of: providing an unsintered or partially sintered ePTFE membrane; matting the unsintered or partially sintered ePTFE membrane; and immediately thereafter, sintering the matted ePTFE membrane. A method for making ePTFE tubes includes the steps of: providing an unsintered or partially sintered ePTFE membrane; wrapping the ePTFE membrane around a mandrel or form tool to form an ePTFE tube; matting the ePTFE tube; immediately thereafter, sintering the matted ePTFE tube; and removing the sintered ePTFE tube from the mandrel or form tool.
    Type: Grant
    Filed: March 18, 2010
    Date of Patent: July 22, 2014
    Assignee: Phillips Scientific Inc.
    Inventors: Douglas R. Hansen, James V. Phillips
  • Patent number: 8778247
    Abstract: The invention relates to a polymer film made of a polyamide composition comprising at least 80 weight percentage (wt. %) of a semi-crystalline semi-aromatic polyamide with a melting temperature (Tm) of at least 270° C., wherein the wt. % is relative to the total weight of the polymer composition, wherein the polymer film has an average coefficient of thermal expansion in plane in the temperature range of 20° C.-Tg, measured in plane with the method according to ASTM D969-08, of at most 40 ppm/K. The said film can be made from a polyamide moulding composition comprising said polyamide by film casting followed by biaxial stretching. The film has properties suitable for carrier films in flexible printed circuit boards.
    Type: Grant
    Filed: January 15, 2010
    Date of Patent: July 15, 2014
    Assignee: DSM IP Assets B.V.
    Inventors: Alexander Antonius Marie Stroeks, Guido Richard Struijk
  • Patent number: 8592028
    Abstract: The invention relates to A bi-axially stretched breathable film comprising a polymeric mixture, said polymeric mixture comprising based on the total weight of the polymeric mixture/—at least 50% of at least one polyether block copolymer; and —from 0.5 to less than 50% of at least one polyester. The invention also relates to a method to manufacture said film, and uses of said film. The invention also relates to a method for producing a bi-axially stretched breathable film comprising at least one polyether block copolymer.
    Type: Grant
    Filed: August 25, 2006
    Date of Patent: November 26, 2013
    Assignee: DuPont Teijin Films U.S. Limited Partnership
    Inventors: Lucien Schosseler, Alexis Grosrenaud, Duncan Henry MacKerron, Valery Rebizant
  • Publication number: 20130210308
    Abstract: Fibers that are formed from a thermoplastic composition that contains a rigid renewable polyester and has a voided structure and low density are provided. To achieve such a structure, the renewable polyester is blended with a polymeric toughening additive in which the toughening additive can be dispersed as discrete physical domains within a continuous matrix of the renewable polyester. Fibers are thereafter formed and then stretched or drawn at a temperature below the glass transition temperature of the polyester (i.e., “cold drawn”).
    Type: Application
    Filed: February 10, 2012
    Publication date: August 15, 2013
    Applicant: KIMBERLY-CLARK WORLDWIDE, INC.
    Inventors: Ryan J. McEneany, Vasily A. Topolkaraev, Neil T. Scholl, Thomas A. Eby
  • Patent number: 8440125
    Abstract: Disclosed is a method for producing polyethylene films which have high resistance to deformation or elongation under loading in tension. The method comprises orienting in the machine direction (MD) a high density polyethylene film at a draw-down ratio effective to give the film an MD tensile strength at yield greater than or equal to 50,000 psi, wherein the HDPE has a density greater than 0.940 g/cm3.
    Type: Grant
    Filed: June 28, 2004
    Date of Patent: May 14, 2013
    Assignee: Equistar Chemicals, LP
    Inventor: D. Ryan Breese
  • Patent number: 8435432
    Abstract: Retardation expressibility of a transparent polymer film can be easily controlled by heat treatment of the film at a temperature T (unit, ° C.) satisfying a condition of the following formula (1): Tc?T<Tm0??Formula (1) wherein Tc represents the crystallization temperature (unit, ° C.) of the film before the heat treatment; and Tm0 represents the melting point (unit, ° C.) of the film before the heat treatment.
    Type: Grant
    Filed: February 21, 2007
    Date of Patent: May 7, 2013
    Assignee: FUJIFILM Corporation
    Inventor: Yasuyuki Sasada
  • Patent number: 8431063
    Abstract: A heat treatment method is provided for a panel. The panel includes a plastic housing composition, in which semiconductor chips are embedded by their rear sides and edge sides, and the top sides of the semiconductor chips form a coplanar area with the plastic housing composition. The panel is fixed by its underside on a holder, and a temperature gradient (?T) is then generated between top side and the underside of the panel. The temperature gradient (?T) is then maintained for at least one delimited or selected time period. The panel is then cooled to room temperature (TR).
    Type: Grant
    Filed: October 16, 2006
    Date of Patent: April 30, 2013
    Assignee: Intel Mobile Communications GmbH
    Inventors: Gottfried Beer, Markus Brunnbauer, Edward Fuergut
  • Patent number: 8394306
    Abstract: A method for producing a thermoplastic resin micro-porous film wherein a thermoplastic resin and a solvent (A) are melted and kneaded together to prepare a solution, the solution is extruded and cooled to prepare a formed product in a gel state, and the residual solvent (A) is removed from the formed product, characterized in that in the step of removing the solvent (A) use is made of a non-aqueous solvent (B) which is compatible with the solvent (A) and not compatible with the thermoplastic resin, and has a boiling point of 100° or higher and a flashing point of 0° or higher. The use of the non-aqueous solvent (B) provides a production method which allows the removal of a solvent with good efficiency and also with the reduction of a fear of environmental pollution and catching fire.
    Type: Grant
    Filed: June 28, 2001
    Date of Patent: March 12, 2013
    Assignee: Toray Battery Separator Film Co., Ltd.
    Inventors: Mitsuhiro Nishida, Kohtaro Kimishima, Sadakatsu Suzuki
  • Patent number: 8388879
    Abstract: The present invention provides a method of preparing a flame retardant polyester fiber that makes it possible to prepare a flame retardant polyester fiber having excellent shape stability while preventing a lumping phenomenon and reducing powder generation and discoloration during the preparing process of the flame retardant polyester fiber, and a flame retardant polyester fiber prepared therefrom.
    Type: Grant
    Filed: December 21, 2007
    Date of Patent: March 5, 2013
    Assignee: Kolon Industries, Inc.
    Inventors: Yun-Jo Kim, Young-Soo Lee, Si-Min Kim
  • Patent number: 8377353
    Abstract: Conjugate fibers are prepared in which at least one segment is a mixture of a high-D PLA resin and a high-L PLA resin. These segments have crystallites having a crystalline melting temperature of at least 200° C. At least one other segment is a high-D PLA resin or a high-L PLA resin. The conjugate fibers may be, for example, bicomponent, multi-component, islands-in-the-sea or sheath-and-core types. Specialty fibers of various types can be made through further downstream processing of these conjugate fibers.
    Type: Grant
    Filed: September 26, 2008
    Date of Patent: February 19, 2013
    Assignee: NatureWorks LLC
    Inventors: Robert A. Green, Chad Henry Kamann, Jeffrey John Kolstad, Christopher M. Ryan
  • Patent number: 8337734
    Abstract: A method for manufacturing a non stick medical tube is provided. The method includes providing a first plastic resin to a tubing extrusion device and providing a second plastic resin to a tubing extrusion device, the second plastic resin comprising a medical grade amide compound. The method further includes mixing the first plastic resin with the second plastic resin and extruding the resin mixture such that said medical grade amide compound is present on an inner surface of said medical tube after extrusion to promote release of contacting surfaces of said inner surface of the medical tubing after contact.
    Type: Grant
    Filed: September 10, 2010
    Date of Patent: December 25, 2012
    Assignee: CareFusion 303, Inc.
    Inventors: Ludmila Victoria Nikitina, Kenneth Whitley
  • Patent number: 8337188
    Abstract: An apparatus for making a shingle, together with the shingle made thereby, is provided, in which one or more thermoplastic materials are extruded or co-extruded to form an extrudate, with the extrudate being cut into a preliminary shingle shape, which is allowed to dissipate heat, and then is delivered to a compression mold, wherein the preliminary shingle shape is compression molded to substantially its final dimensions and is then discharged from the mold and allowed to cool.
    Type: Grant
    Filed: March 5, 2010
    Date of Patent: December 25, 2012
    Assignee: CertainTeed Corporation
    Inventors: Thomas Kevin MacKinnon, Robert E. Dodd, Joong Youn Kim, Douglas H. Wylie
  • Patent number: 8262963
    Abstract: Methods for making bioabsorbable copolymer filaments are provided herein. The methods include drying the polymer pellets to be extruded, melt extrusion of copolymer components, stretching the filaments in one or more draw steps and permitting the drawn filaments to relax. The copolymer preferably contains units derived from glycolide or glycolic acid and units derived from an alkylene carbonate, such as, for example, trimethylene carbonate.
    Type: Grant
    Filed: June 17, 2010
    Date of Patent: September 11, 2012
    Assignee: Tyco Healthcare Group LP
    Inventors: John Kennedy, Richard P. Stevenson
  • Patent number: 8211340
    Abstract: The present invention relates to a process for the production of a yarn consisting of a squared-analogous cross-section polyamide filament for uncoated airbag fabrics, characterized in that the process comprises the steps of: heating and melting a raw material of polyamide, extruding the molten polyamide through a squared-analogous spinning nozzle to form a spun filament, cooling and solidifying the spun filament, followed by drawing the filament, to obtain a squared-analogous cross-section drawn yarn; to uncoated fabrics for the manufacture of airbags prepared by the said process, characterized in that the fabrics are prepared from a yarn consisting of a squared-analogous cross-section polyamide filament and exhibit low air permeability, enhanced flame resistance and aging performance against the environment; and to a use of the uncoated fabrics for the manufacture of airbags with a low air permeability prepared therefrom.
    Type: Grant
    Filed: June 13, 2008
    Date of Patent: July 3, 2012
    Assignee: Shinkong Synthetic Fibers Corporation
    Inventors: Swu-Chen Shen, Yi-Jen Tu
  • Patent number: 8211345
    Abstract: This invention provides an optical film having a reduced thickness and an increased width, which is free from bleedout with the elapse of time (during storage) in a continuous wound state, a method for manufacturing an optical film, and a polarizing plate using the optical film. The optical film is a plasticizer-containing optical film having an overall width of 1500 mm to 4000 mm produced by a solution casting method. The amount of the plasticizer present in the center portion in the surface side of the optical film is determined as value A by TOF-SIMS. The amount of the plasticizer present in the center portion in the back side is determined as value B by the TOF-SIMS. Value X is determined by formula 1 based on the values A and B. The amount of the plasticizer present in the end portion in the surface side of the optical film is determined as value A? by TOF-SIMS, and the amount of the plasticizer present in the end portion of the back side is determined as value B? by the TOF-SIMS.
    Type: Grant
    Filed: July 12, 2007
    Date of Patent: July 3, 2012
    Assignee: Konica Minolta Opto, Inc.
    Inventor: Masahiro Shibuya
  • Patent number: 8168104
    Abstract: Disclosed herein are a method of manufacturing a wood plastic composite panel, including a panel manufacturing process of extruding and cooling a resin complex, such that wood fiber is uniformly dispersed into a synthetic resin matrix, to manufacture the resin complex into the form of a panel, an embossing process of forming a wood pattern corresponding to the cut-open surface of a natural lumber on the surface of the panel to a predetermined depth, and a brushing process of removing some of a synthetic resin layer from the surface of the panel to form linear micro concavo-convex parts to a predetermined depth, and an apparatus for manufacturing a wood plastic composite panel that is capable of efficiently performing the same.
    Type: Grant
    Filed: November 13, 2006
    Date of Patent: May 1, 2012
    Assignee: LG Chem, Ltd.
    Inventors: Yousoo Han, Seongchan Park, Jungil Son, Dongjin Kim, Sangho Han, Yunhwan Hwang
  • Patent number: 8163217
    Abstract: This invention relates to a method of making a heat-resistant transparent container which involves the steps of: a primary stretching and heat-setting process wherein an amorphous polyethylene terephthalate sheet is heated, primarily stretched and then primarily heat-set and a secondary stretching and heat-setting process wherein the sheet treated in the primary stretching and heat-setting process is molded with heating in a mold of a thermoforming machine while secondary stretching is performed, followed by secondary heat-setting in the same mold.
    Type: Grant
    Filed: June 12, 2007
    Date of Patent: April 24, 2012
    Assignee: Nakamoto Packs Co., Ltd.
    Inventors: Shigeru Takaoka, Hiroshi Shibano, Jun Kawata
  • Publication number: 20120070615
    Abstract: Provided is a method for producing a polyester film, including: subjecting a polyester raw material resin, which contains a titanium compound and has an intrinsic viscosity of from 0.71 to 1.00, to melt extrusion using a twin-screw extruder which includes a cylinder; two screws disposed inside the cylinder; and a kneading disk unit disposed in at least a portion of a region extending from a 10%-position to a 65%-position of screw length with respect to an upstream end of the screws in a resin extrusion direction as a starting point, at a maximum shear rate generated inside the twin-screw extruder of from 10 sec?1 to 2000 sec?1; forming an unstretched film by cooling and solidifying the melt extruded polyester resin on a cast roll; subjecting the unstretched film to biaxial stretching in a longitudinal direction and a lateral direction; and heat fixing the stretched film formed by biaxial stretching.
    Type: Application
    Filed: August 29, 2011
    Publication date: March 22, 2012
    Applicant: FUJIFILM CORPORATION
    Inventors: Zemin SHI, Akihide FUJITA, Akira YAMADA
  • Publication number: 20120040232
    Abstract: This invention relates to microporous membranes comprising polyolefin, the use of such membranes as battery separators, and methods for producing such microporous membranes. In particular, the invention relates to microporous membranes having a shutdown temperature in the range of 120.0° C. to 130.0° C. and a maximum solid state heat shrinkage ?30.0%.
    Type: Application
    Filed: March 5, 2010
    Publication date: February 16, 2012
    Applicant: Toray Tonen Specialty Separator Godo Kaisha
    Inventors: Takeshi Ishihara, Satoshi Miyaoka, Koichi Kono, Donna J. Crowther, Patrick Brant
  • Patent number: 8104625
    Abstract: A microporous membrane made of polyolefins which comprises polyethylene (PEA) 8-60 wt. % of which is accounted for by components having a molecular weight of 10,000 or lower and in which the ratio of the weight-average molecular weight (Mw) to the number-average molecular weight (Mn), Mw/Mn, is 11-100 and the viscosity-average molecular weight (Mv) is 100,000-1,000,000 and polypropylene, and which has a content of components having a molecular weight of 10,000 or lower of 8-60 wt. %, a porosity of 20-95%, and a degree of thermal shrinkage at 100° C. of 10% or lower.
    Type: Grant
    Filed: May 19, 2005
    Date of Patent: January 31, 2012
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Yusuke Nagashima, Hidenobu Takeyama, Daisuke Inagaki
  • Publication number: 20110306747
    Abstract: A polyester film containing a polyester resin having an intrinsic viscosity IV of from 0.73 to 0.9 dL/g in which the polyester film has a specific heat change at 85° C. to 135° C. (?Cp) of from 0.06 to 0.1 J/g, has an excellent weather resistance, a good planar surface state and a low thermal shrinkage.
    Type: Application
    Filed: June 10, 2011
    Publication date: December 15, 2011
    Applicant: FUJIFILM CORPORATION
    Inventors: Kiyokazu HASHIMOTO, Yasutomo GOTO, Kenji KANO
  • Publication number: 20110304080
    Abstract: A geocell is disclosed that has high strength and stiffness, such that the geocell has a storage modulus of 500 MPa or greater at 23° C.; a storage modulus of 150 MPa or greater at 63° C. when measured in the machine direction using Dynamic Mechanical Analysis (DMA) at a frequency of 1 Hz; a tensile stress at 12% strain of 14.5 MPa or greater at 23° C.; a coefficient of thermal expansion of 120×10?6/° C. or less at 25° C.; and/or a long term design stress of 2.6 MPa or greater. The geocell is suitable for load support applications, especially for reinforcing base courses and/or subbases of roads, pavement, storage areas, and railways.
    Type: Application
    Filed: August 24, 2011
    Publication date: December 15, 2011
    Inventors: Izhar Halahmi, Oded Erez, Adi Erez
  • Patent number: 8038430
    Abstract: A method of coating metal wire with extrudate using an extrusion system. The method includes the steps of advancing the metal wire through an extrusion die of the extrusion system and extruding molten extrudate over the metal wire as the metal wire is advanced through the extrusion die. Image data is generated, using one or several electronic cameras, concurrently with the advancing, and extruding to provide visual feedback indicative of the concentricity or non-concentricity of extrudate surrounding the metal wire as the metal wire exits the extrusion die.
    Type: Grant
    Filed: October 13, 2009
    Date of Patent: October 18, 2011
    Assignee: Advanced Neuromodulation Systems, Inc.
    Inventors: John W. Swanson, Lucien M. Rucker
  • Publication number: 20110224369
    Abstract: A heat-shrinkable polyester film having a heat-shrinkage change per degree Celsius (%/° C.) along the main shrinkage direction of 1.5 to 3.0 in the range of 60° C. to 70° C., 2.5 to 3.5 in the range of 70° C. to 80° C., 1.0 to 2.0 in the range of 80° C. to 90° C., and 0.1 to 1.0 in the range of 90° C. to 100° C., has a good appearance quality after shrinkage and thus suitable for a wrapping material, particularly a label for a bottle.
    Type: Application
    Filed: March 7, 2011
    Publication date: September 15, 2011
    Applicant: SKC CO., LTD.
    Inventors: Seong Do KIM, Tae Byoung OH, Tae Houng JEONG
  • Patent number: 8017052
    Abstract: A process and apparatus for making a shingle, together with the shingle made thereby, is provided, in which one or more thermoplastic materials are extruded or co-extruded to form an extrudate, with the extrudate being cut into a preliminary shingle shape, which is allowed to dissipate heat, and then is delivered to a compression mold, wherein the preliminary shingle shape is compression molded to substantially its final dimensions and is then discharged from the mold and allowed to cool.
    Type: Grant
    Filed: January 7, 2010
    Date of Patent: September 13, 2011
    Assignee: CertainTeed Corporation
    Inventors: Thomas Kevin MacKinnon, Robert E. Dodd, Joong Youn Kim, Douglas H. Wylie
  • Patent number: 7993569
    Abstract: The present invention provides a method of manufacturing high-melting-tension heat-resistant transparent or opaque sheets, boards, and molds from polyethylene terephthalate (PET). The method is characterized in that a mixture of: (1) PET polyester whose melt flow rate (MFR) is 45-130 g/10 minutes (a); (2) coupling agent master batch (f) comprising coupling agent (d) and substrate (e), wherein coupling agent (d) is a mixture of compounds containing 2 epoxy groups (b) and compounds containing 3 or more epoxy groups (c); and (3) catalyst master batch (i) comprising coupling reaction catalyst (g) and substrate (h); is melted in a reaction-extruder to give PET polyester whose MFR is 40 g/10 minutes or less.
    Type: Grant
    Filed: August 27, 2004
    Date of Patent: August 9, 2011
    Assignees: FTEX, Incorporated, Nakamoto Packs Co., Ltd.
    Inventors: Yukio Kobayashi, Takashi Fujimaki, Takashi Nakamoto
  • Patent number: 7966743
    Abstract: A dryer operable in close proximity to and in series with an inkjet printhead comprises a heat source and an air bearing structure on one side of the predetermined path and having a pressurized air inlet and an air outlet adjacent to the drying position of the receiver medium. Air flow from the air bearing structure outlet forms an air bearing for the receiver medium. A microporous filter positioned at the outlet and being adapted to convert the air flow from the outlet to a diffuse flow, the microporous filter being formed of an inner layer of very fine screen for optimum air diffusion and an outer layer of courser woven screen to add rigidity and protection from scuffing.
    Type: Grant
    Filed: July 31, 2007
    Date of Patent: June 28, 2011
    Assignee: Eastman Kodak Company
    Inventors: Michael J. Piatt, Kenneth E. Hix, Daniel Gelbart
  • Patent number: 7964127
    Abstract: A method for producing an optical film comprising the steps of: (i) melt casting a cellulose ester resin or a cycloolefin resin by extruding melt of the cellulose ester resin or the cycloolefin resin from a die onto a roll-shaped cooling drum; (ii) cooling and solidifying the extruded melt to form a film; (iii) stretching the film in a lateral direction of the film; and (iv) winding the film in a roll, wherein the cooling drum has plural regions divided predeterminedly in an axis direction of the cooling drum, a temperature of each region being independently controlled.
    Type: Grant
    Filed: August 26, 2010
    Date of Patent: June 21, 2011
    Assignee: Konica Minolta Opto, Inc.
    Inventor: Kenichi Kazama
  • Patent number: 7938999
    Abstract: An object of the present invention is to provide: a process for conveniently producing a fiber with high strength, regardless of molecular weight polymer composition, or the like of PHAs, which vary depending on origins such as a wild-type PHAs-producing microorganism product, a genetically modified strain product, and a chemical product; and the fiber with high strength produced through the process. The present invention provides: a process for producing a fiber, comprising: melt-extruding polyhydroxyalkanoic acid to form a melt-extruded fiber; rapidly quenching the melt-extruded fiber to the glass transition temperature of polyhydroxyalkanoic acid +15° C. or less, and solidifying the fiber to form an amorphous fiber; forming a crystalline fiber by leaving the amorphous fiber to stand at the glass transition temperature +15° C. or less; drawing the crystalline fiber; and further subjecting the crystalline fiber to stretch heat treatment.
    Type: Grant
    Filed: August 4, 2005
    Date of Patent: May 10, 2011
    Assignee: Riken
    Inventors: Tadahisa Iwata, Toshihisa Tanaka, Yoshiharu Doi
  • Patent number: 7879272
    Abstract: An oriented thermoplastic elastomer film having reduced permeability and improved fatigue resistance comprising a dynamically vulcanized polymer blend of (A) a halogenated isobutylene elastomer and (B) polyamide, the film is produced by casting or blowing the above polymer blend under the condition such that a shear rate at a die lip for casting or blowing is regulated to control the molecular arrangement in the film, whereby the planar birefringence (PBR) of the resultant film becomes greater or equal to 0.002 and a production process of the same.
    Type: Grant
    Filed: December 28, 2009
    Date of Patent: February 1, 2011
    Assignees: ExxonMobil Chemicals Patents, Inc., The Yokohama Rubber Co., Ltd.
    Inventors: Yoshihiro Soeda, Andy Haishung Tsou, Foshee Joyce Caraway
  • Patent number: 7871554
    Abstract: The invention is directed to a process for producing polyimide film, including stretching, at 150° C. to 380° C. and a stretch ratio of 1.2 to 4.0, an unstretched polyimide film which is formed from a polyimide having a repeating unit represented by formula (1): (wherein R represents a tetravalent group derived from cyclohexane; and ? represents a divalent aliphatic, alicyclic, or aromatic group, or a combination thereof that has a total number of carbon atoms of 2 to 39 and may have at least one connecting group selected from the group consisting of —O—, —SO2—, —CO—, —CH2—, —C(CH3)2—, —OSi(CH3)2—, —C2H4O—, and —S—) and which has an organic solvent content of 0.5 wt. % or more and less than 30 wt. %. The produced polyimide film exhibits transparency, excellent heat resistance, and reduced dimensional changes.
    Type: Grant
    Filed: April 10, 2006
    Date of Patent: January 18, 2011
    Assignee: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Jitsuo Oishi, Takashi Makinoshima, Ko Kedo, Shuta Kihara
  • Patent number: 7833468
    Abstract: The improved method and apparatus for longitudinal orientation of a tubular thermoplastic film as it leaves an annular extrusion die aims at a better control of this orientation. On its travel between the exit orifice (21) and the draw-down means, the at least partly molten film passes an annular frictional device (101), and the frictional force set-up hereby is variable in controlled manner. This device is cooled from its interior (105) in controlled manner by means of a fluid cooling medium. The friction may be controlled by airlubrication with air pressed through holes (123) in the frictional device or through microporous metal, (102) or alternatively by sucking the film against the frictional device.
    Type: Grant
    Filed: October 14, 2002
    Date of Patent: November 16, 2010
    Inventor: Ole-Bendt Rasmussen
  • Publication number: 20100233390
    Abstract: To provide a fiber made of a vinyl chloride resin which is excellent in heat resistance and thus hardly shrinks thermally even at a temperature exceeding 100° C. The fiber obtained by melt-spinning a resin composition comprising a vinyl chloride resin and from 1 to 300 parts by mass of a polyester resin based on 100 parts by mass of the vinyl chloride resin, wherein the vinyl chloride resin has a viscosity average polymerization degree of from 600 to 2,500; the polyester resin is a polylactic acid type resin; and the polyester resin has the melting point of from 100 to 300° C.
    Type: Application
    Filed: February 22, 2007
    Publication date: September 16, 2010
    Applicant: DENKI KAGAKU KOGYO KABUSHIKI KAISHA
    Inventors: Akira Sakurai, Yukihisa Hoshino
  • Patent number: 7785510
    Abstract: A process and apparatus for making a shingle, together with the shingle made thereby, is provided, in which one or more thermoplastic materials are extruded or co-extruded to form an extrudate, with the extrudate being cut into a preliminary shingle shape, which is allowed to dissipate heat, and then is delivered to a compression mold, wherein the preliminary shingle shape is compression molded to substantially its final dimensions and is then discharged from the mold and allowed to cool.
    Type: Grant
    Filed: September 15, 2005
    Date of Patent: August 31, 2010
    Assignee: CertainTeed Corporation
    Inventors: Thomas Kevin MacKinnon, Robert E. Dodd, Joong Youn Kim, Douglas H. Wylie
  • Patent number: 7767298
    Abstract: An electrically conductive composite fiber comprising an electrically conductive layer formed of a polyester-based polymer (A) having a melting point of 200° C. or higher and containing from 23 to 33% by weight of electrically conductive carbon black, and a protective layer formed of a polyester-based polymer (B) having a melting point of 210° C. or higher, wherein the difference between the SP value of the (A) and the SP value of the (B) is adjusted to not greater than a predetermined value and the fiber strength and the elongation at break are adjusted within certain ranges. This can make it possible to obtain an electrically conductive composite fiber that has a superior antistatic performance, which is not degraded very much over a practical wearing for a long term, though it contains only a relatively small amount of electrically conductive carbon black, and that is suitable for the field of clothing such as clean room wears and working wears.
    Type: Grant
    Filed: October 13, 2006
    Date of Patent: August 3, 2010
    Assignee: Kuraray Co., Ltd.
    Inventors: Hitoshi Nakatsuka, Tadayoshi Koizumi, Kazuhiko Tanaka, Nobuhiro Koga, Masao Kawamoto, Kenichi Yoshioka
  • Publication number: 20100119804
    Abstract: Method for spinning polyether block amides (PEBAs) into fibers, whereby use is mainly made of at least one extruder, a cooling system, a sequential line for stretching, a relaxation unit, a heating unit and a winding system, characterized in that polyether block amides are taken as a base material whose initial hardness is situated between shore D15 and 80, better still between shore D20 and 75, even better between shore D27 and 69, and in that the stretched fibers are subjected to a temperature treatment in a heating unit before being wound, whereby their shrinkage is reduced to 0-10%, better still to 0-5% and even better to 0-3%.
    Type: Application
    Filed: November 12, 2009
    Publication date: May 13, 2010
    Inventors: Dominique VAN MALDEREN, Herbert Maria De Breuck
  • Patent number: 7674412
    Abstract: The apparatus is for forming a resin film from a resin for a middle portion to form a resin film main body of the resin film and a resin for edge portions to form both side edge portions in a crosswise direction of the resin film. The apparatus comprises: a feed block which includes a joining part where the resin for the middle portion in a molten state and the resin for the edge portions in a molten state are joined in such a manner as to enclose both side edges in the crosswise direction of the resin film main body with the resin for the edge portions; and an extruding die through which the joined resins are extruded to form the resin film. Thus, a method and apparatus for forming the resin film can avoid the inclusion of the resin for the middle portion in the trimmed-off selvages while preventing the film separation of the resins for the middle portion and for the edge portions, and therefore, increase the recyclability and the productivity of the resin film.
    Type: Grant
    Filed: December 2, 2003
    Date of Patent: March 9, 2010
    Assignee: FUJIFILM Corporation
    Inventors: Tadahiro Kegasawa, Ryuichi Katsumoto, Masanori Takase
  • Patent number: 7674524
    Abstract: A major object of the invention is to provide a thermoadhesive conjugate fiber with low heat shrinkability and high adhesion having low orientation and high elongation and having extremely satisfactory card-passing properties. The object of the invention can be achieved by a thermoadhesive conjugate fiber made of a fiber forming resin component and a crystalline thermoplastic resin having a melting point of at least 20° C. lower than that of the fiber forming resin component and having a breaking elongation of from 60 to 600%, a dry heat shrinkage percentage at 120° C. of from ?10.0 to 5.0%, and more preferably a percentage of crimp/number of crimps of 0.8 or more; and a manufacturing method of a thermoadhesive conjugate fiber, which includes drawing an undrawn yarn of a conjugate fiber taken up at a spinning rate of from 150 to 1,800 m/min in a low draw ratio of from 0.5 to 1.
    Type: Grant
    Filed: February 2, 2007
    Date of Patent: March 9, 2010
    Assignee: Teijin Fibers Limited
    Inventor: Hironori Goda
  • Patent number: 7662325
    Abstract: The present invention is a process for producing a fiber, comprising: melt-extruding polyhydroxyalkanoic acid; solidifying the polyhydroxyalkanoic acid by quenching it to its glass transition temperature +15° C. or less, to form an amorphous fiber; cold-drawing the amorphous fiber at its glass transition temperature +20° C. or less; and subjecting the fiber to heat treatment under tension. The present invention can provide: a process for producing a fiber with high strength, and the fiber produced through the process; and a process for producing a fiber with high strength and high modulus of elasticity and the fiber with high strength and high modulus of elasticity produced through the process, regardless of molecular weights of PHAs varying depending on origins such as a wild type PHAs-producing microorganism product, a genetically modified product, and a chemical product.
    Type: Grant
    Filed: February 1, 2007
    Date of Patent: February 16, 2010
    Assignees: Riken, Japan Science and Technology Agency
    Inventors: Tadahisa Iwata, Yoshiharu Doi, Hideki Yamane
  • Patent number: 7641825
    Abstract: Absorbable polyester fibers, braids, and surgical meshes with improved handling properties have been developed. These devices are preferably derived from biocompatible copolymers or homopolymers of 4-hydroxybutyrate. These devices provide a wider range of in vivo strength retention properties than are currently available and have a decreased tendency to curl, in the preferred embodiment, due to the inclusion of relaxation and annealing steps following methods are characterized by the following physical properties: (i) elongation to break from about 17% to about 85% (ii) Young's modulus of less than 350,000 psi, (iii) knot to straight ratio (knot strength/tensile strength) of 55-80% or (iv) load at break from 1100 to 4200 grams.
    Type: Grant
    Filed: July 29, 2005
    Date of Patent: January 5, 2010
    Assignee: Tepha, Inc.
    Inventor: Said Rizk
  • Patent number: 7622063
    Abstract: A filter element in the form of a nonwoven self-supporting filtration web having rows of folded or corrugated spaced-apart pleats, the web containing continuous thermoplastic fibers a majority of which are aligned at 90°±20° with respect to the row direction. The filter element can be made by forming rows of pleats in such a nonwoven web and cutting the web to a desired size and shape. The filter elements can provide improved mechanical and filtration properties and can exhibit reduced susceptibility to pleat deformation and the loss of space between pleats.
    Type: Grant
    Filed: July 17, 2006
    Date of Patent: November 24, 2009
    Assignee: 3M Innovative Properties Company
    Inventors: Douglas C Sundet, Rahul R. Shah, John M. Brandner, Tien T. Wu
  • Patent number: 7611652
    Abstract: A monoaxially-oriented polymeric film material formed from an impact copolymer and having increased toughness relative to films that are monoaxially-oriented at conventional temperatures. A process for imparting high cross machine toughness to polymer films comprises forming a film; subjecting the film to monoaxial orientation, drawing the film; tempering the film, and annealing the film.
    Type: Grant
    Filed: June 2, 2006
    Date of Patent: November 3, 2009
    Assignee: Shaw Industries Group, Inc.
    Inventors: Larry L. English, Jeffrey W. Adams
  • Patent number: 7578957
    Abstract: Improved staple fibers and processes for producing them are provided. The processes are particularly useful for forming staple fibers from poly(trimethylene terephthalate), especially carpet staple fibers. The processes include prewetting undrawn yarns and drawing the fibers under wet and warm conditions, thermo-fixing the texture, and drying at relatively low temperatures. Fibers produced according to the processes disclosed herein have improved properties and reduced brittleness as compared to fibers prepared using conventional processes.
    Type: Grant
    Filed: December 10, 2003
    Date of Patent: August 25, 2009
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Jing Chung Chang, Richard Lee Dommel, Ramunas L. Valteris, Robert Mamoru Linek, Alfred Harold Thompson, Nirmal Kumas Agarwal