Abstract: Disclosed is a foam sheet using polylactic acid, which provides the advantages of energy reduction and greenhouse gas reduction, and does not emit toxic substances such as toxic gas or endocrine-disrupting chemicals. The foam sheet, according to the present invention, comprises at least one resin layer comprising a biodegradable resin composition including the polylactic acid having an extended chain, a plasticizer, and a foaming agent, and thus provides the advantages of superior processing properties, superior water resistance after processing, energy reduction and greenhouse gas reduction, and of not emitting toxic substances such as toxic gas or endocrine-disrupting chemicals.

Abstract: A method for making over-indexed thermoplastic polyurethane elastomer precursor. The precursor may be cross-linked.

Abstract: The present invention relates to a multi-layered microporous polyolefin film for a battery separator and a method for preparing the same. The microporous multi-layered film of the present invention has a characteristics to have both the low shutdown temperature conferred by the polyethylene and the high melt fracture temperature conferred by the polypropylene and heat-resistant filler. In addition, it has the high strength and stability conferred by the micropores prepared under wet process and the high permeability and high strength conferred by the macropores prepared under dry process. Therefore, this multi-layered film can be used effectively to manufacture a secondary battery with high capacity and high power.

Abstract: A method of making an expanded polytetrafluoroethylene (ePTFE) membrane including the steps of: providing an unsintered or partially sintered ePTFE membrane; matting the unsintered or partially sintered ePTFE membrane; and immediately thereafter, sintering the matted ePTFE membrane. A method for making ePTFE tubes includes the steps of: providing an unsintered or partially sintered ePTFE membrane; wrapping the ePTFE membrane around a mandrel or form tool to form an ePTFE tube; matting the ePTFE tube; immediately thereafter, sintering the matted ePTFE tube; and removing the sintered ePTFE tube from the mandrel or form tool.

Abstract: The invention relates to a polymer film made of a polyamide composition comprising at least 80 weight percentage (wt. %) of a semi-crystalline semi-aromatic polyamide with a melting temperature (Tm) of at least 270° C., wherein the wt. % is relative to the total weight of the polymer composition, wherein the polymer film has an average coefficient of thermal expansion in plane in the temperature range of 20° C.-Tg, measured in plane with the method according to ASTM D969-08, of at most 40 ppm/K. The said film can be made from a polyamide moulding composition comprising said polyamide by film casting followed by biaxial stretching. The film has properties suitable for carrier films in flexible printed circuit boards.

Abstract: The invention relates to a method for producing a semicrystalline polymer, said method comprising the following steps: producing a polymer melt from a crystallizable polymer; shaping particles and solidifying the polymer melt, the step of shaping the particles being carried out before or after solidification; cooling the particles; treating the particles to reduce their tendency to agglomerate; crystallizing the particles. The invention is characterized in that the treatment is carried out by shaking at a temperature T1 which is below the glass transition temperature of the polymer plus 10° C., i.e. T1<Tg+10° C.

Abstract: Dimensionally stable nonwoven fibrous webs include a multiplicity of continuous fibers formed from one or more thermoplastic polyesters and polypropylene in an amount greater than 0% and no more than 10% by weight of the web. The webs have at least one dimension which decreases by no greater than 10% in the plane of the web when heated to a temperature above a glass transition temperature of the fibers. A spunbond process may be used to produce substantially continuous fibers that exhibit molecular orientation. A meltblown process may be used to produce discontinuous fibers that do not exhibit molecular orientation. In some embodiments, the fibers comprise a viscosity modifier and/or an anionic surfactant. The webs may be used as articles for filtration, sound absorption, thermal insulation, surface cleaning, cellular growth support, drug delivery, personal hygiene, medical apparel, or wound dressing.

Abstract: The invention aims at providing a heat-shrinkable polyester film which is excellent in tearability along perforations and in break resistance after storage when used as labels of beverage bottles. The invention relates to a heat-shrinkable polyester film which is made of a polyester resin comprising ethylene terephthalate as the main constituent and containing at least 13 mol % of at least one monomer capable of forming an amorphous component in the whole polyester resin component and which has specific heat shrinkage characteristics and exhibits specific mechanical characteristics after heat shrinking treatment. The film can be produced by a sequential biaxial orientation process comprising longitudinal orientation step, intermediate heat treatment step, positive cooling step, transverse orientation step, and final heat treatment step.

Abstract: Disclosed herein is a method for producing a sheet including a silica aerogel, the method including (S1) gelling a water glass solution in a mixture of an alcohol and water to prepare a wet gel, (S2) hydrophobically modifying the surface of the wet gel with a non-polar organic solvent, an organosilane compound and an alcohol, (S3) dissolving the hydrophobically modified silica gel and a polymer in an aprotic organic solvent to prepare an electrospinning solution, and (S4) electrospinning the electrospinning solution to produce a fiber web including a silica aerogel, and a sheet in which a polymer and a silica aerogel coexist in the form of a fiber.

Abstract: The present invention relates to a method for manufacturing nonwoven and nonwoven obtainable by said method. Particularly, the invention relates to a nonwoven provided with improved tactile and absorbent characteristics, which make it suitable for use in the field of surface cleaning, personal hygiene, or formation of garments. The method is based on the use of lobed spunbonded filaments which have been treated by means of thickening means.

Abstract: The present invention provides a stretched thermoplastic resin foam sheet that has excellent flexibility even compressed to a thickness as thin as about 0.05 mm, and a method for producing the same. The stretched thermoplastic resin foam sheet of the present invention is producible by stretching a thermoplastic resin foam sheet and has a compressive strength of 1 to 500 kPa as measured in accordance with JIS K6767 when compressed in a thickness direction thereof to a thickness of 0.05 mm. Accordingly, the stretched thermoplastic resin foam sheet has excellent flexibility even compressed to a thickness as thin as about 0.05 mm and is suitably used as a sealing material for a small electronic device such as mobile phones.

Abstract: The invention consists of a method for manufacturing a vehicle trim panel so that the sheet of thermoplastic foam that forms the central core of the trim is made from a mixture of thermoplastic material, additives and fibre reinforcement, where the fibre reinforcement forms an integral part of the sheet thermoplastic foam.

Abstract: Disclosed is a method for producing polyethylene films which have high resistance to deformation or elongation under loading in tension. The method comprises orienting in the machine direction (MD) a high density polyethylene film at a draw-down ratio effective to give the film an MD tensile strength at yield greater than or equal to 50,000 psi, wherein the HDPE has a density greater than 0.940 g/cm3.

Abstract: Disclosed herein is a polymeric filtration medium including at least one fibrous mat of randomly oriented fibers of a polymer. The polymer has a molecular weight distribution (Mw/Mn) between about 1.4 and about 6 and a melt flow rate greater than about 1000 g/10 minutes. Also disclosed herein are methods of making and using the polymeric filtration medium. Further disclosed herein is a composite filtration medium incorporating the polymeric filtration medium.

Abstract: A polymer composition containing two kinds of polymers and having a difference in its glass transition temperature of 3° C. or lower between before and after heat-treatment by getting it through a space between two parallel faces in a molten state.

Abstract: A method for manufacturing a non stick medical tube is provided. The method includes providing a first plastic resin to a tubing extrusion device and providing a second plastic resin to a tubing extrusion device, the second plastic resin comprising a medical grade amide compound. The method further includes mixing the first plastic resin with the second plastic resin and extruding the resin mixture such that said medical grade amide compound is present on an inner surface of said medical tube after extrusion to promote release of contacting surfaces of said inner surface of the medical tubing after contact.

Abstract: PLA stereocomplex fibers are made by separately melting a high-D PLA starting resin and a high-L starting resin, mixing the melts and spinning the molten mixture. Subsequent heat treatment introduces high-melting “stereocomplex” crystallinity into the fibers. The process can form fibers having a high content of “stereocomplex” crystallites that have a high melting temperature. As a result, the fibers have excellent thermal resistance. The process is also easily adaptable to commercial melt spinning operations.

Abstract: A microporous membrane made of polyolefins which comprises polyethylene (PEA) 8-60 wt. % of which is accounted for by components having a molecular weight of 10,000 or lower and in which the ratio of the weight-average molecular weight (Mw) to the number-average molecular weight (Mn), Mw/Mn, is 11-100 and the viscosity-average molecular weight (Mv) is 100,000-1,000,000 and polypropylene, and which has a content of components having a molecular weight of 10,000 or lower of 8-60 wt. %, a porosity of 20-95%, and a degree of thermal shrinkage at 100° C. of 10% or lower.

Abstract: The present invention provides a processing method of the natural cellulose fiber with feature for enhancing the capability of antifungi, antibacteria and deodorization. The procedure is that firstly modify and reduce the properties of the natural chitosan of high polymer material to nanometer scale; secondly dunk the chitosan into the syrup-like mixture of wood pulp and NMMO solvent to yield quasi-dope; thirdly dehydrate the quasi-dope of paste mixture to form the mud-like dope; fourthly spin the dope by dryjet wet spinning method; fifthly regenerate the filament in coagulation bath, water rinse and dry; finally water rinse, dry, apply the lubricant to finish. The water soluble chitosan, which has been treated by property modification and reduced to nanometer scale, can effectively and completely solve in the cellulose of low DP to offer wider extent of selection in the DP and better flexibility of adding percentage in content of modified chitosan.

Abstract: An impact resistant provided PMMA moulding material according to DE 195 44 563 is process into a surface-hardened film which is highly glossy, essentially free of gel bodies and can be processed in the “in-mould-film-decoration” method. The melted mass is generated by means of an extruder and fed to the inventive glazing rolls via a flexible lip nozzle, said rolls being configured in order to generate an especially high locking pressure in the roll slit. The smoothing rolls are cambered. The films are used for decorating surfaces of high-value thermoplastic moulded parts.

Abstract: A method of coating metal wire with extrudate using an extrusion system. The method includes the steps of advancing the metal wire through an extrusion die of the extrusion system and extruding molten extrudate over the metal wire as the metal wire is advanced through the extrusion die. Image data is generated, using one or several electronic cameras, concurrently with the advancing, and extruding to provide visual feedback indicative of the concentricity or non-concentricity of extrudate surrounding the metal wire as the metal wire exits the extrusion die.

Abstract: The present invention relates to processes for hydrolyzing polyphosphoric acid in spun multifilament yarns.

Abstract: The present invention relates to processes for hydrolyzing polyphosphoric acid in polyareneazole filaments.

Abstract: The present invention relates to a process for producing a polyphenylene sulfide multifilament yarn, a polyphenylene sulfide multifilament yarn and the use of a polyphenylene sulfide multifilament yarn. The process for producing a polyphenylene sulfide multifilament yarn is characterized in that only after time period between 0.1 sec and 0.3 sec after leaving the spinneret the filaments of the spun yarn are subjected to an active cooling stage. The Polyphenylene sulfide multifilament yarn having a filament linear density of 5 dtex to 30 dtex, an overall linear density of 500 dtex to 2500 dtex, a breaking tenacity in the range of 50 cN/tex to 80 cN/tex and an elongation at break of 8% to 16% for a yarn with a breaking tenacity in the range of 60 cN/tex to 80 cN/tex and an elongation at break of 16% to 30% for a yarn with a breaking tenacity in the range of 50 cN/tex to 60 cN/tex.

Abstract: The invention relates to the film products and methods of their preparation that demonstrate a non-self-aggregating uniform heterogeneity. Desirably, the films disintegrate in water and may be formed by a controlled drying process, or other process that maintains the required uniformity of the film. The films contain a polymer component, which includes polyethylene oxide optionally blended with hydrophilic cellulosic polymers. Desirably, the films also contain a pharmaceutical and/or cosmetic active agent with no more than a 10% variance of the active agent pharmaceutical and/or cosmetic active agent per unit area of the film.

Abstract: An intravascular catheter system for properly implanting a stent in a body lumen generally comprising a catheter having an elongated shaft with an inflatable balloon formed of compliant material and a stent mounted on the working length of the balloon. The balloon material is compliant within the working range of the balloon to provide substantial radial expansion. The wingless radially expansive balloon expands in a uniform manner, thereby producing uniform expansion and implantation of the stent. Another embodiment is directed to a balloon catheter, having a semi-compliant balloon or a noncompliant balloon formed at least in part of a block copolymer.

Abstract: A web is made by first extruding multicomponent filaments from a spinneret and then passing the extruded filaments through a process air shaft. Cold air is directed against the filaments in the process air shaft to cool and aerodynamically stretch the filaments while excluding the entry of other air into the process air shaft. The cooled and stretched multicomponent filaments are then deposited in a mat on a support, and then the mat of multicomponent filaments to a web is consolidated by subjecting it to water jets at a pressure of 10 bar to 200 bar such that the multicomponent filaments fuse together at crossover points and the filaments have a considerable free length between crossover points where they are fused. Finally the web is heat treated to crinkle the filaments thereof and bulk of the web.

Abstract: The invention relates to film products containing desired levels of active components and methods of their preparation. Desirably, the films disintegrate in water and may be formed by a controlled drying process, or other process that maintains the required uniformity of the film. Desirably, the films may be exposed to temperatures above that at which the active components typically degrade without concern for loss of the desired activity.

Abstract: A method for manufacturing thermoplastic resin expandable granules comprising the steps of: injecting a blowing agent under pressure into a thermoplastic resin which is melted in an extruder; extruding the melted resin containing the blowing agent as an extrudate from a plurality of small holes in a die attached to a distal end of the extruder directly into a coolant liquid, and directly cutting the extrudate by high-speed rotary blades; and cooling and solidifying the extrudate by contacting with the coolant liquid, and thereby obtaining the expandable granules wherein the melted resin containing the blowing agent passing through land parts of the small holes of the die is extruded such that a shearing speed is 12,000 to 35,000 sec?1, and an apparent melt viscosity of the resin is 100 to 700 poise.

Abstract: A method for treating an unstretched thermoplastic resin film. The method includes includes heat treating an unstretched thermoplastic resin film at a glass transition temperature of the thermoplastic resin Tg° C. or higher and Tg+50° C. or lower for 10 seconds or longer and 600 seconds or shorter while conveying the thermoplastic resin film at a tension of 2 N/cm2 or higher and 50 N/cm2 or lower. The method provides a thermoplastic resin film has an in-plane retardation (Re) and a retardation in the thickness direction (Rth) close to 0 nm, and as such the thermoplastic resin film after heat treatment has |Re| of 0 to 10 nm and |Rth| of 0 to 20 nm.

Abstract: A process for the production of a polymeric film comprising a copolyester having an acid component and a diol component, said acid component comprising a dicarboxylic acid and a sulfomonomer containing a sulfonate group attached to the aromatic nucleus of an aromatic dicarboxylic acid, said process comprising the steps of: (i) melt-extruding a layer of said copolyester; (ii) stretching the extrudate in at least one direction; (iii) heat-setting the film by raising the temperature of the stretched film to a temperature T1 in a first heating zone such that (TM-T1) is in the range of from 5 to 30° C., and then raising the temperature of the film to a temperature T2 in a second heating zone such that (TM-T2 is in the range of from 0 to 10° C.

Abstract: The present invention relates to a transparent polypropylene based sheet and its manufacturing method capable of: providing proper properties as a transparent sheet such as tensile characteristic, impact resistance, rigidity and little generation of whitening when being folded as well as maintaining transparency; preventing generation of a gum-like material in molding; and realizing continuous production. A manufacturing machine 1 includes: an extruding unit 11 for melting and kneading a raw material and extruding the material into a sheet-like shape; a first cooling unit 12 for cooling the melted sheet-like resin composition 20a to obtain a sheet (sheet-like article) 20; a preheating unit 13 for reheating the sheet 20; a heat treatment unit 14 for heat-treating the sheet-like resin composition 20; and a second cooling unit 15 for cooling the heat-treated sheet 20. The raw material of a resulting sheet 21 contains a polypropylene resin (a) and a metallocene-type ethylene-?-olefin copolymer (b).

Abstract: The instant invention generally provides an activated polymer composition containing an active agent (i.e., a chemically- or biologically-active agent), an activated fiber comprising the activated polymer composition, an activated-fiber composite comprising the activated fiber and a fiberweb support, processes of fabricating the activated fiber and activated-fiber composition, and an article comprising the activated polymer composition. The instant invention also generally provides a highly filled polymer filler composite comprising a molecularly self-assembling (MSA) material and a mineral filler or conductive filler dispersed in the MSA material, and a process of making and article comprising the highly filled polymer filler composite.

Abstract: The invention provides a method of growing plants in a mineral wool growth substrate, the method comprises providing at least one mineral wool growth substrate comprising binder and wetting agent, positioning one or more plants for growth in the growth substrate, characterised in that the height of the mineral wool growth substrate is at least 53 mm and the wetting agent comprises ionic surfactant.

Abstract: A process for forming a rod of bioabsorbable polymeric material includes extruding the material at a temperature above its melting point at a controlled rate of between 0.4 to 20 feet per minute to form a continuous rod. The continuous rod is then cooled by passing the rod through a cooling bath to cause nucleation. The continuous rod is passed through a first puller running at least at the same speed as the extruder. A second puller is provided which is moving faster than the first puller so that the continuous rod is elongated at a ratio of between 2 and 12 times. During this elongation, the rod is heated to a temperature of between 55° C. and 140° C. in an oven located between the first and second pullers. The rod is annealed at a temperature of between 70° C. and 110° C. after being elongated but prior to exiting the second puller. Upon exiting the second puller, the tension in the rod is released and the continuous rod is then allowed to cool.

Abstract: The present invention relates to processes for hydrolyzing polyphosphoric acid in polyareneazole filaments.

Abstract: The present invention relates to processes for hydrolyzing polyphosphoric acid in spun multifilament yarns.

Abstract: In a method for manufacturing a winding tape (10) of unsintered polytetrafluoroethylene wherein polytetrafluoroethylene powder is mixed with a lubricating or slip agent, the material is molded into a cylindrical blank (1) and the blank (1) is first extruded as a strand with small outer dimensions and subsequently calendered into the tape (10) in the forming gap (13) of a pair of rolls (8,9). The surface of at least one roll is deformed under compression during calendering of the round rope (6) into the tape.

Abstract: An apparatus (1) for producing a transparent polypropylene sheet, which comprises a sheet formation means (11) for melt-kneading a resin composition comprising (A) 60 to 97 mass % of a polypropylene resin having an iostactic pentad proportion of 0.85 to 0.99 and a melt index of 2 to 10 g/10 min and (B) 40 to 3 mass % of a polypropylene resin having a racemic pentad proportion [rrrr/(1-mmmm)] of 0.15 to 0.50 and a melt index of 2 to 10 g/10 min and extruding it into s sheet, a first cooling means (12) for cooling a sheet (20) into a solid, a preheating means (13) for re-heating the cooled sheet (20), a heat treatment means (14) for heat-treating the sheet (20) into a sheet (21) and a second cooling means (15) for cooling the sheet (21) after heat treatment.

Abstract: Metallocene catalyzed polyethylenes are found to have improved physical properties, improved processability and improved balance of properties. Surprisingly, there is a direct relationship between MD shrinkage, and MD tear. Additionally, MD tear is greater than TD tear, and MD tear is also greater than intrinsic tear. MD tear to TD tear ratios are above 0.9, and dart drop impact is above 500 g/mil. The polyethylenes have a relatively broad composition distribution and relatively broad molecular weight distribution.

Abstract: A method includes the steps of co-extruding a first component and a second component. The first component has a recovery percentage R1 and the second component has a recovery percentage R2, wherein R1 is higher than R2. The first and second components are directed through a spin pack to form a plurality of continuous, molten fibers. The plurality of molten fibers is then routed through a quenching chamber to form a plurality of continuous cooled fibers. The plurality of continuous cooled fibers is then routed through a drawing unit to form a plurality of continuous, solid linear fibers. The linear fibers are then deposited onto a moving support, such ass a forming wire, to form an accumulation or fibers. The accumulation of fibers are stabilized and bonded to form a web. The web is then stretched by at least 50 percent in at least one direction before being allowed to relax.

Abstract: This invention relates to a process for making an image-recording element, for example a dye-receiving element for thermal dye transfer, that includes a support having on one side thereof a image-receiving layer and, between the image-receiving layer and the support, a tie layer comprising a thermoplastic antistat polymer. In one embodiment, the process comprises (a) forming a first melt of a polymer for the surface layer and a second melt comprising a thermoplastic antistat polymer in a polymeric binder; (b) coextruding the two melts onto a polyolefin support; (c) stretching the coextruded layers to reduce the thickness; and (d) applying the coextruded melts to a support while simultaneously reducing the temperature below the Tg of the composition of the surface layer.

Abstract: The invention relates to a process of making an image-recording element comprising a support having thereon an image-receiving layer, wherein the process comprises forming a melt of a polyester material, extruding the melt, and applying the extruded melt to the support for the image-receiving element. The polyester material used for the extruded melt comprises a polyester comprising recurring dibasic acid derived units and polyol derived units, at least 50 mole % of the dibasic acid derived units comprising dicarboxylic acid derived units containing an alicyclic ring, and at least 30 mole % of the polyol derived units containing an aromatic ring not immediately adjacent to each hydroxyl group of the corresponding polyol, 25 to 75 mole % of the polyol derived units of the polyester are non-aromatic, and at least 0.

Abstract: A method includes the steps of co-extruding a first component and a second component. The first component has a recovery percentage R1 and the second component has a recovery percentage R2, wherein R1 is higher than R2. The first and second components are directed through a spin pack to form a plurality of continuous, molten fibers. The molten fibers are then muted through a quenching chamber to form a plurality of continuous cooled fibers. The coiled fibers are then routed through a drawing unit to form a plurality of continuous, solid linear fibers. Each of the solid fibers is then stretched by at least 50 percent before it is allowed to relax. The relaxation step forms the linear fibers into a plurality of continuous 3-dimensional fibers each having a coiled configuration over at least a portion of its length. The continuous 3-dimensional, coiled fibers are then deposited onto a moving support to form a web.

Abstract: An apparatus for producing a tube having a round cross-section over a major portion of its length and intermediate its ends having a flattened oval cross-section. The apparatus includes an extrusion head with an extrusion die through which the tube is extruded. A pinching device, which includes opposed pinching elements, is arranged at the extrusion head so as to be selectively moveable together to press on and pinch the tube to produce the oval cross-section of the tube. The rollers are selectively moveable apart to not pinch the tube to enable the tube to be extruded round, whereby a round tube with an intermediate flattened oval shaped portion is produced.

Abstract: A rubber hose having a multilayer wall is formed of an inner layer of NBR type rubber having a high AN content, available at a low cost and highly impermeable to fuel and an outer layer of a rubber composition having a minimum Mooney viscosity of 25 to 65 at its curing temperature and highly resistant to flattening. Those layers are extruded and cured together without the aid of any mandrel owing to the inside diameter and wall thickness of the hose and the thickness of the outer layer which fall within specific ranges. This process enables the manufacture of a fuel hose having a high fuel impermeability at a low cost, while protecting its inner wall effectively from flattening during curing.

Abstract: A microfiber substrate of improved carding ability and its manufacturing method, and more particularly a micro-fiber spun by conjugated melting of crystallization difference of high crystallization polymer and low crystallization polyester, drawn to form an unsplit microfiber staple having a layer of thin film in its surrounding, the microfiber staple which is still kept in unsplitting state during opening, carding and lapping treatment, will be split just at the layer of thin layer of its surrounding of the microfiber staple by spunlace to completely split from the microfiber, knitted to form water-jet punch web, then subject to hot water to shrink to densification. The microfiber nonwoven web excellent in the wiping effect, cleaning effect and microfiber artificial leather excellent in the hand feeling and fluff compaction without environment pollution is enabled to offer the artificial leather more cheaply and easily finished.

Abstract: The invention relates to a method for producing monocomponent-microfilaments comprised of multiple component filaments, particularly bi-component filaments, which are produced in a melt spinning method, whereby one of the components is melted out of the multiple component filaments by effecting a thermal treatment using a melt fluid.

Abstract: A method of forming 3-dimensional fibers into a web is disclosed. The method includes the steps of co-extruding a first component and a second component. The first component has a recovery percentage R1 and the second component has a recovery percentage R2, wherein R1 is higher than R2 The first and second components are directed through a spin pack to form a plurality of continuous, molten fibers. The molten fibers are then routed through a quenching chamber to form a plurality of continuous cooled fibers. The cooled fibers are then routed through a drawing unit to form a plurality of continuous, solid linear fibers. Each of the solid fibers is then stretched by at least 50 percent before it is allowed to relax. The relaxation step forms the linear fibers into a plurality of continuous 3-dimensional fibers each having a coiled configuration over at least a portion of its length. The continuous 3-dimensional, coiled fibers are then deposited onto a moving support to form a web.

Abstract: A method of forming bicomponent fibers into a web is disclosed. The method includes the steps of co-extruding a first component and a second component. The first component has a recovery percentage R1 and the second component has a recovery percentage R2, wherein R1 is higher than R2 The first and second components are directed through a spin pack to form a plurality of continuous, molten fibers. The plurality of molten fibers is then routed through a quenching chamber to form a plurality of continuous cooled fibers. The plurality of continuous cooled fibers is then routed through a drawing unit to form a plurality of continuous, solid linear fibers. The linear fibers are then deposited onto a moving support, such as a forming wire, to form an accumulation of fibers. The accumulation of fibers are stabilized and bonded to form a web. The web is then stretched by at least 50 percent in at least one direction before being allowed to relax.