Creping Or Crinkling Patents (Class 264/282)
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Patent number: 11992425Abstract: A structure is provided comprising a number of surfaces 10, 20 joined together with an adhesive 30, said structure being configured to reshape upon at least partial degradation of the adhesive 30. Related method and uses are further provided.Type: GrantFiled: March 27, 2020Date of Patent: May 28, 2024Assignee: PICOSUN OYInventors: Marko Pudas, Niku Oksala
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Patent number: 11926940Abstract: Described are very high molecular weight (e.g., over 2 million, such as 3-20 million g/mol) starch-based materials, and formulations including such, which can be spun in spunbond, melt blown, yarn, or similar processes. Even with such very high molecular weights, the formulations can be processed at commercial line speeds, with spinneret shear viscosities of 1000 sec?1, without onset of melt flow instability. The starch-based material can be blended with one or more thermoplastic materials having higher melt flow index value(s), which serve as a diluent and plasticizer, allowing the very viscous starch-based component to be spun under such conditions. The particular melt flow index characteristics of the thermoplastic diluent material can be selected based on what type of process is being used (e.g., spunbond, melt blown, yarn, etc.). The starch-based material may exhibit high shear sensitivity, strain hardening behavior, and/or very high critical shear stress (e.g., at least 125 kPa).Type: GrantFiled: May 21, 2021Date of Patent: March 12, 2024Assignee: BIOLOGIQ, INC.Inventors: Donald R. Allen, Leopoldo V. Cancio, Fehime Vatansever Ozaltun, Bradford LaPray, Bruno R. Pereira, Kenneth L. Kramer, Steven P. Sherman
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Patent number: 11879058Abstract: Described are very high molecular weight (e.g., over 2 million, such as 3-20 million g/mol) starch-based materials, and formulations including such, which can be spun in spunbond, melt blown, yarn, or similar processes. Even with such very high molecular weights, the formulations can be processed at commercial line speeds, with spinneret shear viscosities of 1000 sec?1, without onset of melt flow instability. The starch-based material can be blended with one or more thermoplastic materials having higher melt flow index value(s), which serve as a diluent and plasticizer, allowing the very viscous starch-based component to be spun under such conditions. The particular melt flow index characteristics of the thermoplastic diluent material can be selected based on what type of process is being used (e.g., spunbond, melt blown, yarn, etc.). The starch-based material may exhibit high shear sensitivity, strain hardening behavior, and/or very high critical shear stress (e.g., at least 125 kPa).Type: GrantFiled: May 21, 2021Date of Patent: January 23, 2024Assignee: BIOLOGIQ, INCInventors: Donald R. Allen, Leopoldo V. Cancio, Fehime Vatansever Ozaltun, Bradford LaPray, Bruno R. Pereira, Kenneth L Kramer, Steven P. Sherman
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Patent number: 10953592Abstract: Aspects disclosed herein relate to forming on a substrate fastener elements suitable for use in touch fastener by employing vibration forming methods. The processes described provide for a greater flexibility in manufacturing than prior methods and overcome certain limitations in prior forming techniques. Further, the product made can embody a variety of different configurations suitable for a given application. Employing vibration forming methods, such as ultrasonic forming methods, allows for the use of a wider variety of substrate material than materials used with convention methods of touch fastener formation.Type: GrantFiled: March 15, 2016Date of Patent: March 23, 2021Inventor: Gerald Rocha
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Patent number: 8980052Abstract: A method of making a fabric-creped absorbent cellulosic sheet. A papermaking furnish is compactively dewatered to form a nascent web having an apparently random distribution of papermaking fiber. The dewatered web is applied to a translating transfer surface that is moving at a transfer surface speed. The web is fabric creped from the transfer surface utilizing a patterned creping fabric. The fabric creping step occurs under pressure in a fabric creping nip defined between the transfer surface and the creping fabric. The creping fabric travels at a fabric speed that is slower than the transfer surface speed. The creping fabric contacts the transfer surface and applies pressure to the web against the transfer surface such that the fibers of the web are redistributed on the creping fabric to form a web with a drawable reticulum having a plurality of interconnected regions of different local basis weights.Type: GrantFiled: March 20, 2014Date of Patent: March 17, 2015Assignee: Georgia-Pacific Consumer Products LPInventors: Guy H. Super, Steven L. Edwards, Stephen J. McCullough, Frank C. Murray
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Patent number: 8771578Abstract: A paper adhesive composition includes a cationic non-crosslinked acidified solution of a polyamidoamine with the repeating units wherein n?1; m=1 or 2; X?m is chloride, bromide, iodide, sulfate, bisulfate, nitrate, oxalate, alkyl carboxylate, aryl carboxylate, hydrogen phosphate, dihydrogen phosphate, alkyl sulfonate, aryl sulfonate, or a combination comprising at least one of the foregoing anions; R1 is a divalent aliphatic, cycloaliphatic, or araliphatic group having from 1 to 24 carbon atoms; R2 is hydrogen or a monovalent aliphatic, cycloaliphatic, or araliphatic group having from 1 to 24 carbon atoms; and R3 is a divalent hydrocarbon radical derived from a dibasic carboxylic acid. Also disclosed are methods of creping paper with the composition.Type: GrantFiled: May 27, 2011Date of Patent: July 8, 2014Inventor: Clayton J. Campbell
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Publication number: 20140103575Abstract: An embossing system is provided for embossing at least a portion of a web comprising a first roll and at least a second roll. The first roll and second roll may define a first nip for embossing the web. At least one of the first roll and the second roll has elongated embossing elements extending substantially in the machine direction and optionally at least one of the first and second rolls has elongated embossing elements extending substantially in the cross-machine direction. At least one of the first roll and the second roll may also have perforate embossing elements extending substantially in the cross-machine direction that may or may not be elongated. The embossing elements are capable of imparting one or both of a cube embossing pattern or a perforate emboss on the web. The web may be a cellulosic fibrous web, a portion of which is lignin-rich, high coarseness fiber having generally tubular fiber configuration. In addition, the web may be creped with an undulatory creping blade.Type: ApplicationFiled: November 18, 2013Publication date: April 17, 2014Applicant: GEORGIA-PACIFIC CONSUMER PRODUCTS LPInventors: Anthony O. Awofeso, Kang Chang Yeh, Bruce W. Janda, Martin A. Hynnek, Gayln A. Schulz, Paul J. Ruthven, Ronald R. Reeb
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Publication number: 20140093687Abstract: The present invention is directed to novel, improved, modified or treated microporous membranes for use in textile related applications and which are preferably composed of two or more dissimilar porous membrane or material layers laminated together using heat, compression and/or adhesives. The preferred inventive laminated composite microporous membrane is modified using a technique or treatment such as microcreping to introduce permanent small, regularly spaced, crepes, profiles, compactions, pleats, or wrinkles into the laminated composite microporous membrane for the purpose of improving mechanical strength, elasticity and/or resiliency. In addition, the inventive microcreped microporous laminated membrane more preferably has significantly improved ‘hand’ or softness, has ‘next-to-the-skin’ softness, and/or is quiet without crinkling noises during movement, which may be desired performance properties or characteristics of or in textile garments, materials or applications.Type: ApplicationFiled: September 26, 2013Publication date: April 3, 2014Applicant: Celgard, LLCInventors: Karl F. Humiston, Gerald P. Rumierz, Dickie J. Brewer
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Patent number: 8673115Abstract: A method of making a fabric-creped absorbent cellulosic sheet includes forming a nascent web from a papermaking furnish, the nascent web having a generally random distribution of papermaking fiber, transferring the nascent web having the generally random distribution of papermaking fiber to a translating transfer surface that is moving at a transfer surface speed, drying the web, to a consistency of from about 30 to about 60 percent, including compactively dewatering the web prior to or concurrently with transfer of the web to the transfer surface, fabric-creping the web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a creping fabric with a patterned creping surface, the fabric-creping step occurring under pressure in a fabric creping nip defined between the transfer surface and the creping fabric, the web being creped from the transfer surface and redistributed on the creping fabric.Type: GrantFiled: February 22, 2012Date of Patent: March 18, 2014Assignee: Georgia-Pacific Consumer Products LPInventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Ronald R. Reeb, Hung Liang Chou, Kang Chang Yeh, John H. Dwiggins, Frank D. Harper
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Patent number: 8647096Abstract: For producing a creped material, especially a sealing material for connections and transitions on buildings, with this material being provided with crepe folds, wherein the crepe folds run in different directions, a method is disclosed with the steps of: a) preparing a deformable material web (9) with a main expansion direction (90); b1) forming a longitudinal profile (91) in at least one region of the deformable material web (9), wherein the longitudinal profile runs essentially parallel to the main expansion direction (90); c) forming a transverse profile (94) in at least one region of the deformable material web (9), wherein the transverse profile (94) runs at an angle other than 180° relative to the main expansion direction (90); and d) pressing at least one section of the deformable material web (9) that has at least one region with a longitudinal profile (91) and a transverse profile (94), so that the material web (9) is provided with the crepe folds.Type: GrantFiled: January 15, 2008Date of Patent: February 11, 2014Assignee: Ewald Doerken AGInventor: Bernd Meinecke
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Patent number: 8608904Abstract: A creping aid system for use on a creping cylinder, for example, a Yankee dryer, comprises a creping adhesive and a creping modifier, the combination comprising polyethylene.Type: GrantFiled: April 2, 2012Date of Patent: December 17, 2013Assignee: Clearwater Specialties, LLCInventors: Stephen H. Tucker, Douglas S. Smalley
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Patent number: 8568560Abstract: A method of making a cellulosic absorbent sheet. A cellulosic web is prepared from an aqueous papermaking furnish. The web is fabric-creped. The fabric-creping step forms a creped web with a drawable reticulum having a plurality of interconnected regions of different local basis weights including at least: (i) a plurality of fiber-enriched regions of a relatively high local basis weight, interconnected by way of (ii) a plurality of lower local basis weight linking regions. The drawable reticulum includes a cohesive fiber matrix capable of increasing in void volume upon drawing. The creped web is dried, while substantially preserving the drawable reticulum, to form a dried web, and the dried web is drawn. The drawing step increases the bulk of the dried web.Type: GrantFiled: May 1, 2012Date of Patent: October 29, 2013Assignee: Georgia-Pacific Consumer Products LPInventors: Frank C. Murray, Greg A. Wendt, Steven L. Edwards, Stephen J. McCullough, Guy H. Super
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Patent number: 8568559Abstract: A method of making a cellulosic absorbent sheet. A cellulosic web is prepared from an aqueous papermaking furnish. The web is fabric-creped. The fabric-creping step forms a creped web with a drawable reticulum having a plurality of interconnected regions of different local basis weights including at least: (i) a plurality of fiber-enriched regions of a relatively high local basis weight, interconnected by way of (ii) a plurality of lower local basis weight linking regions. The drawable reticulum includes a cohesive fiber matrix capable of increasing in void volume upon drawing. The creped web is dried, while substantially preserving the drawable reticulum, to form a dried web, and the dried web is drawn. The drawing step increases the void volume of the dried web.Type: GrantFiled: May 1, 2012Date of Patent: October 29, 2013Assignee: Georgia-Pacific Consumer Products LPInventors: Frank C. Murray, Greg A. Wendt, Steven L. Edwards, Stephen J. McCullough, Guy H. Super
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Patent number: 8562786Abstract: A method of making a fabric-creped absorbent cellulosic sheet. A papermaking furnish is compactively dewatered to form a nascent web. The nascent web is applied to a translating transfer surface and is fabric-creped from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a creping fabric. The creping fabric travels at a fabric speed that is slower than the speed of the transfer surface. The nascent web is creped from the transfer surface and redistributed on the creping fabric to form a creped web with a drawable reticulum having a plurality of interconnected regions of different local basis weights. The creped web is dried to form a dried web, and the dried web is drawn. The drawing step includes drawing the dried web between a first draw roll and a second draw roll.Type: GrantFiled: May 1, 2012Date of Patent: October 22, 2013Assignee: Georgia-Pacific Consumer Products LPInventors: Frank C. Murray, Greg A. Wendt, Steven L. Edwards, Stephen J. McCullough, Guy H. Super
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Patent number: 8506978Abstract: A tissue product comprising an additive composition onto at least the surface of a fibrous article in order to increase the surface potential of the article, while retaining or improving manufacturing efficiency is disclosed. The additive composition comprises a bacteriostatic component and more preferably a water-soluble adhesive component and a bacteriostatic component. In some aspects, the additive may also contain additional water-soluble modifier components. Tissue products according to the present disclosure can attract and trap negatively charged matter, such as bacteria, into the tissue web. As such, tissue products can pickup bacteria from a surface and substantially hold the bacteria in the sheet to help prevent spreading bacteria to other surfaces.Type: GrantFiled: December 28, 2010Date of Patent: August 13, 2013Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Dave Allen Soerens, Cathleen Mae Uttecht, Bao Trong Do, SooYeon Oh
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Patent number: 8388804Abstract: A method of making a fabric-creped absorbent cellulosic sheet includes applying a jet of papermaking furnish to a forming wire, the jet having a jet velocity and the forming wire moving at a forming wire velocity. The papermaking furnish is compactively dewatered to form a nascent web. The nascent web is applied to a transfer surface that is moving at a transfer surface speed. The nascent web is fabric-creped from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a creping fabric that is traveling at a fabric-creping speed, the fabric-creping speed being slower than the transfer surface speed, and the fabric-creping step occurring under pressure in a fabric creping nip defined between the transfer surface and the creping fabric, such that the nascent web is creped from the transfer surface and redistributed on the creping fabric to form a creped web. The creped web is dried.Type: GrantFiled: February 16, 2012Date of Patent: March 5, 2013Assignee: Georgia-Pacific Consumer Products LPInventors: Guy H. Super, Steven L. Edwards, Stephen J. McCullough, Frank C. Murray
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Patent number: 8388803Abstract: A method of making a fabric-creped absorbent cellulosic sheet includes compactively dewatering a papermaking furnish to form a nascent web having a random distribution of papermaking fiber, applying the nascent web to a translating transfer surface that is moving at a transfer surface speed, fabric-creping the nascent web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a patterned creping fabric that is traveling at a fabric-creping speed that is slower than the transfer surface speed, the fabric-creping step occurring under pressure in a fabric creping nip defined between the transfer surface and the creping fabric, such that the nascent web is creped from the transfer surface and redistributed on the creping fabric to form a creped web with a drawable reticulum having a plurality of interconnected regions of different local basis weights.Type: GrantFiled: February 16, 2012Date of Patent: March 5, 2013Assignee: Georgia-Pacific Consumer Products LPInventors: Guy H. Super, Steven L. Edwards, Stephen J. McCullough, Frank C. Murray
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Patent number: 8226797Abstract: A method of making a fabric-creped absorbent cellulosic sheet. A papermaking furnish is compactively dewatered to form a nascent web having an apparently random distribution of papermaking fiber. The dewatered web is applied to a translating transfer surface. The web is fabric-creped from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a creping fabric, under pressure, in a fabric creping nip defined between the transfer surface and the creping fabric. The fabric is traveling a fabric speed that is slower than the speed of the transfer surface. The web is creped from the transfer surface and redistributed on the creping fabric to form a web with a drawable reticulum having a plurality of interconnected regions of different local basis weights. The web is dried and the web is drawn. The step of drawing the web preferentially attenuates the fiber-enriched regions of the web.Type: GrantFiled: March 7, 2011Date of Patent: July 24, 2012Assignee: Georgia-Pacific Consumer Products LPInventors: Frank C. Murray, Greg A. Wendt, Steven L. Edwards, Stephen J. McCullough, Guy H. Super
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Publication number: 20120164206Abstract: A tissue product comprising an additive composition onto at least the surface of a fibrous article in order to increase the surface potential of the article, while retaining or improving manufacturing efficiency is disclosed. The additive composition comprises a bacteriostatic component and more preferably a water-soluble adhesive component and a bacteriostatic component. In some aspects, the additive may also contain additional water-soluble modifier components. Tissue products according to the present disclosure can attract and trap negatively charged matter, such as bacteria, into the tissue web. As such, tissue products can pickup bacteria from a surface and substantially hold the bacteria in the sheet to help prevent spreading bacteria to other surfaces.Type: ApplicationFiled: December 28, 2010Publication date: June 28, 2012Inventors: Dave Allen Soerens, Cathleen Mae Uttecht, Bao Trong Do, SooYeon Oh
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Publication number: 20120165775Abstract: An absorbent composite material may be manufactured by applying a flexible absorbent binder polymer (FAB), also referred to herein as a flexible superabsorbent, during the creping step of conventional tissue manufacturing. As such, the costly process of applying FAB to a substrate by spraying or printing followed by drying may be eliminated. The creping step has the additional advantage of improving the flexibility and softness of the FAB treated fibrous web.Type: ApplicationFiled: December 28, 2010Publication date: June 28, 2012Inventors: Dave Allen Soerens, Cathleen Mae Uttecht, Cynthia Suzanne Krueger
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Patent number: 8167606Abstract: Disclosed herein is an apparatus and method for forming a panel. The apparatus includes a first mold unit may include a right-angled upper mold provided on the front portion of an upper mold to reciprocate vertically, and a right-angled lower mold provided on the front portion of a lower mold, thus compressing base materials to impart a pattern of a right triangular waveform. A second mold unit may include an obtuse upper mold provided on the central portion of the upper mold to reciprocate in a direction inclined relative to a progressing direction of the base materials, and an obtuse lower mold provided on the central portion of the lower mold, thus compressing the base materials to impart a pattern of an obtuse triangular waveform. A third mold unit may be provided behind the second mold unit and linearly presses the base materials in a direction from front to rear.Type: GrantFiled: December 18, 2009Date of Patent: May 1, 2012Assignee: Micro Contact Solution Co, Ltd.Inventor: Seung Eun Yang
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Patent number: 8158047Abstract: A multi-ply tissue includes a first cellulosic embossed ply having an emboss pattern applied over a portion of its surface and a second cellulosic embossed ply of tissue. The first ply is contact laminated to the second ply so that the primary adhesion between the plies of tissue is the result of contact between cellulosic fibers. The first and second plies contact one another in contact areas, with the contact areas between the first and second plies defining compliant voids. The contact areas between the first ply and the second ply are elongated and/or rounded contact areas.Type: GrantFiled: August 10, 2010Date of Patent: April 17, 2012Assignee: Georgia-Pacific Consumer Products LPInventors: Galyn A. Schulz, Gary L. Worry, Kang Chang Yeh, Thomas N. Kershaw
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Patent number: 8152958Abstract: A method of making a fabric-creped absorbent cellulosic sheet includes compactively dewatering a papermaking furnish to form a nascent web having an apparently random distribution of papermaking fiber, applying the dewatered web having the apparently random fiber distribution to a translating transfer surface moving at a first speed and fabric-creping the web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a patterned creping fabric. The creping step occurs under pressure in a fabric creping nip defined between the transfer surface and the creping fabric. The creping fabric travels at a second speed slower than the speed of the transfer surface. The fabric pattern, nip parameters, velocity delta and web consistency are selected such that the web is creped from the transfer surface and redistributed on the creping fabric to form a web with a drawable reticulum.Type: GrantFiled: July 16, 2010Date of Patent: April 10, 2012Assignee: Georgia-Pacific Consumer Products LPInventors: Guy H. Super, Steven L. Edwards, Stephen J. McCullough, Frank C. Murray
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Patent number: 8147649Abstract: A creping aid system for use on a creping cylinder, for example, a Yankee dryer, comprises a creping adhesive and a creping modifier, the combination comprising polyethylene.Type: GrantFiled: June 28, 2010Date of Patent: April 3, 2012Assignee: Clearwater Specialties LLCInventors: Stephen H. Tucker, Douglas S. Smalley
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Patent number: 8142614Abstract: The invention relates to a method for the production of a web of tissue paper, comprising the steps of: depositing a layer of an aqueous suspension of papermaking fibers on at least one forming fabric; reducing the water content of said layer until the amount in weight of the fibers in said layer is brought up to a first value; wet-embossing said layer in a nip between a pair of embossing rollers; and drying said embossed layer using a drying system to form a web of tissue paper.Type: GrantFiled: October 17, 2006Date of Patent: March 27, 2012Assignee: A. Celli Paper S.p.A.Inventor: Guglielmo Biagiotti
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Patent number: 8133353Abstract: A creped paper product is provided according to the invention. The creped paper product comprises a result of creping a web of fibers comprising synthetic fibers to provide a creped paper product having a stretch of at least 3% in the machine direction according to TAPPI test T494. The web of fibers can include about 0.5 wt. % to 100 wt. % synthetic fibers based on the total weight of the fibers. In addition, the web of fibers can contain about 0.5 wt. % to about 10 wt. % of synthetic fibers and about 90 wt. % to about 99.5 wt. % of cellulosic fibers. When the web of fiber includes a mixture of synthetic fibers and cellulosic fibers, the creped paper product can be provided having a tear strength in the machine direction according to TAPPI test T494 at least 10% greater than an otherwise identical creped paper product that does not contain synthetic fibers. A method for forming a creped paper product is provided according to the invention.Type: GrantFiled: March 15, 2005Date of Patent: March 13, 2012Assignee: Wausau Paper Corp.Inventors: John James Blanz, Thomas Brod, Emerson S. Brooks
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Patent number: 7959841Abstract: Uniformly dense, diamond-silicon carbide composites having high hardness, high fracture toughness, and high thermal stability are prepared by consolidating a powder mixture of diamond and amorphous silicon. A composite made at 5 GPa/1673K had a measured fracture toughness of 12 MPa·m1/2. By contrast, liquid infiltration of silicon into diamond powder at 5 GPa/1673K produces a composite with higher hardness but lower fracture toughness.Type: GrantFiled: May 31, 2006Date of Patent: June 14, 2011Assignee: Los Alamos National Security, LLCInventor: Yusheng Zhao
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Patent number: 7854046Abstract: A stationary working surface of a one roll microcreper member is of plastic resin having low wear and friction properties. As a primary pressing member subject to concentrated force it is 0.040 inch thick. One or both opposed retarder members of a bladed microcreper are of the plastic. Thermoplastics meeting wear and friction limits, e.g. ultra high density polyethylene, are employed. Primary extensions, some having openings, slots or holes serve as flexible retarders to engage treated material. By a load-spreading surface, the thermoplastic primary member is restrained without distortion. By this surface being linear it slideably inserts into a mounting. By this surface being parallel to the roll axis the primary member is free for cross-machine thermal expansion. A primary member shown is sheet form, mounted between sheet metal members, one with a restraint surface. Sheet materials of polyolefins, wood pulp, etc.Type: GrantFiled: January 8, 2007Date of Patent: December 21, 2010Assignee: Micrex CorporationInventors: J. Drew Horn, Peter R. Smith, Richard C. Walton
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Publication number: 20100252954Abstract: Disclosed herein is an apparatus and method for forming a panel. The apparatus includes a first mold unit may include a right-angled upper mold provided on the front portion of an upper mold to reciprocate vertically, and a right-angled lower mold provided on the front portion of a lower mold, thus compressing base materials to impart a pattern of a right triangular waveform. A second mold unit may include an obtuse upper mold provided on the central portion of the upper mold to reciprocate in a direction inclined relative to a progressing direction of the base materials, and an obtuse lower mold provided on the central portion of the lower mold, thus compressing the base materials to impart a pattern of an obtuse triangular waveform. A third mold unit may be provided behind the second mold unit and linearly presses the base materials in a direction from front to rear.Type: ApplicationFiled: December 18, 2009Publication date: October 7, 2010Applicant: MICRO CONTACT SOLUTION CO., LTD.Inventor: Seung Eun Yang
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Patent number: 7807086Abstract: A method of strengthening a boundary region between a first portion and a second portion of a fibrous body for absorbent articles. This boundary region is provided with a pattern of compressed spots, the amount of compression being gradually increasing in a direction leading away from an edge of the first portion of the fibrous body. Also, an apparatus for performing the method and an absorbent body having a strengthened boundary region.Type: GrantFiled: November 14, 2004Date of Patent: October 5, 2010Assignee: SCA Hygiene Products ABInventor: Robert Perneborn
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Patent number: 7744722Abstract: A creping aid system for use on a creping cylinder, for example, a Yankee dryer, comprises a creping adhesive and a creping modifier, the combination comprising polyethylene.Type: GrantFiled: June 15, 2006Date of Patent: June 29, 2010Assignee: Clearwater Specialties, LLCInventors: Stephen H. Tucker, Douglas S. Smalley
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Patent number: 7718035Abstract: An improved creping adhesive is prepared by first reacting a dibasic carboxylic acid, or its ester, half-ester, or anhydride derivative, with a polyalkylene polyamine, preferably in aqueous solution, under conditions suitable to produce a water soluble polyamide. The water-soluble polyamide is then reacted with an epihalohydrin until substantially fully cross-linked, and stabilized by acidification with phosphoric acid at the end of the polymerization reaction to form a water-soluble poly(aminoamide)-epihalohydrin creping adhesive that is re-wetable and facilitates water spray removal of buildup so as to lengthen the life of the creping blades, with attendant significant decrease in downtime and maintenance.Type: GrantFiled: March 15, 2005Date of Patent: May 18, 2010Assignees: Georgia-Pacific Consumer Products LP, Georgia-Pacific Chemicals LLCInventors: Jeffery J. Boettcher, Nancy S. Clungeon, Hung Liang Chou, Clay E. Ringold, Dexter C. Johnson
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Patent number: 7704349Abstract: A process for making absorbent cellulosic paper products such as sheet for towel, tissue and the like, includes compactively dewatering a nascent web followed by wet belt creping the web at an intermediate consistency of anywhere from about 30 to about 60 percent under conditions operative to redistribute the fiber on the belt, which is preferably a fabric. In preferred embodiments, the web is thereafter adhesively applied to a Yankee dryer using a creping adhesive operative to enable high speed transfer of the web of intermediate consistency such as a poly(vinyl alcohol)/polyamide adhesive. An absorbent sheet so prepared from a papermaking furnish exhibits an absorbency of at least about 5 g/g, a CD stretch of at least about 4 percent, and an MD/CD tensile ratio of less than about 1.1, and also exhibits a maximum CD modulus at a CD strain of less than 1 percent and sustains a CD modulus of at least 50 percent of its maximum CD modulus to a CD strain of at least about 4 percent.Type: GrantFiled: June 5, 2008Date of Patent: April 27, 2010Assignee: Georgia-Pacific Consumer Products LPInventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Dean J. Baumgartner, Richard W. Eggen, David P. Duggan, Jeffrey E. Krueger, David W. Lomax, Colin A. Jones
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Patent number: 7670979Abstract: A porous refractory product includes a matrix of sintered silicon carbide having a porosity of about 45% to about 65%. The matrix is formed by heating in a noble gas atmosphere a cast preform including a mixture of alpha-silicon carbide and boron carbide each having a particle size of less than about 1 micron. The heating causes the formation of gaseous SiO within the silicon carbide matrix, which, in turn, forms pores having an average size of less than about 1 micron. The porous refractory products herein are suitable for use in a variety of applications including for use in high temperature particulate filtering applications.Type: GrantFiled: October 5, 2007Date of Patent: March 2, 2010Assignee: CerCo LLCInventors: Tariq Quadir, Corey Dunn
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Publication number: 20090234432Abstract: Polymer stents with break-away links and methods of forming the links for improved stent retention on an expandable member during delivery are disclosed.Type: ApplicationFiled: March 12, 2008Publication date: September 17, 2009Inventors: Stephen D. Pacetti, Timothy A. Limon, Yunbing Wang
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Patent number: 7442278Abstract: A method of making a cellulosic web includes: forming a nascent web from a papermaking furnish, the nascent web having a generally random distribution of papermaking fiber; b) transferring the web having a generally random distribution of papermaking fiber to a translating transfer surface moving at a first speed; drying the web to a consistency of from about 30 to about 60 percent including compactively dewatering the web prior to or concurrently with transfer to the transfer surface; fabric-creping the web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a creping fabric with a patterned creping surface, the fabric creping step occurring under pressure in a fabric creping nip defined between the transfer surface and the creping fabric wherein the fabric is traveling at a second speed slower than the speed of said transfer surface, the fabric pattern, nip parameters, velocity delta and web consistency being selected such that the web is creped from the transfer surfacType: GrantFiled: April 18, 2005Date of Patent: October 28, 2008Assignee: Georgia-Pacific Consumer Products LPInventors: Frank C. Murray, Greg A. Wendt, Steven L. Edwards, Stephen J. McCullough, Guy H. Super
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Patent number: 7399378Abstract: A process for making absorbent cellulosic paper products such as sheet for towel, tissue and the like, includes compactively dewatering a nascent web followed by wet belt creping the web at an intermediate consistency of anywhere from about 30 to about 60 percent under conditions operative to redistribute the fiber on the belt, which is preferably a fabric. In preferred embodiments, the web is thereafter adhesively applied to a Yankee dryer using a creping adhesive operative to enable high speed transfer of the web of intermediate consistency such as a poly(vinyl alcohol)/polyamide adhesive. An absorbent sheet so prepared from a papermaking furnish exhibits an absorbency of at least about 5 g/g, a CD stretch of at least about 4 percent, and an MD/CD tensile ratio of less than about 1.1, and also exhibits a maximum CD modulus at a CD strain of less than 1 percent and sustains a CD modulus of at least 50 percent of its maximum CD modulus to a CD strain of at least about 4 percent.Type: GrantFiled: October 6, 2003Date of Patent: July 15, 2008Assignee: Georgia-Pacific Consumer Products LPInventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Dean J. Baumgartner, Richard W. Eggen, David P. Duggan, Jeffrey E. Krueger, David W. Lomax, Colin A. Jones
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Publication number: 20070267778Abstract: A rib forming apparatus has an elongated support table, a supply of thermoplastic sheet material over the table, a transporting means having at least two transverse carriages mounted on the table to slide along longitudinal edges thereof, a thermal means mounted on one of the carriages for locally heating the sheet material in preparation of a molding press, and at least one press module mounted on another carriage and having a reciprocating press blade positioned at one flat side of the sheet material and a couple of swiveling press blades positioned at the opposite flat side of the sheet material and movable toward the reciprocating press blade to mold the heated section of the sheet material by closing the above three press blades toward each other, whereby a series of vertical rib folds are formed transversely of the sheet material and advanced by the transport means through the closed press blades.Type: ApplicationFiled: July 29, 2006Publication date: November 22, 2007Inventor: Bill Dworzan
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Patent number: 7097803Abstract: The present invention is to provide a process of making a corrugated net material including the following steps. First prepare a net material with an adequate length, and then heat and soften the net material by means of a heating element. March the soften net material through a gap formed by two press rollers which rotate in relative direction such that the softened net material is pressed by the two press rollers flatly. March the pressed flat net material continuously into a vessel such that the flat net material is cumulated in the vessel and squeezed by itself to form a plurality of non-directional bends. Lastly, release the squeezed net material from the vessel such that the corrugated net material is thus obtained.Type: GrantFiled: October 23, 2002Date of Patent: August 29, 2006Inventor: Che-Yuan Chang
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Patent number: 7090792Abstract: A group of multiple hollow fibers may be shaped to introduce angular divergence among the fibers, or to introduce a selected longitudinal oscillation into the fibers. In one shaping technique, the fibers are held in parallel while upper and lower crimping assemblies of parallel crimping bars are drawn together on opposite sides of the parallel fibers. When bars of the opposing assemblies draw sufficiently close, they sandwich the fibers in between them, causing each fiber to assume a shape that oscillates as the fiber repeatedly goes over and then under successive bars. Since the crimping bars are aligned at oblique angles to the fibers, the peaks and troughs of successive fibers are offset. While in this position, the fibers are heated and then cooled to permanently retain their shapes. A different shaping technique utilizes a lattice of criss-crossing tines defining multiple apertures. In this technique, the lattice and fibers are positioned so that each fiber passes through one of the apertures.Type: GrantFiled: November 2, 2000Date of Patent: August 15, 2006Assignee: Alsius CorporationInventors: David P. Balding, Steven C. Foster
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Patent number: 7022201Abstract: A composite fabric comprising a necked and creped spunbond nonwoven web of monocomponent fibers hydraulically entangled with a fibrous component that comprises cellulosic fibers. The nonwoven web contains thermoplastic fibers and the fibrous component comprises greater than about 50% by weight of the fabric.Type: GrantFiled: December 23, 2002Date of Patent: April 4, 2006Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Ralph Lee Anderson, Eugenio Go Varona
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Patent number: 6997969Abstract: A filter is provided including a synthetic filter material formed into a filter structure and having at least one embossment having a depth of at least about 1.5 mm, preferably at least about 4.0 mm, and more preferably at least about 5.0 mm. A method for making the filter is also provided, and results in a filter which is formed without rupture of the material.Type: GrantFiled: July 17, 2003Date of Patent: February 14, 2006Assignee: LPD TechnologiesInventors: Dirk Dieter Hans Ter Horst, Hans Joachim Lippold
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Patent number: 6974520Abstract: This invention is directed to formation of a creped nonwoven web. The creped web is formed in a creping process using a polymer emulsion binder formed in an alkylphenol ethoxylate-free surfactant system. The surfactant system comprises a combination of a specific active anionic surfactant (sodium laureth sulfate containing 1 to 12 moles of ethylene oxide) and a specific active nonionic surfactant (a secondary alcohol ethoxylate containing 7 to 30 moles of ethylene oxide or an ethoxylated branched primary alcohol containing 3 to 30 moles of ethylene oxide.Type: GrantFiled: June 15, 2005Date of Patent: December 13, 2005Assignee: Air Products Polymers, L.P.Inventors: Joel Erwin Goldstein, Ronald Joseph Pangrazi
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Patent number: 6958103Abstract: An entangled fabric that contains a nonwoven web hydraulically entangled with a fibrous component is provided. The nonwoven web is formed from staple fibers and is creped. For example, in one embodiment, the nonwoven web is a creped, point bonded, carded web. Excellent liquid handling properties can be achieved in accordance with the present invention without resulting in the poor liquid handling capabilities often associated with point bonded nonwoven webs. In fact, the entangled fabric of the present invention can have improved bulk, softness, and capillary tension.Type: GrantFiled: December 23, 2002Date of Patent: October 25, 2005Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Ralph L. Anderson, Eugenio G. Varona
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Patent number: 6908524Abstract: This invention is directed to formation of a creped nonwoven web. The creped web is formed in a creping process using a polymer emulsion binder formed in an alkylphenol ethoxylate-free surfactant system. The surfactant system comprises a combination of a specific active anionic surfactant (sodium laureth sulfate containing 1 to 12 moles of ethylene oxide) and a specific active nonionic surfactant (a secondary alcohol ethoxylate containing 7 to 30 moles of ethylene oxide or an ethoxylated branched primary alcohol containing 3 to 30 moles of ethylene oxide.Type: GrantFiled: January 6, 2004Date of Patent: June 21, 2005Assignee: Air Products Polymers, L.P.Inventors: Joel Erwin Goldstein, Ronald Joseph Pangrazi
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Patent number: 6846383Abstract: The present invention is generally directed to paper products having great softness and strength. The paper products are formed from a paper web that can be made according to various methods. In one embodiment, the paper web is an uncreped through-air dried web. The web can contain softwood fibers in combination with high-yield fibers. For example, the high-yield fibers can be contained in the middle layer of a stratified fiber furnish. In accordance with the present invention, a first bonding material is applied to a first side of the web and a second bonding material is applied to a second side of the paper web. The bonding materials are applied according to preselected patterns. At least one side of the paper web is creped after one of the bonding materials is applied. The bonding material applied to the creped side of the web can be an adhesive selected that allows the web to be creped at relatively low temperatures.Type: GrantFiled: July 10, 2002Date of Patent: January 25, 2005Assignee: Kimberly-Clark Worldwide, Inc.Inventor: Maurizio Tirimacco
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Publication number: 20040238135Abstract: A process for making absorbent cellulosic paper products such as sheet for towel, tissue and the like, includes compactively dewatering a nascent web followed by wet belt creping the web at an intermediate consistency of anywhere from about 30 to about 60 percent under conditions operative to redistribute the fiber on the belt, which is preferably a fabric. In preferred embodiments, the web is thereafter adhesively applied to a Yankee dryer using a creping adhesive operative to enable high speed transfer of the web of intermediate consistency such as a poly(vinyl alcohol)/polyamide adhesive. An absorbent sheet so prepared from a papermaking furnish exhibits an absorbency of at least about 5 g/g, a CD stretch of at least about 4 percent, and an MD/CD tensile ratio of less than about 1.1, and also exhibits a maximum CD modulus at a CD strain of less than 1 percent and sustains a CD modulus of at least 50 percent of its maximum CD modulus to a CD strain of at least about 4 percent.Type: ApplicationFiled: October 6, 2003Publication date: December 2, 2004Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Dean J. Baumgartner, Richard W. Eggen, David P. Duggan, Jeffrey E. Krueger, David W. Lomax, Colin A. Jones
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Patent number: 6808597Abstract: Methods for making creping adhesives and using them in the creping of cellulosic fiber webs. The creping adhesives are a combination of polyamine-epihalohydrin and poly(vinyl alcohol). The method comprises the preparation and application of the creping adhesives to attain strong adhesion of fiber webs onto a drying surface, and the creping of the fiber webs to obtain a soft, bulky tissue paper web.Type: GrantFiled: July 9, 2002Date of Patent: October 26, 2004Assignee: Hercules IncorporatedInventor: Anthony J. Allen
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Patent number: 6802924Abstract: The present invention is generally directed to base webs that are creped after a bonding material has been applied to at least one side of the web according to a predetermined pattern. According to the present invention, the bonding material contains a creping adhesive mixed with composite particles. The composite particles generally have a median particle size of less than about 5 microns and a particle size distribution of less than about 10 microns.Type: GrantFiled: March 25, 2003Date of Patent: October 12, 2004Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Joseph F. Merker, Ralph L. Anderson, Thomas C. Saffel, James W. Clark, Reginald Smith
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Patent number: 6797226Abstract: A method for forming a wiping product. In particular, the wiping product contains a fabric formed from a nonwoven web that is bonded by microcreping at least one side of the web. The nonwoven web can contain melt-spinnable fibers, such as polyolefins, as well as various other fibers, such as pulp fibers, staple fibers, etc. For example, the nonwoven web can contain at least about 20% by weight of polyolefin fibers. By bonding the web using microcreping, the resulting bulk, absorption capacity, and softness of the fabric can be improved.Type: GrantFiled: October 9, 2001Date of Patent: September 28, 2004Assignee: Kimberly-Clark Worldwide, Inc.Inventor: Patricia A. Annable