By Removable Means Patents (Class 264/278)
  • Patent number: 5324462
    Abstract: A process for the manufacture of moulded material-covered products is provided wherein material is placed over a mould and held by clamping means proximate the periphery of the mould and thereafter material is drawn into the mould to conform to the shape of the interior surface of the mould prior to the injection of foamable thermoplastics material into the mould to form the product. The process includes the step of disposing a stop at predetermined positions on the material so that when the material is drawn into the mould, the stop precludes further material from ingressing into the mould and any further movement of material into mould is by the stretching of material.
    Type: Grant
    Filed: January 16, 1992
    Date of Patent: June 28, 1994
    Assignee: Atoma International, Inc.
    Inventor: Wolfgang K. Rohn
  • Patent number: 5322656
    Abstract: An apparatus for coating the outer surface of an elongated body (10), such as a rod or tube, with a layer of concrete (30) includes a frame structure (21). Pipe or tube sections (10) may be supplied to a tilting device (27) in a horizontal position on a carriage (12) and tilted to a vertical position within the tower-like frame structure (21). The apparatus comprises means (24, 27) for retaining the elongated body (10) in the upright position within the frame structure and an annular mould (26) for surrounding the upright elongated body so as to define an annular space between the elongated body and the annular mould, and concrete may be fed to the annular mould space by feeding means (28, 29). The mould may include an upper funnel-like part, which is rotatable about the axis of the annular mould relative to the remaining part of the mould so as to distribute the concrete mixture peripherally in the annular mould space.
    Type: Grant
    Filed: July 20, 1992
    Date of Patent: June 21, 1994
    Assignee: Vibrodens A/S
    Inventor: Jes Pallesen
  • Patent number: 5301927
    Abstract: A switch cross tie is made in a mold having a base plate formed with a plurality of holes in a predetermined pattern corresponding to a particular type of concrete switch cross tie by first overlying the entire base plate of a mold with a covering sheet provided with markings in a pattern corresponding to that of the holes needed for another particular type of concrete cross ties. This covering sheet overlies and blocks all the holes formed in the base plate and it is fixed in place atop the base plate. Then the operator or a computer-guided drill press cuts through the covering sheet and into the base plate at each of the markings to form thereat a respective new hole. Each such new hole is fitted with an anchor, and the mold is filled with concrete over and around the anchors with the covering sheet blocking all the holes other than the new holes. It is important that the covering sheet be sufficiently strong to inhibit entry of concrete through it into any of the holes other than the new holes.
    Type: Grant
    Filed: February 16, 1993
    Date of Patent: April 12, 1994
    Assignee: Wayss & Freytag Aktiengesellschaft
    Inventor: Frithjof Schimpff
  • Patent number: 5275779
    Abstract: An armrest assembly (10, 110, 210) is provided for pivotal attachment to an automotive seat (16). The armrest assembly (10, 110, 210) includes a cellular foam armrest pad (26, 126, 226) and an armrest cover (28, 128, 228) disposed about the armrest pad (26, 126, 226). The assembly (10, 110, 210) further includes a receptacle (46, 146, 246) for receiving and supporting a beverage container (C) and which is formed of a pliable, vacuum formable vinyl material to maintain the "soft touch" characteristic of the armrest assembly (10, 110, 210). A method is also provided for making the armrest assembly (10, 110, 210).
    Type: Grant
    Filed: May 18, 1992
    Date of Patent: January 4, 1994
    Assignee: Lear Seating Corporation
    Inventors: Donald F. Marfilius, Steven A. Schulte
  • Patent number: 5268137
    Abstract: An object retention form liner is described for use in holding and transferring objects, such as thin bricks to the finished surface of concrete structures. The form liner is produced by strategically positioning a plurality of bricks in a face-up position in a flat, shallow mold. Recesses sized to fit the bricks can be provided in the surface of the mold with a sealing ridge provided between each of the recesses. The bricks are positioned in the recesses and a liquid elastomeric material is poured into the mold to cover the bricks. Reinforcing fiberglass mesh can be embedded in the elastomeric material to provide additional tensile strength to the liner. Upon setting, the liner and retained bricks are removed from the mold and the liner can be stored, shipped or used in concrete construction. The liners are attached to the inside surface of concrete forms and the bricks are held rigidly in place while the concrete is poured and sets.
    Type: Grant
    Filed: July 28, 1992
    Date of Patent: December 7, 1993
    Inventors: Samuel C. Scott, William C. Scott, III, Mark A. Scott
  • Patent number: 5266262
    Abstract: A method for forming a large thickness flange at an end of a blow molding tube by injection molding using a die assembly. The blow molding tube is sufficiently cooled down before insertion into injection molding dies. The sizes and dimensions of tube holding portions of the injection molding die assembly, which hold the blow molding tube at a portion adjacent to the end, and those of a mating injection molding mandrel are set in conformity to its size and dimension of the blow molding tube after thermal shrinkage thereof caused by cooling of the tube. Thus, any gap between the blow molding tube and injection molding die assembly is eliminated, so that any leakage of molten resin through such a gap between the contact surfaces of the blow molding tube and those of the injection molding dies and mandrel can be perfectly prevented during the injection molding step. For instance, the method is useful for producing an intake manifold used in an automotive engine room.
    Type: Grant
    Filed: June 29, 1992
    Date of Patent: November 30, 1993
    Assignee: Mitoyo Resin Co. Ltd.
    Inventors: Shigeru Narayama, Takeshi Fukumoto
  • Patent number: 5262115
    Abstract: A method and device for producing vehicle tire bead-bead filler assemblies (2), whereby green elastomeric material is injected, by means of an externally-cooled distribution tank (38), into a number of annular chambers (22) defined by two half molds (6, 7) closed about a substantially cylindrical inner core (8); an inner portion of each chamber (22) being occupied by a respective bead (3) preassembled onto the core (8), and an outer portion (32) of each chamber (22) constituting the molding chamber of a respective bead filler (4).
    Type: Grant
    Filed: December 19, 1991
    Date of Patent: November 16, 1993
    Assignee: Bridgestone/Firestone, Inc.
    Inventor: Gordon M. Tomlinson
  • Patent number: 5255922
    Abstract: A golf ball cover includes a blend of natural or synthetic balata and a crosslinkable elastomer such as polybutadiene. The elastomer is thermally crosslinked with a metallic salt of an unsaturated fatty acid, such as zinc diacrylate, and a crosslinking initiator such as organic peroxide.
    Type: Grant
    Filed: November 23, 1992
    Date of Patent: October 26, 1993
    Assignee: Wilson Sporting Goods Co.
    Inventor: James R. Proudfit
  • Patent number: 5255424
    Abstract: For the manufacture of a heavy duty elastomeric having a stack of elastomeric and metal reinforcing layers interleaved with one another use is made of a mould sufficiently large to allow an elastomeric cover layer to be formed and cured simultaneous with compression and cure of the elastomeric layers. Relative transverse movement of the metal layers during compression is restricted by spacers which occupy in the mould a small part of the space that in the finished product is to be occupied by the cover layer. Subsequent to moulding and cure the spacers are removed and the resulting spaces in the part formed cover are filled.
    Type: Grant
    Filed: July 24, 1991
    Date of Patent: October 26, 1993
    Assignee: Dunlop Limited
    Inventor: Kenneth W. J. Raines
  • Patent number: 5244612
    Abstract: A polyurethane seat padding having a center seat portion and a bank portion on either side thereof is molded by using a mold defining a cavity having a center region corresponding to the center seat portion and side regions corresponding to the bank portions, placing collecting vessels of expanded polypropylene or polyethylene in the side regions of the mold cavity, pouring a foaming polyurethane liquid for flexible foam into the cavity between the collecting vessels, pouring a foaming polyurethane liquid for rigid foam into the collecting vessels, and causing the foaming liquids to expand, thereby producing a polyurethane seat padding having the collecting vessels embedded therein.
    Type: Grant
    Filed: December 7, 1990
    Date of Patent: September 14, 1993
    Assignee: Bridgestone Corporation
    Inventors: Toshio Iwasawa, Kazushige Ebe, Takayoshi Morofuji
  • Patent number: 5240543
    Abstract: A fastener insert attached to a mounting fixture is inserted into a hole drilled in a honeycomb panel. The mounting fixture has a rod with a disc at an end depending from a base and a chimney ascending from the base. Two bores are located in the base and are enclosed by the chimney. The mounting fixture base overlaps the head of the fastener insert which has two bores in the head. The bores in the fastener insert head are aligned with bores in the base of the mounting fixture. Epoxy is inserted into one of the bores in the base of the mounting fixture continuously until it returns out the second bore. The epoxy is allowed to cure and thereafter the mounting fixture is removed by a turning motion.
    Type: Grant
    Filed: December 18, 1991
    Date of Patent: August 31, 1993
    Assignee: ATR International, Inc.
    Inventors: Donald C. Fetterhoff, Hien D. Do
  • Patent number: 5227112
    Abstract: A switch cross tie is made in a mold having a base plate formed with a plurality of holes in a predetermined pattern corresponding to a particular type of concrete switch cross tie by first overlying the entire base plate of a mold with a covering sheet provided with markings in a pattern corresponding to that of the holes needed for another particular type of concrete cross ties. This covering sheet overlies and blocks all the holes formed in the base plate and it is fixed in place atop the base plate. Then the operator or a computer-guided drill press cuts through the covering sheet and into the base plate at each of the markings to form thereat a respective new hole. Each such new hole is fitted with an anchor, and the mold is filled with concrete over and around the anchors with the covering sheet blocking all the holes other than the new holes. It is important that the covering sheet be sufficiently strong to inhibit entry of concrete through it into any of the holes other than the new holes.
    Type: Grant
    Filed: April 8, 1992
    Date of Patent: July 13, 1993
    Assignee: Wayss & Freytag Aktiengesellschaft
    Inventor: Frithjof Schimpff
  • Patent number: 5223190
    Abstract: A process and an apparatus to make composite insulators, consisting of a central core (3) provided with an insulating coating (4) of elastomeric material, for electric overhead lines. The apparatus comprises a base structure (6) to which a first and a second end pieces (5a, 5b) of the core (3) are respectively fastened by a bracket (7a), and two injection mould halves (8a) designed to be moved close to each other. Mounted to the base structure (6) are at least two forming mould halves (9a, 9b) arranged to define a filling housing (9c) around the core (3). An injection nozzle (11) communicates with a conveying hollow space (12) coaxial with the central core (3), which is formed between the injection mould halves (8a) and a containing sleeve (13) mounted on the second end piece (5b).
    Type: Grant
    Filed: January 29, 1992
    Date of Patent: June 29, 1993
    Assignee: Pirelli Cavi S.p.A.
    Inventors: Ubaldo Vallauri, Francesco Portas
  • Patent number: 5219505
    Abstract: A method and an apparatus for making an endless, flat, flexible belt of pourable plastics include a core, especially a multiple core, as tension bearer, for example in a conveyor belt of polyurethane. Spaced apart support filaments extending transversely of the longitudinal direction of the belt are tightened in a mold approximately in the center plane of the belt to be cast so that the tension bearer will be placed as accurately as possible in the middle, based on the thickness of the belt to be produced. Subsequently the tension bearer is wound in longitudinal direction of the belt on the winding support formed by the support filaments. Thereupon liquid plastic material is poured into the mold and following that the support filaments protruding from the side surfaces of the belt are cut off upon termination of the curing.
    Type: Grant
    Filed: May 23, 1991
    Date of Patent: June 15, 1993
    Assignee: Balatros GmbH
    Inventor: Franz-Josef Kaiser
  • Patent number: 5217667
    Abstract: A concrete conduit is completely encased within a shell of a plastic resin such as polyethylene. The plastic shell functions to insulate the concrete conduit from mechanical shocks thereby preventing breakage and cracking of the conduit. The shell also effectively provides an impermeable barrier for water vapor and a smooth, relatively frictionless, surface for receiving electric cables, wires and the like. The conduit is made by preforming the shell, for example by rotational molding, and filling the shell with pourable cement through a filler hole in the shell. The filler hole can then be closed with a plug of the resin used to form the shell.
    Type: Grant
    Filed: May 7, 1991
    Date of Patent: June 8, 1993
    Assignee: Progressive Polymerics, Inc.
    Inventor: Frederick L. Griffith
  • Patent number: 5190707
    Abstract: A method of molding a skin-covered foamed article includes the steps of (a) putting an outer skin member having an opening to a mold; (b) putting a frame in the outer skin member; (c) setting a pair of wires at the end portion of the outer skin member so that the opening is tightly closed; (d) pouring a liquid foamable material in the outer skin member upon opening the opening; (e) closing the opening and the mold and curing the liquid foamable material; and (f) removing the wires from the outer skin member.
    Type: Grant
    Filed: October 29, 1991
    Date of Patent: March 2, 1993
    Assignee: Ikeda Bussan Co., Ltd.
    Inventor: Norio Yanagishita
  • Patent number: 5182032
    Abstract: An injection molding apparatus, in which non-rigid or flexible components intended to be encapsulated within the interior of an injection molded product, is provided. The flexible components are held in position in the interior of the mold cavity during the injection operation by thin, rigid forks or blades with surfaces interior to the mold cavity contoured to mate with and capture the non-rigid, flexible component. Such forks or blades can be retracted prior to the final packing portion of the molding cycle to allow plastic flow into the void left by the retracted blades, or the blades can be retracted after the end of the injection cycles and voids left in the molded product. Portions of the encapsulated components themselves can be fashioned to capture and hold portions of other encapsulated components during the injection process.
    Type: Grant
    Filed: May 3, 1991
    Date of Patent: January 26, 1993
    Assignee: Paige Manufacturing Company Incorporated
    Inventors: Robert G. Dickie, Michael Phillips
  • Patent number: 5180531
    Abstract: As structural plastic pipe has an outer diameter of at least 10 inches and is suitable for use as a plastic piling. The pipe is at least 10 feet long and comprises an inner pipe core of no more than 6 inches in diameter. There is an outer, extruded, continuous, substantially homogeneous plastic layer at least two inches thick on substantially the entire length of the steel core. The plastic layer comprises low density polyethylene, high density polyethylene, polypropylene, foaming agent, and antioxidant, as well as a synergist for the antioxidant. The plastic layer is extruded directly onto the pipe core in a single extruding operation. A die head can be used for imparting rotational motion to an extruded plastic composition before it is introduced into a mold used for forming the plastic pipe to make certain that the entire mold is filled with the plastic composition.
    Type: Grant
    Filed: September 17, 1990
    Date of Patent: January 19, 1993
    Inventor: Vartkes Borzakian
  • Patent number: 5174942
    Abstract: A flashless mold for encapsulating axial leaded devices (24) with a protective plastic material. The plastic material is introduced through a gate (27) which is positioned such that the leads of the electronic devices (24) are not wetted by the plastic material. This gate design, combined with a tight fitting groove for the terminal wires eliminates flash on the terminal wires. A spring retainer (28) acts to hold the individual devices accurately in place in the mold cavity facilitating loading and unloading of the mold.
    Type: Grant
    Filed: May 29, 1991
    Date of Patent: December 29, 1992
    Assignee: Motorola, Inc.
    Inventor: Rodolfo G. Barnadas
  • Patent number: 5171507
    Abstract: An annular, elastomer bulkhead gasket for sealing pipe fittings at concreate structures. A tubular body portion includes an annular casting flange having a three-quarter radiused peripheral edge which radially projects from an outer surface. A half radiused annular bead projects from an inner surface to seal around a fitted pipe. The gasket is securable to an annular flange of a conically tapered mandrel which is securable to a casting form wall. The mandrel retains and supports the gasket in compresed relation between the casting form walls during the pouring of the bulkhead.
    Type: Grant
    Filed: November 13, 1991
    Date of Patent: December 15, 1992
    Inventor: William M. Del Zotto
  • Patent number: 5168008
    Abstract: A steel reinforced cement product having substantially increased strength made by: positioning prestressed reinforcing steel in a mold cavity; providing a cementitious mixture in the mold cavity about the reinforcing steel in an amount sufficient to fill the mold cavity to a predetermined extent; curing the reinforced cementitious-steel composite article in the mold; drying the article; applying a glaze to the surface of the dried article; burning the glaze; cooling the burned, glazed article, whereby reducing the strength of the composite article; hydrating the reduced strength composite article; and then recurring the thus produced article.
    Type: Grant
    Filed: June 5, 1990
    Date of Patent: December 1, 1992
    Assignees: National House Industrial Co., Ltd., INAX Corporation,
    Inventors: Shigeo Yoshida, Satoshi Kitagawa, Shozo Harada, Tetsuya Koide, Manaba Hasegawa
  • Patent number: 5158734
    Abstract: A two component leadwire system is disclosed for electrical connection between biomedical electrodes and electrical equipment for diagnostic or therapeutic use. One leadwire component has a bayonet terminus and can be rugged for reuse. The second leadwire is an inexpensively-made receptacle for making electrical contact with the bayonet. The receptable has a socket for receiving the bayonet and an electrical conductor surrounded by a resilient, insulative sheath. When the bayonet is inserted into the socket, the sheath resiliently grips the bayonet and holds the bayonet in electrical contact with the conductor. A method for making the receptacle component, involving dip molding of the conductor arrayed on a mandril, is also disclosed.
    Type: Grant
    Filed: February 24, 1992
    Date of Patent: October 27, 1992
    Assignee: Minnesota Mining and Manufacturing Company
    Inventor: Terry S. Nees
  • Patent number: 5143571
    Abstract: Method for reducing the weight of molded golf club heads without changing their shape. Cavities of appropriate length and volume are created in the molded heads, extending from the rear face towards the front face thereof. Despite the cavities, the heads achieve a good restitution of energy, a good mass distribution, a low level of vibrations, and a good sound.
    Type: Grant
    Filed: October 3, 1991
    Date of Patent: September 1, 1992
    Assignee: Patentex S.A.
    Inventors: Rene Lacoste, Catherine Lacoste de Prado
  • Patent number: 5133912
    Abstract: A method of integrating first and second skins into a contiguous cover layer by: providing a first skin with a first surface to be exposed and an opposite backing surface, with the first skin having an offset edge defining a first corner with the exposed part of the first surface; providing a second skin with a second surface to be exposed and an opposite backing surface, with the second skin having an offset edge defining a second corner with the exposed part of the second surface; placing a mold element/partition between the first and second offset skin edges to maintain a space between at least a part of the first and second offset skin edges; pouring a flowable foundation material that will harden against the backing surfaces of the first and second skins so that the hardened foundation material exerts a force tending to urge the first and second corners towards each other; and removing the mold element/partition from between the first and second offset skin edges so that the space between the parts of th
    Type: Grant
    Filed: May 30, 1990
    Date of Patent: July 28, 1992
    Assignee: Mitsuboshi Belting Ltd.
    Inventors: Noboru Hagiwara, Michiaki Izawa, Masao Minami
  • Patent number: 5133921
    Abstract: A method for manufacturing plastic encapsulated electronic semiconductor devices is disclosed in which a support pad is firmly fixed by slidable means and also by mold halves in molding operation. Slidable means is moved outward of a cavity when it is filled with the plastic encapsulating material to the half volume. Spaces, which are formed after movement of slidable means, are filled with the plastic encapsulating material directly poured through a gate. The encapsulated semiconductor devices indicate excellent thermal radiation and dielectric strength characteristics without formation of voids or unfilled portions in the plastic.
    Type: Grant
    Filed: November 19, 1990
    Date of Patent: July 28, 1992
    Assignee: Sanken Electric Co., Ltd.
    Inventor: Takaaki Yokoyama
  • Patent number: 5126095
    Abstract: A method and apparatus for constructing an above ground concrete encased storage tank. The apparatus has a support assembly that extends from the baseplate of a concrete form, that supports, elevates, and secures an inner storage tank from the form baseplate, so that the tank may be completely surrounded by concrete. The form has removable walls that may be pivotally attached to the baseplate and initially in a horizontal position. The support assembly has anchor bolts that extend through holes in the baseplate. The anchor bolts are screwed into anchor nuts that are attached to a pair of brackets. The anchor nuts and brackets are spaced from the baseplate by sleeves that fit over the threaded portions of the anchor bolts. The brackets are constructed to support the storage tank, which is placed in the form on top of the support assembly. The tank is then fastened to the support assembly.
    Type: Grant
    Filed: July 24, 1991
    Date of Patent: June 30, 1992
    Assignee: Trusco Tank, Inc.
    Inventors: Ray E. Crosno, Harvey E. Petersen, Leslie D. Scott
  • Patent number: 5124106
    Abstract: A method of making a femoral rasp wherein the hip stem implant is used to make a two part mold. The mold halves are separated and the implant removed to yield left and right mold halves representing corresponding halves of the hip stem. The cavities of the mold halves are lined with wax and a plurality of blades are imbedded into the wax such that an anchor portion of each of the blades remains exposed. The mold halves are connected together and a stem of handle is inserted therein. A moldable material such as PMMA is poured into the mold and allowed to cure. When the PMMA is hard or cured, the mold halves are separated and the wax is removed from the rasp body exposing the cutting surfaces of the teeth.
    Type: Grant
    Filed: March 25, 1991
    Date of Patent: June 23, 1992
    Assignee: Zimmer, Inc.
    Inventors: James J. Morr, William F. Long, Jr., John F. Niccum
  • Patent number: 5124093
    Abstract: In casings for switch cross ties, the bottom plate 3 serves at the same time as a pattern for the position of the construction components. As a rule, a new casing is prepared for each series of cross-ties type. In small series with various positions of the construction components it is economical to use the bottom plate repeatedly. This is done by providing the bottom plate, prior to its insertion in the casing, with holes (A,B,C) for several types of finished parts, by provisionally closing the unnecessary holes by suitable means and by finding the combination of holes required for the production of a certain type of finished part through a certain searching procedure and freeing them of their provisional closing means.
    Type: Grant
    Filed: October 5, 1989
    Date of Patent: June 23, 1992
    Assignee: Wayss & Freytag Aktiengesellschaft
    Inventor: Frithjof Schimpff
  • Patent number: 5122046
    Abstract: An injection mold for producing a two-piece golf ball includes first and second cavities having mating hemispherical inner surfaces with retractable pins for supporting a solid core within the cavities spaced from the inner hemispherical surface. A runner system is provided in the mold for distributing flowable plastic material. A plurality of tunnel gates substantially equally spaced about the perimeter in one of the sections interconnect the inner hemispherical surfaces to the runner system with the tunnel gates being vertically offset from the parting line surface of the two sections. The pins support the solid core in its premolding condition such that the center of the core is slightly offset from the centerline of the mold in the direction of the inner hemispherical surface of the cavity containing the tunnel gates.
    Type: Grant
    Filed: April 24, 1991
    Date of Patent: June 16, 1992
    Assignee: Lisco, Inc.
    Inventors: Gerald A. Lavallee, Mario R. Jarmuzewski
  • Patent number: 5120485
    Abstract: A prefinished window unit is provided of the type having a sash member with central glazing area, wherein one side of the sash member is designated as the exterior face and the opposite side is designated as the interior face, the central glazing area is bounded by an inner perimetric face, and the sash member is bounded by an outer perimetric face. Each rail of the sash member is formed as a completely prefinished, molded component, requiring no further processing except assembly. The sash members each are integral components having a cellulosic core; an outer coating of synthetic plastic material substantially covering the core from external exposure; and a metal cladding substantially entirely covering the exterior face of the sash member to protect the synthetic coating from ultraviolet degradation. The sash members include slots that receive the glazing strip and weather strip, the slots being defined at least partially by a channel-shaped contour of the metal cladding.
    Type: Grant
    Filed: March 28, 1990
    Date of Patent: June 9, 1992
    Inventor: Terry S. Johnson
  • Patent number: 5104596
    Abstract: Apparatus for making composite doors includes means to locate a plastisol skin cover having an integral sail pocket formed therein within a mold cavity having a lid thereon moveable between opened and closed positions. The lid includes a retractable tool for positioning a hollow substrate extension in the sail pocket to both seal against foam leakage into the hollow substrate extension and to center the substrate extension within the pocket for defining a foam reaction space between the pocket and the substrate extension. A method for making integral 360.degree. sails on a composite door includes the steps of casting a fused plastisol skin having an integral 360.degree.
    Type: Grant
    Filed: March 14, 1991
    Date of Patent: April 14, 1992
    Assignee: Davidson Textron Inc.
    Inventors: Reza Kargarzadeh, Ellis E. Gosnell
  • Patent number: 5096627
    Abstract: A method for fabricating in a mold a rotatable recording drum. Initially, the mold is rotated and a predetermined quantity of a flowable substance is poured into the mold cavity and is centrifugally flung against the mold wall to form a mold layer with a smooth inner surface. Next, a surface substance is poured into the mold cavity and is allowed to harden against the mold layer. A core outer layer substance is then poured into the mold cavity and allowed to harden against the surface substance, and rotation of the mold is stopped. The mold layer fluid is removed, and the cavity inside the outer layer is filled with a core inner layer substance which is allowed to harden before the drum core is removed from the mold cavity. Following removal of the core from the mold cavity, the hardened surface substance may be vacuum coated, and a protective overcoat applied to the core. The drum core and the surface substance can also be formed separately.
    Type: Grant
    Filed: September 17, 1990
    Date of Patent: March 17, 1992
    Assignee: Minnesota Mining and Manufacturing Company
    Inventors: Peter J. Vogelgesang, Wayne M. Wirth
  • Patent number: 5094601
    Abstract: An apparatus for molding a plastic cap onto a pre-formed metallic shank includes a shank insertion device for inserting the shank onto a carrier member such that a head of the shank is elevated above the carrier member. A molding device, having an open mold cavity engages the carrier member such that the carrier member acts as a portion of the mold. A contour forming device can be used to form raised contours in said carrier member prior to the insertion of said shanks at said shank insertion device. A feeder mechanism is provided for drawing the carrier member through the contour forming device, the shank insertion device, and the molding device.
    Type: Grant
    Filed: June 12, 1991
    Date of Patent: March 10, 1992
    Assignee: YKK Corporation
    Inventors: Tim H. Sparrow, Richard L. Harlow, Don Wilder, Kevin Jackson
  • Patent number: 5094789
    Abstract: Fiberglass strips are arranged in a desired pattern. Parts of the strips are outside of a cavity and parts are inside surrounded by a quantity of polystyrene beads. The temperature of the beads is raised. This causes the beads to expand against the cavity and form the handle and also to expand against the inside parts of the strips and exert pressure on same. The latter pressure locks the strips in the handle. The temperature of the handle is then lowered and the handle is removed from the cavity. The eraser is in ready condition for shipment without further working. The parts of the strips outside of the cavity are used for removing chalk and/or ink from a board.
    Type: Grant
    Filed: May 15, 1990
    Date of Patent: March 10, 1992
    Inventor: Oliver R. Odhner
  • Patent number: 5093055
    Abstract: A process and resulting structure providing a utility vault with a foam-filled tube sealing the space between the vault walls and the vault cover. Preferably the tube includes an inner tube that is sufficiently porous to permit gas to flow therethrough but only a small amount of uncured foam to flow therethrough, and a plastic outer tube that prevents the foam from bonding to the vault structure.
    Type: Grant
    Filed: June 27, 1990
    Date of Patent: March 3, 1992
    Inventor: Eric A. Skiff
  • Patent number: 5089201
    Abstract: A method for preparing an elastic roller having a layer of elastic material disposed about and integrally molded to a shaft-shaped core metal member, includes the steps of disposing a cylindrical molding device for holding the elastic material, coating the core metal member with an adhesive, and mounting first and second lid members at opposite ends of the molding device. Each lid member holds a respective end of the core metal member so that the core metal member is disposed concentrically within said molding device. A sealing rubber is disposed between each lid member and the core metal member to prevent elastic material from entering a bearing portion of the core metal member, and the elastic material is injected into the molding device. The elastic material is cured, and the lid members are removed such that an extending portion of each lid member removes burrs formed at peripheral end portions of the roller.
    Type: Grant
    Filed: August 14, 1990
    Date of Patent: February 18, 1992
    Assignee: Canon Kabushiki Kaisha
    Inventor: Masaaki Takahashi
  • Patent number: 5087404
    Abstract: A method for molding plastic caps onto preformed metallic shanks, the metallic shanks having a head portion and a leg portion, wherein the leg portion of the shanks are inserted into a carrier member leaving a portion of the head portion elevated from the carrier member. A molding device is thereafter engaged with the carrier member over the head of the shank to form a molding cavity therearound. Plastic is then injected into the mold cavity to surround and encapsulate the head portion. The mold cavity is thereafter open and the completed capped shank is removed from the carrier member. The carrier member can comprise an elongated strip which can be pulled through work stations performing the various forming, inserting and injecting steps in regulated fashion.
    Type: Grant
    Filed: December 1, 1989
    Date of Patent: February 11, 1992
    Assignee: YKK Corporation
    Inventors: Tim H. Sparrow, Richard L. Harlow, Don Wilder, Kevin D. Jackson
  • Patent number: 5078945
    Abstract: Combined candle holder and mold apparatus includes a free-standing container having an open upper end and within which candle supporting structure is provided on which a burning candle is adapted to be supported so as to extend upwardly through and beyond the open container end. A wick has one of its ends connected to the candle supporting structure and its other end connected to a removable bottom closure member of the container so that the wick extends in the direction of the axis of the container through the substantial height thereof. In use, a burning candle is mounted on the supporting structure so that the apparatus functions as a candle holder. As the candle continues to burn the molten wax dripping therefrom falls into the container where it accumulates and solidifies around the wick so that the container thereby acts as a mold for the newly-forming candle.
    Type: Grant
    Filed: April 3, 1991
    Date of Patent: January 7, 1992
    Inventor: David L. Byron
  • Patent number: 5073326
    Abstract: Method and apparatus are disclosed for injection molding an article having at least one sub-surface portion. The apparatus includes an article mold having at least one cavity with a wedge-receiving aperture and a wedge insertable within the wedge-receiving aperture for receiving the sub-surface portion of the article. The wedge is movable between a wedged position, wherein the wedge is firmly seated within the wedge-receiving aperture and an unwedged position, wherein the wedge is movable with respect to the article mold to free the sub-surface portion of the article when ejecting the article from the cavity. The sub-surface portion of the article can include a part to be held within the cavity during injection molding, or an injection molded portion of the article forming a normally die locked portion of the article. The apparatus can also include a multi-piece mold cavity removably engageable within aligned apertures of a separable mold base.
    Type: Grant
    Filed: August 9, 1989
    Date of Patent: December 17, 1991
    Assignee: Prism Design & Engineering, Inc.
    Inventors: Roderick M. Craves, Franklyn J. Korany, Mark J. Jacobson
  • Patent number: 5069837
    Abstract: A seat back or seat bottom cushion incorporates one or more inflatable/deflatable air chamber bladders. The cushions are integrally formed with the bladders by suspending the bladders in a clam shell type mold and then injecting chemicals in the mold to form a urethane foam or the like. The cushion resulting from the molds may include the outer upholstery covering as part of the molded assembly. Each bladder molded into the cushion has a port that permits passage of air into or out of the bladder.
    Type: Grant
    Filed: March 7, 1990
    Date of Patent: December 3, 1991
    Inventors: Joseph A. Sember, III, Joseph A. Sember
  • Patent number: 5069838
    Abstract: A method of producing a frame-installed seat pad structure, which includes by steps (a) preparing a mold assembly which includes a mold and a lid, the lid having a foamable material feeding tube connected thereto; (b) preparing an endless elongate member which defines therein and therealong a continuous way, the endless elongate member having an inlet portion matable with the feeding tube of the lid and a plulality of outlet portions; (c) detachably connecting the endless elongate member to the lid having the inlet portion thereof mated with material feeding tube; (d) putting the lid on the mold having the endless elongate member exposed to a cavity of the mold; (e) pouring a foamable plastic material into the material feeding tube, so that the material flows in and along the continuous way and falls into the cavity through the outlet portions; (f) curing the material; and (g) removing the lid from the mold when the material is hardened to a certain degree.
    Type: Grant
    Filed: March 28, 1990
    Date of Patent: December 3, 1991
    Assignee: Ikeda Bussan Co., Ltd.
    Inventors: Masami Mori, Norio Yanagishita, Ichiro Matsuura, Kiichiro Ishimaru, Hisayoshi Mizuno
  • Patent number: 5059369
    Abstract: A refractory fiber module retainer system and a method of forming such retainer system is disclosed; the system includes a unitary refractory fiber module possessing substantial rigidity; the module being formed, such as by molding to have a perforated support means embedded within the module, and with a suitable bore for enabling the required fastening of the module to a furnace shell or the like. The system further includes a stud as part of the fastening means, said stud being passed through the bore and through an opening in the support means such that the stud can be readily welded to the furnace shell after the module has been placed against the shell. A locking means is locked into place on the free end of the stud, which end is located deep within the bore. A plug is fitted into the bore at the inner or "hot" face of the module, thereby to prevent corrosion of the fastening means; likewise, to preclude heat transfer from the interior of the furnace to the furnace shell.
    Type: Grant
    Filed: May 5, 1986
    Date of Patent: October 22, 1991
    Assignee: General Signal Corporation
    Inventor: Joseph J. Schiferl
  • Patent number: 5053179
    Abstract: The present invention provides a process for producing a multilayer molded article which includes supplying at least one piece of a skin material having a desired shape and a resin melt between unclosed upper and lower molds and closing the molds to form a multilayer molded article including the thermoplastic resin and the skin material which covers only a desired part of the article, wherein the resin melt is supplied at or near a center area of a rear face of the skin material, or wherein after the skin material is lifted to a position at which the skin material contacts a cavity surface of the upper mold by a vertically movable rod or bar which is positioned at a part of the lower mold on which the skin material is placed, the resin melt is supplied between the upper and lower molds and the rod or bar is returned to a determined position at least before the molding is completed.
    Type: Grant
    Filed: November 29, 1988
    Date of Patent: October 1, 1991
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Syohei Masui, Masahito Matsumoto, Nobuhiro Usui
  • Patent number: 5045267
    Abstract: A process and apparatus for the production of bristle articles include introducing the plastic bristles in the form of individual bristles or bristle strands through channels and sleeves extending the latter in to a mould for the bristle carrier, followed by thermal melting on their end located on the mould for formation of a thickened portion and the thickened portion on the bristle ends formed during melting is then sealingly engaged on the opening of the sleeve projecting into the mould. During the filling of the mould, the bristles and sleeve are kept in position within the same and the sleeve and the thickened portion on the bristle end tightly engaging against the opening of the sleeve are enveloped by the bristle carrier material during mould filling and then the sleeve is removed from the bristle carrier.
    Type: Grant
    Filed: September 13, 1989
    Date of Patent: September 3, 1991
    Assignee: Coronet-Werke Heinrich Schlerf GmbH
    Inventor: Georg Weihrauch
  • Patent number: 5028368
    Abstract: A method for making concrete pipe. Vinyl liners are held by an expandable liner carrying device. The carrying device is expanded so as to hold the liner in engagement with the outer surface, forming a liner/carrier assembly. Concrete reinforcing bars are placed around the liner/carrier assembly. The liner/carrier assembly and reinforcing bars are surrounded by a dry-cast concrete form. Then, the form is placed on a forming module, and the module is actuated into engagement with the inside surface of the core forcing the liner/carrier assembly to assume a predetermined, usually cylindrical, shape. The form is filled and immediately taken off of the module. The form is immediately stripped, but the core, held immobile by the dry cast concrete, which sets quickly, continues to hold the liner in engagement with the concrete until a complete bond is established. Finally, the core is retracted from engagement with the liner and removed from the finished lined pipe.
    Type: Grant
    Filed: July 11, 1989
    Date of Patent: July 2, 1991
    Assignee: International Pipe Machinery Corporation
    Inventor: Thomas D. Grau
  • Patent number: 5028291
    Abstract: The invention relates to a method of marking the surface of articles, more particularly but not exclusively with a view to obtaining distinctive signs on non-plane surfaces such as the surface of balls.
    Type: Grant
    Filed: February 6, 1989
    Date of Patent: July 2, 1991
    Assignees: Societe Nouvelle des ets Ryo Catteau S.A., Societe Hutchinson S.A.
    Inventors: Jacques Delgrange, Pierre Lelievre
  • Patent number: 5022152
    Abstract: A golf-swing practicing apparatus having an improved reinforced support arm, and method of manufacturing such an arm. The arm is molded from a plastic material and has a central reinforcing rod extending along a substantial length thereof. The rod preferably extends to be flush with one end of the arm to maximize the reinforcing effect along the length of the arm, and to facilitate manufacture of the arm. A hollow tube is preferably included at one end of the arm, and engages the reinforcing rod. A shaft is received through the hollow tube for mounting the arm relative to a support base.
    Type: Grant
    Filed: June 29, 1990
    Date of Patent: June 11, 1991
    Inventor: William K. Tai
  • Patent number: 5006297
    Abstract: A polyurethane covered golf ball is made by allowing the polyurethane cover stock material to partially cure in an open mold and subsequently molding a golf ball product. The molding is done by first molding a smooth-surfaced golf ball product in a smooth-walled fixed-pin mold and then, in a second molding step, using a compression mold to impart dimples onto the smooth-surfaced golf ball product. Between the two molding steps an intermediate curing step is employed. The initial curing time is an open mold and the intermediate curing time between the two molding steps is minimized through the use of a sufficient amount of catalyst, by keeping the smooth mold at an elevated temperature, or by using the fast-reacting chemical components.
    Type: Grant
    Filed: February 22, 1989
    Date of Patent: April 9, 1991
    Assignee: Acushnet Company
    Inventors: Robert A. Brown, Shenshen Wu
  • Patent number: 4996774
    Abstract: The invention is directed to a guide bar which includes a fill body in the guide groove thereof. The fill body is disposed in the region of a lubricating bore and bridges the gap between the bottom of the groove and the rakers of the drive links of the saw chain. The fill body raises the bottom of the groove in the region where lubricant is supplied to the saw chain through the lubricating bore. The fill body has a recess formed at the location of the lubricating bore for receiving lubricant therein. With the invention, the take along of the lubricant by the rakers of the drive links of the saw chain is improved thereby reducing the quantity of lubricant which would otherwise be lost. A method and an apparatus for forming the fill body in the guide groove of the guide bar are also disclosed.
    Type: Grant
    Filed: September 6, 1988
    Date of Patent: March 5, 1991
    Assignee: Andreas Stihl
    Inventors: Uwe Burger, Dieter Unrath, Horst Weinhold
  • Patent number: 4976910
    Abstract: A cooling device of the kind used in transportation vehicles, designed to maintain the transportation space of such vehicles cool over prolonged periods, includes an elongate housing of generally rectangular cross-section, having side walls and first and second end walls. The cooling device further includes a cooling pipe of elongate "U"-shape, having a curved portion and parallel arms. The ends of the cooling pipe are secured within one end wall, and the central portion of the pipe is supported in relation to the opposed wall by a supporting means.
    Type: Grant
    Filed: December 5, 1988
    Date of Patent: December 11, 1990
    Inventors: Richard Gatley, Ian F. Fox, Greville T. Neale