Abstract: A solution spinning process for the production of a textile fiber with permanent repellent action includes the steps of preparing a spinnable polymer component and an ambivalent polymer compound which contains a repelling group and a residual group with an affinity for the spinnable polymer component, mixing the ambivalent polymer compound with the spinnable polymer component in a solvent, and spinning the mixture into a fiber, wherein the repelling groups orient themselves in the direction of the surface of the forming fiber and migrate to the surface, while the affine residual groups anchor the ambivalent polymer compound in the spinnable polymer compound as the solvent is driven off.

Abstract: A method of producing polyester filaments by heat drawing with hot tubes comprising shaping by lateral blowing of air the polyester melt extruded through the spinneret; passing the cooled as-spun fibers into hot tubes and heat drawing them; obtaining polyester filaments after the procedures of bundling, oiling, entangling, winding and the like, wherein the hot tube temperature is 80-200° C. and the winding speed is 2500-5300 m/min. The heated hot tube for drawing consists of an internal tube assembly and an electromagnetic induction heating element. The latter is a coil of high temperature resistant metal wire wound on the external wall of the internal tube. In the coil a current is passed, which is controlled by a temperature control circuit of a single return circuit.

Abstract: The present invention refers to a process for manufacturing a nonwoven fabric of synthetic fiber with scented matter. The process consists of producing a molten mass of thermoplastic resin, inserting a base mixture into the mass containing microcapsules of a scented substance, extruding the mass and drawing the extruded filaments, and using the extruded threads to create a web of nonwoven fabric.

Abstract: A flexible structure comprises a plurality of starch filaments. The structure comprises at least a first region and a second region, each of the first and second regions having at least one common intensive property selected from the group consisting of density, basis weight, elevation, opacity, crepe frequency, and any combination thereof. The common intensive property of the first region differs in value from the common intensive property of the second region.

Abstract: Described is a process for producing segmented polyurethanes having improved processing characteristics in the melt state and an efficient spinning process based thereon to form highly elastic, fine linear density elastane yarn and filament having improved mechanical and thermal properties by using hydroxyalkyl-terminated polysiloxanes in combination with specific crosslinking-capable polyisocyanates in the reaction of long-chain high molecular weight polyhydroxy compounds with organic diisocyanates and low molecular weight diols and also optionally further auxiliary and additive substances in the melt.

Abstract: The synthetic threads are produced from a polymer mixture consisting of polyamide as base polymer and at least one additive polymer, the polymer mixture being pressed through nozzle openings as polymer melt with extrusion speeds (s) in the range from 18 to 160 m/min. The filaments thus formed are cooled, combined to threads, drawn off and spooled by forming at least one thread spool. The content of additive polymer in the polymer mixture is not less than M wt-% and not more than 2.5 wt-%, where M is derived from 0.0001·v−0.4, where v is the draw-off speed of the thread, and v lies in the range from 4500 to 8000 m/min. The additive polymer is amorphous and virtually insoluble in the polymer melt. In the spooled thread, the additive polymer is present in the base polymer in a fibril structure, the ratio s:v lies in the range from 1:50 to 1:250. Upon spooling, the thread spool preferably has a weight of the spooled thread of at least 4 kg.

Abstract: A method of manufacturing silk or silk-like fibers materials, wherein a solution wherein silk fibroins and/or silk-like materials are dissolved in hexafluoroacetone hydrate, is spun and extended if necessary, and a method of manufacturing a silk or silk-like film wherein a solution in which silk fibroins and/or silk-like materials are dissolved in hexafluoroacetone hydrate, developed, and extended after drying if necessary.

Abstract: The present invention relates to industrial high relative viscosity (RV) filaments, such as, for use in papermaking machine felts and other staple fiber applications. The invention is further directed to apparatus and processes for solid phase polymerization (SPP) of polyamide flake suitable for use, such as, in remelting and then spinning the industrial high RV filaments. The invention is also directed to processes for melt phase polymerization (MPP) of molten polymer for making the filaments.

Abstract: The invention provides a method for manufacturing spun-bonded nonwoven fabrics that can reduce the diameter of a filament without decreasing productivity and can stably produce nonwoven fabrics, which comprises quenching a multiple number of continuous melt-spun filaments through spinning nozzles with quench air fed to a quenching chamber, drawing the filaments with drawing air, and depositing the filaments on a moving collector suraface, characterized in that the quench air fed to the quenching chamber is divided into at least 2 streams in vertical direction, wherein an air velocity of the quench air in the lowermost stream is set higher than that of the quench air in the uppermost stream.

Abstract: A spun-bond web-making apparatus has the cooling passage below the spinneret provided with a plurality of air chamber sections which are supplied with air at different temperatures, the cooling passage being connected to the drawing unit for aerodynamic stretching of the filaments without a gap through which external air can be supplied.

Abstract: The present invention is relative to a melt spinning apparatus for melt spinning a biodegradable polymer material. The biodegradable polymer material is melted by a melt mechanism (4) including a screw (16) which is mounted in a vertically mounted cylinder (8) coaxially with the cylinder (8) and which is rotationally driven by a rotational driving mechanism (7). The screw includes at least one turn of a helical groove (17) on its peripheral surface. The biodegradable polymer material being melted in this way is discharged in the vertical direction from a discharge opening of a nozzle (10) mounted coaxially on the cylinder (8).

Abstract: A process for making load limiting yarn comprising making block copolymer and then spinning the block copolymer into yarn. The process employs a twin screw extruder and comprises (A) forwarding aromatic polyester melt to an injection position in a twin screw extruder, (B) injecting lactone monomer into the molten aromatic polyester, (C) dispersing the monomer into the aromatic polyester melt so that a uniform mixture forms in less than about thirty seconds, and (D) reacting the uniform mixture resulting from step (C) at a temperature from about 250° C. to from a block copolymer. Steps (A) through (D) occur in less than about four minutes residence time in the twin screw extruder. The process is advantageous because high IV starting aromatic polyester can be used and the short reaction time at high temperature results in block copolymer with minimum transesterification, a high melting point, and a high melt viscosity.

Abstract: A process for making non-thermoplastic starch fibers comprises the steps of: (a) providing a non-thermoplastic starch composition comprising from about 50% to about 75% by weight of modified starch and from about 25% to about 50% of water and having a shear viscosity within the at least one nozzle from about 1 to about 80 Pascals-second at the processing temperature and at a shear rate of 3,000 sec−1; (b) extruding the non-thermoplastic starch composition through at least one extrusion nozzle terminating with a nozzle tip, thereby forming at least one embryonic starch fiber; (c) attenuating the at least one embryonic starch fiber with an attenuating air having an average velocity at the nozzle tip greater than about 30 meters per second, to cause the fiber to form an average equivalent diameter of less than about 20 microns; (d) dewatering the at least one embryonic starch fiber to a consistency of from about 70% to about 99% by weight, thereby producing at least one non-thermoplastic starch fiber, wher

Abstract: The present invention concerns an adjustable shroud useful with any melt spinable polymers during their production. The adjustable shroud can be produced from different embodiments such as hinged wall sections, bellows, or collapsible or nesting walls. The adjustable shroud may be controlled by means of hydraulics, pneumatics, mechanical worm screws powered by an electrical motor or manually, or any other suitable means obvious to those skilled in the art. The length of the adjustable shroud functions such that it extends toward or away from the spinneret depending on the desired length of the shroud.

Abstract: Disclosed is a method of manufacturing a functional synthetic cottonwool, comprising the steps of: mixing 0.5˜20% by weight of a mixed powder consisting of 85% by weight of activated charcoal and 15% by weight of a silver-containing inorganic antibacterial carrier, with 80˜99.5% by weight of a base resin selected from polyester, nylon, acryl, polypropylene or silicone; and melt spinning the mixture. The functional synthetic cottonwool has antibacterial and deodorizing effects, radiates far-infrared rays to a human body, and thus promotes the health of a human body when used as a fiberfill of quilts, jackets, etc.

Abstract: We have determined that strength characteristics of elastic strand improve when the strand is heated. Thus, the present invention is directed to improving strength characteristics of an elastic strand by heating the strand. The strand may be heated by thermal conduction and/or convection, by irradiative methods using, for example, infrared or microwave radiation, or some combination of these. If the elastic strand is made at a location different from the location where the strand is used as a raw material, the strand may be heated at either location, or both locations. Furthermore, the strand may be heated in-line, i.e. as part of the process that makes the strand or the process that uses the strand as a raw material, or off-line, i.e. in a step separate from either of the aforementioned processes. Finally, in addition to heat treating the strand, the strand's exposure to water or water vapor may be regulated to reduce or eliminate strength degradation.

Abstract: The present invention is directed to a process for producing continuous filament nonwoven fabric which comprises the steps of providing a single polymeric resin having an MFR of between about 6 to 16, spinning said single polymeric resin using commercially available continuous filament spinning equipment, to yield a continuous filament nonwoven fabric exhibiting a tensile strength improvement of at least 30% when compared to similar resin of greater than 35 MFR.

Abstract: The invention relates to a method for producing aqueous liquor dyeable modified polypropylene threads. The inventive method is characterized in that a CR polypropylene suitable for fiber formation is mixed with a reaction partner which can react with CR polypropylene and the mixture obtained is processed in an extrusion spinning facility to form a thread. Suitable reaction partners are difunctional carboxylic acids, corresponding carboxylic acid derivatives or master batches made of polypropylene and difunctional carboxylic acids or corresponding carboxylic acid derivatives. The polypropylene threads obtained can be knitted to form textile fabrics. The polypropylene threads and textile fabrics can be dyed with the usual coloring agents according to a standard aqueous liquor extrusion process.

Abstract: Provided are melt-spun fibers comprising, as at least one component, a water-soluble polyvinyl alcohol, and a method for producing fibrous structures comprising the fibers. The thermoplastic polyvinyl alcohol fibers comprise, as at least one component, a water-soluble polyvinyl alcohol containing from 0.1 to 25 mol % of C1-4 &agr;-olefin units and/or vinyl ether units, having a molar fraction, based on vinyl alcohol units, of a hydroxyl group of vinyl alcohol unit located at the center of 3 successive vinyl alcohol unit chain in terms of triad expression of being from 70 to 99.9 mol %, having a carboxylic acid and lactone ring content of from 0.02 to 0.15 mol %, and having a melting point falling between 160° C. and 230° C., and contain from 0.0003 to 1 part by weight, relative to 100 parts by weight of the polyvinyl alcohol therein and in terms of sodium ion, of an alkali metal ion.

Abstract: A stretching device and method of manufacturing stretched synthetic filaments (2, 3) includes a spinning device (1) and a pneumatic drawing-off device (10). A heating device (5) is situated between the spinning device (1) and the drawing-off device (10) which heats the filaments (2, 3) to a temperature between their glass-transition temperature and their melting temperature.

Abstract: A method and apparatus for the production of a spunbonded nonwoven fabric, by spinning a linear filament sheet of filaments arranged parallel next to one another, in the form of a curtain, from a plurality of spinning capillaries, with aerodynamic take-off and stretching of the filament sheet, where the filament sheet (8) that exits from the stretching channel (12) or is drawn off a spool is moved laterally, crosswise, by an air stream, the direction of which changes periodically, where the air stream is alternately directed at a slant to the filament sheet (8), seen in the horizontal plane.

Abstract: A process for preparing a starch-based thermoplastic hydroxy-functionalized polyetheramine comprising continuously feeding from about 40 to about 98 weight percent starch and from about 2 to about 60 weight percent of a thermoplastic hydroxy-functionalized polyetheramine into a mixing screw extruder at a temperature of from about 30° C. to about 120° C. while maintaining a water content in the extruder of from about 7 to about 50 percent, continuously removing the compounded mixture from the extruder in the form of strands at a rate of from 13.5 to 2725 kg/hour, and forming the strands of compounded mixture into pellets.

Abstract: This invention relates, in general, to methods of making blend compositions of an unmodified polyvinyl alcohol and a metallocene polyolefin or grafted metallocene polyolefin and thermoplastic film and fiber structures comprising these blend compositions. More specifically, this invention relates to methods of making substantially water-free films and fibers comprising unmodified polyvinyl alcohol and a metallocene polyolefin or grafted metallocene polyolefin.

Abstract: This invention relates, in general, to methods of making blend compositions of an unmodified poly vinyl alcohol and a thermoplastic elastomer and thermoplastic film and fiber structures comprising these blend compositions. More specifically, this invention relates to methods of making substantially water-free films and fibers comprising unmodified polyvinyl alcohol and a thermoplastic elastomer.

Abstract: Multilayer plastic composites containing at least two incompatible plastics, A and B, in which the layering sequence alternates between A and B, the layers of plastic B are discontinued at regular intervals, and the resulting gaps in the layers are filled in with plastic A, exhibit good adhesion between the layers. In preferred embodiments of the invention, the amorphous, crystalline, or semi-crystalline plastic B has a higher coefficient of thermal expansion than the amorphous plastic A. The plastic composite is preferably produced via coextrusion.

Abstract: A die head assembly for meltblowing thermoplastic material comprising a first chamber for receiving a pressurized fluid, a second chamber for receiving a pressurized molten thermoplastic material, the second chamber defining an outlet through which the molten thermoplastic material exits the die head, and a fluid tube removably securable to the first chamber and defining a passageway having an inlet in communication with the first chamber and an outlet extending at least into the outlet of the second chamber.

Abstract: A novel synthetic fiber is disclosed including a first component of an aliphatic polyester polymer, a second component of a multicarboxylic acid, an admixture of the first component aliphatic polyester polymer and the second component multicarboxylic acid to form an unreacted specified thermoplastic composition, and melt blending the unreacted specified thermoplastic composition in an extruder or a mixer. The second component multicarboxylic acid lubricates the extruder and provides a nucleating agent for crystallizing the specified thermoplastic composition to form a mean crystal size less than about 120 Angstroms. Fiber composed of the specified thermoplastic composition has a mean crystal size less than about 120 Angstroms. The fiber has a glass transition temperature (Tg) less than about 55° C.

Abstract: A method of producing a nozzle plate for use in an ink jet head includes the steps of (a) stretching a predetermined number of resin lines, each having a cross section corresponding in shape to each nozzle hole to be formed in an ink jet head, in the same arrangement as that of nozzle holes to be formed in the ink jet head, (b) plating the peripheral surface of each of the resin lines with a metal, while maintaining the arrangement of the resin lines, (c) forming a nozzle substrate so as to include the resin lines therein with the metal used in the plating of the resin lines, (d) slicing the nozzle substrate, and (e) removing the resin lines from the sliced nozzle substrate, thereby forming the nozzle plate. In the above method, the resin lines can be removed from the nozzle substrate, and then the nozzle substrate can be sliced so as to form the nozzle plate.

Abstract: The present invention relates to a polyester product excellent in resilient elasticity, shape retainability and shape stability, and a process for producing the same. The invention provides a polyester product with high resilient elasticity, shape retainability, and shape stability, which is produced by heat-treating a product comprising polyester fibers or a film prepared by taking up a molten polyester at a take-up speed of 2000 m/min to 4000 m/min, in wet heat and/or dry heat at not lower than 120° C. with the product maintained in a loose or constrained condition without being drawn. The product is very suitable, for example, as a collar interlining cloth of a shirt, a base fabric of a shirt, or a fabric of a lady's dress, etc.

Abstract: A process for the preparation of poly(urethaneurea) fibers by reacting a blocked aliphatic diamine with a capped glycol prepolymer, followed by extrusion spinning, is provided.