Utilizing Clay, Sand, Or Calcareous Slurry Patents (Class 264/256)
  • Patent number: 4865887
    Abstract: A method for fabricating concrete structural elements is shown. According to the method, a structural element, such as a sheet of insulating material reinforced with concrete, is vertically oriented and coated with fresh concrete sprayed by a shotcrete gun. This coating is then smoothed and shaped as required by the given application. The method does not require the use of moulds to cast the structural element, whose surface is therefore visible at all times during the course of manufacture. This allows for the repair of imperfections before the concrete has hardened.
    Type: Grant
    Filed: May 9, 1988
    Date of Patent: September 12, 1989
    Assignee: Oy Lohja AB
    Inventor: Olli Virtanen
  • Patent number: 4864797
    Abstract: A concrete filled tube column includes: an outer tube connected to beams of the structure, the outer tube consisting of a plurality of tube pieces coaxially disposed in series; a concrete core disposed within the outer tube; an inner flange peripherally mounted on the inner face of each tube piece; and a concrete layer peripherally disposed on the inner face of each tube piece. The concrete layer includes a tubular portion positioned under the inner flange and in direct contact with the entire lower side of the inner flange. The tubular portion has an inner peripheral face tapering upward so that the transverse inner size at the lower end of the tubular portion is equal to the transverse inner size of each tube piece. In constructing the column, a plurality of the precast structural tubes, each including: the tube piece; the inner flange; and the concrete layer, are prepared. Then, one of the precast tubes is erected. Concrete is placed within the erected precast tube to form a concrete core.
    Type: Grant
    Filed: June 15, 1988
    Date of Patent: September 12, 1989
    Assignee: Shumizu Construction Co., Ltd.
    Inventors: Takanori Sato, Yasushi Watanabe, Yasukazu Nakamura, Yutaka Saito
  • Patent number: 4834929
    Abstract: A method of making precision low cost molds by applying a plurality of layers of material to a pattern. The method includes providing a pattern of the part to be formed; orienting the pattern on a surface plate in a molding dam; applying a release coating to the surfaces; applying a thin resin layer to form the mold surface; applying a layer of fiber reinforced tooling resin to the thin resin layer; applying an epoxy-dry plaster bonding layer to the tooling resin; inserting a reinforcement framework into the dam; and applying bulk casting plaster to complete the body of the mold.
    Type: Grant
    Filed: March 3, 1987
    Date of Patent: May 30, 1989
    Assignee: 3D Manufacturing, Inc.
    Inventors: William A. Dehoff, Hugh T. Dehoff, Chris A. Dehoff
  • Patent number: 4826644
    Abstract: A storage vault includes an inner tank entombed within a concrete outer tank by first erecting a pair of sidewall forms on a base plate to create an open-top enclosure. The wall forms are securely clamped together. A layer of concrete is then poured onto the base plate and the inner tank is lowered onto the layer of concrete. Concrete is poured into the enclosure to entomb the inner tank while the bottom layer of concrete is still wet. The inner tank is restrained by a pair of reinforced hold-down bars extending over the top of the enclosure and having a pair of downwardly extending hold-down tubes which contact the top of the inner tank. A back hold-down bar is forced downwardly by a chain which passes over the hold-down bar and is fastened to the base plate. After the concrete has set sufficiently, the hold-down bars and tubes are removed and the holes created by the hold-down tubes are filled with concrete.
    Type: Grant
    Filed: November 16, 1987
    Date of Patent: May 2, 1989
    Assignee: Convault, Inc.
    Inventors: Thomas R. Lindquist, Ralph Bambacigno
  • Patent number: 4820458
    Abstract: A tunnel having an inner surface and extending along an axis is lined with pumpable concrete having a predetermined hardening time and by a form having an annular inner wall and an axially movable front wall. Substantially equal sized batches of pumpable concrete are successively injected into the space through the movable front wall through a plurality of angularly equispaced ports therein. The batches are injected axially backwardly through the ports at such a rate that succeeding batches are injected through each port at a time interval that is substantially smaller than the concrete hardening time. The front wall is displaced forward at such a rate and the batches are sized such that each batch spreads over a predetermined axial and a predetermined angular distance, such that the latter is greater than the former.
    Type: Grant
    Filed: July 7, 1986
    Date of Patent: April 11, 1989
    Assignee: Hochtief Ag Vorm. Gebr. Helfmann
    Inventors: Siegmund Babendererde, Gunnar Lah, Otto Braach
  • Patent number: 4801417
    Abstract: In a method for forming inverts in a manhole base using a two pour technique, the manhole base is initially formed. Thereafter, channel invert forms are aligned with sidewall openings by alignment members arranged within the manhole openings to assure precise alignment therebetween, wherein the invert formed within the manhole base by pouring the casting material into the base member is in precise alignment with associated sidewall openings. The apparatus for the two pour technique incorporates at least one adjustably positionable channel-forming assembly for forming an invert communicating between associated sidewall openings each having a central axis and whose intersecting central axes define an angle different from 180.degree.. In one arrangement, flexible members join the ends of the invert form.
    Type: Grant
    Filed: May 26, 1987
    Date of Patent: January 31, 1989
    Assignee: A-LOK Products Corporation
    Inventor: Jack Ditcher
  • Patent number: 4799982
    Abstract: Methods of manufacturing a modular, monolithic, integrated, multi-layered, mold building structure including the steps of constructing a dismantleable mold having an outer rigid matrix and an inner inflatable plug, wherein the inside dimensions of the matrix correspond to the outside dimensions of the structure and the outside dimensions of the plug correspond to the inside dimensions of the structure, placing high strength fibers between the plug and the matrix, injecting hardenable material between the matrix and the plug, curing the hardenable material into a hard shell, removing the matrix, deflating the plug, and installing walls, doors or windows. The structures may be joined together on-site in various combinations and configurations to create different types and styles of buildings.
    Type: Grant
    Filed: December 7, 1987
    Date of Patent: January 24, 1989
    Assignee: Charmasson & Holz
    Inventor: Robert K. Vicino
  • Patent number: 4784821
    Abstract: A method of manufacturing a building block which imitates a pile of dry stones. According to the method, the stones (10) are placed side-by-side on the bottom of a mold whose inside shape corresponds to the desired block shape, said bottom being constituted by a grating. Cement is then cast inside the mold. The cement (11) is compressed in order to force it to spread out uniformly inside the mold and to creep between the stones (10). While the cement is kept under pressure, water is projected through the bottom grating against the outside face of the block (1), so as to remove any cement which may be found thereon. Pressure is then removed from the cement and it is allowed to set. Finally the block (1) is extracted from the mold.
    Type: Grant
    Filed: June 24, 1987
    Date of Patent: November 15, 1988
    Inventor: Dory Leopold
  • Patent number: 4774045
    Abstract: A concrete structural member of improved stability is produced by preparing a concrete composite layer having a concrete layer on one side and an aggregate layer on the other side thereof, impregnating the composite layer with a monomer, thermally or catalytically polymerizing the monomer impregnated in the composite layer, and thereafter placing fresh concrete on the aggregate layer side of the polymer-impregnated composite layer.
    Type: Grant
    Filed: March 10, 1986
    Date of Patent: September 27, 1988
    Assignees: Ozawa Concrete Industry Co., Taisei Corporation
    Inventors: Shizuko Kushida, Takashi Tsubahara, Takafumi Naito, Seiji Kaneko, Yasunori Matsuoka, Takefumi Shindo
  • Patent number: 4769191
    Abstract: A reinforced concrete wall, such as a road barrier or barricade, has a monolithic surface ornamentation thereon constituted by pigmented cements and grooves simulating mortar joints. In the horizontally oriented top portions of the wall where the pigmented cements are substantially thicker than the layers of pigmented cements monolithically joined to the vertical oriented portions of the wall so that these portions, which are subject to chipping and the like during handling and use will retain their aesthetically pleasing appearance. In the molding process, ribs on the mold surface which will form the grooves have a retardant applied thereto so that the cement forming the mortar joint will set at a slower rate than the rest of the body of the concrete wall and when removed from the mold can be brushed. When the wall is in the form of a road barrier, the ends are provided with a conical projection and a conical recess, respectively, to provide coupling between adjacent wall units.
    Type: Grant
    Filed: September 23, 1986
    Date of Patent: September 6, 1988
    Inventor: Silvio Diana
  • Patent number: 4749170
    Abstract: A method of arranging a splice sleeve to receive a reinforcing bar in a mold for use in manufacturing a precast concrete member by providing an elastic body having a through opening hole generally extending through the longitudinal center of the body, in the interior hollow of the sleeve by inserting an extending bar with a pull-out preventing portion at the end of the bar, into the through hole of the elastic body so as to form the bar projecting from the inside of the mold to the outside of the mold, and by drag pulling the projecting extending bar toward the outside of the mold so as to press the elastic body, thereby to fix the elastic body to the interior wall of the sleeve, and the elastic body being compressed so as to get in close contact with the interior surface of the sleeve, thereby to fix the splice sleeve to the mold.
    Type: Grant
    Filed: November 17, 1986
    Date of Patent: June 7, 1988
    Assignee: Splice Sleeve Japan, Ltd.
    Inventor: Masaaki Ase
  • Patent number: 4746287
    Abstract: A fiber matrix burner and method of manufacture in which a shaped burner element is formed by accreting a slurry onto a foraminous support. The slurry is comprised of ceramic fibers, a binding agent, a vaporizable filler, and a powdered, normally non-flammable aluminum alloy having a melting point between 660.degree. C. and 1,000.degree. C. After the drying and firing, a porous matrix of the fibers is formed which flamelessly combusts a fuel-air mixture. During combustion, the aluminum alloy inhibits growth of alumina crystals on the fiber surface to prolong burner life and, in addition, protects the burner both from extreme temperature and flashback.
    Type: Grant
    Filed: January 17, 1986
    Date of Patent: May 24, 1988
    Assignee: Gas Research Institute
    Inventor: John J. Lannutti
  • Patent number: 4743414
    Abstract: An assembly line method of construction is applied to the making of the thin fiber reinforced shell that forms the external surface of the Fibrestone wall. An elongated endless movable belt has the desired recurring pattern to be applied as the external surface of the fiber reinforced shell. Spray guns movable transversely of the elongated belt are provided to spray concrete and chopped up reinforcing fibers on the belt to form a continuous Fibrestone panel strip as the belt moves past the spray guns. A plurality of elongated flex-ties mounted on suitable supports and each having one of their ends adapted to be secured to the upper surface of the fiber reinforced shell are dropped onto the spray formed shell while it is in the plastic or uncured state. To insure that the flex-ties are securely bonded additional concrete and chopped up fibers are sprayed on the flex-tie supports, and the area between the rows of flex-ties are rolled to provide a relatively smooth surface between the rows of flex-ties.
    Type: Grant
    Filed: May 21, 1986
    Date of Patent: May 10, 1988
    Assignee: Fibrestone Inc.
    Inventor: David A. Sudrabin
  • Patent number: 4725165
    Abstract: In the progressive forming and laying of an undersea pipeline the welded joints between the ends of pipes pre-coated with a corrosion protection coating and an outer concrete weighting coating are protected by a mastic coating applied by clamping a mould around the pipeline joint to form a cavity between the joint and the mould, filling the cavity with mastic by forcing into it under pressure a charge of mastic at a temperature of not more than 70.degree. C., releasing the pressure and opening and removing the mould. The mastic coating is applied up to the level of the concrete coating adjacent the joint.
    Type: Grant
    Filed: July 23, 1986
    Date of Patent: February 16, 1988
    Assignee: S.E.L. Services Limited
    Inventor: Michael A. Langran
  • Patent number: 4715307
    Abstract: A marine float for use in conjunction with a concrete floating dock system and methods for manufacturing the same. The float consisting of a buoyant core of expanded polystyrene foam supporting a textured deck of standard aggregate concrete and surrounded by a shell of fiberglass reinforced cement. The float is fabricated as a unitary whole by pouring a layer of standard aggregate concrete in a form over a texturing mat to provide the textured deck, placing a buoyant element over the poured deck and spraying a layer of fiberglass reinforced cement around the buoyant element before any of the concrete elements has set. All concrete elements are then permitted to set to form a monolithic float.
    Type: Grant
    Filed: December 4, 1985
    Date of Patent: December 29, 1987
    Assignee: Rock Dock, Inc.
    Inventor: Larry L. Thompson
  • Patent number: 4708745
    Abstract: A process for the preparation and immediate use in situ of ready to use blends of structural material, such as plaster, mortar, stucco, tile adhesive or similar blends, which, in contrast to the usual methods does not use as a raw material a dry mixture of the three main components binder, filler and additives. Instead a dry mix of binder and filler is prepared at the building site, and an aqueous solution of the additives is added in a separate mixing operation, immediately followed by the application in situ of the finished blend. This method avoids the difficulties associated with the use of dry mixtures containing all three components. The invention includes an apparatus for mixing and immediate application of the blends as defined by the process claims.
    Type: Grant
    Filed: January 21, 1986
    Date of Patent: November 24, 1987
    Inventor: Horst Schonhausen
  • Patent number: 4670208
    Abstract: High-quality machine parts, e.g. machine supports, are manufactured of concrete polymer on the basis of methacrylate monomer polymerizing at room temperature and of aggregates. The monomer used has a dynamic viscosity of less than 10 mPas 10cP, preferably of 1-10 mPas 10cP. The admixed starter system comprises an organic peroxide and an aromatic tertiary amine, the latter being dissolved in the methacrylate monomer.
    Type: Grant
    Filed: August 11, 1981
    Date of Patent: June 2, 1987
    Assignee: Peter Koblischek
    Inventors: Peter Koblischek, Rudolf Nicklau
  • Patent number: 4668451
    Abstract: A process of making a full life size artificial rock formation of photocopy exactness from a natural rock formation surface is disclosed herein. A plurality of coats of latex is applied over the natural rock surface and allowed to dry thus forming a mask having all the natural cracks and crevices of the natural rock surface. This mask or liner is held in a fiberglass mold and a vacuum is applied to the inner surface of said liner causing all the cracks and crevices to open up. Cement is applied to the outer surface of the liner filling all the cracks and crevices. When the liner is removed the artificial surface resembles the natural rock surface in photocopy exactness.
    Type: Grant
    Filed: May 9, 1985
    Date of Patent: May 26, 1987
    Inventor: Bruce K. Langson
  • Patent number: 4659527
    Abstract: The process for making and the structure of a panel of light-weight, cellular concrete having at least one opening, and capable of holding at least one pane of glass or sheet of ceramic in said opening without a mounting frame.
    Type: Grant
    Filed: February 10, 1986
    Date of Patent: April 21, 1987
    Assignee: Misawa Homes Company Limited
    Inventors: Takao Kataishi, Syonin Suenaga
  • Patent number: 4655982
    Abstract: A method for the continuous production of plates and/or shaped bodies of fibre reinforced hydraulic setting masses is described in which the mass is provided in a predetermined thickness over the entire width of the plate to be produced, on a substrate continuously moved by a belt. Fibre cuttings from a cutting device are dispersed in a desired distribution onto the surface of the mass moving with the substrate and these are subsequently incorporated into the mass by a tool acting uniformly over the entire width of the mass. The raw plate can be further processed in its still deformable condition and brought into a desired final shape.
    Type: Grant
    Filed: August 7, 1985
    Date of Patent: April 7, 1987
    Assignee: Heidelberger Zement AG
    Inventors: Adolf Meyer, Helmut Steinegger, Ulrich Pachow, Manfred Pfeifer
  • Patent number: 4632796
    Abstract: A method for manufacturing a sandwich wall panel by molding, formed from an inner bearing wall portion, an outer freely expandable wall and an insulating insert sheet, the wall portions being joined together by means of one of more elongate connecting elements and being held at a distance from each other by means of one or more rigid spacers interposed between the walls. Rigid spacers (11) are positioned at the bottom of a horizontal mold which have two opposite faces (12, 13) parallel to the bottom of the mold, as well as a slanting face (17) joining said opposite faces (12, 13) together and turned outwardly of the mold, each spacer (11) being held away from the bottom of the mold at a distance substantially equal to the thickness of the inner wall portion (15) by means of a support (27), the slanting faces (17) of the spacers (11) being all oriented in the same direction.
    Type: Grant
    Filed: January 6, 1986
    Date of Patent: December 30, 1986
    Assignee: Groupement pour l'Industrialisation du Batiment "G.I.B.A.T."
    Inventor: Jean M. M. Moulet
  • Patent number: 4627198
    Abstract: A hoisting anchor assembly to be embedded in a cast panel member of the type used as prefabricated building components. The anchor assembly includes an anchor head for receiving a hoisting unit such as a lifting shakle. The anchor head is retained within the panel member by an anchor in the form of an arcuate rod having a 180 degree bend with both ends of the rod being rigidly secured to the anchor head. The panel member is fabricated by horizontally casting a bottom panel section and positioning at least two of the anchor assemblies over the bottom panel section in a spaced-apart relationship with the anchor heads being disposed adjacent the position where the end of the panel section will be formed. A top panel section and a plurality of spaced-apart web sections are then cast over the bottom panel section, with the anchor assemblies being embedded in the web sections.
    Type: Grant
    Filed: September 17, 1984
    Date of Patent: December 9, 1986
    Assignee: The Burke Company
    Inventor: Sidney E. Francies, III
  • Patent number: 4624815
    Abstract: A process of making slabs for use as table tops, or other decorative purposes, comprising an array of individual stones arranged in mosaic patterns. A base of hard, essentially nonwarping wood is cut to the desired outline of the final slab and supported on a spacer member in a horizontal position above the level of a work surface. Border stones are placed upon the work surface to extend upwardly therefrom a predetermined, uniform distance essentially even with the surface of the base about the periphery thereof, and mosaic stones are arranged in a desired pattern within the border stones. A flexible constraining member is placed about the border stones and a layer of polyester resin in liquid state is poured over the mosaic and border stones to fill the interstices and to bond the stones to the wood base. After the resin hardens the exposed surfaces of the stones are polished and excess resin removed by buffing.
    Type: Grant
    Filed: March 12, 1985
    Date of Patent: November 25, 1986
    Inventor: Michael N. Moufarrege
  • Patent number: 4614553
    Abstract: A method of manufacturing acoustic panels comprising the steps of pouring a solidifiable liquid into a container, placing a porous layer of material onto the solidifiable liquid, solidifying the solidifiable liquid into a rigid layer, and removing the rigid layer and the porous layer from the container. The container has at least one form member extending from the bottom of the container upwardly. This form member extends upwardly into the porous layer. The solidifiable liquid is a slurry of cement. The container and the form member are magnetically attractive. The form member has a generally tapered cylindrical shape and rounded edges. The porous layer is a fibrous material.
    Type: Grant
    Filed: September 19, 1984
    Date of Patent: September 30, 1986
    Inventor: John C. Allred
  • Patent number: 4605529
    Abstract: A new method of construction for concrete wall structures. Precast concrete studs with fasteners protruding from one edge are used to build the framework of the walls while oriented in a horizontal plane, rigid sheet insulation is attached to the outside of the concrete studs, and wire mesh is laid upon the sheet insulation. Concrete is then poured onto the insulation, the wire and the protuding fasteners to form a continuous waterproof outer surface. New top and bottom beams which are bonded to the concrete studs are formed at the same time as the outer concrete surface. After setting of the concrete, the wall is one integral concrete structure which may be transported to a construction site for erection.
    Type: Grant
    Filed: August 5, 1985
    Date of Patent: August 12, 1986
    Assignee: Superior Walls of America, Ltd.
    Inventor: Melvin M. Zimmerman
  • Patent number: 4604318
    Abstract: Compositions and processes for forming inorganic resins, including articles of manufacture incorporating these resins are disclosed. the inorganic resins are characterized by their strength, nonflammability, dimensional stability, resistance to organic and inorganic chemicals, to heat and to abrasion and their adaptability to being formed into noncellular or cellular forms. The resins are formed by reacting a liquid component A containing an aluminum phosphate or a magnesium phosphate and a liquid component B containing a source of magnesium oxide, such as magnesia, and/or wollastonite and an essentially non-reactive phosphate dispersing agent. Various fillers may be incorporated and a blowing agent may be added to form a cellular resin.
    Type: Grant
    Filed: October 1, 1984
    Date of Patent: August 5, 1986
    Assignee: Masonite Corporation
    Inventors: William L. Prior, William C. Sargeant
  • Patent number: 4600548
    Abstract: The present invention relates to a method of forming the primary core of a concrete pipe. A steel cylinder is disposed vertically on the base of the pipe forming machine. A conventional rotary packerhead having a diameter less than the inner diameter of the steel cylinder is lowered concentrically to the bottom thereof. Concrete is then introduced within the steel cylinder through the upper end thereof. The packerhead is rotated to force the concrete into the annular gap between the packerhead and the steel cylinder. As the primary core is formed, the packerhead is raised and rotated while concrete is introduced within the steel cylinder, thereby forming a primary core consisting of a steel cylinder having an inner lining of concrete. In an alternative embodiment, the steel cylinder is completely embedded within the concrete.
    Type: Grant
    Filed: January 10, 1983
    Date of Patent: July 15, 1986
    Assignee: Vinen Corp.
    Inventor: Vito Nenna
  • Patent number: 4591474
    Abstract: A method of forming a concrete member is provided which includes the following steps: in a mold structure having a plurality of lateral walls defining a cavity, introducing a liquid into the cavity to a predetermined level above a drainage conduit which leads to a weir having an upper edge which is higher than the liquid level; forming a layer of fusible material on the surface of the liquid, the fusible material being of lesser density than the liquid and having a melting point which is above the temperature of the liquid, by introducing molten fusible material into the cavity until the liquid begins to flow over the weir; after the fusible material has solidified, introducing a concrete mix into the cavity onto the fusible material; when the concrete mix is at least partially cured, establishing a flow of warm liquid into the cavity below the fusible material and over the weir, the warm liquid having a temperature above the melting point of the fusible material so that the fusible material is melted; draini
    Type: Grant
    Filed: March 28, 1984
    Date of Patent: May 27, 1986
    Assignee: Columbia Fabricators
    Inventors: Harold H. Scott, Ralph K. Scott
  • Patent number: 4574454
    Abstract: The body of a cabinet for storing temperature-sensitive articles such as magnetic discs and tapes is built by a process which involves the successive steps of (i) fabricating an internal skin; (ii) attaching so-called "phase-change" material to the skin; (iii) applying insulative polyurethane foam in-situ to the structure of step (ii); (iv) casting concrete or the like water-bearing material around the structure of step (iii); and (v) completing the outer finishing skin. Thus the conventional "double-box" structure is avoided. The door for the cabinet can be built by a similar sequence in which "phase-change" material, insulative form and water-bearing layers are applied successively to a pan forming the internal face of the door.
    Type: Grant
    Filed: January 14, 1985
    Date of Patent: March 11, 1986
    Assignee: Chubb & Son's Lock and Safe Company Limited
    Inventor: George W. Dyson
  • Patent number: 4562030
    Abstract: A glass fiber-reinforced cement non-plate article which is composed of an inside mortar layer comprising a mixture of normal Portland cement and glass fiber chopped strand, an outside mortar layer comprising a mixture of normal Portland cement and glass fiber chopped strand, and a regulated set cement mortar layer interposed between said both layers and between a pair of continuous glass fiber layers, is formed.
    Type: Grant
    Filed: October 18, 1983
    Date of Patent: December 31, 1985
    Assignee: Kurimoto Iron Works, Ltd.
    Inventors: Keizo Sakaguchi, Shigeru Takeuchi
  • Patent number: 4548007
    Abstract: A composite building panel and method of its construction wherein a preferably rectangular sheet is nailed to wooden strips extending around the sheet perimeter to define a form. A layer of portland cement and sand mortar is spread uniformly over the sheet within the form. A plurality of insulation blocks are applied directly to the wet mortar with uniform spacing between the respective blocks and between the blocks and the wooden strips. Mortar is then spread over the blocks, filling the voids left by such spacing and establishing a covering layer over the blocks. A second sheet is then nailed to the blocks and fasteners extend through the sheets and into the wet mortar grid throughout the panel. Upon hardening the panels are installed by the removal of one or more of the wooden strips so that the projecting margins of the sheets may be lapped with other construction elements to create a secure joint.
    Type: Grant
    Filed: March 16, 1984
    Date of Patent: October 22, 1985
    Inventor: LaRue S. Newman
  • Patent number: 4545948
    Abstract: A method for adjusting blocks in the height which comprises laying over the top sides of the blocks an amount of a material which is hardenable and bindable thereon, with a height which is higher than the difference between said predetermined height and the actual height of the block under consideration, and levelling thereafter said material over said block sides before hardening thereof until the total block height formed by the sum of said block height and said material height, substantially corresponds to said predetermined height.
    Type: Grant
    Filed: September 29, 1982
    Date of Patent: October 8, 1985
    Assignee: Hanota Holdings SA
    Inventor: Gerard De Waele
  • Patent number: 4534924
    Abstract: A method and apparatus for vertically molding concrete slabs in which a tilted semi-cubical enclosure is provided containing a plurality of plates spacedly positioned from one another such that a cavity is formed between plates in which the slabs are formed. The tilt of the enclosure maintains the plates and spacers in their desired positions during loading and unloading of the enclosure. Within one aspect of this invention the spaced plates are insulation plates having fasteners projecting therefrom into cavities such that when concrete is poured into and permitted to harden in the cavities, the insulation plates will be laminated to the concrete.
    Type: Grant
    Filed: September 19, 1983
    Date of Patent: August 13, 1985
    Assignee: Novi Development Corporation
    Inventor: Joseph A. Kariakin
  • Patent number: 4522669
    Abstract: A mould portion and/or protective element of the type consisting of a material subjected to deformation is disclosed. A method and a device for manufacturing such a mould portion and/or protective element are also disclosed.The mould portion and/or protective element is preferably intended to be used as a mould portion in moulding an article and/or as a protective element to prevent access of soil and water to a surface portion of the article during transportation and storage thereof.Such materials subjected to dimensional changes as can be used as mould portions and/or protective elements present the advantages of being inexpensive and permitting removal of the article without difficulty. One such material is for example cellular plastics. The dimensional changes, however, have entailed so great difficulties in using mould portions and/or protective elements of such materials that they have made the use of the material impossible.
    Type: Grant
    Filed: September 1, 1982
    Date of Patent: June 11, 1985
    Assignee: Forsheda AB
    Inventors: Olof Nordin, Soren Forsberg
  • Patent number: 4504428
    Abstract: A method for making reinforced concrete including the steps of laying down layers of concrete and contemporaneously automatically cutting, and bodily ejecting into the contemporaneously layed down layers of concrete oriented wire lengths in any desired aligned patterns. In one embodiment the concrete layers are injected into a rotating cylindrical form and the oriented wires are cyclically bodily thrown off at selected angular intervals for embedment in axially aligned annular arrays in the concrete layers.
    Type: Grant
    Filed: April 4, 1983
    Date of Patent: March 12, 1985
    Inventors: Philip L. Rotondo, Thomas J. Rotondo
  • Patent number: 4504555
    Abstract: Compositions and processes for forming inorganic resins, including articles of manufacture incorporating these resins are disclosed. The inorganic resins are characterized by their strength, nonflammability, dimensional stability, resistance to organic and inorganic chemicals, to heat and to abrasion and their adaptability to being formed into non-cellular or cellular forms. The resins are formed by reacting a liquid component A containing a mono aluminum or mono magnesium phosphate and a liquid component B containing a magnesium oxide and/or a wollastonite and a dispersing agent. Various fillers may be incorporated and a blowing agent may be added to form a cellular resin.
    Type: Grant
    Filed: September 7, 1982
    Date of Patent: March 12, 1985
    Assignee: Masonite Corporation
    Inventors: William L. Prior, William C. Sargeant
  • Patent number: 4494352
    Abstract: An improved reinforced structural member and method of fabricating the member. The structural member is a truss slab of a type embodying a lower concrete slab having reinforcement embedded therein; means providing a network of passages overlying the base slab; and an overlying concrete slab with reinforcement therein, including concrete columns extending between the overlying slab and the base slab. Additional reinforcing members of struts are provided connected between the reinforcing members in the lower slab and the reinforcing members in the upper slab. These members are of improved construction embodying a lower section and a separable upper section. The lower section extends to the height of the top surface of the lower slab permitting improvements in the method in that the lower slab can be poured without the reinforcing struts or members being in the way. The upper section of the reinforcing strut is then joined to the lower section, after which the upper slab is poured.
    Type: Grant
    Filed: July 13, 1981
    Date of Patent: January 22, 1985
    Inventor: John C. Leemhuis
  • Patent number: 4495131
    Abstract: A method of forming cast concrete modules made of a floor, two spaced apart upstanding walls, and a roof extending between the walls. The method uses casting beds in groups of four and one set of forms, two interior and two exterior forms, which are movable from bed to bed. By performing different steps of the method on different casting beds on different days, separate modules can be erected progressively on separate beds in a group of four, so that with one set of forms and one group of beds, three modules can be produced every eight consecutive days.
    Type: Grant
    Filed: September 30, 1982
    Date of Patent: January 22, 1985
    Assignee: Master Modular Homes, Inc.
    Inventor: Jamie L. Del Valle
  • Patent number: 4482515
    Abstract: In the production of molded articles from a pourable compound, such as an oxide ceramic compound, for example, a porcelain compound, an injection chamber is formed between an isostatic compression molding tool and a superposed injection head, negative pressure conditions are established within the injection chamber. The pourable compound is fluidized and is drawn into the injection chamber by the negative pressure. Subsequently, the compound is isostatically compressed while the negative pressure conditions are maintained during at least the initial phase of the compressing operation. A closing member is positioned at the opening into the injection chamber through which the pourable compound flows. The closing member is displaceable between an open position admitting flow and a closed position blocking flow into the injection chamber. In the closed position, the surface of the closing member facing into the injection chamber forms a continuation of the adjacent surface of the injection chamber.
    Type: Grant
    Filed: July 12, 1982
    Date of Patent: November 13, 1984
    Assignees: Eugen Buhler, Hutschenreuther AG
    Inventors: Eugen Buhler, Klaus Strobel, Karl Schwarzmeier
  • Patent number: 4476657
    Abstract: A precast concrete structural unit is provided including a concrete sub-unit and a plastic resinous sheet. The sheet is adhered to the sub-unit at the time of pouring the concrete, utilizing a polychloroprene contact adhesive. The structural unit may further include adhesive coated reinforcement. Among the concrete structural units which are provided is a burial vault including concrete wall portions and a plastic resinous liner. The liner is adhered to the wall portions, at the time of pouring the concrete, utilizing the polychloroprene contact adhesive. The vault may also include adhesive coated reinforcement. The polychloroprene contact adhesive is essentially a blended aqueous latex comprising hydrophilic chloroprene copolymer latex particles and emulsified or dispersed hydrocarbon resin tackifier particles.
    Type: Grant
    Filed: May 22, 1981
    Date of Patent: October 16, 1984
    Assignee: H. B. Fuller
    Inventors: Bernard T. Juba, Michael J. V. Giessen
  • Patent number: 4466937
    Abstract: A panel with a Venetian mosaic or terrazzo surface is produced by providing a support surface with partitioning walls to separate areas of the desired design, placing colored chips in respective areas, and laying settable material (which may be of different colors in different areas) thereover. The set layer is removed, and the front face (formed on the support surface) is ground. The walls may be incorporated therein. They may be provided by means of sheet material in which the design is carved and which is adhered to the support surface.
    Type: Grant
    Filed: September 28, 1982
    Date of Patent: August 21, 1984
    Assignee: Wessex Mosaic Studies Ltd.
    Inventors: Roy G. S. Johnston, Dennis F. Pavelin
  • Patent number: 4450128
    Abstract: This glass fiber-reinforced cement plate is comprised of both outside layers and an intermediate layer interposed therebetween, the former each comprising a glass fiber chopped strand-containing cement layer, the latter comprising a regulated set cement layer.
    Type: Grant
    Filed: December 10, 1981
    Date of Patent: May 22, 1984
    Assignee: Kurimoto Iron Works, Ltd.
    Inventor: Shigeru Takeuchi
  • Patent number: 4446083
    Abstract: A technique for constructing inflated shell enclosures in which (1) cementing matrix and reinforcing material components are placed on an inflatable membrane before inflation except that one component, which is required for hardening the cementing matrix, is sprayed on after inflation, (2) the reinforcing material is a textile fabric, interbedded with the cementing matrix to form a laminate, and (3) the hardened shell can be lifted to a raised position for permanent support by removing anchorages at its perimeter used during inflation for hardening, and inflating the space between the hardened shell and the membrane, which reacts against a supporting base surface to lift the shell.The fabric stretches slightly under inflation pressure so that shells having circular and polygonal perimeters, with center rises from one tenth to one fifth of the span, can be constructed with flat (untailored) fabrics.
    Type: Grant
    Filed: August 3, 1981
    Date of Patent: May 1, 1984
    Inventor: Robert L. Nicholls
  • Patent number: 4426345
    Abstract: A process for forming a baluster constructed from aggregates and a binder includes depositing on a core, preferably of metal, which is subjected to a rotary movement about its axis at a speed of not more than two revolutions per second, a first layer of concrete to obtain a cylindrical mass which is joined to the core and which is compacted by the action of a knife which strikes the surface of rotation, towards which there is driven or pushed the concrete which, once dimensionally stabilized in a presetting operation, is subjected to a second operation in which there is deposited a second layer of concrete having a finer granulometry. The knife has a shape which is the negative of that which is to be given to the piece with the mass being compacted by the action of the knife. Plural successive layers with a finer granulometry and a richer proportion may be supplied until the contemplated shape and dimensions are reached.
    Type: Grant
    Filed: December 1, 1981
    Date of Patent: January 17, 1984
    Inventor: Francisco Serra Bou
  • Patent number: 4420525
    Abstract: Novel thin flexible decorative colored cementitious veneers of about 5 to 60 mils in thickness, useful in wall coverings, floor coverings and on ceilings; and methods of producing said thin decorative cementitious veneers wherein printing, embossing and casting are performed simultaneously. The basic method comprises the steps of placing a wet cloth on a mold engraved with a design followed by placing a plastic cement mix on said wet cloth to simultaneously form a casting and a temporary cloth mold which is the exact copy of the original mold, immediately removing the plastic cement casting together with the temporary cloth mold from the original engraved mold before it sets, thereby making the original mold immediately available for the next casting, removing the temporary cloth mold from said plastic cement casting before it sets, and air curing said casting while being stored.
    Type: Grant
    Filed: February 11, 1982
    Date of Patent: December 13, 1983
    Inventor: David M. Parks
  • Patent number: 4411723
    Abstract: This glass fiber-reinforced cement plate is comprised of both outside layers and an intermediate layer interposed therebetween, the former each comprising a glass fiber chopped strand-containing cement layer, the latter comprising a regulated set cement layer.
    Type: Grant
    Filed: December 10, 1981
    Date of Patent: October 25, 1983
    Assignee: Kurimoto Iron Works, Ltd.
    Inventor: Shigeru Takeuchi
  • Patent number: 4401613
    Abstract: A method of making a thermal-insulating panel for use in an electric furnace. A refractory fiber mat is formed in a felting box from a suspension of discrete refractory fibers plus an inorganic bonding agent. The modules have a hot face, a cold face and a plurality of side faces. A plurality of individual ceramic supports are partially embedded in said mat and protrude outward from the hot face. The embedded portions are shaped so as to be firmly anchored within the mat, and the protruding portions are shaped to support an electrical resistance heating ribbon in the interior of the furnace.The modules are preferably formed in a special felting box having a front wall that has a plurality of cavities from which the ceramic supports extend horizontally into the main portion of the box. The layers of fibers build up upon the bottom screen in planes perpendicular to the hot face of the module.
    Type: Grant
    Filed: August 3, 1981
    Date of Patent: August 30, 1983
    Assignee: Refractory Products Co.
    Inventors: R. Bruce Abell, Richard K. Woodruff
  • Patent number: 4399170
    Abstract: A finishing tool is used to smooth tape joints of interior walls and ceilings constructed of plasterboard or drywall. The tool includes a handle, a resilient polyester foam pad, and a wettable abrasive surface of short, stiff coarse nylon fibers bonded to the resilient foam pad so that they are oriented perpendicular to the surface of the foam pad. In use, the abrasive surface is wetted, and then is moved over the surface of the tape joint to moisten the joint cement. The tool is then moved in a scrubbing-type movement to work the joint cement to a creamy consistency. The surface of the joint cement is then smoothed by stroking the tool along the length of the joint.
    Type: Grant
    Filed: September 13, 1982
    Date of Patent: August 16, 1983
    Assignee: Padco, Inc.
    Inventor: Craig R. Janssen
  • Patent number: 4382055
    Abstract: A lightweight and highly dimensionally accurate molded resin concrete product essentially comprises an intermediate layer composed of resin concrete having a resin content of about 10 to 70%, and a thickness which is not greater than 20/1,000 of its maximum length, and a pair of reinforcing layers composed of a fiber reinforced plastic, and between which the resin concrete layer is sandwiched. The product having a very small wall thickness, and high hot water resistance is particularly useful as a bathtub, or the like. Disclosed also is a method of making such a molded resin concrete product.
    Type: Grant
    Filed: October 3, 1980
    Date of Patent: May 3, 1983
    Inventors: Takuji Koyanagi, Nobuhiro Ono, Hiroyuki Kitamura
  • Patent number: 4372905
    Abstract: The invention relates to a method of forming a pipe socket having a sealing ring (8) at the inner surface of the pipe socket wall. The sealing ring has a fastening portion (16) and a sealing portion (20) connected therewith. The sealing portion (20) is displaceable in the axial direction of the pipe socket to be able to take different positions therein in order to adapt to different tolerances. It is a problem that the sealing portion (20) because of its displacability is not adapted to constitute such a surface around which the pipe wall can be formed. In order to obviate this drawback the pipe wall is formed so that the sealing portion (20) is positioned outside the pipe socket during the forming operation, whereupon the sealing portion is folded into the pipe socket after the forming operation.
    Type: Grant
    Filed: December 30, 1980
    Date of Patent: February 8, 1983
    Assignee: Forsheda Gummifabrik AB
    Inventor: Nils-Erik Bohman