One Step Reshapes Portion Only Of Article Patents (Class 264/296)
  • Patent number: 5078946
    Abstract: A heat exchanger, especially a heat exchanger in the form of a comfort heat exchanger, includes two manifold elements adapted to receive and discharge fluid, and a plurality of tube units transversely located between the manifolds, each tube unit being integrally connected to substantially rigid end elements that fit into the manifolds. The tubes are preferably oriented and expanded to about their original diameter. The heat exchanger is intended to be fabricated from polymer, especially polyamide compositions. The tube units are intended to be manufactured using injection moulding techniques, and then subjected to orientation and expansion steps. Parts fabricated during manufacture of the heat exchangers are also included. The heat exchangers are particularly intended for use as comfort heat exchangers in automobiles.
    Type: Grant
    Filed: October 24, 1989
    Date of Patent: January 7, 1992
    Assignee: Du Pont Canada Inc.
    Inventors: Eldon L. Fletcher, Tiong Hap Kho
  • Patent number: 5073315
    Abstract: Fibers are oriented in a radial direction in a mold so that the fibers are aligned in the molded article to react to radial loads. This is done by contracting a tubular braid of reinforcing fiber about its axis and expanding the contracted braid radially. The time for curing the article in the mold is reduced by internal electrical heating. The preferred ways of internal electrical heating are microwave heating, and the application of current to an internal conducting layer, conductive fibers or a grid for resistive heating. Moreover, the appearance of the molded article is improved by a sheet metal insert which is formed, for example by stamping or spinning, to match a face of the mold. The metal can be polished and chromed either before or after the molding process.
    Type: Grant
    Filed: December 19, 1989
    Date of Patent: December 17, 1991
    Inventor: Peter C. Bertelson
  • Patent number: 5071600
    Abstract: This invention relates to the preparation of thermally stable, substantially polycrystalline silicon carbide ceramic fibers derived from a polycarbosilane resin. The unexpected thermal stability of these fibers is achieved by the incorporation of boron prior to ceramification.
    Type: Grant
    Filed: January 16, 1990
    Date of Patent: December 10, 1991
    Assignee: Dow Corning Corporation
    Inventors: David C. Deleeuw, Jonathan Lipowitz, Paul P. Lu
  • Patent number: 5067888
    Abstract: Apparatus for shaping a tubular preform into a hollow body in which an axially directed wall of the preform primarily comprises oriented and/or crystallized plastic material. The tubular preform (10d) is fixed in a circumferential region (13d) in the vicinity of the mouth edge (14d) of the preform between mechanical forming devices (30,40), after which the devices, during continued clamping of the circumferential region, are displaced in the axial direction of the preform relative to a mandrel (50). Thus, the mandrel is displaced into the preform during simultaneous expansion thereof and the material is oriented and/or crystallized. In a preferred embodiment, there is compensation of the stretching forces, which arise in the material when inserting the mandrel, by applying a force to the bottom of the preform by a bottom support (75).
    Type: Grant
    Filed: July 3, 1990
    Date of Patent: November 26, 1991
    Assignee: Petainer S.A.
    Inventor: Nilsson Torsten
  • Patent number: 5064581
    Abstract: A fiber made of pitch having a percent elongation of about 2 percent or greater is made by melt spinning an optically isotropic pitch to form a fiber typically in the range of about 5 to about 50 microns diameter, treating the fiber with an oxidizing atmosphere, subsequently removing a certain portion of the oxidant thereby reducing the weight of the fiber, with the optional post-treatment step of repetitively stretching in the elastic range short of breakage to increase the percent elongation.
    Type: Grant
    Filed: September 16, 1986
    Date of Patent: November 12, 1991
    Assignee: The Dow Chemical Company
    Inventors: Stephen P. Krupp, Scott L. Gessner
  • Patent number: 5059578
    Abstract: A molecular sieving carbon characterized by (A) having a structure in which a number of spherical carbonaceous particles having a particle diameter of 0.8 to 120 micrometers overlap and coalesce three-dimensionally at random, (B) in which continuous pathways running three-dimensionally at random exist between a number of the carbonaceous particles, (C) in which a number of the carbonaceous particles have each a number of micropores communicating with the pathways existing between the particles, and (D) having a carbon content of at least 85% by weight. The molecular sieving carbon is useful for obtaining, for example, a nitrogen gas, oxygen gas or gaseous mixture enriched with either the nitrogen gas or the oxygen gas from a gaseous mixture containing the nitrogen gas and oxygen gas.
    Type: Grant
    Filed: March 9, 1990
    Date of Patent: October 22, 1991
    Assignee: Kanebo, Ltd.
    Inventors: Chisato Marumo, Eiji Hayata, Niro Shiomi
  • Patent number: 5057265
    Abstract: A method for producing a spacer for a windshield bracket including laying a window glazing (1) on a support frame (15), and guiding an extrusion head along the glazing edge. The extrusion head has an extrusion die (16) with a calibrated opening (18) corresponding to the desired cross-section of the spacer. The extrudable polymer compound for the spacer is fed to the extrusion die (16) by a pipe (19) connected to a feeding and pumping mechanism. The extrusion die (16) is then removed from the glazing (1). The transition zone of the profiled spacer 8 is then subjected to additional compression by operation of upper and lower rams (23, 25), the rams exhibiting forming areas corresponding to the lower and upper forms of the spacer, respectively. Release films 33 and 34 are laid on forming areas of the lower ram (23) and the upper ram (25) prior to the compression molding process. After the compression molding, film pieces 33 and 34 adhere to the polymer material, but do not bond thereto.
    Type: Grant
    Filed: November 14, 1989
    Date of Patent: October 15, 1991
    Assignee: Saint Gobain Vitrage International
    Inventors: Heinz Kunert, Gerd Cornils, Heinrich Schnitter
  • Patent number: 5055252
    Abstract: A method of constructing a wall by casting concrete within a horizontal frame which surrounds "U" shaped stud forms, which will determine vertical studs, and support members, which will determine top and bottom horizontal members. Before filling the frame with concrete the spaces between the stud forms and the support members are filled with insulating panels which are supported on the edges of the stud molds. Also before pouring the concrete, reinforcing rods may be placed in the stud molds and support members, and the reinforcing rods connected together to form an integrated reinforcing structure.
    Type: Grant
    Filed: April 23, 1990
    Date of Patent: October 8, 1991
    Assignee: Superior Walls of America, Ltd.
    Inventor: Melvin M. Zimmerman
  • Patent number: 5053181
    Abstract: A manufacturing method for a molded resin article includes an injection step of injecting a resin molding material into a mold, a compression step of compressing a prescribed portion of the resin molding material, a cooling step of solidifying the resin molding material by cooling while maintaining pressure on the prescribed portion, and a removal step of removing the resulting molded resin article from the mold. The compression prevents the formation of voids in the compressed portion and increases the dielectric strength thereof. In a preferred embodiment, the molded article is a distributor rotor for an internal combustion engine.
    Type: Grant
    Filed: October 20, 1989
    Date of Patent: October 1, 1991
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Yutaka Ohashi, Kenichi Ono, Toshihiko Goto
  • Patent number: 5047194
    Abstract: A pottery bowl with an integral catch tray. The process of forming the pottery bowl includes molding a bowl with a thickened sidewall adjacent to the bottom thereof. The bowl is then placed on a potter's wheel and a shaping tool is inserted into the thickened portion to form an integral catch tray. The shaping tool for forming the catch tray preferably has a rounded tip from which a stream of water is emitted.
    Type: Grant
    Filed: September 14, 1990
    Date of Patent: September 10, 1991
    Assignee: Kenneth A. Fait
    Inventors: William J. Roufs, Kenneth A. Fait
  • Patent number: 5043125
    Abstract: A method of forming a chain of meandering or zig-zag coupling elements for slide fasteners includes dividing or bifurcating a continuous length of substantially cross-sectionally circular monofilamentary material axially into identical halves of substantially semi-circular cross-section immediately prior to introduction to a forming apparatus. The identical halves may be provisionally joined together to provide a cross-sectionally circular monofilament and divided back into respective halves immediately prior to formation thereof into respective rows of coupling elements for slide fasteners.
    Type: Grant
    Filed: December 20, 1989
    Date of Patent: August 27, 1991
    Assignee: Yoshida Kogyo K.K.
    Inventor: Takeo Fukuroi
  • Patent number: 5038455
    Abstract: Method of manufacturing a tube coupling body in a plastics material using injection moulding tooling. The body is formed with a cylindrical bore having enlarged end portions in a mould body and using removable cores. The cores form both the internal bore of the mould body and also end parts of the mould body so that once the cores are removed, end parts of the coupling body are revealed in the mould. While the end parts are still hot from the initial moulding operation, forming dies having tapering end cavities are pressed over the end parts of the moulding to form the end parts of the moulding with both external and corresponding internal tapered surfaces. The tapered internal surfaces of the end parts thus formed provide tapered cam surfaces for engaging the resilient arms of collets to be inserted in the coupling body to receive and lock tubes in the coupling body.
    Type: Grant
    Filed: March 22, 1989
    Date of Patent: August 13, 1991
    Inventor: John D. Guest
  • Patent number: 5039466
    Abstract: An apparatus and method for the manufacture of plastic couplings for joining together two lengths of plastic pipe. The couplings are manufactured from blanks of plastic material, such as polyvinyl chloride, which are heated to the thermoplastic state. The blanks are expanded between two mandrels which come together inside the ends of the blank. The mandrels have an outer member with a thin walled section and a nosepiece inside of that section which collapses at the end of the inward stroke of the mandrels so that the center shoulder of the coupling is not as wide as that of the prior art coupling. This results in a coupling which is shorter and lighter than the prior art coupling and yet is the full equivalent of the prior art coupling.
    Type: Grant
    Filed: February 14, 1990
    Date of Patent: August 13, 1991
    Assignee: Midwest Plastic Fabricators
    Inventor: Thomas F. Moran, Jr.
  • Patent number: 5033633
    Abstract: This relates to the formation of a vacuum indicating button in a molded plastic closure. The button is formed by cold working which results in the flow of plastic material from a central portion of the end panel towards the center of the central portion and the automatic formation of an upwardly projecting generally curved button. In all forms the button is formed by cold working of the plastic. The button may be formed by coining between two opposed tools, or the button may be formed by cold working only the top side of the central portion of the end panel by such methods as including spinning, mechanical peening and shot peening. In the case of coining, the button may be formed either by a single annular ring of cold worked, oriented, reduced thickness material or by a plurality of such rings.
    Type: Grant
    Filed: January 12, 1990
    Date of Patent: July 23, 1991
    Assignee: Continental White Cap, Inc.
    Inventor: Robert J. Heilman
  • Patent number: 5030702
    Abstract: The invention relates to novel polysilazanes, their preparation, their further processing to ceramic material containing silicon nitride and this material itself. To prepare the polysilazanes, Si,Si'-diorganyl-N-alkyltetrachloro-disilazanes of the formula RSiCl.sub.2 -NR'-SiCl.sub.2 R are reacted with ammonia. The polysilazanes can then be pyrolyzed to ceramic material containing silicon nitride. The polysilazanes according to the invention dissolve in the customary aprotic solvents.
    Type: Grant
    Filed: March 21, 1990
    Date of Patent: July 9, 1991
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Tilo Vaahs, Hans-Jerg Kleiner, Marcellus Feuckert, Martin Bruck
  • Patent number: 5026447
    Abstract: An article of manufacture comprises a pultruded thermoplastic composite body having at least two integral sections of different cross-sectional shapes. This is produced by a method and/or in an apparatus wherein an elongated body of reinforced thermoplastic material is pulled through a plurality of dies and the plurality of dies are operated independently of each other so that any combination of the dies can be selected to operate on the elongated body for imparting to at least a portion of the body the cross-sectional shape of the selected one or ones of the dies.
    Type: Grant
    Filed: February 10, 1989
    Date of Patent: June 25, 1991
    Assignee: Phillips Petroleum Company
    Inventor: James E. O'Connor
  • Patent number: 5023033
    Abstract: An improved decorative automotive vehicle trim strip and method and apparatus for forming by reshaping an end of a previously extruded length of thermoplastic material. The surface of the length of thermoplastic material intended for viewing is maintained at a cold temperature, well below the softening point of the thermoplastic material, during the reshaping operation. The length of thermoplastic material is heated during reshaping by a mold section heated 400.degree. to 410.degree. F. pressed against the surface intended to be affixed to the vehicle.
    Type: Grant
    Filed: May 21, 1990
    Date of Patent: June 11, 1991
    Assignee: Aeroquip Corporation
    Inventor: Mehmet Y. Cakmakci
  • Patent number: 5023230
    Abstract: Disclosed is a method of preparing a superconductor wherein a precursor oxide mixture is dispersed in an appropriate polymer matrix and shaped into a predetermined form following which the matrix and oxide precursor are respectively carbonized and sintered simultaneously. An alternate method is to separately prepare a superconducting material from the precursor oxide mixture, grind the superconducting material and add it to a solution containing polyacrylonitrile, shape into a predetermined form, following which the superconducting material and matrix are, respectively, carbonized and then annealed.
    Type: Grant
    Filed: July 7, 1989
    Date of Patent: June 11, 1991
    Assignee: Hercules Incorporated
    Inventor: Huai N. Cheng
  • Patent number: 5008059
    Abstract: A method and apparatus forms a plastic part having a shape memory which has been formed to a second shape from an initial shape by the application of pressure to cause molecular orientations which are subsequently fixed by being cooled to a desired temperature and, when subjected to subsequent energy such as heating, will eliminate the molecular orientation and create a restoring force to return the part to the initial shape.
    Type: Grant
    Filed: October 23, 1989
    Date of Patent: April 16, 1991
    Assignee: R X S Schrumpftechnik-Garnituren GmbH
    Inventors: Helmut Kaeufer, Christian Kipfelsberger, Karl-Heinz Leyrer
  • Patent number: 5008060
    Abstract: A method wherein, when a multi-injection molded body made of at least a first and a second resins is molded, catching means are formed generally by pressing a part of the surface about an opening of a concave section formed in a first molded body made of the first resin to project interior side wall faces of the concave section inward, and injecting a second resin to mold a second molded body in the concave section. The multi-injection molded body thus formed has catching means in the concave section, so that the second molded body is tightly fixed to the first molded body.
    Type: Grant
    Filed: July 17, 1989
    Date of Patent: April 16, 1991
    Assignee: Nissei Jushi Kogyo Kabushiki Kaisha
    Inventors: Toshiyuki Kanai, Nobuo Shinnoh
  • Patent number: 5004511
    Abstract: A process is provided for producing non-woven fabrics in which adhered points supporting the non-woven fabrics structure are the same carbon materials with the component fibers and which is superior in strength, dimensional stability, heat-resisting property, chemical resistance, electric conductivity, etc.This process comprises mixing spun pitch fibers or insufficiently infusiblized pitch fibers with infusiblized pitch fibers or carbonized pitch fibers, shaping the mixture into a sheet or the like and thereafter carbonizing the shaped mixture in the atmosphere of an inert gas to mutually fix the component fibers by utilizing the adhering property of the spun pitch fibers or the insufficiently infusiblized pitch fibers during the carbonization.
    Type: Grant
    Filed: February 23, 1989
    Date of Patent: April 2, 1991
    Assignee: Petoca Ltd.
    Inventors: Tatsuya Tamura, Akio Takamatsu
  • Patent number: 5004574
    Abstract: A method of making an elongated structural element of fiber reinforced plastic material with a solid walled casing. A hollow tubular casing is generally simultaneously filled with elongated strands of continuous fibrous reinforcement and plastic material and solidified. The casing is part of the final product. An internal casing may also be used where the fiber reinforced plastic is between the internal and external casings. The elongated structural element may be initially shaped prior to solidification or after reheating reshaped into another shape such as a helical coil or spring.
    Type: Grant
    Filed: December 28, 1987
    Date of Patent: April 2, 1991
    Inventor: Hartley Sandt
  • Patent number: 5002904
    Abstract: Shaped refractory products, particularly in the form of hollow spheres, and a process for their formation. The process involves dispersing particles of silica or a metal oxide, e.g. Al.sub.2 O.sub.3, in an organic polymer, shaping the dispersion into a desired shape, heating the shaped dispersion in a non-oxidizing atmosphere to carbonize the polymer, and heating the carbonized product at high temperature in a non-oxidizing atmosphere containing nitrogen so that some of the oxide is converted to the corresponding nitride and the particles of unreacted oxide sinter together. The ratio of oxide to carbon should be high so that some but not all of the oxide is converted to the nitride and, preferably, only a relatively small amount should be converted. The resulting refractory material is strong and can be used for a variety of uses, e.g. catalyst supports, packing materials and insulating materials.
    Type: Grant
    Filed: October 4, 1988
    Date of Patent: March 26, 1991
    Assignee: Alcan International Limited
    Inventors: Mukesh K. Jain, Sadashiv K. Nadkarni
  • Patent number: 5000990
    Abstract: A hollow fiber reinforced part, especially body closures for vehicles, is made by applying preforms to a hollow, thin-walled support which has been preshaped to the general configuration of the body closure. The support is then depressurized and the support/preform subassembly placed into a mold. The mold is closed and the support again pressurized. Then, resin is injected into the mold to impregnate the fibrous pieces of the preforms. Once the resin cures, the mold is opened and the part removed.
    Type: Grant
    Filed: October 14, 1988
    Date of Patent: March 19, 1991
    Assignee: The Budd Company
    Inventor: Richard B. Freeman
  • Patent number: 4997613
    Abstract: A method and apparatus are shown for lining a tubular member with an elastomeric liner having an outside diameter which is initially greater than the inside diameter of the tubular member and a length which is greater than the length of the tubular member. A length of the liner is reduced to a downsized outside diameter and inserted into the tubular member to be lined. The liner is allowed to expand to substantially its original outside diameter to thereby bond the liner within the tubular member, the liner opposite ends still extending outwardly from the opposing ends of the tubular member. The outside diameter of the liner opposite ends is then increased to approximately the outside diameter of the tubular member by heating and reforming that portion of the liner opposite ends which extends outwardly from the opposing ends of the tubular member.
    Type: Grant
    Filed: May 8, 1989
    Date of Patent: March 5, 1991
    Assignee: Simon Tarsha
    Inventor: Jim S. McMillan
  • Patent number: 4986950
    Abstract: The invention relates to a method for forming twin-wall polycarbonate sheets into desired arcuate forms to be used, for example, as awnings. The method is distinguished from known forming techniques which are generally not effective in forming the polycarbonate sheets hereinafter described.The method generally includes preheating a portion of the polycarbonate sheet within a heating chamber, engaging the sheet with the mould which is pivotally mounted to the frame of an apparatus within the heating chamber, frictionally restraining the movement of the sheet with respect to the frame at a position spaced from the mould, and outside the heating chamber, and pivoting the mould so as to form the sheet.The present invention generally overcomes the difficulties in forming twin-walled polycarbonate sheets thereby allowing this material to be used in place of other conventional awning materials such as fibreglass and corrugated iron.
    Type: Grant
    Filed: February 1, 1989
    Date of Patent: January 22, 1991
    Assignee: Precision Roofing Accessories Co. Pty.
    Inventor: Graham Long
  • Patent number: 4985184
    Abstract: Manufacture of granulated self-sintering carbonaceous pulverulent body suitable for precise complicated molding in high speed productivity is conducted in the presence of a wetting agent and a binding agent in the water-pulverulent mixture by using spray drying machine in the atmosphere of the hot air kept at a temperature up to 200.degree. C. optionally in admixture with superheated steam kept at a temperature up to 200.degree. C.
    Type: Grant
    Filed: September 19, 1988
    Date of Patent: January 15, 1991
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Kunimasa Takahashi, Takashi Kameda, Masato Yoshikawa, Teruo Teranishi
  • Patent number: 4984976
    Abstract: A method of making annular polymeric articles in which a workpiece is placed on a cylindrical shaping surface and is divided about the perimeter into alternating first and second portions. Moulding is done in two stages, the first stage including moulding the first portions, and the second stage including moulding the second portions interposed between the first portions at the same time maintaining the pressure exerted on the first portion, after which the workpiece is vulcanized. The mould includes a cylindrical core (1) having a shaped surface, mounted on a base and serving to accommodate the workpiece thereon, and elements (5, 6) for squeezing the workpiece arranged around the cylindrical core (1) alternately, the first elements (5) having each side surfaces (7) parallel with the axis of symmetry of this element (5), whereas the second elements (6) having each side surfaces (7) of the neighboring first elements (5) arranged at an angle (.alpha.
    Type: Grant
    Filed: October 26, 1987
    Date of Patent: January 15, 1991
    Inventors: Gennady G. Kozachevsky, Vladimir P. Boikov, Valery V. Guskov, Oleg I. Molodan, Svetlana I. Sizova, Jury N. Gorodnichev
  • Patent number: 4983573
    Abstract: There is disclosed an improved process for preparing a superconducting composition having the formula MBa.sub.2 Cu.sub.3 O.sub.x wherein M is selected from the group consisting of Y, Nd, Sm, Eu, Gd, Dy, Ho, Er, Tn, Yb and Lu; x is from about 6.5 to about 7.0; said composition having a superconducting transition temperature of about 90.degree. K.; said process consisting essentially of preparing a precursor solution, drying the solution to obtain a solid material, and heating and cooling the solid material under specified conditions to obtain the desired product. In another embodiment, a shaped superconducting MBa.sub.2 Cu.sub.3 O.sub.x article is prepared by impregnating an article of cellulose material with the precursor solution, drying the impregnated article, and heating and cooling the impregnated article under prescribed conditions to obtain the desired product.
    Type: Grant
    Filed: March 13, 1989
    Date of Patent: January 8, 1991
    Assignee: E. I. Du Pont de Nemours and Company
    Inventors: John D. Bolt, Munirpallam A. Subramanian
  • Patent number: 4983244
    Abstract: Graphite blocks are produced by a process wherein one or plural polymer films having a thickness of from 1 to 400 .mu.m and selected from aromatic polyimides, aromatic polyamides and polyoxadiazoles are heat treated to obtain carbonaceous films. A plurality of the carbonaceous films are hot pressure under certain conditions to obtain thick graphite blocks. The blocks have a remarkably improved rocking characteristic and are useful as radiation optical elements such as X-ray or neutron ray monochromators or filters. The blocks may be curved to obtain bent-type graphite articles.
    Type: Grant
    Filed: September 19, 1989
    Date of Patent: January 8, 1991
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Mutsuaki Murakami, Susumu Yoshimura, Naomi Nishiki, Katsuyuki Nakamura, Kazuhiro Watanabe
  • Patent number: 4980003
    Abstract: U.S. Pat. No. 4,615,084 disclosed and claimed a method for making multiple-hook fasteners and the resulting multiple-hooks. A strand of stiffly flexible bendable settable polymeric plastic material is zig-zagged back and forth cross a centerline, with sharply doubled-back bends at each zig and zag. The present method enables the doubled-back bends in such a plastic monofilament to be shaped sharply by initially causing the strand to be nicked or scooped at predetermined intervals to predetermined depth and length by at least one laser beam. The pre-nicked strand is used by feeding it endwise at a predetermined feed rate into a zigzag station wherein it is confined and guided by side walls diverging in the downstream direction and appropriately configured to shape the pre-nicked strand into the desired zigzag configuration. In the zigzag station, its leading, i.e. downstream, portions are slowed down relative to the predetermined feed rate of its incoming, i.e.
    Type: Grant
    Filed: February 17, 1988
    Date of Patent: December 25, 1990
    Assignee: Erblok Associates
    Inventors: George H. Erb, Susan E. Beard
  • Patent number: 4973435
    Abstract: Porous membranes made of sintered refractory metal oxides, e.g., silica aluimina, titania, zirconia, tungsten oxide, etc., and to a process for their formation. The membranes are formed by dispersing a powder of the metal oxide in an organic polymer. The relative amount of metal oxide to polymer is such that, after the polymer has been carbonized in a subsquent step, there is a stoichiometrical excess of the oxide to carbon. The solution is then shaped to form a desired thin membrane, and the polymer is then carbonized by heating it in a non-oxidizing atmosphere. The resulting oxide/carbon product is heated to a temperature at which (a) the carbon reacts with the oxide to form a volatile sub-oxide and carbon monoxide and (b) the remaining (unreacted) oxide particles sinter together. The heating is carried out in a non-oxidizing atmosphere containing either no nitrogen whatsoever, or an amount of nitrogen less than that which results in the formation of a non-porous product.
    Type: Grant
    Filed: November 1, 1988
    Date of Patent: November 27, 1990
    Assignee: Alcan International Limited
    Inventors: Mukesh K. Jain, Sadashiv K. Nadkarni
  • Patent number: 4970123
    Abstract: A novel isotropically reinforced microcomposite is described. An entirely fluid-phase method has been devised for producing the net-shape filamentary structures. The process depends for its success on the ability to generate in situ, within a shaped mold, a three-dimensional random weave of carbon filaments by catalytic decomposition of a hydrocarbon feed. Almost any desired filament filler matrix combination can be produced by utilizing chemical vapor deposition to modify the surface and bulk properties of the filamentary structure. Infiltration of filler matrix materials can be achieved by adaptation of existing materials technologies.
    Type: Grant
    Filed: February 9, 1990
    Date of Patent: November 13, 1990
    Assignee: Exxon Research and Engineering Company
    Inventors: Horst Witzke, Bernard H. Kear
  • Patent number: 4968474
    Abstract: A method of producing a resin molded article composed of a base material of a synthetic resin and a surface layer provided on the surface of the base material as one body, which includes preparing a mold having a cavity with an end molding portion for molding the end portion of the resin molded article and a body molded portion for molding the body of the resin molded article, the width of the end molding portion being larger than that of the body molding portion. The surface layer is disposed within the cavity of the mold, while disposing molten synthetic resin for the base material on one side of the surface layer so as to be held in the cavity of the mold. The mold is then closed and compressed gas is injected into the molten synthetic resin within the end molding portion so as to expand the molten synthetic resin. Finally, the molten synthetic resin is cured in the cavity.
    Type: Grant
    Filed: August 28, 1989
    Date of Patent: November 6, 1990
    Assignee: Toyoda Gosei Co., Ltd.
    Inventor: Keizo Ito
  • Patent number: 4957669
    Abstract: PTFE vascular tubing is guided on to a tapered ultrasonic horn as the horn is oscillating at a high frequency. This action causes the end of the tubing moved onto the horn to expand. The expanded tubing is then positioned on a mandrel having a desired shape, such as tapered, and resintered. The finished tubing with an expanded diameter on one end and a non-expanded diameter on the other end is then removed from the mandrel, and is ready for use. Untapered tubing can also be radially expanded by this method to provide a thinner wall.
    Type: Grant
    Filed: April 6, 1989
    Date of Patent: September 18, 1990
    Assignee: Shiley, Inc.
    Inventor: Alfred E. Primm
  • Patent number: 4957680
    Abstract: The seal ring is molded by positioning a frame or reinforcement in one part of an opened mold, and positioning a low friction material disc on a clamping surface of the same part of the mold. The mold is closed with a second part so that between 30% and 70% of the disc is clamped and squeezed between opposed surfaces of the mold parts, and the reinforcement or frame is held in position in the closed mold. A vacuum is drawn in the mold, and an elastomer is injected to form a body or lip connecting the reinforcement to the disc. The molded ring is removed from the mold and excess lip material and at least the portion of the disc which was clamped are cut off to form the finished seal ring. The low friction material disc can contain PTFE.
    Type: Grant
    Filed: April 2, 1986
    Date of Patent: September 18, 1990
    Assignee: Procal
    Inventors: Michel Saxod, Serge Devouassoux, Michel Marchiset, Jean-Pierre Jaumot
  • Patent number: 4956131
    Abstract: Disclosed herein is an electrode substrate for fuel cells comprising two porous, carbonaceous layers, each having a number of elongated holes for feeding reactant gases into a fuel cell which are provided near the center of the thickness in said layer, and a gas impermeable, carbonaceous separator, interposed between said layers and having a number of elongated holes for flowing coolant which are provided near the center of the thickness in the separator. The porous layer is either a uniformly porous, carbonaceous monolayer, or has a two-layer structure comprising a more porous layer, a less porous layer and elongated holes for feeding reactant gases provided between said more porous layer and said less porous layer, the less porous layer having a bulk density larger than that of the more porous layer. There are also provided according to the invention processes for preparing such an electrode substrate for fuel cells.
    Type: Grant
    Filed: January 20, 1987
    Date of Patent: September 11, 1990
    Assignee: Kureha Kagaku Kogyo Kabushiki Kaisha
    Inventors: Masatomo Shigeta, Hiroyuki Fukuda, Hisatsugu Kaji, Kuniyuki Saitoh
  • Patent number: 4954193
    Abstract: A method for making a graphite sheet or block with a desired thickness which comprises hot pressing at least two films of a polymer selected from a polyoxadiazole, an aromatic polyamide and an aromatic polyimide at a pressure not lower than 4 kg/cm.sup.2 at temperatures not lower than 2200.degree. C. Prior to the hot pressing, the at least two films may be thermally treated at temperatures of not lower than 2200.degree. C. and subsequently hot pressed at a pressure of not lower than 4 kg/cm.sup.2 at a temperature of not lower than 2000.degree. C. when the at least two films are made of the polyoxadiazole or aromatic polyamide or at a temperature of not lower than 1600.degree. C. when the at least two films are made of the aromatic polyimide.
    Type: Grant
    Filed: August 26, 1988
    Date of Patent: September 4, 1990
    Assignees: Matsushita Electric Industrial Co., Ltd., Research Development Corporation of Japan
    Inventors: Mutsuaki Murakami, Naomi Nishiki, Susumu Yoshimura, Kazuhiro Watanabe
  • Patent number: 4950443
    Abstract: A process for producing a carbon product having coarse and dense structures by carbonizing moldings of a mixture of one or more types of organic polymer substance, asphalt pitches, dry distilled pitches to obtain a dense structure carbon by carbonizing in an inert gas atmosphere or with a mixture of fine particle graphite powder as required, and porous organic polymer produced in point contact between the particles by solubilizing the surface layers of the organic polymer particles to obtain coarse structure carbon by sintering in particle state by carbonizing in an inert gas atmosphere, in an inert gas atmosphere after solidification to integrally mold organic liquid composition remaining high carbon residue in a composite composition, and carbonizing the composite composition in an inert gas atmosphere.
    Type: Grant
    Filed: May 9, 1989
    Date of Patent: August 21, 1990
    Assignee: Mitsubishi Pencil Co., Ltd.
    Inventors: Takamasa Kawakubo, Mitsuru Yoshida, Yoshihisa Suda
  • Patent number: 4942002
    Abstract: Cylindrical carbon blanks are assembled into one or more upright stacks which are advanced stepwise in an upward direction in one or more upright tubes which insulate the column or columns from the surrounding atmosphere. The blanks in the upright tube or tubes are preheated by exchanging heat with an inert gas, such as pure argon, and the preheated blanks are thereupon conveyed along one or more horizontal path sections into the upper end of an additional tube wherein the blanks are heated to graphitizing temperature by a series of electrode pairs. The thus obtained graphite electrodes are cooled by inert gas which is thereupon admitted into the upright tube or tubes to preheat fresh carbon blanks.
    Type: Grant
    Filed: July 18, 1989
    Date of Patent: July 17, 1990
    Inventor: Horst J. Feist
  • Patent number: 4940557
    Abstract: A method of manufacturing molding members, for instance for automobiles, wherein an elongate shaped body is prepared from synthetic resin material either by an extrusion process, or by an injection process and is subjected to a controlled heating so as to soften the interior resin material while preserving the hardness of the outer surface portion. A cutter blade is advanced into the shaped body while it is subjected to the controlled heating, whereby the outer surface portion is urged and deformed inwardly to form a smooth end surface in continuous connection with remaining outer surface of the molding member.
    Type: Grant
    Filed: December 27, 1988
    Date of Patent: July 10, 1990
    Assignee: Hashmoto Forming Industry Co., Ltd.
    Inventor: Kaoru Kimura
  • Patent number: 4938829
    Abstract: A process for producing a diaphragm for an acoustic device, the diaphragm being formed of vitreous hard carbonaceous material, including the steps of preliminarily molding, in film or sheet shapes, vitreous hard carbon thermosetting resin which, upon calcining, exhibits high hardness and gas impermeability, molding a diaphragm in a desired diaphragm shape and a voice coil bobbin in a desired voice coil bobbin shape from said preliminary moldings, calcining the diaphragm molding and the voice coil bobbin molding, and forming an integral structure of the diaphragm and the voice coil bobbin by calcining in an inert gas atmosphere, a composite material comprising the diaphragm molding and the voice coil bobbin molding with an organic liquid composition positioned therebetween, the organic liquid composition exhibiting high carbon residual yield.
    Type: Grant
    Filed: August 3, 1989
    Date of Patent: July 3, 1990
    Assignee: Mitsubishi Pencil Co., Ltd.
    Inventor: Hideo Odajima
  • Patent number: 4927591
    Abstract: A hollow body (e.g. a container) as well as a method and an apparatus for its manufacture in which an axially directed wall of the body primarily is made of oriented and/or crystallized plastics material. A tubular preform (10d) is fixed in a circumferential region (13d) in the vicinity of the mouth edge (14d) of the preform between mechanical forming devices (30,40), after which the devices, during continued clamping of the circumferential region, are displaced in the axial direction of the preform relative to a mandrel (50). Thus, the mandrel is displaced into the preform during simultaneous expansion thereof and the material is oriented and/or crystallized. In a preferred embodiment there is made a certain compensation of the stretching forces, which arise in the material when inserting the mandrel, by applying a force to the bottom of the preform by a bottom support (75).
    Type: Grant
    Filed: August 14, 1986
    Date of Patent: May 22, 1990
    Assignee: Petainer S.A.
    Inventor: Torsten Nilsson
  • Patent number: 4925617
    Abstract: A method for forming a linerless cap for a container, the apparatus for forming the linerless cap and the linerless cap. The cap has a peripheral skirt and a plastic lid with an annular wall adjacent the skirt extending upwardly therefrom, wherein the wall has an inner stretched, softened non-projecting sealing surface which upon engagement compresses and seals.
    Type: Grant
    Filed: June 10, 1987
    Date of Patent: May 15, 1990
    Assignee: Tri-Tech Systems International, Inc.
    Inventor: Mortimer S. Thompson
  • Patent number: 4921559
    Abstract: A process for producing a diaphragm for an acoustic device of carbonaceous materials which has the steps of mixing and kneading an organic mixture composition containing one or more or mixtures of a monomer, prepolymer and low polymer of relatively polymerizable thermosetting resin of a substance exhibinting high carbon residual yield after calcining with carbon powders as a binder, preliminarily molding the same in a film or sheet shape, calcining a diaphragm molding molded in a desired diaphragm shape and a voice coil bobbin molding molded in a desired voice coil bobbin shape from the film or sheet-like molding and then forming an integral structure of the diaphragm and the voice coil bobbin by calcining a composite material integrated with the diaphragm molding and the voice coil bobbin molding by an organic liquid composition exhibiting high carbon residual yield in an inert gas atmosphere.
    Type: Grant
    Filed: March 7, 1989
    Date of Patent: May 1, 1990
    Assignee: Mitsubishi Pencil Co., Ltd.
    Inventor: Hideo Odajima
  • Patent number: 4919860
    Abstract: The invention relates to a process for making porous carbon membranes and membranes which can made by this process. As starting material, a porous membrane from an acrylonitril-polymer is used. The starting material is pretreated with a hydrazine solution, followed by preoxidation and carbonization. The process enables carbon membranes to be made with selectively adjusted pore sizes and tight pore size distribution. The pore sizes can lie in the ultrafiltration or microfiltration range. The membranes are suitable for separation processes, in which chemically aggressive media are used and for high-temperature processes. They can be used wherever electrical conductivity of the membranes is required.
    Type: Grant
    Filed: July 13, 1988
    Date of Patent: April 24, 1990
    Assignee: Akzo NV
    Inventors: Erich Schindler, Franz Maier
  • Patent number: 4919859
    Abstract: A process for producing an acoustic diaphragm of carbonaceous material including the steps of impregnating nonwoven fabric or woven fabric of carbon fiber having a high degree of elasticity with a thermosetting resin, thermally molding it into a diaphragm shape, calcining the shaped fabric in an inert gas atmosphere to obtain a porous carbon molding, heating the porous molding to a uniform temperature, and depositing vapor phase, thermally decomposed carbon upon a surface of the porous molding. The deposited carbon is generated by thermal decomposition of a hydrocarbon-containing material introduced together with a carrier gas. The process produces an acoustic diaphragm having a dense surface layer of carbonized fiber-carbonized thermosetting resin-thermally decomposed carbon, and a porous interior of carbonized fiber bonded together by carbonized resin and the thermally decomposed carbon.
    Type: Grant
    Filed: September 1, 1988
    Date of Patent: April 24, 1990
    Assignee: Mitsubishi Pencil Co., Ltd.
    Inventor: Yoshihisa Suda
  • Patent number: 4917903
    Abstract: For the production of decorative seams on dashboards or the like, molded of thermoplastic material by the deep-drawing method, or the like, a soft heated embossing die having a negative decorative seam is pressed briefly, at the instant of the deformation of the dashboard or the like, against the molding tool covered with the film. Elastic embossing cushions are glued into the molding tool, thereby providing that the decorative seam will have a convex curvature.
    Type: Grant
    Filed: January 11, 1988
    Date of Patent: April 17, 1990
    Inventor: Kurt Mente
  • Patent number: 4917923
    Abstract: A carbonaceous cylindrical body including a composite body of a carbonized material of a thin paper-like supporting body having a strength ratio of lengthwise direction to widthwise direction of 2 to 10 and obtained by manufacturing a paper-like body so that its carbonizable fibers are oriented and a carbonaceous matrix having an optically isotropic structure under a polarizing microscope and which shows a carbon content of at least 85% by weight, an oxygen gas permeation coefficient of 10.sup.-2 to 10.sup.-7 cm.sup.2 /sec. under a partial pressure of oxygen of 1 atmosphere and a bulk density of from 1.4 to 1.9 g/cm.sup.3. A process for producing the carbonaceous cylindrical body is also provided.
    Type: Grant
    Filed: June 22, 1988
    Date of Patent: April 17, 1990
    Assignee: Kureha Kagaku Kogyo Kabushiki Kaishi
    Inventors: Akio Yoshida, Tsuneo Niinuma, Ikuo Seo
  • Patent number: 4916799
    Abstract: A gasket is formed with a mounting portion which is generally cylindrical, and provides an anchoring projection extending radially from the outer side thereof. A sealing projection is joined to the mounting portion by a hinge section. The sealing projection is placed in compression when the gasket is formed into a circle, and becomes bistable. In one position of stability, the sealing projection is substantially aligned with the mounting portion, and in the other position of stability, the sealing projection is located generally within the mounting portion. The gasket is positioned around a core, with the sealing projection aligned with the mounting portion, and is cast into an opening provided by the material of the manhole riser. In such position, the sealing projection is partially embedded within the material of the riser. Prior to installation of a sewer pipe, the sealing projection is manually released from the material of the riser and is pushed through to its other position of stability.
    Type: Grant
    Filed: October 24, 1988
    Date of Patent: April 17, 1990
    Assignee: Press-Seal Gasket Corporation
    Inventors: James W. Skinner, Fouad M. Deeb