Abstract: A system for self-repairing matrices such as concrete or cementitous matrices, polymeric matrices, and/or fibrous matrices, including laminates thereof The system includes repair agents retained in and/or on vessels, such as hollow fibers, within the matrix. Upon impact, the vessel rupture, releasing the chemicals. For multi-layer laminates, the systems provides a total dynamic energetic circulation system that functions as an in situ fluidic system in at least one layer or area. The energy from the impact ruptures the vessels to release the chemical(s), and mixes the chemical(s) and pushes the chemical(s) and/or resulting compound through the matrix. The repair agents can withstand high temperatures, such as the heat of processing of many laminates, e.g., 250-350° F.

Abstract: The invention primarily is directed to a medical tubing adapted for insertion into a body tissue or cavity and method of manufacturing different variations of the tubing along a length of the tubing. The tubing comprises a plurality of individual, discrete, generally ring-shaped elements arranged in series and fused or bonded together forming a continuous tubular structure. The ring-shaped elements may include a combination of flexible and rigid ring-shaped elements assembled along different portions or sections of the tubular structure. In another aspect of the invention, the medical tubing may further comprise a secondary lumen and a pull wire to control the tubular structure. In another aspect of the invention, the ring-shaped elements may vary in diameter and/or composition in different portions or sections of the tubular structure.

Abstract: An improved pipe belling process is shown which features a mandrel having a specially designed backup or forming collar. The backup collar has an outer contact surface which forms an undulating pattern when viewed in cross section. The undulating surface reduces the contact area between the outer contact surface of the collar and the lip region of a plastic pipe being belled, thereby lowering the coefficient of friction that exists between the pipe lip region and the collar.

Abstract: A method of thermoforming an inflatable structure of dissimilar materials includes the steps of providing a first sheet formed of a first material and a second sheet formed of a second material different than the first material, the second sheet being spaced from the first sheet, and a valve being positioned between the first and second sheets; heating the first and second sheets to a temperature above their glass transition temperature and below their melting point; bonding the first and second sheets together in a mold having an opposed pair of cavities to form an inflatable structure having a seal around a periphery thereof, the valve extending through the seal and being in fluid communication with an interior and exterior of the inflatable structure; and trimming excess material from the periphery of the inflatable structure.

Abstract: An athletic protector, such as an athletic cup, with regions formed of the same compositional material, which is more rigid in one such region than in another such region.

Abstract: Process for manufacturing a plastic fuel tank provided with at least one accessory (14) connected to the internal space of the tank via at least one orifice (12) in the wall (10) of the tank, the accessory including a projecting element (24) extending to the outside of the tank, the processing comprising the steps consisting in providing a film (22) that includes a peripheral region (28) and a border region (30) around an opening in the film, in placing the film on the wall of the tank and on the outer surface of the accessory in such a way that the projecting element passes through the film via the opening, in welding the film over its entire peripheral region to the wall of the tank, and in welding the film, over its entire border region, to the outer surface of the accessory.

Abstract: In a method for manufacturing a filter end disc (7), for example for a fluid filter (14) of a motor vehicle, a first plastic molding material (M1) and a second plastic molding material (M2) are injected in succession into a tool mold (1) in a monosandwich method or co-injection method in such a way that the second plastic molding material (M2) is substantially surrounded by the first plastic molding material (M1). To manufacture a fluid filter, the filter end disc (7) is further irradiated by a radiation beam (L) having pre-determined beam characteristics for melting the first plastic molding material (M1), and a filter material (15) is applied to the at least partially melted first plastic molding material (M1). A filter end disc (7), in particular for a fluid filter (14) of a motor vehicle, said disc being manufactured according to a monosandwich method or co-injection method, comprises a first outer plastic molding material (M1) and a second inner plastic molding material (M2).

Abstract: A laminated foam article contains at least two foam boards having mating peak and groove surface profiles where surface skin remains on at least a portion of the profiles and wherein the foam boards are laminated to one another in a mating orientation with the peaks of one foam surface within the grooves of the adjoining foam surface with an adhesive between the mating surfaces of the foams and wherein the laminated foam article has a thickness that exceeds 200 millimeters.

Abstract: A multilumen catheter assembly and method of making the catheter assembly is provided that involves providing a plurality of tubes, each tube having a first end, a second end, at least one lumen, and at least one surface, selectively heating at least a portion of the surface of at least a first tube of the plurality of tubes, and contacting the selectively heated portion of the tube with a portion of the surface of a second tube to form a multilumen catheter shaft that is joined together along at least a portion of the length of the catheter shaft.

Abstract: A multi-branch fitting includes at least three branches, molded from a composite material and, more precisely, from a fiber-reinforced thermoplastic or thermoset matrix. The fitting is intended for assembling components which are at an angle to one another. There are at least three flat or substantially flat branches or flanges extending radially from a joining zone, and at least one face or part of a face constituting a bearing face for one or more of the components that are to be attached. The joining zone has a cross section, in the transverse direction, in the shape of a polygon with concave sides. The connection of each of the branches or flanges with another adjacent branch or flange is achieved through a portion in the shape of a curved blade which gives the joining zone one of its concave shapes.

Abstract: A breast prosthesis is adapted to massage a patient's chest so as to encourage circulation of interstitial lymph fluid. A breast form member has a front portion that has a shape corresponding to a human breast and a back portion. A protrusion member extends from the back portion. The protrusion member defines at least one protrusion extending outwardly therefrom. The protrusion is disposed so that when the breast prosthesis held against the patient at a preselected location, the protrusion will massage the preselected location, thereby encouraging circulation of interstitial lymph fluid.

Abstract: Described herein are systems and methods for securing a polymeric sheet to rib components of a frame structure, wherein the rib components are jointed at a hub to form an expandable and collapsible implant. In general, the method may include the steps of decreasing a diameter of the frame structure; placing the frame structure into an assembly fixture, wherein the assembly fixture is configured to hold the frame structure in a loaded configuration with a decreased diameter; placing a polymeric sheet into the assembly fixture; and heating the assembly under pressure to fuse the sheet to the frame structure. In general, a fixture may include a first and second platen having a shaping portion and a rim portion positioned around the periphery of the platen, wherein the shaping portions are configured to hold the rib components of the frame structure in a loaded configuration with a decreased diameter.

Abstract: A method of forming an article of footwear includes injecting a first material into a first cavity of a mold assembly to form a sole assembly, injecting a second material into a second cavity of the mold assembly, a first last being suspended within the second cavity, to form an upper of the article of footwear about the first last. The upper and the sole assembly are positioned in contact with one another. The upper and the sole assembly are cured and bonded together to form an article of footwear. The article of footwear is removed from the mold assembly and from the first last and allowed to expand to a first size. The article of footwear is placed on a second last having a second size that is smaller than the first size, and heated and cooled until it shrinks to the second size.

Abstract: An anchoring method of anchoring an anchoring element in a construction object is provided, where a surface of which object has at least one of pores in a surface, structures in a surface (such as an arrangement of ridges with undercut), a inhomogeneous characteristic with makes the penetration of a surface by a liquid under pressure possible, thereby creating pores filed by the liquid underneath the surface, and of a cavity. The method includes the steps of: providing a first element and a second element, the first element comprising a thermoplastic material; positioning the first element in a vicinity of said surface and/or of said cavity, respectively, and positioning the second element in contact with the first element; and causing a third element to vibrate while loading the first element with a force, thereby applying mechanical vibrations to the first element, and simultaneously loading the first element with a counter-force by the second element.

Abstract: A method for adhering two layers of materials is described. An additional layer of material deposited on one of the layers is used. The additional layer of material is perforated and undercut by etching away one of the layers thereby generating anchor shaped holes. The other layer is then deposited on the additional layer filling the anchor shaped holes therefore, providing adhesion.

Abstract: A hollow golf club head with a concave portion is disclosed and claimed. The club head includes a metallic portion and a light-weight portion, which may be formed of plastic, composite, or the like. The concave portion allows the club designer to make a club head having very thin portions while still maintaining the requisite structural integrity. Convex bulges may optionally be provided to house weight inserts to enhance the playing characteristics of the golf club. The metallic portion of the club head may take on the appearance of a frame, into which several light-weight inserts are positioned. These light-weight inserts may be positioned in the crown, skirt, and sole of the club head. The club head may be formed by co-molding, eliminating the need for welding or adhesives, freeing mass to be used in more beneficial ways. The club head may be large to increase playability and forgiveness.

Abstract: A preventative maintenance method of strengthening the connection between high pressure, in situ piping. An encapsulation mold is installed over a properly functioning, non-leaking coupling or joint interconnecting pipe sections carrying gas in excess of 60 psi. A resin sealant having tensile strength in excess of 3000 psi fills the mold, so that it circumscribes the coupling and adjacent portions of the pipe sections extending from the coupling, forming a permanent bond to the coupling and pipe sections. The method prevents high pressure pipe connection pullout, which otherwise could lead to catastrophic failure.

Abstract: A large area patterned film includes a first patterned area; a second patterned area; and a seam joining the first patterned area and the second patterned area, wherein the seam has a width less than about 20 micrometers. A method for tiling patterned areas includes depositing a predetermined thickness of a curable material; contacting a first portion of the curable material with a mold; curing the first portion of the curable material; removing the mold from the cured first portion of the curable material; contacting a second portion of the curable material with the mold, such that the mold contacts a portion of the cured first portion of the curable material; curing the second portion of the curable material; and removing the mold to yield a seam between the cured first portion of the curable material and the cured second portion of the curable material, wherein the seam has a dimension less than about 20 micrometers.

Abstract: A manufacturing process for making short fiber low denier unitized composite fabrics with abrasive features includes steps of depositing an assembly comprising one or more layers of fibrous material and optionally one or more layers of non-fibrous material, at least one of the outer layers containing a multicompartment synthetic fiber, and activating at least one component of the multicomponent fiber to impart an abrasive attribute to the outer surface.

Abstract: The invention relates to a method for producing an out of tool molded skin (1) with an embedded flat electroluminescent element, wherein an outer function or carrier layer of the electroluminescent element (5, 6, 7, 8) is made of plastic material that is substantially identical to the powdered plastic material of the molded skin and is applied to the not yet fully cured and cooled molded skin.

Abstract: Housings for reverse osmosis filter cartridges and methods of making the same. The housings include: (1) a hollow cylindrical liner formed of a thermoplastic polymer that is adapted to surround a reverse osmosis filter cartridge; (2) a hollow head assembly that includes a transition collar portion formed of a thermoplastic polymer that is joined to said liner and a barrel portion formed of a chopped glass fiber-filled polymer that is overmolded onto said transition collar portion; (3) an end plug that is adapted to be received within an opening in the barrel portion; and (4) an overwrap layer comprising wound glass filaments and a polymeric resin that covers the outer surfaces of the liner and head assembly.

Abstract: A container for receiving objects has a lower part with an opening and a receiving space, which is accessible via the opening, for objects, an upper part which can be connected to the lower part via at least one connecting region, wherein the at least one connecting region is designed in such a manner that the receiving space is tightly closed, and a device for releasing the connection between the upper part and lower part. The device for releasing the connection is formed between the opening and the at least one connecting region.

Abstract: A vehicle deck board 1 is molded in such a manner that a lower die 21 and an upper die 22 are clamped together in a state where foamed resins 13 and reinforcements 20 are interposed between a back surface side sheet material 16 and a front surface side sheet material 15, whereby the back surface side sheet material 16 and the front surface side sheet material 15 are welded to each other to thereby form a laminated member 26 with height-increasing bridge members included therein, compressed air is injected into an inside of the laminated member 26 with the height-increasing bridge members included therein, which is formed by welding the back surface side sheet material 16 and the front surface side sheet 15, while individually vacuum-sucking the back surface side sheet material 16 and the front surface side sheet material 15 to the lower die 21 and the upper die 22, and the laminated member 26 concerned is subjected to blow molding.

Abstract: The invention relates to a production method for incorporating an object into a multi-part, transparent casing. According to the method, an object is aligned on a first joint surface of a first casing part and is pressed into said part using a second casing part with a second joint surface. The first joint surface of the first casing part and the second joint surface of the second casing part are then fused by pressure and temperature, forming a region between the casing parts that is devoid of a visible seam.

Abstract: An injection molded article is provided having a junction surface where side end surfaces of two thermoplastic resin members are bonded by injection molding one of the members onto the side end surface of the other member, wherein directions (A) of respective junction line segments with respect to the normal line of a front surface or a back surface of one thermoplastic resin member are different and the direction (B) of a third junction line segment is inclined with respect to the normal line, or the directions (A) are the same in the first junction line segment and the second junction line segment and are different between the first junction line segment and the third junction line segment and the direction (B) is inclined with respect to the normal line.

Abstract: A method for producing a vinylidene fluoride resin film having excellent transparency, weather resistance, chemical resistance, break resistance and formability is provided. The film is shaped by sandwiching a vinylidene fluoride resin in a molten state between rollers or metal belts so as to let them cool down, thus realizing polyvinylidene fluoride with a fine average spherocrystal diameter. Thus, the vinylidene fluoride resin film having the above-stated properties can be obtained.

Abstract: A sealing unit for sealing a gap between a pair of surfaces includes a nozzle for injecting sealant into the gap, rollers, an endless track round the rollers, and a curing device. The sealing unit is moved along the length of the gap. A sealant is injected into the gap from the nozzle and the track is rotated around the rollers as they are moved along the length of the gap. The track is pressed onto first and second surfaces so the sealant in the gap is constrained by the track to lie substantially flush with the first and second surfaces. The sealing unit is moved along the length of the gap at a rate such that the sealant becomes sufficiently cured when it is in contact with the track so that the track can be peeled away from the sealant as the track rotates round the second roller.

Abstract: A method of manufacturing a bag (20) for the cryopreservation of thermolabile liquids. The manufacturing method is characterized by being versatile, simple and inexpensive and allows to manufacture single and multi-compartment bags without modifying the main sealing molds (31, 32). The relative size and the number of the compartments (28) can be modified without change in the molds. Only a closure sealing tool (50) must be adjusted as a function of the number of chosen compartments (28). The process is compatible with standard high frequency sealing processes. This method provides bags (20) with uniformly thick walls and with a predetermined bag volume.

Abstract: A molding process for forming a wet shaving razor including the step of placing one or more of the blades into a first mold cavity. A first generally rigid polymer is injected into the first mold cavity to form a housing and to secure the blades. A second generally rigid polymer is injected into a second mold cavity to form a handle that is adjacent to and spaced apart from the housing of the first mold cavity. A generally flexible polymer is injected into a third mold cavity to interconnect the housing and the handle, wherein the generally flexible polymer forms a gripping portion on the handle and a resilient skin contacting element between the housing and the handle.

Abstract: A modular bumper arrangement for a vehicle, including a cross-member composed of fiber reinforced plastic, two side parts made of plastic, wherein one side part is arranged or is arrangeable in each case at each of the two ends of the cross-member, and two fastening parts for fastening the bumper arrangement to a body structure of the vehicle, in which one fastening part is fastened or is fastenable to each side part.

Abstract: Multi-layered drink-containers including an inner liquid-container and an outer shell in an at least partially overlapping, telescopic relation relative to the inner-liquid-container and methods of assembling the same. In some examples of multi-layered drink-containers, the inner liquid-container includes a lower portion having an outer cross-sectional area, an orthogonal projection of which at least partially overlaps an orthogonal projection of an inner cross-sectional area of an upper portion of the outer shell. Some examples of methods of assembling multi-layered drink-containers include reducing a resiliently deformable restrictive-portion of an inner liquid-container, positioning an outer shell in an at least partially overlapping, telescopic relation relative to the inner liquid-container, and returning the resiliently deformable restrictive-portion to a neutral, un-deformed and un-reduced state.

Abstract: A method of forming a midsole includes the steps of placing a first mold member and a second mold member in contact with one another, injecting a first material into the first mold member to form first and second portions of a midsole preform, positioning the first and second portions in a third mold member of a second mold assembly; placing a second material in the third mold member; placing the third mold member and a fourth mold member in contact with one another, subjecting the second material and the first and second portions to heat to form a midsole preform, placing the midsole preform in a fifth mold member, placing the fifth mold member and a sixth mold member in contact with one another; and subjecting the midsole preform to heat and pressure to form a midsole.

Abstract: A method of manufacturing an automotive instrument panel for eliminating distortion in an area of vibration welded air bags comprises: providing a weld fixture including at least one pre-stressor protrusion; placing the at least one pre-stressor protrusion against an instrument panel; generating a force to press the weld fixture against the instrument panel to create compression in a first surface of the instrument panel where the weld fixture contacts the instrument panel and to create tension in a second surface of the instrument panel, the second surface opposite to the first surface; and vibration welding an air bag chute to the instrument panel such that a weld bar of the air bag chute is welded to the second surface of the instrument panel.

Abstract: An embedded-object composite product including a solid-state mass of PET, an object embedded in the PET material mass, and a zone possessing a continuous material-density gradient in the PET material mass, with more-dense PET material residing closely adjacent the embedded object, and less-dense PET material residing more distant from that object. This product is produced effectively by non-destructively heating the PET mass from its solid state to allow it to flow as a liquid, by then pressing the object into the heated PET mass to perform object embedment and to create a declining PET-material density in the region adjacent, and progressing from adjacent, the embedded object, and by thereafter cooling the mass to re-solidify it.

Abstract: A seat cushion body and method of producing the same are provided. In a method of producing a seat cushion body, fiber material is inserted into a mold. Heat is supplied to the fibers to cause thermal activation of binding fibers, so as to effect thermal cross-linking. The resulting seat cushion body includes a resilient portion formed from the fibers and having a fiber orientation along a main load direction of the seat cushion body. The seat cushion body may include at least one further portion formed from the fibers, which has a fiber orientation and/or a density different from the fiber orientation and/or different from a density of the resilient portion. The resilient portion and the at least one further portion may be integrally formed from the cross-linked fiber material as a unitary body.

Abstract: Disclosed is a resin pipe with a mouthpiece comprising: a mouthpiece; and a resin pipe of which one end is joined to the mouthpiece, wherein the one end is disposed in the mouthpiece, and an outer peripheral surface of the one end is joined to an inner peripheral surface of the mouthpiece by fusion.

Abstract: A system includes a dispensing station and top and bottom mold portion paths. The dispensing station is configured to dispense materials into one or more hemispherical cavities of a plurality of top mold portions and a plurality of bottom mold portions. The plurality of top mold portions are conveyed at a first speed along the top mold portion path, and the plurality of bottom mold portions are conveyed at a second speed along the bottom mold portion path. The dispensing station can include at least one nozzle coupled to a six-axis robotic member that is configured to move at variable speeds.

Abstract: An integrally plastic outlet pipe and making process thereof includes the steps of: a. preparing a mold; b. mold closing at the first opposite position; c. injection molding a semi-finished first part member; d. opening mold to take out a semi-finished upper cover of the wasted second part member; e. mold closing at a second opposite position; f. hot pressing a finished outlet pipe of a third part member and injection molding the semi-finished first part member and the semi-finished upper cover of the second part member; g. mold opening to obtain a finished integrally plastic outlet pipe of the third part member; h. mold closing at the first opposite position again; i. hot pressing the finished outlet pipe and rejection molding the semi-finished first part member and the semi-finished upper cover of the second part member; j. opening mold to acquire a finished integrally plastic outlet pipe.

Abstract: One or more method(s), system(s), and/or device(s) produces an assembly for securing a product to a dissimilar material, such as a magnet to plastic. A magnet assembly may include a plastic cap having one or more wings extending laterally from a side surface of the plastic cap. A plastic holder defines a product cavity and has one or more grooves formed to integrally fit with the one or more wings of the plastic cap. A magnet is positioned within the product cavity. The plastic cap is joined to the plastic holder, such as through staking or welding, to capture the magnet within the product cavity.

Abstract: A method, apparatus, and composite fuel tank for manufacturing a structure is provided. A first composite layer and a second composite layer are placed on a mold. The second composite layer and the first composite layer are cured. The first composite layer and the second composite layer form the structure. The second composite layer is configured to dissipate an electric charge on a surface of the structure.

Abstract: The present invention relates to a plastic thread door mat and a forming mold thereof. By a high frequency heating mold, the edge of the plastic thread door mat is pressed by the specific molding closing structure of the forming mold to form a solid side. Through the solid side, the edge the plastic thread door mat is attached to the ground tightly, providing a better safety for a pedestrian.

Abstract: A continuous, non-metallic conduit for conductors, such as electrical wiring and/or fiber optic cable. The continuous conduit being formed from at least one pair of first and second conduits having enlarged ends coupled together. The enlarged ends are belled or otherwise have a diameter greater than that of the straight run (non-belled) portions of the conduit. The enlarged ends of the conduit being coupled together by fusion or welding, and an internal bead or ridge being formed by the coupling process. The enlarged ends are dimensioned such that the internal bead or ridge formed at the junction between the two enlarged ends does not project radially inward to a position equal to or less than the diameter of the straight run portion of the conduits. The continuous conduit is configured to allow the conductor to be passed therethrough such that the conductor does not contact the internal bead or ridge.

Abstract: A manufacturing method of an optical member includes forming an optical film which has a first glass transition temperature and includes a pattern formed on a surface of the optical film, and an optical plate which has a second glass transition temperature that is lower than the first glass transition temperature, disposing the optical film and the optical plate adjacent each other so that the pattern faces the optical plate, pressurizing the optical film and the optical plate while heating the optical plate to the second glass transition temperature or higher, and forming the optical member by the pressurizing and the heating.

Abstract: Disclosed is a method and apparatus for use in a fusion process for conduit. The method includes the steps of: removably positioning a first terminal edge of a first conduit portion with a first terminal edge of a second conduit portion; facing the terminal edges of the first conduit portion and the second conduit portion; aligning the terminal edges of the first conduit portion and the second conduit portion; melting at least a portion of the terminal edges of the first conduit portion and the second conduit portion; engaging the melted terminal edge of the first conduit portion with the melted terminal edge of the second conduit portion; maintaining pressure between the engaged terminal edges, thereby creating a fused joint area; and removing at least a portion of the resultant external bead extending around the fused joint area. A fusion apparatus for employing this method is also disclosed.

Abstract: A structured-core laminate panel can be made in an efficient, structurally sound manner without the use of adhesives (film or liquid forms) using materials with different melt or glass transition temperatures. In one implementation, a manufacturer positions one or more resin substrates about a structured core, which comprises a relatively high melt or glass transition temperature compared with that of the one or more resin substrates. The manufacturer heats the assembly to at least the glass transition temperature of the resin substrates, but not to the melt or glass transition temperature of the structured core. This allows the one or more resin substrates to melt and bond (mechanically, chemically, or both) to the structured core on one side (or inner surface), while maintaining a substantially planar or original conformation on an opposing side (or outer surface).

Abstract: Methods and devices incorporating a guidewire entry port subassembly for use in rapid exchange catheters. The use of a subassembly allows for stronger quality control and simpler fabrication of a rapid exchange device. In several embodiments, methods of making a molded guidewire entry port using a mold, often in conjunction with one or more mandrels, are disclosed. Several device embodiments include a separate molded guidewire port as well as molded guidewire ports which are attached, during a molding step, to segments of a catheter.

Abstract: The invention described herein provides an embedded wireless device such as a RFID tag molded into separate housing formed of any thermoplastic material compatible to that of the plastic material as the device to which the housing is to be attached. Subsequently, the housed tag assembly can be thermally bonded onto the device through many means which are well known and accepted in the industry.

Abstract: The invention relates to a seamless hybrid gasket and the method of making the same. The gasket includes a unitary polymer construction and an insert for enhanced pressure resistance, reduced stress to seal, improved thermal cycling performance and structural support.

Abstract: A bicycle rim includes a substantially H-shaped outer part including an annular body and two sidewalls. A tire space is defined between the annular body and the two sidewalls. A substantially U-shaped inner part is connected to the outer part. The inner part and the outer part are made by composite material. The outer part is made before the inner part which is combined with the outer part in another mold.

Abstract: Low density and acoustically absorbing panels are produced by consolidation in a mold of a heated part of a pre-cut, lofty, semi-finished product containing polypropylene fibers and reinforcing fibers and having an air pore content of 20 to 80 vol.-% wherein overlapping with the periphery of the pre-cut part are heated strips of polypropylene optionally containing up to 60 wt.-% reinforcing fibers, but containing 5 vol.-% or less of air pores.