Abstract: A method of making an imprint lithography template includes applying a curable material to a patterned surface of a master imprint template, allowing the curable material to cure and thereby forming a second imprint template having a patterned surface which is the inverse of the patterned surface of the master imprint template; removing the second imprint template from the master imprint template; applying inorganic sol-gel to a substrate; imprinting the inorganic sol-gel with the second imprint template; allowing the inorganic sol-gel to cure; and removing the second imprint template from the cured inorganic sol-gel, such that the inorganic sol-gel forms a third imprint template having a patterned surface which corresponds with the patterned surface of the master imprint template.

Abstract: A method for fabricating a mold includes the steps of forming a photo-polymerizable resin layer between a master substrate and a transparent mold substrate, wherein a first pattern is formed on the master substrate; solidifying the resin layer by exposing the resin layer to a UV light through the transparent mold substrate; and forming a mold having a second pattern by separating the resin layer from the master substrate, wherein the second pattern is in a form of a recess on the resin layer at a portion corresponding to the first pattern and the resin layer being engaged with the mold substrate.

Abstract: A fabrication apparatus and method use a mold for forming a pattern. The fabrication may be related to a thin film transistor (TFT) used for a switching element and a driving element in a display device, such as a liquid crystal display (LCD) or organic electroluminescent display (OELD). The fabrication method and apparatus fabricate a soft mold using a resin layer that is attached to a back plane in substantially a vacuum environment. The resin layer may be irradiated with ultraviolet (UV) light and then detached from a master plate to form a desired pattern. The fabrication process is such that the soft mold is relatively thin and light-weight, but resistant to being damaged.

Abstract: Methods and apparatus for producing cast articles with characteristics of original objects such as a stone panel. The cast articles can replicate the contours, textures, and colors of all or a portion of the original object and can be made in any shape or size and specifically can be formed to simulate rock walls, carved stone architecture details, and other construction components normally created by stone masons or sculptors on site and at a high cost. The processes used in making the cast articles include the production of a series of molds. The molds seek to replicate the size, shape, contour, and surface texture of an original object with or without modifications to the original object.

Abstract: Disclosed is a method for making a prototype plastic injection molded part from a mold tool (10) built by fused deposition modeling. The mold tool (10) is built by depositing roads of a molten thermoplastic resin in layers in a predetermined pattern defined by computer file data representing the inverse of the desired prototype molded part, and is used in an injection molding machine without the addition of any reinforcement fill material or layers to create the prototype part. The disclosed method provides prototype plastic injection molded parts within a twenty-four hour time period.

Abstract: A machine for the manufacture of flexible moulds is described, in particular for the obtainment of lipsticks or the like, which comprises a female mould including at least one moulding cavity fillable with a plastic fluid, a male mould including at least a male stem and means to insert said male stem into said cavity of the female mould after the same has been filled with said plastic fluid and to extract it from the same after a prefixed cooling period suitable to transform said fluid plastic into a flexible mould.

Abstract: A thermoforming apparatus having a mold with an internal vacuum chamber and a quench for cooling a thermoplastic sheet while it remains on the mold. Because the quench cools the sheet, conventional cooling lines are eliminated from the mold. A preferred process of using the thermoforming apparatus includes drawing a heated sheet over the mold, creating a partial vacuum in the vacuum chamber of the mold to maintain the sheet on the mold and quenching the sheet on the mold in a quenching tank. A preferred process of manufacturing a mold with an interior vacuum chamber includes forming an impression of the mold in a casting media, suspending a vacuum line or vacuum cabinet within the impression and pouring molten material around the vacuum line or vacuum cabinet to form the mold at least partially surrounding the vacuum line or vacuum cabinet. Vacuum holes are drilled through the mold from the mold face to the vacuum chamber.

Abstract: A method of manufacturing a hearing aid preferably includes the steps of: placing a moldable material in the ear canal of a patient to cast a form; using the form to form a hollow shell with an outer surface that approximates the shape of the patient's ear canal, the shell being of a soft polymeric material providing a mounting member; mounting electronic hearing aid components to the mounting member; joining the mounting member to the hollow shell to define a mold cavity; and filling the shell with a soft polymeric material that substantially encapsulates at least one of the electronic components and bonds to the mounting member, wherein the combination of shell, electronic components and soft polymeric material define a soft structure that is compliant to ear canal movement during use.

Abstract: The invention relates to a matrix suitable for use in the replication of a plastic element having a positive microstructure, comprising a first wear-resistant layer that is supported by a carrier element, wherein the matrix comprises a heating means for supplying electrical heat energy through the wear-resistant layer or carrier element. The invention further relates to a plastic element producing machine and a method for the manufacture of a plastic element having a surface with a positive microstructure.

Abstract: A realistic three-dimensional replica casting of naturally occurring samples of wood, rock and marine specimens produces realistic appearing landscape or indoor light modules that can simulate flickering candles in nightclubs and restaurants. The method employs a two-part barrier mold technique enabling production of an exact copy of the whole, full bodied, original specimen and includes a lamp unit pattern for creating a three dimensional space for containing a lamp module that is positioned adjacent a relatively flat face of the replica of the natural specimen. The final casting is made of fortified cement that is permanently stained with metallic salts in an HCL solution producing the desired coloration matching that of the original specimen while masking the color of the concrete. The replica is solid and heavy and need not be attached to the ground during outdoor use to maintain it in place, due to the weight of the concrete.

Abstract: A method for facilitating the fabrication of a hard cover for an article is provided. The method includes positioning shrinkable material over at least a portion of the article and shrinking the shrinkable material to form a fitted cover for the portion of the article. A layer of molding material is applied overlying the fitted cover to form a hard cover for the portion of the article. A method for facilitating fabrication of a first article from a second article is also provide. The method includes positioning shrinkable material over at least a portion of the second article and shrinking the shrinkable material to form a fitted cover for the portion of the second article. A first layer of molding material is applied overlying the fitted cover to form a mold. The mold has a surface which is a negative impression of at least a portion of the fitted cover. The mold is removed from the fitted cover and a second layer of molding material is applied overlying the surface of the mold to form the first article.

Abstract: A process is described for making gourd molds useful in the production of decorative ceramic and other articles which bear the textures of the gourd interior. Articles produced may also serve as models for use in the manufacture of production molds. Steps in making the gourd molds include selection, cutting, and removal of pulp; steps in using the gourd molds include treating with a release agent, casting, and removal of the gourd mold from the molded article.

Abstract: Fabrication of a microstructure device includes assembling a mold component and a mold body to form a device mold for the microstructure device. The microstructure device is cast from the device mold, then the mold component is removed from the microstructure device. The microstructure device is then released from the mold body.

Abstract: A method of forming prosthetic sockets is provided that first creates a negative mold of the patient's residual limb while it is disposed in a positive flexion position. The mold is then removed and shaped to permit the desired range of flexion when the mold is repositioned on the residual limb. A second cast is made of the residual limb that incorporates the mold. A positive model of the residual limb is then formed, from which test or definitive sockets may be formed. The present method further lends itself to the formation of sockets using a cast-in-place methodology while the limb is disposed in a positive flexion position.

Abstract: The present invention relates to the use of C2–C24 aliphatic diols, preferably 1,2 propane diol as a thixotropic enhancing diluent in moisture curable organosiloxane compositions, especially in the presence of silicone-polyether block copolymer thixotropes and to the application of these compositions on vertical substrates.

Abstract: This invention relates to a method for preparing at least one mold part of a two-part mold useful for transferring a hydrophobic top coat from a mold onto an optical substrate. Further, the invention relates to a method for easily transferring a hydrophobic top coat from a mold onto the anti-reflecting coating of a coated optical substrate. Additionally, the invention relates to a method which provides improved adhesion of the hydrophobic top coat onto an optical substrate and in particular onto an anti-reflecting coating of a coated optical substrate. The invention also discloses a mold part useful in such methods.

Abstract: A print pad for printing on hard surfaces is made by first forming a mold having a textured surface, then forming the print pad in the mold. The textured surface of the mold is made by first manufacturing a sheet of plastic the surface of which has the desired texture, then using a thermoforming process to shape the plastic into the mold.

Abstract: The present invention provides a method for manufacturing an ink jet recording head utilizing ink bubbling by heating of an exothermic resistor to thereby eject ink and a method manufacturing the same, including the steps of: preparing a substrate provided with the exothermic resistor; applying such first resin on the substrate as to provide a first mold shape for forming the nozzle channel and the movable member; forming the first mold shape using the first resin; applying, on the substrate, second resin over the first mold shape for forming the nozzle channel and the movable member; and removing the first mold shape. By this method, the movable member is formed in the nozzle channel between the ink inlet and the exothermic resistor to thereby provide a high-density, high-accuracy ink jet recording head which can improve a frequency response while maintaining proper discharge performance.

Abstract: A thermoplastic molding composition for making a molded article comprising (i) a polymer component selected from the group consisting of polyethylene terephthalate, a copolyester of polyethylene terephthalate, and a combination of polyethylene terephthalate and a copolyester of polyethylene terephthalate, and (ii) a polymer additive comprising one or more than one hydroxylic compound comprising from 3 to about 8 hydroxy groups. The amount of one or more than one hydroxylic compound is sufficient to decrease the level of acetaldehyde in the molded article that would be present without including the one or more than one hydroxylic compound in the thermoplastic molding composition. A method for making a molded article with decreased levels of acetaldehyde comprising, first, providing a thermoplastic molding composition according to the present invention, and, second, injection molding the thermoplastic molding composition to form a molded article.

Abstract: A method of forming a device including a plurality of micron or sub-micron sized features is provided. A master having a surface contour defining a plurality of features is provided. The surface contour of the master is coated with at least one layer of material to form a shell. The master is removed from the shell to form a negative image of the surface contour in the shell. The negative image in the shell is filled with material, for example, polycarbonate, polyacrylic, or polystyrene, to form a device having features substantially the same as the master. The negative image may be filled using injection molding, compression molding, embossing or any other compatible technique.

Abstract: The present invention relates to a molding material for the precision casting and dead-mold casting of metals or metal alloys comprising plastic and/or carbon aerogels, and a process for the preparation of such molding materials. The molding material comprises highly porous open-cell plastic and/or carbon aerogels, obtainable by the sol-gel polymerization of organic plastic materials, optionally followed by partial or complete pyrolysis of the plastic aerogel obtained.

Abstract: The invention relates to a matrix suitable for use in the replication of a plastic element having a positive microstructure, comprising a first wear-resistant layer that is supported by a carrier element, wherein the matrix comprises a heating means for supplying electrical heat energy through the wear-resistant layer or carrier element. The invention further relates to a plastic element producing machine and a method for the manufacture of a plastic element having a surface with a positive microstructure.

Abstract: A method for facilitating the fabrication of a hard cover for an article is provided. The method includes positioning shrinkable material over at least a portion of the article and shrinking the shrinkable material to form a fitted cover for the portion of the article. A layer of molding material is applied overlying the fitted cover to form a hard cover for the portion of the article. A method for facilitating fabrication of a first article from a second article is also provide. The method includes positioning shrinkable material over at least a portion of the second article and shrinking the shrinkable material to form a fitted cover for the portion of the second article. A first layer of molding material is applied overlying the fitted cover to form a mold. The mold has a surface which is a negative impression of at least a portion of the fitted cover. The mold is removed from the fitted cover and a second layer of molding material is applied overlying the surface of the mold to form the first article.

Abstract: A slip casting mold includes a water absorption layer having self water absorption capability and substantial water resistance. With the water saturation percentage of the water absorption layer being controlled, a slurry layer is deposited in the slip casting mold mainly under capillary attractive forces of the slip casting mold. The water absorption layer comprises an open porous body which is manufactured by stirring a mixture of an epoxy compound having at least one epoxy ring in one molecule, a hardener for reacting with the epoxy compound to harden the epoxy compound, a filler for developing self water absorption capability and mold releasability, and water into an O/W-type emulsion slurry, and casting the emulsion slurry into a mold impermeable to water, hardening the emulsion slurry in the mold while containing water.

Abstract: An airfoil for an internal combustion engine, such as a gas turbine, formed by use of a preform. The airfoil includes: an outer surface forming the foil shape; and a plurality of craze-free cooling passages extending through the airfoil. In the preferred embodiment, a root on the airfoil joins the airfoil to the hub of a gas turbine vane assembly. Also, in the preferred embodiment, the gas turbine vane assembly is adapted to receive replaceable airfoils.

Abstract: A contoured wall and method is disclosed for creating the contour and appearance of a wall formed from individual assembled units such as stones. The wall is formed from a plurality of mating form liners each having a reciprocal contoured surface to that of the desired stone wall. The wall is formed from hardenable construction material such as concrete poured between two mold members with the form liners attached to at least one of the mold members. Each of the form liners has a lateral relief mold face adapted to provide a molded surface having the contour of a stone wall. Each lateral relief mold face of the form liners has a latticework non-linear mortar-forming interlocking portion surrounding stone-forming recessed portions. The form liners are positionable in a plurality of arrangements wherein the interlocking portions and recessed portions along the mating edge of each form liner mate along mating edge of the adjacent form liner to form a continuous lateral relief mold face.

Abstract: A cylindrical concrete receiver 10 is caused to project from a top section 3 of a body section 11 forming a frame 2. When concrete 5 is filled in the body section 11, part of the concrete 5 is caused to overflow inside the concrete receiver 10 and then, pressure is applied to the concrete 5 overflowed in the concrete receiver 10 by a weight 12.

Abstract: This disclosure relates to a method for making a polymeric article mold, a method for making a polymeric article with that mold, and improved surface topography features for a polymeric article. A prototype article is formed and then coated with a thin conductive layer. The coated prototype article is then electroformed until nickel plated to a sufficient depth to define a nickel plating tool. After the prototype article has been removed from the mold face of the nickel tool, the tool can be used as a mold for forming finished polymeric articles which replicate the original prototype article. The use of fine topography features such as a dense upstanding stem array on the surface of the prototype article facilitates accurate and complete electroforming by increased surface area presentation. The disclosure also presents improvements to microreplicated surface structures such as stem arrays.

Abstract: An injection mould which comprises at least five modules aligned with each other. The five modules correspond to a first mould module and a second mould module to form a product cavity, a drive module for driving of sliders, an engaging module adapted, by application of a force, to prevent dividing between the first and the second mould module when introducing product material into the product cavity, and an ejector module for ejecting a completed product from one of the first and the second mould module. The method for making injection moulds comprises the steps of receiving a product pattern, defining function holes and function recesses, and defining, separate from and parallel to the construction of function holes and function recesses, a product cavity and the parting plane of the mould. Moreover the method comprises the step of mechanically machining a plurality of modules essentially simultaneously.

Abstract: A method of fabricating a PVC ornamental article having effects of imitated materials includes steps of: (a) mold casting: making a prototype of a desired ornamental article, exploding said prototype into a plurality of blank elements, coating said blank elements with silicone to form hollow silicone molds, injecting a wax material into said hollow silicone molds to obtain a wax object, taking out said wax object for trimming and electroplating said wax object, and melting said wax object to obtain a mold; (b) blank formation: adding colorants into said PVC plastic material and mixing said colorants to obtain desired colors, injecting said PVC plastic material into said mold, utilizing centrifugal force to affix said PVC plastic material onto an inner wall of said mold, and removing molded PVC from said mold to form a blank by force before said molded PVC dries, filling a filler into said blank to increase hardness; and (c) assembly: assembling blanks together and joining the blanks with other decorations to

Abstract: A process of making a high precision microcontact printing stamp in which an elastomeric monomer or oligomer is introduced into a mold wherein a photoresist master imprinted with a microcircuit design in negative relief is predisposed. The monomer or oligomer is cured at a temperature no higher than about ambient temperature whereby a distortion-free microcontact printing stamp having the microcircuit design of the photoresist master in positive relief is formed.

Abstract: A method for the production of a multiple phase composite material, wherein the composite material includes a major phase component and at least one minor phase component. The major and minor phase components are arranged in a desired predefined morphological structure in which the major phase component and the minor phase components have predefined size and shape characteristics. The method involves supplying the major phase component to a chaotic mixer (10) in a controlled manner and supplying the minor phase components to the chaotic mixer (10) in a controlled manner. Within the chaotic mixer (10) the major phase component and minor phase components undergo mixing according to controlled parameters to controllably and progressively develop predefined desired morphologies. Resulting structures are also provided.

Abstract: A resin (61) as a material of a resin mold is injected in a second resin filling space (57) from a resin injection hole (51) provided in a second back surface reinforcing member (50). When the resin overflows from a resin overflow hole (52), the injection of the resin is stopped, followed by curing of the resin. During the operation of the resin filling step, since a downward load equivalent to a total of a weight of the resin injected in the second resin filling space and the injection pressure is applied to the master model (30), there is a possibility that the master model be deflected downwardly; however, in actual, since the back surface of the master model is overall supported by the temporary filler (59), the master model is not deflected downwardly.

Abstract: A method for producing a molded body firmly bonded to a grained molded skin by inserting a spatially conformed, elastic skin having a graining or structuring on the inside into a receiving mold open on one side of a tool bottom part. A liquid plastic film that forms the molded skin after hardening is then applied to the grained inside of the elastic skin. The molded skin is then back-foamed, the foamed plastic firmly bonding with the molded skin. Subsequently, the entire assembly of elastic skin, molded skin, and molded body is removed from the receiving mold of the tool bottom part. Finally, the elastic skin is stripped away from the molded skin that is firmly bonded to the molded body, a graining or structuring remaining on the surface of the molded skin.

Abstract: A hearing aid instrument of the in-the-ear type (and preferably CIC) provides a receptacle with electronic hearing aid components mounted thereto. The receptacle has a cavity for holding electronic components (eg. battery, microphone, amplifier). A soft polymeric body is preliminarily formed by encapsulating a plurality of the electronic hearing aid component shaped inserts. The body is soft and is shaped to conform to the ear canal of the user. After forming, the insert is removed to provide an insert cavity that can carry electronic components. The soft polymeric body and encapsulated electronic hearing aid components define a soft structure compliant to the ear canal during use and that is substantially solid and free of void spaces between at least some of the components and the ear canal.

Abstract: A molding process that uses a textured interfacial layer to isolate the surface of a mold from the surface of a composite article produced with the mold. A solution is deposited on the mold surface to form the interfacial layer, whose surface opposite the mold is textured. The texture of the interfacial layer is then transferred to the surface of the composite article produced with the mold. After demolding, the interfacial layer adheres to the article as a protective coating, but can be readily removed from the article to expose an underlying textured surface of the article.

Abstract: A hearing aid instrument of the in-the-ear type (and preferably CIC) provides a plate member with electronic hearing aid components mounted thereto. The plate member is preferably of a harder material such as hard plastic. A soft polymeric body is bonded to the plate member and encapsulates preferably a plurality of the electronic hearing aid components. The body is soft and is shaped to conform to the ear canal of the user. The soft polymeric body and encapsulated electronic hearing aid components define a soft structure compliant to the ear canal during use and that is substantially solid and free of void spaces between at least some of the components and the ear canal. This combination of soft compliant structure and encapsulated electronic hearing aid components addresses problems of peripheral leakage, poor fit, pivotal displacement that occurs with jaw motion and internal cross talk of components housed in prior art hollow type hearing aids.

Abstract: A method of forming a composite panel with a facade comprising a planar arrangement of thin discrete facers on a body of structural backing material. The method comprises the steps of providing a horizontal casting bed, providing a plurality of facers each with chamfers at corners between side-rear and end-rear walls, arranging the facers in abutting relationship atop the casting bed and in a selected pattern in a face down planar configuration so that the chamfers on the facers open upwardly and define narrow elongated sealant channels at joints between contiguous facers. Depositing a sealant in the channels and pouring concrete as a structural backing material atop the facers, the rear surfaces of the facers and the concrete adhering to form a composite panel.

Abstract: The invention relates to a method and system for producing verified component designs and for assisting in tool design to near-production specification in the materials of choice, via production processes and in considerably shorter time scales than has previously been possible.

Abstract: A method for manufacturing microneedle structures is disclosed using soft lithography and photolithography, in which micromold structures made of a photoresist material or PDMS are created. The micromold manufacturing occurs quite quickly, using inexpensive materials and processes. Once the molds are available, using moldable materials such as polymers, microneedle arrays can be molded or embossed in relatively fast procedures. In some cases a sacrificial layer is provided between the forming micromold and its substrate layer, for ease of separation. The microneedles themselves can be solid projections, hollow “microtubes,” or shallow “microcups.” Electrodes can be formed on the microneedle arrays, including individual electrodes per hollow microtube.

Abstract: A metal mold is machined via a computer numerically controlled wire-cut electrical discharge technique so as to describe a fractally profiled parallel grooves-and-ridges configuration. Fibers are placed along the mold's grooves. Using the mold combined with the fibers situate in its grooves, a first composite portion is resin transfer molded so as as to describe a complementary fractally profiled parallel grooves-and-ridges configuration, and to include, in its ridges, the fibers situate in the mold's grooves. Fibers are placed along the first composite portion's grooves. Using the first composite portion combined with the fibers situate in its grooves, a second composite portion is resin transfer molded so as as to describe a complementary fractally profiled parallel grooves-and-ridges configuration, and to include, in its ridges, the fibers situate in the first composite portion's grooves, and to effect secondary bonding of the first and second composite portions.

Abstract: A pressure transmitter for use in the curing of composite components may take the form of a caul plate, pressure intensifier or vacuum bag and is formed from a curable elastomeric material which is partially cured, normally when supported on a mould, at a temperature not exceeding 100° C. It is subsequently further cured at, for example 175° C., while unsupported. It may incorporate a reinforcing layer formed from a curable resin pre-impregnated fibrous material.

Abstract: This invention is a method for making purses and other bags. The first part of the process is forming a female mold of the bag. This mold can be formed in extreme detail. The mold is then preheated and colored plastic is then poured into it. The mold is then lowered into a hot oil or salt bath and the plastic and the hot oil or salt reacts causing the plastic to line the interior wall of the mold. The mold is then taken out of the hot oil or salt bath and placed in a cooling tank where the plastic is cooled and sets. The mold is taken out of the cooling tank and the unfinished bag is removed from the mold. The bag is then finished by polishing and adding any accessories such as snaps, zippers, linings, and handles to the bag. The process can be used to form a hard or soft sided bag.

Abstract: A method for preparing a mold form includes forming a mold blank having a surface corresponding to the surface of the article desired and enclosing the mold blank in an open ended enclosure. A thin layer of polymer resin, preferably polyurea is sprayed on the surface of the mold blank and allowed to cure. Heat transfer tubing is inserted over the resin layer. A mixture of metallic pellets and epoxy are inserted over the heat transfer tubing and then another layer of resin is sprayed over the mixture. After the resin has cured, the mold blank is removed to expose the mold form having an outer surface of polyurea.

Abstract: A method of making a mold directly from the object to be molded is disclosed. The object is placed within a walled enclosure having a closed bottom and open top. A plurality of elongated metal rod elements is vertically introduced and packed into the enclosure in vertical contact with said object and side by side contact with one another. An infiltration agent, such as a liquid resin or metal, is introduced over the elongated metal rod elements and allow to permeate into the spaces between the rod elements. The mass consisting of the liquid infiltration agent and the elongated metal elements is allowed to solidify into a mold which is removed from the object.

Abstract: The present invention relates to the use of C2-C24 aliphatic diols, preferably 1,2 propane diol as a thixotropic enhancing diluent in moisture curable organosiloxane compositions, especially in the presence of silicone-polyether block copolymer thixotropes and to the application of these compositions on vertical substrates.

Abstract: A method is described comprising the steps of modifying a natural article to a predetermined configuration, making a mold of at least part of the modified natural article, filling the mold with a castable material to produce a reproduction of at least part of the surface of the modified natural article, modifying the reproduction to a predetermined configuration, making another mold from the modified reproduction and filling this mold with a castable material to produce another reproduction of at least part of the surface of the modified natural article; the second mold can be used to produce reproductions in commercial quantities.

Abstract: A system and method for molding the shell of a medical device or other molded article is provided. The system includes a multi-axis rotational molding machine in which a mold is mounted. The mold has a cavity in the shape of the article to be molded. The mold seals to hold a vacuum. In operation, silicone or other molding material is inserted into the mold, vacuum is applied to the mold, the mold is rotated about at least two axes and a molding material coats the inside walls of the mold to form the shell or other desired article. A rotationally molded medical article is also provided.

Abstract: A method is provided for manufacturing molded simulated stone and wood architectural articles for buildings and homes. The method incorporates a unique mold assembly including a resilient silicone rubber mold supported within a rigid mold cradle/foundation, and a vented lid having a High-Density Polyethylene (HDPE) interior surface. The silicone rubber mold is initially treated with a liquid polyester gel coating that is cured and then coated with an acrylic/vinyl ester back coating. Once the back coating is cured, a predetermined volume of a modified high-density, natural mineral fiber-reinforced, 2-component hybrid polyurethane liquid expanding composition is dispensed therein and the mold is covered with the vented lid. The system is pressurized and heated to produce a molecularly-fused, lightweight rigid article having the desired architectural shape.

Abstract: There is disclosed a method for simulating the appearance of an article having surface texture comprising the step of applying a textured skin having a surface texture to a prototype to produce a textured prototype, thereby to simulate the appearance of the article having surface texture.