Bending Patents (Class 264/285)
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Publication number: 20080053599Abstract: The invention provides a method for preforming a prepreg material impregnated with thermosetting resin continuously in an uncured state. Sheets of prepreg material are pulled out from rollers and laminated, which is then bent to a predetermined cross-sectional shape in a bending device. The prepreg material is formed into a long product continuously in a mold having a heater. The temperature and pressure applied to the prepreg material in the mold is selected so that the heating temperature is either room temperature or a heating temperature low enough to prevent the thermosetting resin from gelating, and so that the pressure is within a pressure range enabling the prepreg material to maintain its molded state.Type: ApplicationFiled: February 5, 2007Publication date: March 6, 2008Applicant: JAMCO CORPORATIONInventor: Masatoshi Aijima
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Patent number: 7320773Abstract: A biodegradable laminate sheet having as its object to provide a formed body superior in heat resistance, shock resistance, transparency and formability, and having non-stretched polylactic acid-family resin layer of which the crystallinity is 20% or less, and a layer comprising a biodegradable resin other than a polylactic acid-family resin.Type: GrantFiled: July 10, 2003Date of Patent: January 22, 2008Assignee: Mitsubishi Plastics, Inc.Inventor: Yosuke Egawa
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Patent number: 7182903Abstract: Multilayered web stock is directed toward a curved surface and at least one layer of the web stock is heated to a temperature above a glass transition temperature of the at least one layer of the web stock. The heating can occur just before or upon engaging the curved surface. The temperature of the at least one layer remains above the glass transition temperature while engaging the curved surface, allowing reshaping and/or realignment of the at least one layer relative to other layers of the web stock according to conformance to the curved surface. The web stock is cooled before it disengages from the curved surface. The heating can be done with a high power infrared lamp focused into a line across the web stock, and the cooling can be done with a cooled fluid jet. Additionally, a preheater can be employed, and a supplemental cooler can be used.Type: GrantFiled: March 7, 2003Date of Patent: February 27, 2007Assignee: Xerox CorporationInventors: Robert C. U. Yu, Satchidanand Mishra, Anthony M. Horgan, Richard L. Post, Edward F. Grabowski, Tsu-sen Chow, John A. Bergfjord, Sr., Miguel A. Boscan, John J. Darcy, III, Michael S. Roetker, Scott J. Griffin
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Patent number: 7097804Abstract: A duct formed of a thermoplastic material is lightweight, strong, flame and smoke resistant, and non-toxic. The duct is formed from a flat laminate and does not require a specialized, disposable mandrel for supporting conventional thermoset plies. Preferably, the duct is formed from a preform, which is cut according to the desired shape and size of the duct so that trimming after the duct has been formed is not required. Additionally, features such as holes and spud locations can be provided by cutting or marking the preform before forming the duct. Each duct can be formed of multiple articulated segments that are joined by connectors.Type: GrantFiled: August 9, 2002Date of Patent: August 29, 2006Assignee: The Boeing CompanyInventors: Walter Forrest Frantz, Danny A. Jorgenson, Denis J. Klein, Douglas D. Maben
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Patent number: 7097803Abstract: The present invention is to provide a process of making a corrugated net material including the following steps. First prepare a net material with an adequate length, and then heat and soften the net material by means of a heating element. March the soften net material through a gap formed by two press rollers which rotate in relative direction such that the softened net material is pressed by the two press rollers flatly. March the pressed flat net material continuously into a vessel such that the flat net material is cumulated in the vessel and squeezed by itself to form a plurality of non-directional bends. Lastly, release the squeezed net material from the vessel such that the corrugated net material is thus obtained.Type: GrantFiled: October 23, 2002Date of Patent: August 29, 2006Inventor: Che-Yuan Chang
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Patent number: 6997969Abstract: A filter is provided including a synthetic filter material formed into a filter structure and having at least one embossment having a depth of at least about 1.5 mm, preferably at least about 4.0 mm, and more preferably at least about 5.0 mm. A method for making the filter is also provided, and results in a filter which is formed without rupture of the material.Type: GrantFiled: July 17, 2003Date of Patent: February 14, 2006Assignee: LPD TechnologiesInventors: Dirk Dieter Hans Ter Horst, Hans Joachim Lippold
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Patent number: 6902672Abstract: There is disclosed a spiral-wound membrane module design for various membrane filtration techniques having significantly reduced fluid flow resistance in the feed stream path. Specifically, the inventive spiral-wound membrane module is designed having a corrugated entrance and exit spacers together over less than 10% of the length of the spiral wound module and a stiffener sheet wound to provide for uniform feed channel gap width.Type: GrantFiled: January 5, 2004Date of Patent: June 7, 2005Assignee: Osmotek, Inc.Inventor: Jack Herron
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Patent number: 6878329Abstract: A method of making a catheter balloon or other tubular medical device or component, in which a sheet of polymeric material is wrapped on a mandrel and heated to fuse sections of the wrapped sheet together to form a tube. The mandrel has a metallic core and a jacket on an outer surface of the metallic core, and the wrapped sheet of polymeric material is heated without corroding the metallic core of the mandrel. In a presently preferred embodiment, the sheet is formed of a fluoropolymeric material, and the resulting fluoropolymeric tube forms at least a layer of a catheter balloon.Type: GrantFiled: July 30, 2002Date of Patent: April 12, 2005Assignee: Advanced Cardiovascular Systems, Inc.Inventors: Delma M. Blankenship, Jeong S. Lee
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Publication number: 20040251577Abstract: Complex shaped articles and a method for their manufacture are disclosed. The complex shaped articles comprise a one piece, honeycomb core material that can be conformally shaped for aerodynamic and hydrodynamic movement having formed edges and an outer skin bonded to its top and bottom surfaces to protect and encase the honeycomb core material and provide a drag resistant surface.Type: ApplicationFiled: June 2, 2004Publication date: December 16, 2004Inventor: Richard Greven
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Patent number: 6818167Abstract: In a method of manufacturing a rubber crawler through a first vulcanization step and a second vulcanization step using an upper mold, a middle mold and a lower mold, at least the middle mold is heated at each vulcanization step, and a vulcanizing circumferential length at the first vulcanization step is made longer than that at the second vulcanization step, and the second vulcanization step is carried out at a state that each end portion of the crawler part formed at the first vulcanization step is positioned by at least one pitch rate in each mold at the second vulcanization step and the distance between the upper and lower molds is made larger than that in the first vulcanization step.Type: GrantFiled: March 26, 2003Date of Patent: November 16, 2004Assignee: Bridgestone CorporationInventor: Yasuaki Fujita
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Publication number: 20040201126Abstract: The invention relates to a method for extruding curved extrusion products (7a, 7b), whereby the extruded profile is formed in a die that is located upstream of a crosshead (4) of an extrusion installation (1) and is subsequently curved or bent by the action of external forces. The extruded strand (7a, 7b) is taken up at the press outlet by a bearing surface (10) that supports the underside of the strand. Once a partial length of strand has been separated, said length is moved (10) from the press flow and is transported away by the bearing surface, whereby the provision of a supporting surface for the subsequent strand is simultaneously maintained during said transportation by the bearing surface (10). To achieve this, a platform (10) that is located in the press outlet (5), that supports the extruded strand and that can be raised and lowered is divided into functional fields (A, B).Type: ApplicationFiled: March 17, 2004Publication date: October 14, 2004Inventors: Nikolaus Jakoby, Uwe Muschalik, James R Camp
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Patent number: 6790402Abstract: The complex shaped articles are formed by trimming, cutting and shaping a honeycomb core material to a desired size and shape, deforming the sized and shaped honeycomb core material at ambient temperature; permanently setting the shape and contour of the sized and shaped honeycomb core material; affixing side edges to the shaped and contoured honeycomb core material; and, bonding a fiber reinforced resin to the top and bottom surfaces of the honeycomb core material.Type: GrantFiled: January 22, 1999Date of Patent: September 14, 2004Inventor: Richard Greven
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Publication number: 20040173943Abstract: Multilayered web stock is directed toward a curved surface and at least one layer of the web stock is heated to a temperature above a glass transition temperature of the at least one layer of the web stock. The heating can occur just before or upon engaging the curved surface. The temperature of the at least one layer remains above the glass transition temperature while engaging the curved surface, allowing reshaping and/or realignment of the at least one layer relative to other layers of the web stock according to conformance to the curved surface. The web stock is cooled before it disengages from the curved surface. The heating can be done with a high power infrared lamp focused into a line across the web stock, and the cooling can be done with a cooled fluid jet. Additionally, a preheater can be employed, and a supplemental cooler can be used.Type: ApplicationFiled: March 7, 2003Publication date: September 9, 2004Applicant: Xerox CorporationInventors: Robert C.U. Yu, Satchidanand Mishra, Anthony M. Horgan, Richard L. Post, Edward F. Grabowski, Tsu-sen Chow, John A. Bergfjord, Miguel A. Boscan, John J. Darcy, Michael S. Roetker, Scott J. Griffin
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Patent number: 6767493Abstract: It is to provide a method of manufacturing a rubber crawler which enhances a degree of freedom in the handling in a vulcanization-shaping of a crawler part and largely improves vulcanization shapability and operability and facilitates an arrangement of an auxiliary device or the like.Type: GrantFiled: November 8, 2002Date of Patent: July 27, 2004Assignee: Bridgestone CorporationInventor: Yasuaki Fujita
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Publication number: 20040135289Abstract: The invention relates to a method for twisting elongate dough products and a device therefor. A supplied dough product is herein engaged at least at two positions in a longitudinal direction. The dough product is twisted by applying torsion to a dough product around a longitudinal axis at least at a first position. The twisted product is then discharged. The invention is characterized by engaging the dough product on at least two longitudinal sides, which lie substantially parallel to the longitudinal axis, with a first respectively a second speed relative to the longitudinal axis of the dough product. By engaging or more than two longitudinal sides it is possible to prevent curvature of the dough product in a transverse direction.Type: ApplicationFiled: July 23, 2003Publication date: July 15, 2004Applicant: Tromp Holding B.V.Inventor: Peter Bastiaan Tromp
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Patent number: 6726974Abstract: A thermoplastic folded honeycomb structure and method for the production thereof A strip of material is plastically deformed perpendicular to the plane of the material and folded in the direction of conveyance until the cell walls meet and are joined.Type: GrantFiled: July 24, 2001Date of Patent: April 27, 2004Assignee: K.U. Leuven Research & DevelopmentInventors: Jochen Pflug, Ignace Verpoest
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Publication number: 20040045617Abstract: A pipe liner bag everting nozzle is provided for allowing an operator to freely access a manhole during a lining operation. A pipe liner bag everting nozzle comprises a guide tube fixing end for fixing one end of a guide tube, and a pipe liner bag fixing end for fixing a folded end of an uneverted pipe liner bag passed through the guide tube, wherein the guide tube fixing end has a diameter smaller than a diameter of the pipe liner bag fixing end. Since a guide tube having a smaller diameter than that of a pipe line to be repaired (or the pipe liner bag) can be used, a sufficient gap is formed between the guide tube and the manhole, thereby allowing the operator to freely access the manhole during the lining operation for inspection and confirmation of a lining situation.Type: ApplicationFiled: September 9, 2003Publication date: March 11, 2004Inventors: Takao Kamiyama, Yasuhiro Yokoshima, Shigeru Endoh, Hiroyuki Aoki
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Publication number: 20040026825Abstract: There are provided apparatuses and related methods for preforming sheets to form preforms for forming ducts. The preforms can be formed of a thermoplastic material, such as flat sheets of reinforced thermoplastic, which can be lightweight, strong, and perform well in flammability, smoke, and toxicity tests. The apparatus includes a heater for heating the sheet to a processing temperature and a structure for configuring the sheet to a desired shape of the duct. For example, rollers, rods, tubes, or a funnel can be used to bend the sheet.Type: ApplicationFiled: August 9, 2002Publication date: February 12, 2004Applicant: The Boeing CompanyInventors: Bryan K. Bergsma, Joseph P. Canavan, Thomas J. Courrier, Walter Forrest Frantz, Harvey T. Jones, Denis J. Klein, Matthew K. Lum, Mark L. Younie
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Publication number: 20040026826Abstract: There are provided apparatuses and related methods for forming sheets. The formed sheets can be formed of a thermoplastic material, such as flat sheets of reinforced thermoplastic, which can be lightweight, strong, and perform well in flammability, smoke, and toxicity tests. The apparatus includes a heater for heating the sheet to a processing temperature and a structure for configuring the sheet to a desired shape using one or more rollers, shapers, longitudinal members, and/or support members.Type: ApplicationFiled: May 12, 2003Publication date: February 12, 2004Applicant: The Boeing CompanyInventors: Bryan Bergsma, Tom Courrier, W. Forrest Frantz, John Hennessy
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Publication number: 20030234469Abstract: An apparatus for forming a tube construct from a planar sheet matrix includes a stand supporting two opposing mounts and spanning between the opposing mounts are a mandrel, a porous rod, and a spring-loaded roller held in parallel arrangement; a guide for aligning and engaging the mandrel on the opposing mounts; and a means for imparting a tangential force on the planar sheet matrix to prevent wrinkling. The porous rod has a lumen running its length and has pores that communicate between the lumen of the porous rod through to the surface of the rod for water to uniformly pass through. The spring-loaded roller runs along the length of the porous rod creating a line of contact between the roller and the mandrel. The mandrel is contacted with a planar sheet of matrix and is rotated such that successive portions of the matrix contact the porous rod and become lightly moistened by the water passing through the pores of the porous rod and become wrapped around the mandrel to form a tube construct.Type: ApplicationFiled: December 19, 2002Publication date: December 25, 2003Applicant: Organogenesis, Inc.Inventors: Maury D. Cosman, Kristen Billiar, Ryan Mercer, Bruce Miller
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Publication number: 20030232174Abstract: A substrate having embossed thereon a plurality of shaped recesses of a predetermined precise geometric profile, each recess having a flat bottom surface having a major dimension of about 500 &mgr;m or less, the substrate being capable of undergoing a thermal cycle of about one hour at about 150° C. while maintaining about ±10 &mgr;m or less dimensional stability of the embossed shaped indentations, and wherein the substrate comprises an amorphous thermoplastic material. During the thermal cycle the substrate has an elastic modulus greater than about 1010 dynes/cm2 and a viscoelastic index of less than about 0.1.Type: ApplicationFiled: April 17, 2003Publication date: December 18, 2003Applicant: Avery Dennison CorporationInventors: Pi Chang, Philip Yi Zhi Chu, Dong Hseih, Robert M. Pricone, W. Scott Thielman
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Patent number: 6660199Abstract: A pipe section formed of a polymeric material which has a substantially constant thickness throughout, the terminal edge of the female connection having a reinforcement structure which rigidifies the end of the female connection and prevents deformation, the pipe section preferably having a flared end, and the reinforcement structure preferably being a semicircular channel formed at the end of the pipe section by a mandrel after initial extrusion of the pipe section; along with a method and apparatus for forming the pipe section, a pipe assembly including such pipe section, and a method of forming the pipe assembly.Type: GrantFiled: January 19, 2001Date of Patent: December 9, 2003Assignee: Hancor, Inc.Inventors: Roger Lee Siferd, Matthew C. Ankrom, Larry E. Porter
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Patent number: 6656400Abstract: A method for producing a pleated filter material from a nonwoven fabric having spacers for the pleated folds formed from the filter material itself, a formed fabric made of stretched synthetic fibers and thermoplastic and/or thermally cross-linked binding agent being heated in an oven to a temperature lying at least in the softening temperature range and/or the cross-linking temperature range of the binding agent, and subsequently, the formed fabric being formed between profiled calender rolls and cooled simultaneously.Type: GrantFiled: March 28, 2001Date of Patent: December 2, 2003Assignee: Firma Carl FreudenbergInventors: Klaus Veeser, Anthony Hollingsworth, Dirk Dantz
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Publication number: 20030151172Abstract: A method for continuously forming discrete hollow parts includes extruding at least one continuous stream of molten plastic. A plurality of mold segments are arranged such that one or more segments periodically close on the one or more streams of molten plastic and define discrete part forming cavities when closed. A pressure differential is created within the discrete part forming cavities to shape the molten plastic accordingly. Air or another gas is replenished within the discrete hollow parts either in the discrete part forming cavities, or nearly immediately upon discharge from the cavities. The discrete hollow parts are then cooled. The apparatus for forming discrete hollow parts in this manner has an extruder and a plurality of the mold segments including one or more segments that can be closed on the plastic stream or streams. The pressure differential is applied by the apparatus to the closed mold segments. The hollow part interior is replenished either by the apparatus or manually by an operator.Type: ApplicationFiled: December 20, 2002Publication date: August 14, 2003Inventors: Greg Floyd, Erik Skov
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Patent number: 6565747Abstract: A spiral wound type separation membrane element includes a spiral wound type membrane component formed by superposing separation membranes of membrane materials supported on nonwoven fabric members on both surfaces of a permeated liquid passage forming member and bonding three sides with an adhesive thereby defining an envelope-like membrane, mounting an opening of the envelope-like membrane on a water collection pipe and bonding the same with an adhesive and spirally winding the envelope-like membrane around the outer peripheral surface of the water collection pipe along with a raw liquid passage forming member. The outer peripheral surface of the envelope-like membrane forming the spiral wound type membrane component is covered with a sheath member, and anti-telescopic members are mounted on both end surfaces of the envelope-like membrane respectively. Each of the aforementioned components forming the spiral wound type separation membrane element is made of heat-resistant alkali-resistant plastic.Type: GrantFiled: April 11, 2000Date of Patent: May 20, 2003Assignee: Nitto Denko CorporationInventors: Takuji Shintani, Hisao Hachisuka, Katsumi Ishii
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Patent number: 6511727Abstract: Flat strip lamella for reinforcing weight-carrying or weight-transferring building components. It has a composite structure consisting of a plurality of pliant or loose-flex supporting fibers (26) aligned parallel to each other, and a binding matrix (28) which connects the supporting fibers to each other so that they are shear-resistant, and is fastenable by means of an adhesive (16) by its broad side to the surface of the building component (12) that is to be reinforced. So that the flat strip lamella, to which the binding matrix gives rigid elastic form, can also be bent over corner edges of a building component (12), the invention proposes that the binding matrix (28) be removed, in at least an intermediary area (30), by uncovering the supporting fibers (26), and that the uncovered supporting fibers be subjected to a liquid or pasty thermosetting plastic, in order to stabilize the bent-over condition.Type: GrantFiled: July 16, 1999Date of Patent: January 28, 2003Assignee: Sika AG, vormals Kaspar Winkler & Co.Inventors: Alexander Bleibler, Ernesto Schümperli, Werner Steiner
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Patent number: 6485660Abstract: A rebar forming apparatus includes a malleable material supply station for continuously supplying a malleable planar material and a malleable material forming station for forming the malleable material into first and second corresponding shell portions and related rebar products. The apparatus also includes a core pultrusion station and a cladding forming station for respectively forming core and cladding layers. A shell forming station is positioned downstream of the core and cladding forming stations which unites the first and second shell portions to form an outer shell with the core and cladding layers contained therein. The rebar product includes shell portions which are matably configured to form a disposable outer shell over the core and cladding layers. Related reinforcing composite product forming methods also include the use of a removable outer shell.Type: GrantFiled: October 25, 2000Date of Patent: November 26, 2002Assignee: Marshall Industries Composites, Inc.Inventors: Mark A. Kaiser, Issam Faza, Brice Marshall Nelson
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Publication number: 20020163102Abstract: A machine and method for providing a folded liner for insertion into a pipe, comprises an upper section and a lower section. A flattened heated thermoplastic liner is fed downwardly through the upper section to the lower section, where it is redirected and fed substantially horizontally from the lower section. The flattened liner introduced to the upper section is broadly indented at one side of the liner and is then more acutely indented to provide loops disposed side-by-side in a substantially horizontal direction. The lower section reorients the loops so that they are stacked side-by-side in a substantially vertical direction. The liner is cooled as its leaves the lower section to maintain its cross-sectional configuration. The upper section is separable from the lower section, and portions of the upper and lower sections are displaceable and removable to facilitate insertion of the liner into the machine and removal of the machine from the liner.Type: ApplicationFiled: June 28, 2002Publication date: November 7, 2002Applicant: American Pipe & Plastics, Inc.Inventor: Mark Thompson
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Patent number: 6451410Abstract: The present invention provides a sheet of crystallizable material, having opposed first and second surfaces, the sheet comprising: (a) a plurality of crystalline regions located in the first surface; and (b) an amorphous matrix surrounding and separating the crystalline regions from one another. The present invention also provides a method of making a flexible, cut resistant, and abrasion resistant sheet material, the method comprising the steps of: (a) providing a sheet of crystallizable amorphous material having opposed first and second surfaces; (b) crystallizing discrete regions of the first surface of the sheet of material, the discrete regions being separated from one another by a continuous amorphous matrix.Type: GrantFiled: July 20, 1999Date of Patent: September 17, 2002Assignee: The Procter & Gamble CompanyInventors: Kenneth Stephen McGuire, Peter Worthington Hamilton, Richard Tweddell, III, Richard Emil Hildebrand, IV, Geneva Gail Otten
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Patent number: 6423258Abstract: A machine and method for providing a folded liner for insertion into a pipe, comprises an upper section and a lower section. A flattened heated thermoplastic liner is fed downwardly through the upper section to the lower section, where it is redirected and fed substantially horizontally from the lower section. The flattened liner introduced to the upper section is broadly indented at one side of the liner and is then more acutely indented to provide loops disposed side-by-side in a substantially horizontal direction. The lower section reorients the loops so that they are stacked side-by-side in a substantially vertical direction. The liner is cooled as its leaves the lower section to maintain its cross-sectional configuration. The upper section is separable from the lower section, and portions of the upper and lower sections are displaceable and removable to facilitate insertion of the liner into the machine and removal of the machine from the liner.Type: GrantFiled: July 31, 2000Date of Patent: July 23, 2002Assignee: American Pipe & Plastics, Inc.Inventor: Mark Thompson
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Publication number: 20010047149Abstract: Method and apparatus for sequentially forming, wrapping and compressing a catheter balloon either during the initial manufacturing process or after a medical procedure. The balloon may be formed, wrapped and compressed by simply advancing the balloon through a balloon wrapping tool and selectively inflating and deflating the balloon therein. The balloon wrapping tool preferably includes a flap forming bore, a flap wrapping bore and a flap compression bore which form, wrap and compress the balloon, respectively, when the balloon is advanced therethrough.Type: ApplicationFiled: July 17, 2001Publication date: November 29, 2001Applicant: SciMed Life Systems, Inc.Inventors: Richard J. Traxler, Brent C. Gerberding, Scott E. Arndt, Tracee E. J. Eidenschink
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Publication number: 20010039778Abstract: A sheet of plastics material is continuously extruded onto the upper run of an endless conveyor which carries aluminum vacuum mold plates each defining a cavity with a shingle pattern. The sheet is progressively vacuum-formed into the mold plate cavities, and opposite longitudinal upper and lower portions of the sheet are progressively vacuum-formed, with traveling plug assist in one embodiment, to define shingle panels with hook-shaped lower portions and upper portions defining grooves for receiving the lower portions. The upper portion of the sheet is punched with longitudinally spaced slots to form a nailing flange, and the sheet is then cut laterally at longitudinally spaced intervals to produce elongated siding panels each having integrally connected shingle panels. The shingle panels may have different bottom configurations or profiles and are interchangeable.Type: ApplicationFiled: July 31, 2001Publication date: November 15, 2001Inventor: Daniel W. King
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Patent number: 6296655Abstract: A balloon catheter for dilating a stenotic region of a patient's body lumen such as an artery or for the implantation of an expandable stent within a patient's body lumen. The balloon of the catheter has a plurality of canted wings which are inclined at an angle of about 15° to about 75°, preferably about 30° to about 60° from a line tangent to an inner tubular member extending within the interior of the balloon.Type: GrantFiled: April 27, 1998Date of Patent: October 2, 2001Assignee: Advanced Cardiovascular Systems, Inc.Inventors: Henri A. Gaudoin, Philip C. Foreman, Tri-Phuoc V. Le
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Patent number: 6283743Abstract: Apparatus for sequentially forming, wrapping and compressing a catheter balloon either during the initial manufacturing process or after a medical procedure. The balloon may be formed, wrapped and compressed by simply advancing the balloon through a balloon wrapping tool and selectively inflating and deflating the balloon therein. The balloon wrapping tool preferably includes a flap forming bore, a flap wrapping bore and a flap compression bore which form, wrap and compress the balloon, respectively, when the balloon is advanced therethrough.Type: GrantFiled: March 4, 1998Date of Patent: September 4, 2001Assignee: SciMed Life Systems, Inc.Inventors: Richard J. Traxler, Brent C. Gerberding, Scott E. Arndt, Tracee E. J. Eidenschink
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Patent number: 6264454Abstract: A transfer/injection molding apparatus and process is defined that includes a charge forming unit. The charge is formed so that the fibers therein are randomly oriented in substantially parallel horizontal planes such that they are always substantially parallel to the direction of initial flow into the cavity of the molding unit. The charge forming unit includes a cutter for cutting sheet material into strips and a wind-up fork for rolling the strips into wrapped charges. The wrapped charges are formed by winding the strips around prongs extending from the wind-up fork. Further, the fork is attached to a robotic arm which loads the wrapped charge into the molding die.Type: GrantFiled: March 11, 1998Date of Patent: July 24, 2001Assignee: The Budd CompanyInventor: Patrick Steven Hale
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Patent number: 6228307Abstract: The invention is directed to a method and a device for bending a component (71) made of a thermoplastic material, and to the component (71) itself, in particular a sleeve-shaped component having a straight shank (72), for use in a personal care appliance such as a dental care, a hair care, a kitchen apparatus or the like. A holding means (70) is provided for supporting the component (71) to be formed to shape, and the component (71) is formed by at least two tools (76, 84, 92) arranged for movement relative to each other, and a heating unit is provided for heating the component (71) in its condition as formed.Type: GrantFiled: June 16, 1998Date of Patent: May 8, 2001Assignee: Braun GmbHInventors: Hans Kastl, Ulrich Schenk, Karlheinz Johne, Rudolf Majthan
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Patent number: 6221295Abstract: A rebar forming apparatus includes a malleable material supply station for continuously supplying a malleable planar material and a malleable material forming station for forming the malleable material into first and second corresponding shell portions and related rebar products. The apparatus also includes a core pultrusion station and a cladding forming station for respectively forming core and cladding layers. A shell forming station is positioned downstream of the core and cladding forming stations which unites the first and second shell portions to form an outer shell with the core and cladding layers contained therein. The rebar product includes shell portions which are matably configured to form a disposable outer shell over the core and cladding layers. Related reinforcing composite product forming methods also include the use of a removable outer shell.Type: GrantFiled: June 28, 1999Date of Patent: April 24, 2001Assignee: Marshall Industries Composites, Inc.Inventors: Mark A. Kaiser, Issam Faza
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Patent number: 6221299Abstract: The present invention provides a profiling process which allows for the material sheet to be profiled so that the surface is minimally affected and only slight plastic deformation of the material occurs, and yet uniform three-dimensional structuring takes place. Additionally, the present invention allows for an improved inherent stability in the plane of the profiled material sheet to be achieved while only minimally affecting the cross-section.Type: GrantFiled: October 19, 1998Date of Patent: April 24, 2001Inventors: Frank Mirtsch, Olaf Büttner, Frank Matschiner
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Patent number: 6217811Abstract: According to the invention thin sheets of foil are stiffened in a particular way by means of vault-structuring. The vault-structuring occurs either by self-organizing or following a self-organized design with a spade-shaped or drop-shaped pattern.Type: GrantFiled: September 22, 1998Date of Patent: April 17, 2001Assignee: Dr. Mirtsch GmbHInventors: Frank Mirtsch, Olaf Büttner, Jochen Ellert
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Patent number: 6203739Abstract: A slitting and scoring machine includes an upper tooling roller and a lower tooling roller that cooperate to define a tooling nip. Each tooling roller includes an alternating series of coaxially arranged annular knives, annular dies, and annular mandrels. A web of insulation is drawn through the tooling nip to simultaneously (i) cut the web into strips, (ii) score the strips in a manner that promotes the forming of the strips, and (iii) partially form the strips into modified U-shapes. Each strip includes a longitudinally extending middle segment and a pair of longitudinally extending side segments that extend away from the middle segment in a divergent manner to define a longitudinally extending channel. Longitudinally extending grooves are formed by the scoring at the junctures of the middle segment and the side segments. The scoring/grooves promote the divergent shape of the strip.Type: GrantFiled: February 8, 1999Date of Patent: March 20, 2001Inventors: Thomas James Hazelton, Mark A. Jeffries
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Patent number: 6190156Abstract: A continuous thermoplastic wire is heated and fed into a coil forming apparatus having a rotative drum holding an injection nozzle so that it registers with and be linked in a common rotative movement to a threaded mandrel also supported by the drum. The wire discharged by the nozzle slidably engages the threads of the mandrel into a helical pattern, the mandrel being radially and coaxially surrounded by a cooled sleeve. The wire will thus solidify along the helical thread of the mandrel, to form a continuous plastic coil being discharged at the downstream extremity of the mandrel and sleeve assembly. Due to the fact that the drum, mandrel and nozzle all rotate in a common rotative movement, it is possible to select the direction and speed of rotation of the three last-mentioned elements so that the coil being discharged have an ouput discharge translational speed, while being exempt of any absolute rotational movement about its longitudinal axis.Type: GrantFiled: November 6, 1998Date of Patent: February 20, 2001Assignee: 2751-3654 Québec Inc.Inventors: André Primeau, Régent Corriveau, Jean T. Bédard, Jean-Claude Brisson
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Patent number: 6174483Abstract: A reinforcing lamina sheet and a process of making a reinforcing sheet for use in a glue laminated beam. The reinforcing lamina sheet increases the compressive and/or tensile strength of the glue laminate beam. The lamina sheet is formed from unidirectionally oriented reinforcing filaments, preferably aramid filaments in an epoxy resin, and is cured in a curved configuration. The resulting lamina sheet includes filaments which are uniformly tensioned and, therefore, when a load is applied to the glue laminate beam having the reinforcing lamina sheet, the fibers receive the load substantially simultaneously. The process of forming the lamina sheet includes drawing reinforcement yarns through a resin bath to form a resin impregnated substantially planar yarn band, contacting one side of the resulting impregnated band with a curved heated surface to promote partial curing of at least the contacting surface of the band, and further applying heat to at least the opposite side of the partially cured band.Type: GrantFiled: May 7, 1997Date of Patent: January 16, 2001Assignee: Hexcel CS CorporationInventor: Gordon L. Brown, Jr.
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Patent number: 6036903Abstract: An annular friction liner, especially for use in a friction device of a motor vehicle, is made by a method in which a straight strip of friction material, having a width substantially equal to the required final width of the liner, is deformed into a continuous ring.Type: GrantFiled: February 6, 1998Date of Patent: March 14, 2000Assignee: ValeoInventors: David Kierbel, Loic Adamczak, Cecile Rommeru, Claude Legrand
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Patent number: 5910279Abstract: Creases are formed in a cellulosic fiber textile by treating the fiber textile with liquid ammonia, creasing the fiber textile, and treating the fiber textile with hot water or alkaline solution substantially simultaneous with or subsequent to the creasing step. Fully durable creases are formed in the cellulosic fiber textile without detracting from strength.Type: GrantFiled: April 11, 1997Date of Patent: June 8, 1999Assignee: Nisshinbo Industries, Inc.Inventors: Yuichi Yanai, Takayuki Hirai, Masayoshi Oba, Kiyoshi Ikeda, Yasushi Takagi, Takeo Ishikawa, Kazuhiko Harada, Hirotaka Iida, Kazuhiko Arakawa, Masazumi Ii, Yuzo Nakamura
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Patent number: 5871682Abstract: A weather strip is formed in an integral structure comprising: a welt part to be put on a flange formed on the edge of an opening in the body of an automobile, a sealing part protruding from the outer side wall of the welt part; and a core formed by punching a plate and buried in the welt part. The weather strip has a breakout section in which the core is broken apart at plurality of positions so that the breakout section is stretchable and contractible. A core breaking machine comprises: shafts arranged in a row and supported for turning; bending members on which the breakout section of the welt part of the weather strip is put on, fixedly joined to the upper ends of the shafts, respectively; gears fixedly mounted on the lower ends of the shafts, respectively, so that the adjacent gears are engaged; and a driving mechanism for driving the gears for turning alternately in opposite directions to turn the bending members alternately in opposite directions through a predetermined angle, respectively.Type: GrantFiled: June 18, 1997Date of Patent: February 16, 1999Assignee: Nishikawa Rubber Co., Ltd.Inventors: Asajiro Kii, Masanori Shoji
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Patent number: 5795512Abstract: A method for reducing curl in a stored photographic film which aids in preventing serious difficulties with downstream film transport and handling of the film. The film, which has been stored as a roll wound on a first core or mandrel is unwound from the first core and wound onto a second core or mandrel in a first direction. The film is then unwound from the second core to yield a traveling web portion. The traveling web portion is preheated to a predetermined temperature while being continuously delivered to a housing. The film is wound onto a third core or mandrel located within the housing in a direction opposite the first direction where it is maintained at about the same predetermined temperature.Type: GrantFiled: August 29, 1996Date of Patent: August 18, 1998Assignee: Eastman Kodak CompanyInventors: Jehuda Greener, Kam C. Ng
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Patent number: 5772938Abstract: A composite storage tank is built which has double wall characteristics. A method of building the tank comprises the steps of applying a viscous resinous core material to a support surface and then winding onto, into or along with the viscous resinous core material discrete filament bundles. The resinous core material encapsulates the filament bundles, but does not significantly penetrate into an interior of the bundles. The substantially resin-free interiors provide flow paths for the ready detection of wall leakage. The resultant composite storage tank has double wall characteristics. A crack or hole in either an inside or outside surface which extends at least to the encapsulated filament bundle interiors will alert the tank's operator/owner to a leakage problem.Type: GrantFiled: May 13, 1997Date of Patent: June 30, 1998Inventor: Bruce R. Sharp
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Patent number: 5645784Abstract: A method and apparatus are shown for lining a tubular member with an elastomeric liner having an outside diameter which is initially greater than the inside diameter of the tubular member. A series of downsizing rollers reduce the outside diameter of the liner a preselected amount. A series of shaping rollers form the downsized liner into an ellipse, thereby allowing the downsized liner to be guided around bends and turns into the interior of the tubular member. After insertion, the liner is allowed to expand to substantially its original outside diameter to secure the liner within the tubular member.Type: GrantFiled: August 19, 1994Date of Patent: July 8, 1997Assignee: Pipe Rehab International, Inc.Inventors: Jim S. McMillan, Simon Tarsha
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Patent number: 5626812Abstract: A novel carbon material is obtained by bending at least one carbon atom layer of graphite in at least one selected region along either, or both, of lines I and II in FIG. 1. The bending can be accomplished by scanningly picking the carbon atom layer(s) with a probe of an atomic force microscope or another scanning microscope. The obtained carbon material has at least one round bend having a width of 0.1-10 nm and at least one flap region having a triangular, rectangular or still differently polygonal shape in plan view. When the carbon atom layer(s) is bent with very small radii of curvature, a finely striped ridge-and-groove structure appears in the round bend. The physical properties of the obtained carbon material are uniquely determined by the direction(s) of bending, width of each bend, shape and size of each flap region and the stripe pitch of the ridge-and-groove structure.Type: GrantFiled: June 5, 1995Date of Patent: May 6, 1997Assignee: NEC CorporationInventors: Thomas Ebbesen, Hidefumi Hiura, Katsumi Tanigaki
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Patent number: 5597185Abstract: A one-piece tubular elbow fitting. A unitary conduit body includes continuous, generally cylindrical side walls having a seamless configuration characterized by an absence of bumps and grooves at an inner surface thereof. The side walls are curved in an axial direction to define a flow channel having an axially arcuate flowpath and a generally circular cross section. The molecular structure of the conduit body includes former non-crystalline portions which have been reoriented and aligned to form stronger, crystalline molecular structure.Type: GrantFiled: November 18, 1994Date of Patent: January 28, 1997Assignee: Naco Industries, Inc.Inventors: Verne Bray, Glen Hansen