Abstract: The present invention relates to a production method for a workpiece (15) composed of a fibre-composite material, having the following steps: at least one support means (3) is provided. A main material (6) composed of a pre-impregnated fibre semi-finished product and/or of a secondary material (7) are/is applied to the at least one support means (3) in order to form at least two blank-mould areas (1, 10), in such a manner that at least one of the at least two blank-mould areas (1, 10) has the main material, and at least one of the blank-mould areas (1, 10) has the secondary material. The blank-mould areas (1, 10) are pressure-bonded to one another to form a workpiece blank (14) such that the at least one support means (3) is provided on a surface of the workpiece blank (14). The at least one support means (3) and the secondary material (7) are removed from the workpiece blank (14) in order to form the workpiece (15).

Abstract: In a method for producing bandages such as support bandages for knee and elbow joints, an elastic fabric material layer is provided on which reinforcement elements are placed and an uncured elastomer is applied to the fabric material in several layers or sprayed onto the fabric material layer so as to completely cover and embed the reinforcement elements which are firmly engaged thereby with the fabric material layer and form three-dimensional stabilising structures projecting from the surface of the fabric material layer.

Abstract: The invention relates to a heat compression molding process for the manufacturing of composite material articles, the process comprising the steps of i) providing a mold (20) in which the negative shape (31, 32) of an article (30) to be manufactured is formed; ii) inserting into said mold (20) an SMC semi-finished product (10) comprising one or more sheets of composite material comprising a matrix of a heat-hardening resin and carbon fibers, the mold being pre-heated at a temperature suitable to allow the cure of said heat-hardening resin; iii) closing the mold (20) and carrying out a compression cycle in an autoclave according to a pre-defined time-pressure law; and iv) extracting the article (30), wherein the amount of SMC semi-finished product (10) inserted in the mold (20) is calculated by weighing on the basis of the volume of the article (30) to be manufactured.

Abstract: A method for making a fiber board includes the steps of, providing a fiber sheet and positioning the fiber sheet in a mold, providing at least one plastic sheet and locating the plastic sheet on a surface of the fiber sheet. Heating and melting the plastic sheet to make the molten plastic penetrate into the fiber sheet, and hot pressing the fiber sheet and the molten plastic to form the fiber board. A fiber board made by the method is also described.

Abstract: A method of fabricating a composite vessel encompassing rapid manufacturing. The process includes using a liner, of metal or plastic materials, over which a braided or developed preform is wrapped. The dry fiber wrapped liner is placed in a mold and resin injected into the cavity formed between the liner and the mold outer walls. The liner is flooded with heated and/or cooled pressurized fluid thus enabling complete and independent process control from within the liner for both the resin injection and the cure phases. Fiber placement control is determined through combined biaxial and triaxial braid/preform design, and by wrapping at controlled tension onto the supporting liner. Fiber tension control is further enhanced by the methodology of mold loading whereby tensioning forces are enacted during actual load and close. The process may use thermoset or thermoplastic resins and any of a variety fibrous reinforcements.

Abstract: An embossing and texturizing system capable of imparting a natural cloth-like surface to a flexible thermoplastic material or film simultaneously to either or both of its two exterior surfaces, through the use of a unique device and technique combining metal rolls, metal and rubber rolls, and embossing and texturizing fabric rolls into an embossing system creating the desired visual and tactile feel of natural fabrics as well as additional performance characteristics. The embossing and texturizing system embosses and texturizes the exterior surface of the flexible thermoplastic material or film by selectively altering the exterior surface, and therefore, the film can be embossed simultaneously on either or both of its two exterior surfaces (face and reverse) without necessitating major interruption or adjustment of the system.

Abstract: A method of making a reinforced resin structure is disclosed. A volume of uncured resin compound is placed on a first outer surface of a carrier structure comprising a plurality of fibers. The uncured resin compound and the carrier structure are pressed between two cooperating plates to disperse the resin compound into and through a plurality of passages between the plurality of fibers. The dispersed resin compound is cured to fix the resin within the plurality of passages and around the plurality of fibers.

Abstract: Disclosed is a method for making a membrane for use as a vacuum bag, a natural rubber vacuum bag made using such methods, and methods for using such a natural rubber bag to form a composite article. One method can include providing a substantially non-porous working surface having a desired shape for forming a vacuum bag, spraying at least one layer of a natural rubber liquid over at least a portion of working surface, and solidifying the natural rubber liquid to form a membrane having a shape substantially corresponding to that of the working surface. The membrane formed being elastically deformable and substantially impermeable for functioning as a vacuum bag in Vacuum Assisted Resin Transfer Molding, debulking, compaction, or similar processes.

Abstract: A pressure maintaining device for a resin injecting system, including a first chamber that can be connected to a pressurizing device and is able to be connected to a vacuum generating device; a second chamber that can be connected to a resin injection network of the injection system by a resin injection pipe and a resin outlet pipe, the first chamber and the second chamber being arranged so that the one is unable to leak into the other; a flexible body able to transmit pressurizing of the first chamber to the second chamber so as to apply pressure to the injection network of the injection system; a perforated rigid plate able to limit the deformation of the flexible body when the vacuum is created in the first chamber.

Abstract: A method of manufacturing a composite element. A stack of plies is assembled on a lay-up table, each ply comprising a plurality of reinforcement elements such as dry-fibers. A first part of the stack of plies is bound to form a partially bound stack of plies, a second part of the stack of plies remaining unbound. The partially bound stack of plies is press-formed in a mold cavity between a pair of mold tools to form a shaped pre-form, plies in the second part of the stack sliding against each other during the press-forming. A liquid matrix material is injected into the shaped pre-form in the mold cavity and subsequently cured.

Abstract: A filter element includes a filtration media formed into a tubular configuration. The filtration media includes a plurality of circumferentially spaced apart pleats. The filter element includes at least one retaining strap extending circumferentially around the filtration media to limit movement of the filtration media The at least one retaining strap has a ratio of flow direction tensile modulus to perpendicular direction tensile modulus of 1.5 or less. A method of fabricating a filter element is also provided.

Abstract: A prepreg assembly comprising resin and fibers and comprising an uppermost curable resin surface layer such that when the assembly is cured, the uppermost surface layer has a sandability of at least 0.30 mg/cycle over 200 cycles, as measured according to ASTM D4060 using a Taber 5151 Abrasion Tester fitted with H18 wheels and a 1.0 kg weight is provided.

Abstract: Systems, tools, and methods for forming composite tubular stringers and stiffened composite structures having composite tubular stringers are disclosed. Systems include a tool, a supply of pliable blanks for forming composite tubular stringers with the tool, a supply of skin segments for forming a skin, and a layup mandrel for receiving the composite tubular stringers and the skin to form a stiffened composite structure. Tools include a wrapping mandrel for forming from a pliable blank a tubular structure with a first circumferential profile, and a transition mandrel for conforming the tubular structure to a second circumferential profile. Methods include wrapping a pliable blank around a wrapping mandrel to define a tubular structure having a first circumferential profile, and transitioning the tubular structure from having the first circumferential profile to having a second circumferential profile.

Abstract: The present invention provides a method for manufacturing a shaped product constituted by a fiber-reinforced composite material including reinforcing fibers and a thermoplastic resin, the shaped product with maintained isotropy of the fibers to the end thereof even if press-molded under conditions in which charge ratio of a prepreg to a die is low. Specifically, the method includes using a specific prepreg obtained by impregnating the reinforcing fibers with thermoplastic resin, and molding-processing the prepreg under specific conditions.

Abstract: A method for producing a tubular structural component and device for production thereof are disclosed. A tubular moulding tool has an inner mould surface shaped corresponding to an outer surface of the structural component. A support surface of an expandable support, formed corresponding to the moulding tool shape such that in an unexpanded state the support fills the moulding tool while the support surface and the mould surface run parallel leaving an expansion spacing of the support surface to the mould surface, is covered with a tubular non-crimp fibre fabric, such that fibres of a fibre layer of the non-crimp fibre fabric run diagonally around the support. After the support has been arranged in the moulding tool, the non-crimp fibre fabric is pressed against the mould surface by expanding the support with radial expansion of the non-crimp fibre fabric. The non-crimp fibre fabric is infiltrated by a curable matrix.

Abstract: A biocomposite material (1) and methods of production thereof are described. The biocomposite material (1) exhibits a physical stiffness, strength and toughness comparable to known glass fibre composites while its composition makes it inherently impermeable to water. A general formulation for the biocomposite material (1) is given by the expression: Cel(1-x-y)HPIx HPOy where “Cel” represents cellulose fragments (2), “HPI” represents hydrophilic binders (4), “HPO” represents hydrophobic binders (5) and (x) and (y) quantify the percentage by weight of the hydrophilic (4) and hydrophobic binders (5) present within a material, respectively. The described properties of the biocomposite material (1) are achieved when (x) is within the range of from 0.05 to 0.55 and (y) is within the range of from 0.05 to 0.65.

Abstract: A wheel with a rim as well as a wheel spider, where the wheel spider has a hub and spokes. The wheel includes spokes including one or more linearly stretched textile strands as reinforcement material of a fiber composite and each linearly stretched textile strand runs at least once from the rim to the hub and back without interruption and thus forms at least one spoke. The textile strands are connected in a positive-locking manner and/or in substance with the hub and the rim. A process is provided for the manufacture of the wheel.

Abstract: A catalytic converter holding mat that is inexpensive, and exhibits an excellent heat insulation capability is provided by utilizing an inexpensive heat insulating material that exhibits an excellent heat insulation capability. The catalytic converter holding mat is provided in a gap between a tubular catalyst carrier and a casing that houses the catalyst carrier, and includes a retaining section that is formed of first inorganic fibers having a thermal shrinkage ratio at 1000° C. of 1% or less, and an insulation section that is disposed adjacent to the retaining section, and formed of second inorganic fibers having a thermal shrinkage ratio at 1000° C. of more than 1%.

Abstract: A method for producing a fiber composite component, in particular for aerospace, the method comprising the following steps: forming a mold core from a material comprising cork by a molding tool to establish an outer geometry of said mold core; arranging the so formed mold core adjacent to an at least partly hardened stiffening element on a base element of said composite component to be produced for the shaping of at least one molded portion of said fiber composite component to be produced; and multistage exposure of at least said molded portion to heat and/or pressure to produce said fiber composite component; a corresponding mold core and a corresponding fiber composite component.

Abstract: A sports racquet having a plurality of string port holes and conventional string holes is formed of a single tube of prepreg material. When molded, mold elements press opposed portions of the prepreg tube into contact with one another, and shape the adjoining prepreg material into a string port hole blanks. The portion of the pressed-together material which initially blocks the string port hole is removed after molding so that the string port holes extend through the frame. Alternatively, the mold elements cause the prepreg tube to follow a serpentine shape, thereby defining string port holes which are open alternately along the top and bottom surface of the frame. A pair of cover rings may be secured to the top and bottom racquet surfaces to cover the open sides of the string port holes.

Abstract: A method of molding a clip mount on a baseboard includes: forming a clip mount forming space with a die set including at least first slide die and second slide die; injecting molten resin into the space; forming a first wall; forming a connecting wall so as to extend from a distal end of the first wall such that a distance between the connecting wall and a surface of the baseboard increases as a distance from the first wall increases; forming a second wall; forming a mount wall so as to extend from an end of the second wall such that a distance between the mount wall and the connecting wall increases as a distance from the second wall increases; sliding the first slide die for removal; and sliding the second slide die in a different direction from a direction in which the first slide die is slid for removal.

Abstract: In the present process, reversibly crosslinking composites or storage-stable prepregs are produced by means of a hetero Diels-Alder reactions (HDA,) for example of PMMA polymers. At slightly elevated temperature, these prepregs can be reversibly decrosslinked again by a retro hetero Diels-Alder reaction so that they become moldable. The back-reaction to products which are again crosslinked or high molecular weight then takes place at room temperature.

Abstract: A method for producing a composite material, including an assembly of one or a plurality of synthetic reinforcement fibres, impregnated with at least one thermoplastic polymer having a vitreous transition temperature Tg greater than or equal to 80° C. including: i) a step of impregnating said assembly with a precursor composition in the molten state and including: a) at least one prepolymer P(X)n of said thermoplastic polymer, including a molecular chain P having, at the ends n thereof, identical reactive functions X, said prepolymer having a semi-aromatic and/or semi-cycloaliphatic structure, b) at least one chain extender including two identical functions Y, which are reactive with at least one of said functions X; ii) a step of polymerisation by mass (poly)addition, in the molten state, of said prepolymer with said chain extender, with said thermoplastic polymer of the thermoplastic matrix being the result of said polymerisation by mass polyaddition.

Abstract: A method and apparatus for manufacturing a tool for creating composite components. A sheet metal material is secured over a forming tool in an incremental sheet metal forming machine. The sheet metal material is incrementally shaped with a stylus to form a shape for the tool. The tool is removed from the incremental sheet metal forming machine when the shape for the tool is complete. Composite materials on the tool are laid up, wherein the shape of the tool provides a desired shape for a composite component.

Abstract: A tool for a resin transfer molding method comprises a cavity, a resin trap and a transition region, wherein the cavity is designed such that a component can be accommodated in it. Furthermore, the resin trap is integrated in the tool, and the transition region is designed such that with it a connection between the cavity and the resin trap can be established.

Abstract: Composite fiber reinforced balloons for medical devices are prepared by applying a web of fibers to the exterior of a preformed underlayer balloon, encasing the web with a matrix material to form an assembly, and inserting the assembly into a preformed outer layer balloon to form the composite balloon.

Abstract: A process for manufacturing a piece made of composite material including a fiber preform that is embedded in a matrix, includes placing the preform in a first chamber that is delimited by a first semi-sealed wall, i.e., permeable to gas and impermeable to a product that is able to form the matrix, extracting the gases in a second chamber that is delimited by a second gas-tight wall and the first semi-sealed wall so as to obtain the diffusion of the product that is able to form the matrix in the preform, characterized in that it consists in using—as a first semi-sealed wall—at least one plate with a number of pipes of tapered shape that empty on either side of the at least one plate and at least one semi-sealed membrane that is superposed on the at least one plate.

Abstract: A gel liner made by starting initially with a one-piece knitted tubular sock-shaped fabric having a closed distal end section of gel impermeable knitted fabric, an open proximal end section of gel impermeable knitted fabric and at least one intermediate section being a gel permeable loosely knitted fabric. Molding the liner to have a gel cushion layer on its interior surface with the gel passing through and embedding the at least one intermediate fabric section therein to form at least one annular seal. The intermediate fabric section selected of meltable fibers and knit construction that may or may not be melted by the gel during the molding process whereby the at least one annular seal is not inhibited in compression and/or elongation by the presence or absence of fabric when the liner is worn thereby reducing or eliminating any discomfort of the liner during ambulation caused by the annular seal.

Abstract: The present invention provides a liquid resin system including a liquid monobenzoxazine monomer and a non-glycidyl epoxy compound, wherein the weight ratio of the monobenzoxazine monomer to the non-glycidyl epoxy compound is in a range of about 25:75 to about 60:40. The liquid resin system exhibits a low viscosity and exceptional stability over an extended period of time making its use in a variety of composite manufacturing methods highly advantageous.

Abstract: A curable aqueous binder composition comprising sheared or extruded cross linked starch particles and a crosslinking agent for use in the formation of composite materials such as mineral, natural organic or synthetic fibre products including mineral fibre insulation, non-woven mats, fibreglass insulation and related glass fibre products as well as wood based products and construction materials. In one application the curable aqueous starch binder composition may be blended with a second non-formaldehyde resin to make fibreglass insulation. In another application the curable aqueous starch binder composition may be mixed into a formaldehyde based resin to make fibreglass roof shingles.

Abstract: The present invention provides a device and a method for molding fiber-reinforced plastics by which the molding cost can be reduced. A device for molding a fiber-reinforced plastic member 1 of the present invention includes a mold 40, and pressure plates 10 and 20 which press a fiber base material F and a resin R against the mold 40. An adjusting mechanism is configured to be able to adjust the dimensions of gaps G1 and G2 between the mold 40 and the pressure plates 10 and 20, and a fiber-reinforced plastic member 50 is obtained by heating, and then curing or solidifying the resin R impregnated in the fiber base material F.

Abstract: There are provided curable resin sols comprising an essentially volatile-free, colloidal dispersion of substantially spherical nanosilica particles in a curable bisimide resin, said particles having surface-bonded organic groups which render said particles compatible with said curable bisimide resin. There are also provided compositions comprising such curable resin sol and reinforcing fibers, a process for preparing such compositions, and various articles made using such curable resin sols and compositions.

Abstract: A surface composition for reducing degradation and fading of surfaces subjected to extended periods of submersion in an aqueous liquid includes at least one clear barrier layer and at least one under layer, wherein the clear barrier layer is in use, disposed atop the under layer and in contact with the aqueous liquid whereby the clear barrier layer protects the structure and appearance of the under layer. The clear barrier layer provides structural protection against degradation from chemical attack and from fading due to UV exposure.

Abstract: The present invention pertains to a prepreg containing reinforcing fibers and an epoxy resin composition. Said prepreg is sandwiched between dies preheated to 140.degree.C and pressurized to MPa and held for five minutes at this temperature to obtain a cured article having a G?Tg of at least 150.degree.C. The present invention also pertains to a fiber-reinforced composite material and a method for producing same. According to this invention, it is possible to provide a prepreg which is well suited to press-molding, particularly to high-cycle press-molding. It is also possible to provide a fiber-reinforced composite material which can be heat-cured at a lower temperature and over a shorter time than conventional methods, with which it is possible to minimize excessive flow of resin in hot-press curing, and which is resistant to performance defects such as fiber meandering and defects in surface appearance. A method for producing the same can also be provided.

Abstract: A method for producing a preform for manufacture of a fiber-reinforced plastic molding. The method includes: fixing a resin-equipped film rolled out from a roll state including a release film and a fixing resin and containing a partially-cured thermosetting resin, to a surface of the dry fiber fabric rolled out from a roll with the fixing resin interposed therebetween, thereby obtaining a first dry fiber fabric; separately fixing the resin-equipped film to a surface of the dry fiber fabric rolled out from a roll with the fixing resin interposed therebetween, and detaching the release film, thereby obtaining one or more second dry fiber fabrics; and laminating the second dry fiber fabrics on a surface of the first dry fiber fabric with the fixing resin of the second dry fiber fabrics interposed therebetween.

Abstract: A manufacturing method of an activated-carbon filter element has steps of: preparing a non-woven cloth, spreading activated-carbon powders, combining the activated-carbon powders with the non-woven cloth, and winding. In the step of spreading activated-carbon powders, the activated-carbon powers are scattered onto the non-woven cloth by a scattering device. In the step of combining the activated-carbon powders with the non-woven cloth, the non-woven cloth is hot pressed by a hot pressing cylinder, and is melted. The activated-carbon powders are securely combined with the non-woven cloth.

Abstract: Sustainable composite materials for interior spaces and related methods of manufacture are provided. In one aspect of the invention, the sustainable composite materials include a load-bearing stud. The load-bearing stud includes a plurality of woven burlap layers impregnated with a magnesium oxide resin. The load-bearing stud is formed by creasing a woven burlap sheet to form multiple foldable panels, wetting the foldable panels with a curable resin, layering the foldable panels to achieve a multi-layered prepreg, pressing the multi-layered prepreg to distribute the resin therethrough, compacting the multi-layered prepreg within a mold cavity having the exterior shape of the load-bearing stud, and curing the multi-layered prepreg, wherein the resin includes a mixture of mono-potassium phosphate and magnesium oxide. The load-bearing stud provides a lightweight, dimensionally stable, and environmentally-friendly composite structure to replace lumber studs and metal studs in building constructions.

Abstract: Protection of elements (1) of composite material protected at its points of complex geometry, such as various edges and corners, against electric discharges to which they are potentially exposed, said elements (1) being obtained by applying a cycle of temperature and pressure to a composite material arranged in a mold (2) designed in such a way that, once the geometry of the element (1) is known, the mold (2) includes free spaces (6) intended for the accumulation of resin from the process of manufacture of said element (1), and said resin will form the dielectric protection of the various edges or corners of the element (1) as it builds up, forming layers (3) that are disposed around the free edges of the element (1), thus endowing these surfaces of various edges or corners with dielectric protection of electrical insulation that prevents possible discharges and expulsion of hot particles in the case of electric discharge on said element (1).

Abstract: A system for removing a cured composite object from a mandrel is provided. The system includes a collapsible shell, wherein an inner surface of the shell is configured to slide over an outer surface of the mandrel and an outer surface of the shell is configured to have the composite object formed thereon. The system further includes an extractor comprising a first and second disk disposed along a rod, and an adjuster, wherein the second disk is configured to engage an end of the mandrel and the adjuster is configured to move the first disk along the rod relative to the second disk. The system further includes a spacer configured to fit between the first disk and a first end of the shell when the shell is placed on the mandrel. The spacer pushes the shell and the composite object formed thereon off of the mandrel when the adjuster moves the first disk towards the second disk.

Abstract: A method and apparatus for manufacturing composite components. A tool is present for use in manufacturing composite components. The tool comprises an encapsulation layer having a shape, an insulation layer on the encapsulation layer, and an isolation layer on the insulation layer. The isolation layer has an outer surface capable of contacting a composite material laid up on the outer surface. The insulation layer is capable of insulating the encapsulation layer from heat applied to the composite material. The encapsulation layer is capable of maintaining a shape with the composite material laid up on the isolation layer during a curing process to form a composite component from the composite material.

Abstract: The present invention relates to a composite material obtained by in situ polymerization of a thermoplastic resin with a fibrous material. More particularly the present invention relates to a polymeric composite material obtained by in-situ polymerization of a thermoplastic (meth) acrylic resin and a fibrous material containing long fibers and its use, a process for making such a composite material and manufactured mechanical or structured part or article comprising this polymeric composite material.

Abstract: The composite material formed of a fiber substrate and a matrix is placed in a vacuum bag and then in the molding chamber. Saturated steam of a predetermined temperature needed for the composite material is supplied to the molding chamber, and the temperature and the pressure inside the molding chamber are controlled so that the inside of the molding chamber may be maintained at a predetermined temperature and a predetermined pressure needed for the composite material in order to carry out a curing step.

Abstract: Disclosed are a mold and a method of manufacturing a mesh-integrated filter using the same. The mold includes a lower body; a protruding pin provided to the lower body to protrude upward; a plurality of sliders slidably disposed on the lower body to move forward and surrounding a circumference of the protruding pin; an upper body covering upper sides of the sliders and having an injection hole formed therethrough such that a liquid resin is injected into a gap between the protruding pin and the sliders through the injection hole; and a shaping portion for forming a mesh-integrated filter upon hardening of the liquid resin. The mold can form a mesh-integrated filter in a closed state to improve productivity by eliminating a separate process for assembling a mesh and a filter.

Abstract: A beam of fiber-reinforced curable thermosetting composite material is preliminarily assembled in an uncured condition. The beam is placed between two forming tools, namely a lower and an upper tool, shaped in such a way as to give the lower and upper flanges a predetermined shape, at least one of the flanges having a non-rectilinear profile viewed in a longitudinal vertical plane. Two longitudinally elongate rigid inserts are placed between the flanges at the sides of the web and are covered in respective airtight tubular bags. The spaces between the upper tool and the lower tool on the two opposite longitudinal sides are sealed. The open opposite ends of the tubular bags are also sealed in such a manner that the pressure applied in an autoclave during the step of curing causes the tubular bags to swell and presses them against the two opposite faces of the web and against the flanges of the beam. On completion of curing, the upper forming tool is removed and the inserts are extracted sideways.

Abstract: A composite part defining a button shaped protrusion and including fibers reinforcing a resin matrix throughout the part. The fibers may be in the form of a woven mat or in the form of loose fibers that are deposited in a mold. Methods of making the composite part with a woven mat or loose fibers being provided in the button shaped recess that defines a void in the fiber reinforced composite part at a predetermined location where a self-piercing rivet is to be inserted.

Abstract: Articles comprising one or more calcium salts are provided. The articles can contain one or more calcium salts in an amount effective to reduce the production of TSST-1 by at least about 50% when measured by the Shake Flask Method. In certain embodiments, the one or more calcium salts can be substantially non-lethal to Staphylococcus aureus when measured by the Shake Flask Method, and/or to Lactobacillus crispatus, Lactobacillus gasseri, and/or Lactobacillus iners when measured by the Maximum Tolerated Dose Test.

Abstract: A high load transmission V-belt includes: an endless tension band; and a plurality of blocks arranged side by side in a longitudinal direction of the tension band and each engaged with the tension band. Each of the plurality of blocks has a reinforcing structure member comprised of carbon fibers, and a resin coating layer provided so as to coat the reinforcing structure member.

Abstract: The present invention relates to a three dimensionally fiber-reinforced riser and to the unitary or single-step methods of making the same. In one embodiment (a cross bow riser for example), the riser has an interior support with opposed side members and a front brace. The front brace has a depression centrally located therein. Two side ribs are also provided for structural support. Two pockets each optionally having a divider wall defining a top and bottom section are provided for receiving respective top and bottom pieces of a split limb, when a split limb is used. The riser can be made of a composite material having fibers aligned there within in the directions of the highest stresses for enhancing the structural strength of the riser. Other bow parts or components can likewise be made via composite material as well.

Abstract: A process for producing a fiber-reinforced plastic part, includes the steps of providing a mat-type reinforcing matrix consisting of a fiber material; inserting the reinforcing matrix into an injection molding tool; closing the injection molding tool; placing a liquid thermosetting plastic material in the injection molding tool, the reinforcing matrix being saturated with plastic material. In a connection area, in which the plastic part to be produced is to be connectable later with a further component, the reinforcing matrix is deformed such that a trough-type bulging-out is formed. A place holder element is inserted into the bulging-out, and the bulging-out is filled up with plastic material around the place holder element.

Abstract: Provided are a carbon fiber-reinforced thermoplastic resin composition excellent in interfacial adhesion between carbon fiber and a thermoplastic resin and excellent in dynamic characteristics, and a molding material, a prepreg, and a method for producing the same. The carbon fiber-reinforced thermoplastic resin composition includes the following components (A) and (B), carbon fiber and a thermoplastic resin; component (A): (A1) a bifunctional or higher functional epoxy compound and/or (A2) an epoxy compound which has a monofunctional or higher epoxy group and has one or more taypes of functional groups selected from a hydroxyl group, an amide group, an imide group, a urethane group, a urea group, a sulfonyl group and a sulfo group; and component (B): 0.