Abstract: A pin is connected between the two legs of the game racket frame in the handle portion near the end. This assembly is placed in a mold with an insert between the legs abutting the pin and initially effectively blocking any string from being looped around the pin and emerging through the bottom of the handle portion. Handle molding material is introduced into the mold to form the handle. The material around the pin is then routed out forming a channel open at the bottom of the handle portion for receiving the handle string that may be readily looped about the pin.

Abstract: A method for making a shaft seal of the type including an elastomeric body and a polytetrafluoroethylene sealing element comprising inserting a metal shell (if employed in the seal), a synthetic rubber blank prep form and a polytetrafluoroethylene sealing element into a transfer or compression mold, and then closing the mold to simultaneously form a sealing lip portion of the polytetrafluoroethylene sealing element into the desired shape, mold the rubber into the desired shape and bond the rubber to the shell (if used) and to the anchor portion of the polytetrafluoroethylene sealing element.

Abstract: Disclosed is an apparatus and process for the molding of hollow articles such as full length Foley catheters. The apparatus preferably comprises a mold with two lumen forming wires longitudinally disposed therein. A set of two receiving wires are spaced distally from the distal ends of the lumen forming wires and are longitudinally aligned therewith. A first follower is slidably disposed about the lumen forming wires in close abutment with the wires and inside wall of the mold. The first follower is preferably disposed toward the proximal end of the mold and preferably at least two other followers are provided spaced distally of the first follower. One of the other followers preferably bridges the space between the lumen forming wires and receiving wires. Sets of gates are preferably provided along the length of the mold in fluid communication with a source of molding material.

Abstract: A process for molding in situ a polystyrene foam structure with a relatively rigid thermoplastic sheet covering a portion of the surface of the polystyrene foam. The thermoplastic sheet is cut and folded into proper shape and a heat-activated adhesive applied to the inside surface. The folded sheet is inserted into the female cavity of a mold which is then closed. Expandable polystyrene is injected into the interior of the folded sheet and heated to expand the polystyrene against the sheet and the adhesive is heat-activated to bond the sheet and polystyrene.

Abstract: The method of applying a coating of a desired uniform thickness of a spreadable material, such as a cementitious fire-proofing material, to an elongate structural member (e.g., an I-beam) comprises applying a plurality of preformed spacers to the beam, the spacers being of a material compatible with the fire-proofing material and being spaced at intervals along the length of the beam. A pair of spaced guide bars are removably secured to the beam with the guide bars extending lengthwise of the beam and being generally parallel to one another. The guide bars are supported by the spacers so as to be spaced from the beam and each of the guide bars has a guide surface thereon.

Abstract: A method for making an improved injection molded ski having excellent mechanical properties comprising an injection molded ski body made of thermoplastic resin provided with a pair of edge receiving portions on the bottom surface thereof, a pair of steel edges attached to the edge receiving portions and a sole plate integrally formed by the injection molding process of thermoplastic resin on the bottom surface of the ski body.

Abstract: A solenoid and electric terminal heads are embedded in plastic by injection molding. Die faces accurately position and orient contact surfaces on the heads relative to the solenoid and contacts on the solenoid plunger, eliminating subsequent machining. The solenoid windings and lead wires are encapsulated by plastic injected in the molding process through openings in the coil casing. Portions of the lead wires outside of the casing and contact posts connected thereto are also embedded in the plastic. Injection molded walls guide axial movement of a rectangular contact member with the plunger and prevent its rotation out of alignment with the terminal heads. A fibrous washer compresses axially under the die force to compensate for cumulative axial tolerances of the solenoid and terminal heads for accurately positioning the bottom of the plunger opening relative to the contact surfaces on the terminal heads.

Abstract: A thin film plastic is centrifugally cast against an aluminum preform which is placed in a precisely machined polygonal master in a conventional replica process. The plastic which may be an epoxy material is applied to the preform master assembly with centrifugal force causing it to impact in the cavity between the preform and the master to produce a bubble-free layer. Thus, a high speed multifaceted polygonal scanning system is provided which may be employed in a flying spot scanning application.

Abstract: Pieces of marble or similar natural stone having a plurality of plane faces are stacked in a liquid-tight container. Said pieces are arranged with their plane faces facing each other so as to form a plurality of parallel layers. Thereafter, a vacuum is applied in said container and, while maintaining the latter under vacuum, a fluid hardenable binding composition, such as a synthetic resin, is then poured into said container. Said composition flows down through the interstices existing in and around the stack of pieces, until it completely covers said stack. Thereafter, the inside of the container is brought to atmospheric or superatmospheric pressure, thus causing said binding composition to thoroughly penetrate into all said interstices and into all the cavities of the pieces opening on their surface, and then said binding composition is allowed to harden.

Abstract: A method and apparatus for producing elongated boards of artificial lumber reinforced with elongated reinforcing members providing strength thereto. The boards are constructed of any suitable filler material such as ligneous fibers mixed with thermosetting resin. The mixture of fibers and resin are pulled into a compression chamber by a plurality of elongated belts while the reinforcing strands are fed thereto. The belts are rotated to compress the mixture about the strands while the strands are under tension or undulated. Then the mixture is fed through a curing chamber for curing.

Abstract: This invention relates to a method and apparatus for manufacturing pavement blocks and the product resulting therefrom in which said blocks have rubber tips projecting from the surfaces thereof, and includes inserting a perforated plate and introducing projection elements into the perforation and against the base plate, thereafter introducing filler material, compressing the ingredients, removing the compressed unit from, including the base, the frame and thereafter removing the base plate and perforated plate.

Abstract: The method of producing a multi-layer capacitor which has a body of alternate layers of a dielectric and a conductor with each conductor layer being sandwiched between a pair of dielectric layers and with alternate ones of the conductor layers extending to opposite ends of the body. A nickel termination film is provided on each end of the body and contacts the conductor layers which extend to the respective end of the body and a solder film is coated on each termination layer. The capacitor bodies are terminated by mounting a plurality of the bodies on a support sheet and encapsulating the support sheet and capacitor bodies in a plastic block with the ends of the capacitor bodies being exposed at opposed surfaces of the block. The exposed ends of the capacitor bodies are simultaneously coated with the termination film and then the solder film, and the terminated capacitor bodies are removed from the block.

Abstract: Closed hollow toroidal articles such as hollow tires, which may be caused to be thickest at the tread, are molded on the inner surface of a closed toroidal mold slowly rotating on a horizontal axis by charging a fluid elastomer material in such quantity as to fill the bottom of the mold to a level above the wheel-supporting part of the tire and continuing rotation while causing the material to set to a solid elastomer progressively inwards from the liquid contacting surface of the mold. The relative thickness of different parts can be adjusted by changes in rotation, or by inducing different rates of setting in different parts of the mold.

Abstract: Disclosed is a process for the molding of hollow articles such as full length Foley catheters. The apparatus preferably comprises a mold with two lumen forming wires longitudinally disposed therein. A set of two receiving wires are spaced distally from the distal ends of the lumen forming wires and are longitudinally aligned therewith. A first follower is slidably disposed about the lumen forming wires in close abutment with the wires and inside wall of the mold. The first follower is preferably disposed toward the proximal end of the mold and preferably at least two other followers are provided spaced distally of the first follower. One of the other followers preferably bridges the space between the lumen forming wires and receiving wires. Sets of gates are preferably provided along the length of the mold in fluid communication with a source of molding material.

Abstract: A method of injection moulding a pallet comprising a reinforcement or reinforcing frame provided with an encapsulation of thermoplastic polymeric material, wherein the reinforcement is held in an open mould cavity by vertical projections before the mould cavity is closed and after closure of the cavity is supported in the cavity by horizontal projections whereupon said material is injected into the cavity to encapsulate the reinforcement, the projections subsequently being withdrawn the cavity opened and the pallet removed. The reinforcement or reinforcing frame of the pallet is in the form of two interconnected assemblies of crossed rods.

Abstract: An improved method for making leak-proof connections to fuel tanks and other hollow articles rotationally molded from synthetic resinous materials, and particularly from relatively soft materials such as polyethylene. Prior to molding the article in a conventional rotational mold process, one or more male or female studs or similar threaded fittings are bolted to or otherwise temporarily held against the interior surface of the mold at a location which corresponds to the location for the leak-proof connections in the finished article. When a number of threaded fittings are located relatively close together or are spaced around an opening in an article, the fittings are preferably interconnected by wires or other metal support members which is embedded in the finished article. The support member strengthens the connection and also maintains a fixed spacing between the fittings. The article is then rotationally molded such that the fitting is embedded in the wall of the finished article.

Abstract: A method for making a candle is disclosed. The candle is made by filling an open-topped jar with a solidifiable fuel, suspending in the fuel a rod having a sheet metal plate connected to its lower end concentrically with the jar, allowing the fuel to solidify around the rod, removing the rod, inserting a wick into the hole left by the rod and into said plate and completely filling the jar.The wax is dispensed into the jar by an improved circuit which includes a tank containing the heated wax and a pump which recirculates liquid wax through a pressure regulating valve. The wax is dispensed to the jars by timing valves.

Abstract: This application discloses a method for making a candle with stones, or other desired articles, cast into the candle about the periphery thereof. This is accomplished by the use of a two step casting process, wherein a smaller core of the candle is first cast, and this core is then placed in a larger mold of substantially identical shape. The stones or other articles are then placed in the larger mold between the smaller core and the inner wall of said mold until the space therein is completely filled. Wax is then poured into the larger mold to cast these articles into the surface of the candle. Since the wax at this point will almost completely cover the articles, which are of a decorative nature and of which more of the surface should be exposed, the candle, after it has cooled, is repeatedly dipped in hot wax to remove some of the surface wax from the candle with each dipping, and then cooled by dipping the candle in water.

Abstract: A method of forming a steel rule die for the high speed rotary cutting and creasing of foldable carton blanks, characterized by the repeat accuracy of the die forming process, simplicity of assembly and operation for rotary die cutting procedures, and ease of maintenance. In carrying out the process, the rules of the die to be formed are initially set in their final cutting or working position with their cutting edges against a precisely formed, cylindrically curved mold surface, locked in place by removable spacer blocks and furniture of a solid and rigid material, and then permanently bonded into a rigid base with the working edges exposed, upon removal of the spacer blocks, for die cutting operation when the base is mounted on the surface of a rotary press cylinder.

Abstract: A method of manufacturing a heat exchanger comprises temporarily suporting a number of tubes in a first mould using a plurality of removable tube plates. The first mould is then filled with a molten, low melting alloy. After the alloy has set, the assembly is removed from the first mould and the tube plates are disintegrated by solvent or chemical action. The assembly of tubes supported by the set alloy is then inserted into a second mould and plastic material is injected into the mould to form a thin shell around the tubes and alloy and may also form header tanks of the heat exchanger. Finally, the whole assembly is removed from the second mould and the alloy is melted out to leave the completed heat exchanger. The method is also applicable to the manufacture of other hollow articles having a complex internal configuration.

Abstract: A method of forming a low pressure, flotation type tire by centrifugally casting polyurethane around a network of conventional tire cords which are held concentrically about an axis to form a cylindrically shaped tire which is then mounted on a rim and inflated into the toroidal configuration of more conventionally built tires.

Abstract: A hollow cored concrete slab is the product of the method which includes casting a base layer of concrete into a suitable form. Placing precast concrete channel members in transversely spaced relation on the freshly cast base layer with the flanges of the members in contact with the base layer and the webs of the members in spaced relation from the base layer. Casting an upper layer of concrete onto the fresh base layer and around the channel members and striking the upper layer in spaced relation above the channel members so that the upper layer of concrete covers the webs of the channel members to a given depth. The slab is then cured with the channel members remaining a structural part thereof and providing for the transversely spaced hollow cores therein.

Abstract: This invention relates to a method of forming a locking ring for the closure plug of a pressure vessel for storing fluid under pressure and particularly of the type having a deformable partition such as a bladder therein. The closure plug has a flanged inner end of diameter slightly less than the diameter of the port of the pressure vessel into which it is to be inserted and the locking ring normally is of greater diameter than said port and is foldable for insertion through said port so that it may then be restored to its original shape to encompass the closure plug and restrain outward movement thereof from such port.