Abstract: A process for manufacturing elastomeric components of a tire for a vehicle wheel includes feeding a continuous elongated element from a delivery member by exerting a feeding pressure inside the delivery member, rotating a building support around a geometrical rotation axis of the support, carrying out controlled relative displacements between the delivery member and the support to form a tire component, stopping the feeding of the elongated element when formation of the tire component is complete, and exerting a counter-pressure inside the delivery member after stopping the feeding. Rotating the support assists circumferential distribution of the elongated element on the support. Carrying out controlled relative displacements assists transverse distribution of the elongated element on the support. The tire component is defined by a plurality of coils laid in a pre-established deposition pattern depending on a predetermined cross-section outline to be given to the tire component.

Abstract: The invention relates to a process for preparation of polymer blends comprising at least one polyoxymethylene and at least one thermoplastic elastomer, where the thermoplastic elastomer is micropelletized by a pelletizing process and the pellets obtained in a) are dispersed in the polyoxymethylene matrix via melting of the components and mixing of these at low shear forces, and also to the use of micropelletized thermoplastic elastomers for preparation of polyoxymethylenes with low formaldehyde emission.

Abstract: The object is to provide a method for manufacturing liquid crystalline resin composition having a hollow filler and a fibrous filler using a common melting-kneading extruder to maintain well-balanced relation between the residual percentages of hollow filler and the fiber length, which balance could not be attained in the prior art. A liquid crystalline resin composition having 5 to 30% by weight of hollow filler and 5 to 30% by weight of fibrous filler is manufactured using a melting-kneading extruder provided with a screw. (1) The liquid crystalline resin is fed from a main feed port located at upstream side in the extruding direction, while a hollow filler and a fibrous filler are fed from a side feed port located at downstream side in the extruding direction.

Abstract: A method of moulding and a moulding installation is disclosed. The installation comprises a compounder (16), a flow path (26) from the compounder to a vessel (34) in which the mouldable material emerging from the compounder is accumulated, and further flow paths (28) from the vessel (34) to a number of moulders (30) each of which is associated with a mould (32). The moulders take charges of mouldable material on a cyclical basis.

Abstract: A profile-extruded article is disclosed, made of a fiber-reinforced polymer of vinyl-chloride monomer, wherein the article has a ratio of actual specific gravity to theoretical specific gravity of nearly unity. A method of making the article is also disclosed.

Abstract: Process for the production of granules of expandable thermoplastic polymers by means of extrusion, which comprises: i) melting the polymer in a single- or multi-screw extruder (2); ii) incorporating an expanding agent in the polymer in the molten state; iii) granulating the polymer thus obtained in a device comprising a die (111), containing a series of ducts (115) made of a material having a high thermal conductivity (114), a cutting chamber (118) containing a set of hydraulic nozzles and a cutting system equipped with a set of knives (215) with a cutting edge which is radial with respect to the surface of the die; iv) annealing the granules thus obtained; v) cooling the annealed granules to room temperature.

Abstract: The invention relates to a process and a device for the continuous production of an extrudate from finely divided plant material and a thermoplastic material, in which, as viewed in the extrusion direction (E), firstly the finely divided plant material and then the thermoplastic material are fed to an extrusion device (1), which is embodied as a twin-screw extruder, the fed-in materials are mixed with one another, degassed and jointly extruded from the extrusion device thus forming the extrudate (6), and the plant material is embedded in the thermoplastic material, wherein the plant material and the thermoplastic material are fed into the extrusion device at a common position or two directly successive positions, the thermoplastic material is plastified in a separate plastifier extruder (4) before being fed into the extrusion device and is fed from said extruder to the extrusion device (1) in a plastified state, and the plant material is then degassed together with the thermoplastic material.

Abstract: Reflective pellets (16) are formed by extrusion of reflective micro beads (26) in a thermoplastic (20), removal of the surface layer of the pellets so as to expose the reflective beads at the surface of the pellets and applying the reflective pellets to the base line (14) of the striping applied to a paved road.

Abstract: In a method for producing injection-molded parts, PET material is processed and/or plasticized by means of a twin-screw extruder having a plurality of processing zones. At least two processing zones are implemented as degassing zones. The processed and/or plasticized material is transferred to a transfer reservoir and then further processed by a piston unit.

Abstract: Impact-modified polycarbonate compositions are disclosed that comprise a first graft polymer based on silicone-acrylate composite rubber as graft base, wherein the amount of silicone rubber is from 65 to 95 wt. % (based on the graft base), and a second graft polymer containing free copolymer, that is to say copolymer that is not chemically bonded to the rubber, and having a weight-average molecular weight of from 60,000 to 150,000 g/mol. The use of the polycarbonate compositions in the production of moulded articles, and to the moulded articles themselves are also disclosed. The compositions and moulding compositions have an optimum combination of good elongation at tear, good hydrolytic stability and low melt viscosity.

Abstract: The invention relates to a dosage form comprising a physiologically effective amount of a physiologically active substance (A), a synthetic, semi-synthetic or natural polymer (C), optionally one or more physiologically acceptable auxiliary substances (B) and optionally a synthetic, semi-synthetic or natural wax (D), wherein the dosage form exhibits a resistance to crushing of at least 400 N and wherein under physiological conditions the release of the physiologically active substance (A) from the dosage form is at least partially delayed.

Abstract: The invention provides process for producing a PPE resin composition containing PPE powder using an extruder comprising: a vent pipe; a polyphenylene ether (herein after referred to as “PPE”) powder supplying pipe; an extruder supply hopper having an opening with a wall angle of 60° or more; and an extruder unit, wherein the vent pipe and the PPE powder supplying pipe each have an terminal orifice located in the opening of the extruder supply hopper, and wherein the PPE powder supplying pipe is disposed at a gear box-side portion of the extruder supply hopper, and the vent pipe is disposed at a die-side portion, relative to the PPE powder supplying pipe, of the extruder supply hopper, which process comprises the steps of: supplying the PPE powder to a gear box-side wall of the extruder supply hopper through the PPE powder supplying pipe; removing a gas accompanying the PPE powder in an effective amount through the vent pipe; and melt-kneading a mixture containing the degassed PPE powder with the extruder unit

Abstract: A process for the extrusion of peroxide crosslinked polymer parts, mainly tubes, in which the crosslinkable polymer is heated in an extruder in a controlled manner to a value above the crystallite melting point of the polymer, but below the crosslinking temperature, and fed continuously to an extrusion die to create the part and in which at least a partial crosslinking of the polymer is achieved in the extrusion die by heating of the polymer above a crosslinking temperature provision.

Abstract: A process for manufacturing a water-resistant telecommunication cable. The cable has a solid and compact element having a water-soluble polymer material having vinyl alcohol/vinyl acetate copolymer having a hydrolysis degree of 60-95% and a polymerisation degree higher than 1,800 and at least one solid low-melting and one solid high melting plasticizers. The process produces continuously the water-soluble polymer material by separately feeding, in sequence, a multi-screw extruder, in the flow direction, with the copolymer and the high melting plasticizer melting and mixing them while transporting them through the extruder, and with the low melting plasticizer, melting and mixing them with the copolymer and the high melting plasticizer, subsequently homogenizing the copolymer and the plasticizers and finally discharging the melt, at a temperature lower than or equal to 205° C. A process for extruding the above PVA based water-soluble polymer material.

Abstract: A method of preparing a plastic-based composite profile comprised of a plastic mass containing a plurality of wood particles embedded in the plastic mass by bringing a plurality of dried wood particles and a thermoplastic polymer together with optional additives together to form a plastic-wood particle mixture, blending the plastic-wood particle mixture in blending means at a temperature sufficiently high to at least partially melt the thermoplastic polymer so as to be capable of uniformly blending with the wood particles to form a blended plastic-wood particle mass constituting an initial agglomerate; transforming the initial agglomerate into a profile preform by subjecting the agglomerate to the action of a double screw multi-zone extrusion means thereby shaping the profile preform into a profile by pushtrusion so that the agglomerate flows under pressure as a plastic plug flow in the extrusion means and through orientation and shaping stages to thereby obtain the composite profile.

Abstract: The present invention relates to a composite having improved impact resistance. According to the invention, this composite is obtained from a composition comprising the following polymers: polylactic acid (PLA) which forms the matrix; at least one polyamide forming a dispersed phase within the PLA matrix; at least one functionalized polyolefin (A) comprising alpha-olefin units and epoxy, carboxylic acid or carboxylic acid anhydride units; and, optionally, at least one unfunctionnalized polyolefin (B).

Abstract: A process for extruding a thin positive electrode sheet having at least 40%/wt of solid content for a lithium polymer battery through a single or twin screw extruder is disclosed as well as a positive electrode sheet produced therefrom. A mixture of active cathodic intercalation material, lithium salt and electronic conductive material is mixed with a polymer of the polyether family in a ratio of at least 40% of total weight into the mixing chamber of an extrusion machine and extruded through a classical sheet die into a thin cathode sheet or film onto a substrate in sheet form.

Abstract: The present invention provides a method for producing a liquid-crystalline polyester resin composition, the method comprising providing a twin-screw extrusion granulator that comprises a cylinder provided with at least one supply port and two screws installed in the cylinder; supplying (A) a liquid-crystalline polyester and (B) a titanium oxide filler into the cylinder through one of the at least one supply port; and melt-kneading the components (A) and (B), wherein a cylinder setting temperature is set at a temperature of (Tm?10)° C. or lower wherein Tm is a fluidization temperature of the component (A).

Abstract: Disclosed herein are an apparatus and method for manufacturing a balloon catheter in which a non-contact type laser perforator and printer are separately provided above a primary extruder such that inflation apertures can be uniformly perforated through a non-vulcanized lumen tube and simultaneously, tube cutting positions can be printed on the lumen tube at positions uniformly spaced apart from the inflation apertures without stopping a primary extrusion process. Also, a bond preventing agent layer is coated on the lumen tube at balloon inflating portions prior to cutting the tube, to facilitate a secondary extrusion of the tube. With this configuration, continuous and accurate perforation of inflation apertures is possible and automatic tube cutting can be achieved based on the printed tube cutting positions. Also, the present invention can compensate for a time delay due to a bond preventing agent application process and achieve high productivity and minimized loss of material.

Abstract: The present invention includes compositions and methods of making a modified release pharmaceutical formulation and a method of preparation for the embedding of modified release multi-particulates into a polymeric or wax-like matrix. The modified release multi-particulates comprise an effective amount of a therapeutic compound having a known or desired drug-release profile. Modified release multi-particulates may include a polymeric coat or may be incorporated into particle or core material. The polymer matrix comprises a thermoplastic polymer or lipophilic carrier or a mixture thereof that softens or melts at elevated temperature and allows the distribution of the modified release multi-particulates in the polymer matrix during thermal processing. Formulation compounds and processing conditions are selected in a manner to preserve the controlled release characteristics and/or drug-protective properties of the original modified release multi-particulates.

Abstract: An extrusion process for manufacturing powder coating compositions is disclosed. The process generally includes a shear mixing step done at ambient temperature and a focused heating step in which the shear mix is heated to a higher temperature for a shorter time than in conventional methods. The focused heating provides for a shorter heat history, resulting in enhanced coating properties. The mixture may be cooled before it leaves the extruder.

Abstract: An alternate polymer extrusion method and system reduces “drool” effects that detract from precise control over the content of two or more materials in an extrudate along its length. In the system, two or more extruders direct melt to two or more gear pumps. Control of the speed of the gear pumps controls the amount of each material emergent from the pumps, proceeding to a convergence in the paths from the pumps and thence to a die. Melt in each path between each pump and the convergence tends to expand and drool into the convergence as its associated pump is slowed and stopped. To prevent this, in the die, a constriction in each path just upstream of the convergence greatly reduces drool past that point by requiring a much greater pressure to force the melt past the constriction. The increased pressure required increases compression and expansion of the melt between the pump and the construction as a pump starts or increases in speed, on one hand, and stop or decreases in speed, on the other hand.

Abstract: The process for the continuous production of a composition comprising rubber (20), a hydrocarbon resin (22) and a solvent (26) provides for the use of at least two two-screw extruders (10a, 10b) placed in series. These extruders may be of the contrarotating type or, preferably, co-rotating.

Abstract: An object of the present invention is to economically produce a resin composition pellet with the degradation of resin suppressed, by using an ordinary extruder, the resin composition pellet being filled with a desired filling amount of a uniformly compounded fibrous filler, and having a required weight average fiber length, in particular, to produce a resin composition pellet used for a socket of a planar socket pin in which the pitch interval of a lattice area of a semiconductor device is 2.0 mm or less, the thickness of the lattice area is 0.5 mm or less, and the height of the socket is 5.0 mm or less.

Abstract: A ceramic article comprises ceramic fibers having an aspect ratio of greater than 3:1 and ceramic particles. The ceramic fibers are substantially randomly oriented in three dimensions in the ceramic article. A method of forming the ceramic article includes the step of providing a composition including ceramic fibers having an aspect ratio of greater than 3:1 and ceramic particles. The composition is extruded through a multi-screw extruder having at least three intermeshing screws to form an extrudate. The extrudate is heated to form the ceramic article.

Abstract: A process for producing a solid dispersion of an active ingredient which comprises feeding the active ingredient and a matrix-forming agent to an extruder and forming a uniform extrudate, wherein the extruder comprises at least two rotating shafts (2), each of the shafts (2) carrying a plurality of processing elements disposed axially one behind the other, the processing elements defining (i) a feeding and conveying section (A), (ii) at least one mixing section (B), and (iii) a discharging section (E), wherein the processing element(s) defining the mixing section (B) comprise(s) a mixing element (11, 12, 13) that is derived from a screw type element (FIG. 2).

Abstract: A process for producing a solid dispersion of an active ingredient which comprises feeding the active ingredient and a matrix-forming agent to an extruder and forming a uniform extrudate, wherein the extruder comprises at least two rotating shafts (2), each of the shafts (2) carrying a plurality of processing elements disposed axially one behind the other, the processing elements defining (i) a feeding and conveying section (R; A), (ii) at least one reverse-flight section (D), and (iii) a discharging section (E), wherein the processing elements defining the reverse-flight section (R; D) comprise at least one reverse-flight element (14) which is based on a screw-type element having a conveying direction being opposite to the general conveying direction of the extruder.

Abstract: A method for producing a masticated rubber, which comprises the steps of masticating rubber at a shear rate of from 500 to 4,500 (l/s); and obtaining masticated rubber having a weight-average molecular weight of from 100,000 to 1,300,000.

Abstract: The object of the present invention is to provide a golf ball with superior abrasion resistance and resilience. The present invention provides a golf ball of the present invention comprises a core and a cover that covers the core. The cover contains a polyurethane resin and an organically modified layered silicate, and an interlayer distance of the organically modified layered silicate measured by X-ray diffraction is in a range from 2.5 nm to 15 nm.

Abstract: Cellulose acylate grains having a heat quantity of crystalline fusion of at most 10 J/g. A film prepared by melt-casting the grains is free from the problem of yellowing when built in liquid-crystal display devices.

Abstract: The present invention provides a method for producing a cellulose acylate film which can prevent the generation of foreign matter problems and can produce a high-quality film. A cellulose acylate resin is molten in a twin-screw extruder and extruded from a die to form a cellulose acylate film. The average residence time of the resin in the extruder is set at 5 minutes or less.

Abstract: A method and apparatus (20) for extruding fibre cement. The extruder comprises a casing (30) with a pair of inter-meshing self-wiping screws (40) rotatably mounted therein. The screws continuously mix and or knead the components of the fibre cement provided through various feed means (61, 62) to form a substantially homogeneous paste and force the paste through a die (50) to form a green cementitious extrudate suitable for curing.

Abstract: A process for continuous manufacturing of moisture-curable polyurethane formulations used as sealants and adhesives. The process is characterized by the fact that the reactive components are introduced independently, and without the need for a prepolymer, to a mixer. Solid or liquid raw materials can be either pre-blended or fed directly to the mixer, a twin-screw extruder, which provides the requisite energy to homogenously mix the raw materials and drive the chemical reaction. The process is designed so that the extruder barrel and screw allow variable feed addition and heat exchange down the length of the machine. This allows various operations to be performed at different points in the extruder, including reaction, dispersive mixing, distributive mixing and devolitization.

Abstract: The present invention provides a carbon fiber composite material comprising an elastomer and a carbon nanofiber dispersed in the elastomer, wherein the elastomer has an unsaturated bond or a group, having affinity to the carbon nanofiber. Also disclosed is a process for producing the carbon fiber composite material.

Abstract: Prepare an extruded filled polymer composite having a highly disperse and uniformly distributed filler by extruding a filled polymer composite through a die with a Flow Restriction Zone, a Flow Redistribution Zone and a Land Zone. The Flow Restriction Zone is proximate to the extruder and increases polymer melt backpressure in the extruder sufficient to induce high dispersion of the filler but not enough to cause undesirable degradation of the polymer melt components.

Abstract: The present invention relates to a process for the production of impact-modified filled polycarbonate compositions and molding compositions. A process of the present invention involves: (i) mixing the CNT (component C) with rubber-containing vinyl copolymer (component B) and/or rubber-free vinyl copolymer (component D) on a twin screw extruder, to obtain a CNT masterbatch, (ii) mixing the CNT masterbatch with polycarbonate (component A) and optionally with Component B and/or Component D and optionally with an additive on a twin screw extruder. A polycarbonate composition prepared according to the present invention does not experience degradation of the molecular weight of the polycarbonate during compounding a compared to processes known in the art.

Abstract: Provided is a process for continuous production of an organic-inorganic hybrid polymeric material in which inorganic substances are finely dispersed in a resin on a nanometer order, on an industrial scale without using any organic solvent or the like by using a simple apparatus. In the process, a thermoplastic resin having an acid number falling within a range from 1 to 200 mgKOH/g is melted and incorporated, to produce a composite composition, with an inorganic component formed from a metal alkoxide compound and/or a partial condensate thereof in the absence of an organic solvent capable of dissolving a thermoplastic resin. It is preferable to melt-knead by using as a production apparatus a continuous kneading apparatus including a twin screw extruder.

Abstract: The present invention provides a golf ball material made of an ionomer blend composition of (a) at least one E/X copolymer and/or E/X/Y terpolymer and (b) at least one polyfunctional higher aliphatic acid with two or more functionalities that has a molecular weight of at least about 200 but less than about 1,500, in which components (a) and (b) are neutralized with (c) an oxygen-containing inorganic metal compound. The copolymer and terpolymer of component (a) is one or a mixture of two or more selected from the group consisting of copolymers and terpolymers which is partially neutralized with metal ions, copolymers and terpolymers which are completely neutralized with metal ions, and unneutralized copolymers and terpolymers. The golf ball material has a good thermal stability, flow properties and moldability, making it suitable for injection molding.

Abstract: A polymer carrier tape for placement of a passive device includes polymer of 10˜80% by weight of polyolefin (e.g., PE, PP), polymer of polyolefin grafted with acid anhydride or polymer of cross-linked polyolefin blended with calcium carbonate, ethylene-vinyl acetate (EVA), traces of anti-oxidant and 5˜30% anti-static agent by weight in a polymer compounding process to produce an admixture, the admixture is then molded into coiled carrier tape to replace conventional paper carrier tape.

Abstract: A starch-based biodegradable material composition includes: an enzyme-hydrolyzed starch; and a biodegradable polyester selected from at least one of an aliphatic polyester of polybutylene succinate and an aliphatic-aromatic copolyester. The enzyme-hydrolyzed starch is prepared by hydrolyzing a native starch using a starch-hydrolyzing enzyme. The starch-hydrolyzing enzyme has an activity unit ranging from 15000 to 40000.

Abstract: Methods and systems of dielectric film materials to be used in capacitors. At least some of the illustrative embodiments are dielectric materials in the form of polymer film comprising a blend of polyvinylidene fluoride (PVDF) and at least one selected from the group consisting of: polyethylene terephthalate (PET); polycarbonate (PC); polyethylene naphthalate (PEN); polyphenylene sulfide (PPS); polytetrafluoroethylene (PTFE); polystyrene (PST); polysulphone (PS); polyethermide (PEM); and polyimide (PI).

Abstract: A method for dispersing sepiolite-type clay particles in a polyester matrix by melt-compounding a mixture of: sepiolite-type clay, at least one linear polyester oligomer, and at least one polyester polymer to produce a nanocomposite composition; and, optionally, subjecting said nanocomposite composition to solid state polymerization to increase polyester molecular weight. Further described is a method for preparing a polyester nanocomposite composition from a masterbatch, comprising melt-compounding a mixture of: sepiolite-type clay, at least one polyester oligomer, and at least one polyester polymer to produce a nanocomposite composition containing a greater concentration of sepiolite-type clay than is desired in the final resin composition; optionally, subjecting said nanocomposite composition to solid state polymerization to increase the polyester molecular weight; and further melt compounding said nanocomposite composition with polyester polymer and, optionally, additional ingredients.

Abstract: A method of manufacturing a thermal paste, in which the method includes feeding the thermal paste into a chamber of an extruder; mixing the thermal paste at elevated temperatures; de-airing the thermal paste; and extruding the thermal paste out of the chamber through a die as a pre-form or into a cartridge, such that air channels and pseudo-grain boundaries are prevented from forming in the thermal paste.

Abstract: Extruded composite compositions of PVC and wood particles containing chitosan or chitin as a coupling agent are described. The composite compositions have improved physical and mechanical properties.

Abstract: The invention relates to a method for the production of polyamide nanocomposites made from base polymers comprising aromatic components and organically-modified phyllosilicates in a double-screw extruder with a front-feeder and a side-feeder. Said method is characterised in that a portion (A) from 8 to 15 wt. % of a granulate of the base polymer is introduced in the front-feeder of the double-screw extruder and the main portion (B) of said granulate of the base polymer is introduced by means of the side feeder of the double-screw extruder and that 2 to 8 wt. % of the modified phyllosilicate is introduced into the melt of the granulate portion (A) of the base polymer, whereby the wt. % proportions relate to the finished polyamide nanocomposite. According to the invention, packaging materials with high UV absorption and improved gas and aroma barrier effect can be produced by said method. Furthermore, the corresponding packagings the use thereof and moulded bodies produced by means of said method are disclosed.

Abstract: The present invention relates to a biodegradable composition for the preparation of table-ware, mulching film and package, which comprises: 2-6% by weight of starch; 35-45% by weight of plant powders; 20-30% by weight of calcium carbonate; 2-7% by weight of sorbitol; 7-13% by weight of polypropylene; 2-5% by weight of polyethylene; 2-6% by weight of coupling agent; 1-2% by weight of defoamer; 2-5% by weight of stearic acid; 2-6% by weight of stearate; 3-6% by weight of glycerine or epoxidized soybean oil; and 60-100 ppm photosensitizer. The present invention also relates to a method for preparing the composition, which comprises: treating a plant waste with a diluent acid, drying and pulverizing, then mixing it with starch, polypropylene, and polyethylene, sorbitol, defoamer, coupling agent, stearic acid, stearate, glycerine and photosensitizer homogeneously; and blending the mixture obtained in a double-screw extruder at a temperature of 160-180° C. to obtain the composition of the present invention.

Abstract: A composition is described that includes at least one compatibilizer having at least one polyolefin and at least one polar group. The composition can include a blend of polymers. Surface coverings and floor coverings, such as laminated floor coverings, having the composition, are also described.

Abstract: This invention relates to methods and systems for forming composite extrudates including at least a base polymer, a plurality of fibers dispersed in the base polymer, and one or more colorants forming a visible, multi-color pattern, e.g., mimicking the appearance of natural wood.

Abstract: Method for forming a rubber strip which enables a wider rubber of small thickness without lowering an extruding speed and enables to reduce a building cycle time, thereby increasing the efficiency of tire manufacturing. Temperatures at a main-part casing 11, a screw shaft 12 and a head region included with the die 13 are controlled to be different from each other in a manner that: the temperature as controlled in the main-part casing 11 is higher than that in the screw shaft 12; and the temperature as controlled in the head region is higher than that in the main-part casing 11, when continuously extruding a rubber material in a form of a ribbon in forming a rubber strip 1.

Abstract: Improved process for the continuous production of a composition comprising rubber, hydrocarbon resin and solvent The process for the continuous production of a composition comprising rubber (20), a hydrocarbon resin (22) and a solvent (26) provides for the use of at least two two-screw extruders (10a, 10b) placed in series. These extruders may be of the contrarotating type or, preferably, co-rotating.