Abstract: A method of manufacturing a wearable device comprising a printed circuit board (PCB) on which is mounted electronic components, the method includes providing a mould attaching the PCB to a cage, the cage comprising a cage body and at least one hole, inserting said PCB into the mould; arresting the PCB relative to the mould by inserting an insert tool into the mould and attaching the insert tool to said at least one hole, injecting a wet applied structural component into said mould and removing said mould.

Abstract: A filled trench is disclosed. The filled trench comprises: a pair of conduits (3a, 3b) for delivering fluid with a different temperature in each of the conduits, the pair of conduits being surrounded by filling material; a first section (5a) filled with a filling material of a first type (4a), wherein the first filled section (5a) of the filled trench occupies a space surrounding a first conduit (3a) of the pair of conduits; and a second section (5b) filled with a filling material of a second type (4b), wherein the second filled section (5b) of the filled trench occupies a space surrounding a second conduit (3b) of the pair of conduits. The filling material of the first type (4a) has a first thermal conduction coefficient and the filling material of the second type (4b) has a second thermal conduction coefficient, the second thermal conduction coefficient being different from the first thermal conduction coefficient.

Abstract: A hub bearing assembly includes a housing with a vertical bore, a bearing outer ring disposed within the bore and coupled with the housing and a bearing inner ring disposed within the bearing outer ring and having a central bore configured to receive a portion of the shaft. A set of rolling elements are disposed between the bearing outer and inner rings. An upper seal is disposed within the housing bore externally of the outer ring and includes an annular elastomeric seal body and a garter spring biasing a seal lip radially inwardly. A lower seal is disposed between the bearing outer and inner rings. Either the bearing inner ring is sized such that upper seal is disposed about the bearing inner ring or the hub bearing assembly further comprises an annular spacer disposed within the upper seal and adjacent to the upper axial end of the bearing inner ring.

Abstract: A catheter has extruded length of tubing and an injection molded tip that facilitates insertion of the catheter into the body. The catheter is fabricated by the steps of providing the tubing, for example, by extruding the tubing from a thermoplastic resin cutting the tubing to the desired length, inserting a plug into the tubing, inserting one end of the tubing into an injection mold cavity, creating and forming a tip in an injection molding step, and demolding the tubing with the formed tip.

Abstract: Each of a plurality of terminals has a first portion and a second portion being a connection target for a semiconductor element. A manufacturing method of a housing includes a first step arranging, for a lower mold provided with a plurality of holes each of which is a target into which the first portion is inserted, a nest having a third portion covering at least one of the holes, a second step arranging, for the lower mold with the nest being arranged therein, the plurality of terminals by inserting the first portion into the hole not covered by the third portion, a third step arranging an upper mold on the lower mold with the nest and the plurality of terminals being arranged therein, and a fourth step, which is executed after the third step, obtaining the housing by performing resin molding using the lower mold and the upper mold.

Abstract: A method of and fixture for molding a product with an embedded ring. A system for molding a ring into a product including a rotational molding mold with an opening formed in the rotational molding mold sized to fit a ring. A fixture is removably couplable to the ring, wherein the ring and the fixture when coupled are removably couplable in the opening. The fixture is removed from the ring after the ring is molded into a product. A method of manufacturing a product with an embedded ring includes: coupling a ring to a fixture; clamping the fixture and the ring in an opening in a mold top; clamping the mold top to a mold bottom; rotomolding a product; unclamping the fixture from the mold top; uncoupling the fixture from the ring; unclamping the mold top and the mold bottom; and removing the product from the mold.

Abstract: An optical connector includes optical fibers, a ferrule, and a pitch fixing member. The optical fibers have bare parts where coating parts have been stripped off. The ferrule has insertion holes, and the bare parts are inserted into the insertion holes. The pitch fixing member is inserted into the ferrule and has fixing parts that fix a pitch of the coating parts of the optical fibers to a pitch of the insertion holes.

Abstract: A bounce game played on a table or other surface includes a series of game pieces, each with a rounded bottom section with rounded surface downward, of a high-bounce rubber material. Secured to the top of the bottom section is a top section of very lightweight material. In a preferred form the bottom section of the game piece comprises at least about seventy percent of the total weight of the game piece. The game piece when placed on a surface will wobble but not topple over. Players toss a game piece down against the table such that the game piece bounces forward, with the object being to land it in a container such as a drinking glass on the table. To win a game is to be most successful at bouncing game pieces into the glass.

Abstract: A method of and fixture for molding a product with an embedded ring. A system for molding a ring into a product including a rotational molding mold with an opening formed in the rotational molding mold sized to fit a ring. A fixture is removably couplable to the ring, wherein the ring and the fixture when coupled are removably couplable in the opening. The fixture is removed from the ring after the ring is molded into a product. A method of manufacturing a product with an embedded ring includes: coupling a ring to a fixture; clamping the fixture and the ring in an opening in a mold top; clamping the mold top to a mold bottom; rotomolding a product; unclamping the fixture from the mold top; uncoupling the fixture from the ring; unclamping the mold top and the mold bottom; and removing the product from the mold.

Abstract: A conductive member module has a pair of conductive members formed in a plate shape and facing each other, and a sealing part for sealing the pair of conductive members. The conductive member module is produced by performing an accommodation step, a sealing step, and an extraction step. In the sealing step, the conductive members are sealed with a resin injected into a die while a force is applied by the resin to the individual conductive members in directions to approach each other in a facing orientation of the pair of conductive members.

Abstract: A plastic faucet body and a die for molding the same are disclosed in present invention. The plastic faucet body comprises a left water inlet pipe (1) and a right water inlet pipe (2), wherein a connecting cross-beam (3) is disposed between the left water inlet pipe (1) and the right water inlet pipe (2), the left water inlet pipe (1) and the right water inlet pipe (2) are embedded with a threaded copper pipe (4), respectively, the copper pipes (4) are formed integrally with the plastic faucet body by means of a single stage process and are in communication with the corresponding left water inlet pipe (1) and the right water inlet pipe (2), respectively.

Abstract: The present disclosure relates to a connecting element for electrical connecting two electrical modules arranged in a transmitter housing of a field device, into which transmitter housing the connecting element is insertable, the connecting element including: at least two essentially rod-shaped metal conductor elements, each with two opposing end sections, wherein the conductor elements are arranged in a defined separation relative to one another; and surrounding the conductor elements and electrically insulating them from one another, a multi-membered insulating body including two insulating body end segments of at least a first synthetic material and an insulating body intermediate segment of a second synthetic material different from the first synthetic material, wherein the first synthetic material has a modulus of elasticity greater than a modulus of elasticity of the second synthetic material.

Abstract: A tool and a method for manufacturing a bypass in an injection device are disclosed. The preforms of the injection device are inserted into a tool. A partial region of the cylindrical portion is heated by a heat source. The heated partial region of the cylindrical portion is plastically deformed with a male die part of the tool, so that the bypass channel is formed.

Abstract: A mounting element, i.e., a retaining element or clip, for mounting a terminal element at a component housing of a component body by extrusion-coating the component body at least in part with a coating material, which is designed (i) for holding and positioning a terminal element at a component housing of a component body while the component body is being extrusion-coated with a coating material, and (ii) for accommodating at least in part in the interior of a molding tool during the coating, (iii) which includes at least two support elements, and (iv) in which the at least two support elements are designed so that they are supported at an inner surface of the molding tool when the mounting element is held at the component housing of the component body while the component body and the mounting element are accommodated in the interior of the molding tool.

Abstract: The present disclosure provides a connector device that is small and easy to manufacture, and that has excellent waterproof performance. The connector device includes a circuit board, a connector, and a molded resin portion. The circuit board has a conductor path. The connector has a housing containing a resin, and a terminal protruding from the housing and configured to be connected to the conductor path. The molded resin portion collectively covers the conductor path, the terminal protruding from the housing, and part of the housing. The housing and the molded resin portion have a welded portion where constituent materials are welded to each other.

Abstract: Apparatus (10) usable in forming a building component of a settable material such as concrete with a plurality of facing members (24) such as bricks. The apparatus comprises a base member (12) in the form of a steel plate with a regular array of mounting holes (14) which can receive clip members (26) to support the facing members (24) in position during casting of the concrete.

Abstract: Systems and methods are provided for water resistant connectors. A male connector includes a rib or a draft angle that creates a seal when engaged with a female connector. A male connector includes an overmold that includes or is made of a thermoplastic elastomer. Male or female connectors include molds that include or are made of a thermoplastic polymer, such as polypropylene. A female connector includes spring contacts that fit within individual pockets of the female connector.

Abstract: A crime scene learning tool is provided. The crime scene learning tool provides miniature crime scenes and their attendant crime scene objects embedded in a solid transparent medium. Such a crime scene learning tool enables users to analyze and determine relative measurements of the crime scene objects by manipulating the learning tool in three-dimensional, facilitating development of the skills necessary to document real-life crime scenes in accurate and informative police reports.

Abstract: A bus bar unit manufacturing method by insert-molding a plurality of bus bars using insulating resin includes a primary setting step of disposing the plurality of bus bars on a support portion provided in a first die such that the plurality of bus bars are separated from each other in a bus bar axial direction, an insertion step of inserting a gap maintaining member between the bus bars, the gap maintaining member being a member that maintains gaps between the adjacent bus bars disposed on the support portion and is provided to be capable of moving relative to the support portion, and a primary molding step of executing insert molding by injecting the insulating resin into the first die in a condition where the gap maintaining member is inserted between the bus bars.

Abstract: An indexable terminal retainer for a modular wiring system includes a retainer body that retains a terminal, the retainer body being dimensioned to fit within a retainer-receiving holder of a plug or receptacle. The indexable terminal retainer further includes a locking member for locking the retainer body to the retainer-receiving holder to prevent rotation of the retainer body within the retainer-receiving holder.

Abstract: Provided is a technology with which, when producing a resin molded article, the inside of which is provided with an insert component such as a terminal fitting, it is possible to prevent the insert component from being exposed at an inappropriate position, and to ensure the desired positional accuracy. In an injection molding device, the accuracy of the position of a terminal is improved by allowing a core-back mold to move after a terminal, which is an insert component, has been inserted in a terminal tip holding section of a slide mold. By allowing the core-back mold to move by only a prescribed amount prior to injection molding, a resin wall is formed between the core-back mold and the terminal. The inappropriate exposure and shorting of and the adhesion of foreign substances to, and the like, the terminal can thus be prevented.

Abstract: Method and apparatus for overmolding delicate parts are disclosed. A mold unit for an injection molding apparatus can be provided. The mold unit can include a clamping mechanism and a locking mechanism. The clamping mechanism can be positioned in contact with the delicate part. The position of the clamping mechanism can be selected such that the clamping mechanism does not exert a force that damages the delicate part. The delicate part can vary in size from part to part. Thus, as the overmolding process is repeated, the position that is selected each time for the clamping mechanism can vary depending on the size of a part that is used. The locking mechanism can be configured to lock the clamping mechanism into the position selected for the part.

Abstract: A can of a drive motor is provided for a pump assembly, wherein the can (22) is manufactured at least partly of plastic (52). At least in a part of the can (22) the plastic (52) is reinforced by individual fibers (32) distributed in the plastic (52). The fibers (32) in at least one layer (35) of the can (32) are aligned in a defined manner in the peripheral direction with respect to the longitudinal axis (Z) of the can (22). A method for manufacturing such a can is also provided.

Abstract: The present invention relates to the fabrication of multichannel nerve conduits for use in the repair of nerve injury. In particular, the invention relates to collagen multichannel nerve conduits which are suitable for use in repair of peripheral nerves.

Abstract: A process and a facility for manufacturing foam molded resin articles are provided which facilitate for a secondary material at least partially formed of a synthetic resin to be arranged so as to extend along a curved surface of a mold inner surface, and further to be released from the mold after molding.

Abstract: A surgical implant (20) comprises a flexible basic structure (22) having a face and a plurality of resorbable film pieces (26) attached to the face of the basic structure (22). Each film piece (26) comprises a plurality of solid protrusions (28) emerging from the respective film piece (26) in a direction away from the basic structure (22).

Abstract: The invention relates to a method for producing a plastic housing, where at least one first plastic housing part with at least one guide or bearing for at least one mechanically movable component, in particular a sensor, is produced in a first molding step, the at least one first plastic housing part is overmolded in a second molding step while a second plastic housing part is being formed, in order to form an integral plastic housing. Moreover, the invention relates to a plastic housing with at least one first plastic housing part including at least one guide or bearing for at least one mechanically movable component, where the at least one plastic housing part is entirely or partially overmolded by a second plastic housing part so that the integral plastic housing is formed.

Abstract: The invention relates to a plastic hollow part (1) and to a method for the manufacture of a plastic hollow part, wherein plastic material is introduced into a molding tool by means of a blowing or injection molding process, forming a hollow connection contour (10) and the plastic is formed into a hollow part (1), wherein a support ring (4) is molded into the area of the connection contour (10).

Abstract: A casing centralizer and method according to which a body covers at least a portion of a frame. In an exemplary embodiment, the body is overmolded around the frame. In an exemplary embodiment, the casing centralizer centralizes a casing within a wellbore to facilitate oil and gas exploration and production operations.

Abstract: An insert molding apparatus includes a forming die in which a first part is arranged, and that molds resin such that a portion of the first part is exposed; and a first mounting part that is arranged at a portion where the first part is exposed, and that has a passage that passes through a space in the forming die into which the molten resin is supplied and a portion where the first part is arranged.

Abstract: A lacrosse head pocket and a related method of manufacture are provided. The pocket can be a molded pocket including individual molded strings, combined strings, shooting strings and support rails extending around a perimeter of the pocket. Certain pocket elements can include transition parts to smoothly transition components having different cross sections. The pocket can include a pre-formed ball channel and hole units having broadsides for connection to a head or other component. The pocket can be attached to a pocket frame, and optionally constructed from a mesh or other synthetic material that is tensioned with the pocket frame. A mold and related molding method are also provided.

Abstract: Apparatus and methods are disclosed which reduce stress formation in potting heads for porous hollow filtration membranes. In one example, there is disclosed a potting sleeve for forming a potting head which includes a first fixed portion and a second portion which is movable relative to the first fixed portion to reduce a peripheral extent thereof. In another example, a method of mounting a porous hollow membrane in a membrane filtration apparatus includes positioning a portion of porous hollow membranes within a mold and introducing a curable potting material into the mold so as to immerse the portion of the porous hollow membranes and at least part of one or more deformable members in the potting material. The method further includes at least partially curing the potting material to form a potting head and removing the potting head and the one or more deformable members from the mold.

Abstract: A system and method of making an open-ended, reinforced, layered belt having a profile layer, a top layer material, and tensile cords fully encapsulated there between. The method includes engaging portion of the profile layer on a rotatable cylindrical mandrel with an engaging roller, disengaging with a take-off roller, and applying and fusing the cords to the profile layer at a desired cord spacing there between. The cord may be fused by melting the profile layer surface with a heated plow and/or with heated cord. The cord is then covered with the top layer material in a lamination step involving heating to melt at least a portion of the top layer and pressing it to fuse it to the reinforced profile layer. Lamination may be done downstream or directly on the mandrel.

Abstract: Drip emitter having a pressure compensating element that does not contact the enclosing pipe. First known drip emitter formed from a two-shot injection mold process that includes a deformable element, membrane, compressible element or pressure compensating element that compensates pressure or flow of water against a stiff injection molded surface that is part of the drip emitter body. In addition, this is the first drip emitter (two-shot or otherwise) that includes a compensating surface that is not parallel to the membrane, i.e., at an angle to the plane of the pressure compensating element. May include fluid retainment valve, ventable/anti-siphon/non-drain or other, as part of second injection with second or third material. Allows for simple injection mold construction and eliminates need for ISO conditioning to properly seat the membrane before testing.

Abstract: Methods of joining members, forming molded portions with members, securing inserts with members, and joined members, such as for a frame or a frame for a fenestration unit, formed thereby, are disclosed. One embodiment of the method includes placing a first member with a first cavity in a joining position, placing a second member proximate the first cavity of the first member in the joining position, injecting a resin into the first cavity, allowing the resin to solidify at least partially to join the first member and second member to form a joined member, and removing the joined member from the joining position. Optionally, the joined member can be formed in a fixture, can include molded portions formed by the resin, and/or can include inserts held in place by the resin. Further, members without cavities can form a cavity that can receive the resin.

Abstract: A construction block or suchlike comprises at least one part made of conglomerate material, to which an insert made of filling material is constrained, to define a connection face for connection to another structural element. The connection face has visible a first surface of the insert and at least a connected second surface of the part made of conglomerate material. On the connection face other structural element(s) are combined, along a support plane (R, R1, R2) provided in correspondence with the connection face, to be stably connected by a layer of binder material. The second surface has a seating made longitudinally and lowered with respect to the support plane (R, R1, R2), on which seating the layer of binder material is located. The seating has a determinate depth (D), with respect to the support plane (R, R1, R2) correlated to the predefined thickness of the binder material to be laid.

Abstract: A method for producing a magnetic field sensor for use in drive train of a motor vehicle includes encapsulating an electrical assembly and an end of a connecting cable via injection molding and integrally extruding a fastening tab. After a first injection step in which the electrical assembly and the connecting cable are encapsulated in a core-type first molded part, a second injection molding step in implemented in which a fastening tab is integrally formed via injection molding on the core-type insertion part in a specifiable longitudinal and/or angular position. The core-like insertion part is held in the injection mold in a longitudinally displaceable and/or rotatable manner.

Abstract: A method for manufacturing (partly) ring-shaped components, which include fiber-reinforced plastic, from fiber-composite semifinished products, involving the steps of: positioning a multitude of ring-shaped or partly ring-shaped mold pieces on a rotatable drum in such a manner that they include a reel-shaped mold with a ring-shaped channel for receiving the semifinished product, applying the semifinished product in the channel of the ring-shaped mold, rotating the drum in such a manner that as a result of the centrifugal forces the matrix material is pressed towards the outside and air contained in the channel moves inwards, and curing the semifinished product with the application of temperature to form a plastic ring, removing the plastic ring from the ring-shaped mold.

Abstract: A method of creating a foam pattern comprises mixing a polyol component and an isocyanate component to form a liquid mixture. The method further comprises placing a temporary core having a shape corresponding to a desired internal feature in a cavity of a mold and inserting the mixture into the cavity of the mold so that the mixture surrounds a portion of the temporary core. The method optionally further comprises using supporting pins made of foam to support the core in the mold cavity, with such pins becoming integral part of the pattern material simplifying subsequent processing. The method further comprises waiting for a predetermined time sufficient for a reaction from the mixture to form a foam pattern structure corresponding to the cavity of the mold, wherein the foam pattern structure encloses a portion of the temporary core and removing the temporary core from the pattern independent of chemical leaching.

Abstract: A method of forming hollow fiber bundles includes the step of providing a mat having a plurality of hollow fibers forming a weft and a plurality of soluble fibers forming a warp. Each hollow fiber extends between a first side and an opposed second side of the mat. The mat is bundled so as to form a bundle with the first side of the mat defining a first end of the bundle and the second side of the mat defining a second end of the bundle. At least a portion of the bundle is potted so as to substantially fix a position of the hollow fibers relative to each other. The soluble fibers are at least partially dissolved so as to remove the soluble fibers from the bundle.

Abstract: Disclosed is a method and apparatus for positioning and assembly of two or more parts wherein at least one of which is of a creep sensitive material. The method and apparatus enable very precise positioning of parts during assembly by holding a rough alignment with free play permitting finer alignment. Creep resistant annular inserts are molded into the part and provided with flow apertures to conduct plastic material into the annular insert bore. A spindle defined the geometry of a centering hole within the bore during molding. The annular inserts are operable as compression limiters to prevent deformation of the creep sensitive material under the action of heat or tightening stresses.

Abstract: A method for fabricating an artificial skin system for use with a robotics assembly. The method includes providing a mold core with an exterior surface defining an inner surface of a skin system, with this surface including a plurality of mounting elements. The method includes attaching, to each of the mounting elements, an elastomeric actuation piece or point (EAP). The mold core is positioned within an exterior skin mold, and a cavity is formed between the exterior surface of the mold core and inner surfaces of the exterior skin mold that defines topography and dimensions of the skin system. The method includes filling the cavity with skin-forming material. Then, after the skin-forming material hardens to form the skin system, the method includes removing the skin system from the mold core including detaching the EAPs from the mounting elements, and the EAPs are integrally bonded within the skin system.

Abstract: A headset can include a cable structure connecting non-cable components such as jacks and headphones. The cable structure can be constructed using a molding process. Different approaches can be used to ensure that a conductor bundle extending through the cable structure remains centered within the cable structure during the molding process. In some cases, a movable tube can be placed in the mold such that the conductor bundle is retained within the tube. As material is injected into the mold and reaches the tube, the tube can be displaced and progressively removed from the mold. Alternatively, the movable tube can be constructed such that the tube may combine with injected material to form a shell of the cable structure. In some cases, gates from which material is provided in the mold can be positioned and controlled to facilitate the injection of material in the mold while maintaining the centered position of the conductor bundle.

Abstract: A resin molding apparatus of a simplified structure is provided that offers high handling efficiency by a work robot, thereby improving a throughput. The resin molding apparatus (200) that retains a hollow molded body (10) including a closed-bottom cylindrical main body (12) and a cylindrical open neck portion (20), the open neck portion (20) including a helical ridge portion (22) formed on an outer circumferential surface thereof and divided into a plurality of helical segments by a slit (24) extending in an axial direction of the open neck portion (20), and that overmolds a resin sheathing body (30) on an outer surface of the main body (12), includes a first recess in which the open neck portion (20) is to be fitted, and a rib (216) formed on a circumferential surface of the recess so as to extend in a depthwise direction thereof, and to be engaged with the slit (24).

Abstract: A permanent-magnet rotor for external-rotor electric motor (1) particularly for washing machines of unusual silence comprising a cup-shaped support structure (6) having a bottom (7) and a side wall (10) and a plurality of magnetic poles (12) arranged in the support structure (6) and arranged along said side wall (10), with elastomeric material interposed between said magnetic poles (12) which forms with them a massive structure (14) of uniform thickness.

Abstract: Methods of manufacturing implantable medical devices with one or more undermolded features are disclosed. An example method includes injection molding an annular-shaped member onto an inner surface of a sacrificial mold insert, and then undermolding an elongate medical device body directly to the member. The member is directly coupled to the device body without the use of adhesives or bonding agents, thus eliminating the presence of gaps or surface irregularities that can affect device performance.

Abstract: An insert molding method includes holding a plurality of insert members in a molding die to be separated from one another, and subsequently filling a resin into the molding die to fill a gap between the insert members and a periphery thereof with the resin to form an insert molded product such that the insert members are separated at a preset interval from one another. The molding die includes a space-maintaining projection for maintaining a separation interval between the insert members at the preset interval or more, the projection being formed on an inner wall surface of the molding die opposite to a longitudinal end of the insert members, and a gate for filling the resin therethrough into the molding die, the gate being formed on an inner wall surface of the molding die opposite to a side of the insert members in a width direction thereof.

Abstract: Overmolded ferrule assemblies and methods for making the same are disclosed. Some embodiments include positioning a first plurality of fibers in an alignment fixture in a predetermined arrangement such that a predetermined length of the first plurality of fibers extends beyond an end of the alignment fixture. Similarly, some embodiments include positioning a cover portion of the alignment fixture onto the first plurality of fibers, such that corresponding cover recesses on the cover portion align with the corresponding base recesses on the base portion. One method includes the steps of injecting a flowable material into a port on the alignment fixture, waiting a predetermined time for the flowable material to cure, and after the predetermined time, separating the base portion and the cover portion from the first plurality of fibers and the flowable material to create the overmolded ferrule boot.

Abstract: A method for producing a ceramic honeycomb filter by immersing an end surface of a ceramic honeycomb structure having a lot of flow paths partitioned by cell walls in a plugging material slurry in a container to introduce the plugging material slurry into the predetermined flow paths to form plugs, and taking the ceramic honeycomb structure provided with the plugs out of the container horizontally.

Abstract: A preventative maintenance method of strengthening the connection between high pressure, in situ piping. An encapsulation mold is installed over a properly functioning, non-leaking coupling or joint interconnecting pipe sections carrying gas in excess of 60 psi. A resin sealant having tensile strength in excess of 3000 psi fills the mold, so that it circumscribes the coupling and adjacent portions of the pipe sections extending from the coupling, forming a permanent bond to the coupling and pipe sections. The method prevents high pressure pipe connection pullout, which otherwise could lead to catastrophic failure.