Abstract: Example embodiments relate to a method of forming a three-dimensional micro pattern or a multi-step pattern using a nano imprinting process and a method of manufacturing a mold to form such a pattern. A molding polymer may be patterned in a one-step shape on a substrate having UV barrier patterns, thereby easing the manufacture of a mold for multi-step imprinting and simplifying the formation of a multi-step pattern using the one-step shaped mold by avoiding the repetition of more complicated processes. Consequently, it may be possible to form a relatively large-area micro pattern, a relatively large-area pattern usable in flat panel displays, and a nano pattern having a size of several tens of nanometers in a semiconductor process, thereby contributing to the reduction of process costs, the reduction of process time, and the improvement of production yield.

Abstract: A rotomolded window-well egress (190) includes a textured or artistic surface on (196) a front side (193), strengthening irregularities (200, 210), in the form of ribs (200) or corrugations (210), molded on a back side (199), and means (202) for preventing the strengthening irregularities (200, 210) from printing out onto the textured or artistic surface (196).

Abstract: The present invention provides a functionalized composition and resulting functionalized body or prosthesis for in vitro and in vivo use comprising at least one calcium phosphate containing phase that is functionalized with a linker group comprising at least one of an organic acid molecule, a phosphonic acid, an amine, N,N-dicyclohexylcarbodiimide, and 3-maleimidopropionic acid N-hydroxysuccinimide ester, and combinations thereof, and one or more of a chemical and/or a biologically active moieties, wherein the linker group provides for a reactive location for the attachment of the chemical or biologically active moiety, or both, to the calcium phosphate containing phase, and optionally including an unmodified and/or modified calcium aluminate containing phase. The functionalized compositions have a pliable physical property when mixed with water and adhere to natural bone and subsequently harden at ambient temperatures.

Abstract: A BCA mark is applied prior to molding of optical recording media. A stamper including a BCA code is formed. The stamper including the BCA code is used in the molding of optical recording discs. This technique can be used in manufacturing of read-only type discs, recordable discs, rewritable discs, hybrid discs, discs readable from both disc sides, discs having multiple information layers, high-density discs, etc.

Abstract: The present invention is related to clear crosslinkable polymeric masses for the registration of fingerprints, allowing to obtain positive reproductions of fingerprints by taking a photograph through a clear cured layer obtained from said polymeric masses.

Abstract: Dry adhesives and methods for forming dry adhesives. A method of forming a dry adhesive structure on a substrate, comprises: forming a template backing layer of energy sensitive material on the substrate; forming a template layer of energy sensitive material on the template backing layer; exposing the template layer to a predetermined pattern of energy; removing a portion of the template layer related to the predetermined pattern of energy, and leaving a template structure formed from energy sensitive material and connected to the substrate via the template backing layer.

Abstract: A method of forming a simulated combustible fuel element for simulating a semi-burned combustible fuel element, including, first, covering a surface of the semi-burned combustible fuel element with a material selected to produce a resiliently flexible mold, and second, after the selected material has set, removing the semi-burned combustible fuel element from the mold. Next, a predetermined amount of liquefied body material is introduced into the mold, and a body is produced resembling the semi-burned combustible fuel element with one or more cavities therein and an exterior surface simulating the surface of the semi-burned combustible fuel element, the body including one or more light passages. After the body material is cured, the mold is removed from the body.

Abstract: Imprinted polymeric materials that selectively bind to a template article. Various types of template articles may be targeted by the imprinted polymeric materials, including microorganisms (e.g., viruses or bacteria) or biologic macromolecules (e.g., proteins or DNA). The imprinted polymeric material may be formed by template-directed synthesis using monomer units that interact with the template article. The monomer units are used to form a polymer matrix around the template article. Subsequently, the template article is removed from the polymer matrix. Also disclosed are imprinted polymeric materials comprising a cross-linked polymer matrix, which comprises a polyampholyte polymer. The polymer matrix has a binding cavity capable of selectively binding to a template article. Also disclosed are various uses for such imprinted polymeric materials.

Abstract: The original of the present invention has a pattern to be transferred. For example, the original of the present invention is a mold for use in an imprint apparatus or a mask for use in an exposure apparatus. The original has a negative effective Poisson's ratio. Alternatively, the original has an effective Poisson's ratio smaller than that of a quartz glass plate.

Abstract: Producing a servo pattern on a media involves rotating a master, and during a first revolution of the master, forming a first transition at a first radial position on the master, and forming a first transition at a second radial position. During a second revolution of the master, a second transition at the first radial position is formed, and a second transition at the second radial position is formed. By exposing individual servo burst transitions located at the first and second radial positions, in separate disk revolutions, only one of the magnetic transitions will inherit a particular deflection from a nominal radial position. If there are any mechanical disturbances, each magnetic transition will be randomly displaced from its nominal position, reducing the written-in run-out by ?n, where n is the number of magnetic transitions in a particular servo burst.

Abstract: Disclosed is a method for producing a three-dimensional composite structure and a method for producing the mold for the three-dimensional composite structure. The mold is formed of at least one rigid die member and a second thermoplastic die member. The second thermoplastic die member is formed by coupling a rubber flexible pattern to a surface of the first die member. Vacuum or pressure is applied to a heated thermoplastic sheet to cause the heated thermoplastic sheet to deform about the flexible pattern, thereby forming the second die. Strips of reinforced polymer thermoset pre-preg material are then positioned within the cavities formed by the flexible pattern and are allowed to cure. Optionally, heat, pressure, and vacuum may be applied to the mold construction to facilitate the curing of the thermoset materials.

Abstract: A method of making a golf ball having a secondary surface texture created on the fret areas by the dimple making procedure. The secondary surface is created on a hob prior to the primary dimple pattern being formed therein, and which largely obliterates the secondary surface texture except for the fret areas and the outer inside surface of the perimeter of the dimples where the depth of the dimple is less than the depth of the secondary surface texture.

Abstract: Methods and apparatus are provided for forming a patient-specific surgical implant based on mold system. The apparatus comprises a forming tool and a mold that may be generated using imaging and processing techniques and rapid prototyping methods. The mold apparatus includes at least two non-adjacent surface features for securing an implant forming material (such as a titanium mesh) during the forming process, enabling the implant forming material to be stretched beyond its elastic and thus permanently deformed with the correct patient-specific curvature. The implant may include one or more anatomic surface features for guidance and registration when transferring the implant to a patient.

Abstract: A thermal insulation stamper includes a first metal layer, a heat insulating layer, an intermediate layer, a conductive coating, and a second metal layer. The first metal layer has a fine pattern on an exposed surface. The heat insulating layer is formed of a heat-resistant resin and overlies the first metal layer. The heat-resistant resin contains oxygen. The intermediate layer overlies the heat insulating layer. The conductive coating overlies the intermediate metal layer. The second metal layer overlies the conductive coating. A region with a high concentration of oxygen is formed in the vicinity of an interface between the heat insulating layer and the intermediate layer. A method for producing such a thermal insulation stamper is also disclosed.

Abstract: The present invention relates to a method of making an optical device for contrast enhancement of a viewing display, such as a plasma display panel, a liquid crystal display panel, an inorganic light emitting diode display panel, or an organic light emitting diode display panel.

Abstract: There are provided a composition for matte layer formation suitable for the production of a matte synthetic leather having a matte surface with a high level of jet-blackness even without the practice of embossing, raising, etc., and a release sheet for the production of a matte synthetic leather by using the composition. The composition for matte layer formation suitable for the production of a matte synthetic leather comprises a thermosetting resin and a matting agent as indispensable components. The matting agent comprises one or at least two types of organic or/and inorganic porous fine particles. The porous fine particles have a mean particle diameter in the range of 0.5 to 20 ?m and a specific surface area in the range of 1 to 1000 m2/g. The release sheet is produced by using the composition.

Abstract: Methods of defining servo patterns and data patterns for forming patterned magnetic media are described. For one method, a lithographic process is performed to define a servo pattern in servo regions on a substrate. The lithographic process also defines a first data pattern in data regions of the substrate. The first data pattern is then transferred to (i.e., etched into) the data regions. Self-assembly structures are then formed on the data pattern in the data regions to define a second data pattern. The servo pattern is then transferred to the servo regions and the second data pattern is transferred to the data regions. Thus, the servo pattern is defined through lithographic processes while the data pattern is defined by a combination of lithographic processes and self-assembly.

Abstract: A barrier film composite includes a film with an undulating surface; and at least one decoupling layer and at least one barrier layer disposed on the undulating surface of the film.

Abstract: According to one embodiment, first convex patterns and second convex patterns are provided in a mesa region of a template. The second convex patterns are provided spaced apart from the first convex patterns to have the height of bases equal to that of the first convex patterns. The height of the second convex patterns is different from that of the first convex patterns.

Abstract: An exemplary method for making a mold used for molding lenses includes the following. First, a base is provided. The base has parallel lines marked on a surface thereof. Second, a dispenser is provided. The dispenser dispenses lumps of molding material on selected positions on the surface of the base guided by the lines. Third, a roller is provided. The roller has a peripheral side surface. The peripheral side surface has spaced molding surfaces defined thereat, each molding surface corresponding to a surface of a lens to be formed. The roller is applied above the base, with the molding surfaces press-molding the lumps of molding material, thereby forming molding portions on the base. Thus, a mold including the base and the molding portions formed on the base is obtained.

Abstract: Producing a scaled multiple parallax compound lens is accomplished by providing an insect eye having multiple ommitidia and creating a polymer mold of the insect eye. A casting is then created from the polymer mold with an expandable polymer mold. A second casting is then created from the second polymer mold. Duplication of the process can be accomplished for further scaling up of the compound lens with the final casting created using a durable polymer having appropriate optical properties for the lens.

Abstract: Mirror-image patterns for use one patterned media. Methods are implemented to create a mirror-image on the top and bottom of a media disk. These mirror images simplify the creation of electronics for patterned media. Further, the methods allow for a single e-beam master disk to be used to create the stamper for the top and the bottom of the media disk.

Abstract: There are provided a method for producing a transfer structure, in which detachment between a transfer-receiving material and a matrix can be easily achieved without destroying the fine pattern, the transfer pattern of the matrix is satisfactorily transferred to the transfer-receiving material, and the durability of the matrix is maintained for a long time during repeated transfer; and a matrix for use in the method. A film of a silane coupling agent represented by the following formula (I) is formed on a surface of a matrix having a transfer pattern formed on the surface thereof, a transfer-receiving material is applied thereon to transfer the pattern on the surface of the matrix, and the transfer-receiving material is detached from the matrix to obtain a transfer structure formed of the transfer-receiving material.

Abstract: A method of forming a layered structure comprising a domain pattern of a self-assembled material comprises: disposing on a substrate a photoresist layer comprising a non-crosslinking photoresist; optionally baking the photoresist layer; pattern-wise exposing the photoresist layer to first radiation; optionally baking the exposed photoresist layer; and developing the exposed photoresist layer with a non-alkaline developer to form a negative-tone patterned photoresist layer comprising non-crosslinked developed photoresist; wherein the developed photoresist is not soluble in a given organic solvent suitable for casting a given material capable of self-assembly, and the developed photoresist is soluble in an aqueous alkaline developer and/or a second organic solvent. A solution comprising the given material capable of self-assembly dissolved in the given organic solvent is casted on the patterned photoresist layer, and the given organic solvent is removed.

Abstract: A method of forming a layered structure comprising a self-assembled material comprises: disposing a non-crosslinking photoresist layer on a substrate; pattern-wise exposing the photoresist layer to first radiation; optionally heating the exposed photoresist layer; developing the exposed photoresist layer in a first development process with an aqueous alkaline developer, forming an initial patterned photoresist layer; treating the initial patterned photoresist layer photochemically, thermally and/or chemically, thereby forming a treated patterned photoresist layer comprising non-crosslinked treated photoresist disposed on a first substrate surface; casting a solution of an orientation control material in a first solvent on the treated patterned photoresist layer, and removing the first solvent, forming an orientation control layer; heating the orientation control layer to effectively bind a portion of the orientation control material to a second substrate surface; removing at least a portion of the treated pho

Abstract: The effectiveness of biomimetic dry adhesives at different ambient pressures is investigated. Biomimetic dry adhesives have great potential for space applications but there have been few studies on how these adhesives perform in low-pressure environments. Various geometrical configurations for cap and fiber structures of dry adhesive materials are disclosed. Various methods for manufacturing dry adhesive materials including a silicone rubber negative mold are disclosed. Various methods of manufacturing directly molded anisotropic dry adhesive structures with anisotropic peel strengths are also provided.

Abstract: Thin-layer lignocellulose composites having reduced thickness and methods for the manufacture of such thin-layer composites are disclosed. Also described is a process for making wood-based composite door skins of reduced thickness. The door skins may be less than 0.115 inches (2.92 mm) thick.

Abstract: According to one embodiment, a method of manufacturing a stamper includes forming a first stamper from a master plate having lands and grooves through electroforming, forming a second stamper, a width of which is GW, from the first stamper through electroforming, forming a lamination film with a thickness of LLT on the second stamper, forming, on the lamination film, a second releasing layer, a transfer layer with a thickness of TLT and a third electroforming layer with a thickness of ELT, peeling off the transfer layer and the third electroforming layer from the second stamper to form a third stamper, and isotropically etching the transfer layer on the third stamper in an etching thickness of ET to reduce a width of lands of the third stamper, in which the following relations are satisfied: 10 nm?ELT and ET?TLT.

Abstract: Embodiments of the invention relate a surface-structured device for life-sciences and a life-science method applying the surface-structured device. The surface-structured device has a substrate with a frontside surface corresponding to a first surface; and a plurality of protrusions arranged on the frontside surface. A shortest dimension of the protrusions at the junction from the protrusion to the front-side surface is smaller than 250 nm and at least a first group of the plurality of protrusions is arranged on a first planar area of the frontside surface in a first regular pattern in a plane of the first planar area of the frontside surface. Further embodiments relate to a stamper which may be used in the manufacturing method of the surface-structured device and a manufacturing method for surface-structured device.

Abstract: A custom mouthguard has a resilient U-shaped body with an anterior wall and a posterior wall. A post dam on the posterior wall forms a seal with palatal tissue to increase retention of the mouthguard in a wearer's mouth. The increased retention allows a wearer to speak and open mouth breath while wearing the mouthguard. The mouth guard also has an indexed region that serves to mutually stabilize maxillary teeth, mandibular teeth, mandible and TMJ components. Mouthguard methods and processes are also disclosed.

Abstract: Provided are reinforced composite stamps, devices and methods of making the reinforced composite stamps disclosed herein. Reinforced composite stamps of certain aspects of the present invention have a composition and architecture optimized for use in printing systems for dry transfer printing of semiconductor structures, and impart excellent control over relative spatial placement accuracy of the semiconductor structures being transferred. In some embodiments, for example, reinforced composite stamps of the present invention allow for precise and repeatable vertical motion of the patterned surface of the printing apparatus with self-leveling of the stamp to the surface of a contacted substrate. Reinforced composite stamps of certain aspect of the present invention achieve a uniform distribution of contact forces between the printing apparatus patterned surface and the top surface of a substrate being contacted by the reinforced composite stamp of the printing apparatus.

Abstract: According to one embodiment, a method for manufacturing a template for imprinting includes preparing a first template having a device pattern and a plurality of identification patterns, and forming a second template by transferring the device pattern and at lest desired one of the identification patterns to a template substrate.

Abstract: The present invention relates to a wheelchair having a back plate and a seat plate and a manufacturing method thereof, and more particularly, to a customized wheelchair having a back plate and a seat plate formed to fit a body shape and a manufacturing method thereof. In a method of manufacturing a customized wheelchair having a back plate and a seat plate which are designed to fit a body shape, the method includes steps of: forming a preliminary molding material which is directly formed to fit a back and a hip of a user; fixing the preliminary molding material to a molding frame; filling a foaming resin in the molding frame fixed with the preliminary molding material; hardening the foaming resin filled in the molding frame; and releasing a last molding material which is foamed and hardened to have a shape of the back and the hip of the user by the preliminary molding material.

Abstract: Methods of fabricating a stent and a stent having selected morphology on abluminal and luminal surfaces of the stent are disclosed.

Abstract: A method of producing sharp tips useful for scanning probe microscopy and related applications is described. The tips are formed by deposition into a mold(s) formed in a sacrificial crystalline semiconductor substrate with an exposed {311} surface which has been etched with a crystallographic etchant to form a 3-sided, trihedral or trigonal pyramidal mold(s) or indentation(s). The resultant tips, when released from the sacrificial mold material or substrate, are typically formed in the shape of a trigonal pyramid or a tetrahedron. Another embodiment involves starting with a {100} surface and the formation of two tips on opposite ends of a wedge at trigonal or trihedral points of the wedge. These tips are less susceptible to the tip wedge effect typical of tips formed using known methods.

Abstract: The invention relates to a method of obtaining a string of patterns, comprising the steps of: hollowing out an impression (2) in a slab (1), the impression comprising a sequence of patterns touching one another; causing a material (6) for taking the shape of the impression to penetrate into the impression so as to obtain a sequence of patterns (11) in relief; stiffening the sequence of patterns to obtain a male shape (10) suitable for being molded; and making a molding of the male shape.

Abstract: The present disclosure relates to techniques for replicating large-scale nano-pattern structures using a block copolymer structure as a mask in a replication process. Example methods may include performing self-assembling block copolymer reactions to create large self-assembling nano-structures. The nano-structures may then be replicated by using the large self-assembling nano-structure as a mask in nano-imprint lithography.

Abstract: A method of making a substantial replica of a first imprint template which bears a first pattern is disclosed. The method includes filling recesses of the first pattern with a first material, removing the first material from the first imprint template to form a second imprint template which bears a second pattern, the second pattern being the substantial inverse of the first pattern, filling recesses of the second pattern with a photo-curable medium, curing the photo-curable medium by illuminating it with radiation, and removing the cured medium from the second imprint template to form a third imprint template which bears a pattern that is a substantial replica of the first pattern.

Abstract: An apparatus for fabricating a flat panel display device includes a device that applies a flowable material on a substrate; a soft mold having a base surface, a groove part recessed in relation to the base surface, and a protruding part protruding from the base surface, the soft mold applying a pressure on the flowable material for forming a multi-stepped profile pattern in the flowable material.

Abstract: A pattern template includes a flexible substrate, a template mold formed on the flexible substrate to include a pattern, and an alignment mark, the alignment mark has a greater refractive index than that of the template mold. The template is manufactured by providing a master template including a pattern area, coating resin for mold in the pattern area, forming a template mold by installing a flexible plate on the resin for mold and curing the resin for mold by radiating UV rays, separating the template mold and the master template, coating a metal thin film on the template mold, and forming an alignment mark at both sides of the template mold.

Abstract: A method is provided for transferring a pattern from a template (1) to an object (12) in an imprint process, using a two-step process. The first step includes contacting a pattern of the template surface with a polymer material comprising one or more Cyclic Olefin Copolymers (COCs), to produce a flexible polymer replica having a structured surface with an inverse of the pattern of the template surface. In a second step, after releasing the flexible polymer replica from the template, the inverse pattern of the flexible polymer replica is pressed into a resist layer on a substrate, to imprint a replica of the pattern of the template surface in therein.

Abstract: A method of manufacturing a stamper for nanoimprinting is provided which enables formation of finer patterns and which can be executed inexpensively. The method includes a step of forming a metal thin film on the surface of a substrate; a step of forming a resist layer on the surface of the metal thin film; a step of forming a relief pattern in the resist layer in use of an electron beam lithography method; a step of etching the metal thin film in imitation of the relief pattern in the resist layer, and forming a pattern-shaped metal mask; and, a step of forming a relief pattern on the substrate in imitation of the metal mask. In step (d), by side-etching the metal thin film, the width of the protruding portions formed in the substrate in step (e) are reduced to be less than the width of the depression portions of the relief pattern formed in step (c).

Abstract: A method of manufacturing a multilayered recording medium. A transmissive stamper with a depression protrusion contour contacts a protection layer on a supporting base. The transmissive stamper is then irradiated with ultraviolet rays to cure the protection layer and the transmissive stamper is subsequently removed. A recording layer is deposited on the cured protection layer. Further, another recording layer is deposited on the transmissive stamper. Next, an intermediate layer is formed on the recording layer deposited on the transmissive stamper and thereafter, the intermediate layer is attached to the recording layer on the cured protection layer. Then, the transmissive stamper is irradiated with ultraviolet rays to cure the intermediate layer. Thereafter, the supporting base is removed from the protection layer. These steps produce a multilayered optical recording medium.

Abstract: One embodiment of a method of manufacturing a textured surface may include providing a first thermally stable sheet, printing a pattern of material on the first sheet to form a three-dimensional textured surface, and curing the material, then using said first sheet to impart negative texture into Tedlar faced epoxy composite blanket, which is in turn used to impart texture into a decorative laminate.

Abstract: An imprint lithography stamp (101, 201, 401, 501, 617) includes a base layer (301, 619); a functional layer (303, 621) of lithography features (307, 309, 403, 405, 503, 505) protruding from the base layer (301, 619); and a support layer (305, 623) comprising a regular pattern of sub-features (311, 313, 407, 409, 507, 509, 613, 615, 625) protruding from the lithography features (307, 309, 403, 405, 503, 505).

Abstract: A reticle comprising isolated pillars is configured for use in imprint lithography. In some embodiments, on a first substrate a pattern of pillars pitch-multiplied in two dimensions is formed in an imprint reticle. The imprint reticle is brought in contact with a transfer layer overlying a series of mask layers, which in turn overlie a second substrate. The pattern in the reticle is transferred to the transfer layer, forming an imprinted pattern. The imprinted pattern is transferred to the second substrate to form densely-spaced holes in the substrate. In other embodiments, a reticle is patterned by e-beam lithography and spacer formations. The resultant pattern of closely-spaced pillars is used to form containers in an active integrated circuit substrate.

Abstract: The present invention provides a method for separating a mold from solidified imprinting material that includes creating deformation in the template in which the mold is included. The deformation is sufficient to create a returning force that is greater than an adhesion forced between the solidified imprinting material and the mold. For example, the deformation may result from a pressure differential created between the mold and a side of the template disposed opposite to the mold. In this manner, the distortion may be undulations in the template of sufficient magnitude to contact a substrate upon which the solidified imprinting material is disposed.

Abstract: The present invention provides a technique capable of manufacturing a resin stamper at a low cost. A method of manufacturing a plate-shaped resin stamper includes: pressing a resin composite base material against a mother stamper having a pattern formed on the surface thereof by compression molding to transfer the pattern of the mother stamper to the composite base material; and punching the composite base material. In the manufacturing method, the resin composite base material includes at least one curing resin. In addition, during the compression molding, a portion of the composite base material is cured by active energy beams or heat, the pattern is transferred to the composite base material, and the composite base material is punched, thereby manufacturing the resin stamper.

Abstract: Methods of manufacturing molds and parts include generating a computer representation of a master part, determining an undercut region of the master part, generating a computer representation of a core to fill the undercut region, manufacturing a master part assembly having a master part and an embedded core, manufacturing a master mold core, creating a master mold using the master part assembly, placing the master mold core in the master mold and manufacturing a prototype part.

Abstract: Disclosed is a method for printing a surface of a non-planar injection-molded object, wherein a thin plastic sheet is provided and printed with a desired pattern. A mold corresponding to a desired final product of injection molding is provided to press the plastic sheet so as to form a plastic shell that has a shape corresponding to the final product and can compliantly positioned in an injection mold. The plastic shell is positioned in an injection mold to combine with a plastic injection molding made with the injection mold. The pattern printed on the plastic sheet is shown on an inside surface of the final product through the plastic shell that is formed by hot pressing the plastic sheet and tightly combined with the final product so as to directly molded with the final product and is not susceptible to color fading or detachment due to abrasion, impact or washing.