Utilizing A Flexible, Deformable, Or Destructable Molding Surface Or Material Patents (Class 264/313)
  • Patent number: 4818461
    Abstract: A method for making an article, such as a plastic food container lid having frangible score lines. The article is formed of a sheet of plastic material having substantially constant thickness with score lines defining an offset portion thereof which is connected to the remaining sheet material by a segment that is thinner than the sheet material and being rupturable for the removal of the offset portion. The periphery of the inwardly directed portion of the offset portion overlaps the periphery of the outwardly directed portion of the offset portion on the opposite side of the sheet material. The fracturable score lines are corrugated along their length by a plurality of successive grooves and ridges with the grooves extending deeper into the material than the ridges.
    Type: Grant
    Filed: August 11, 1986
    Date of Patent: April 4, 1989
    Assignee: WMF Container Corporation
    Inventors: Edward E. Batson, John H. Kurz
  • Patent number: 4816123
    Abstract: The basic concept of this invention involves the use of a wire or capillary tube as a template strand. The outside diameter and shape of the template strand correspond to the inside diameter and shape of a desired separation capillary. A detector may be incorporated by providing a pair of electrode wires, or the ends of a pair of optical fibers, and pressing them against opposite sides of the template. As plastic is then polymerized around this asssembly by casting or molding. The template is then removed, leaving a capillary channel with a sidewall incorporating the wire electrodes and optical fibers. Using this method, it is possible to form a single unit including a separation capillary, conductivity detector, and spectroscopy detector.
    Type: Grant
    Filed: July 6, 1987
    Date of Patent: March 28, 1989
    Assignee: The Perkin-Elmer Corporation
    Inventors: Kenneth Ogan, Frans M. Everaerts, Theo P. E. M. Verheggen
  • Patent number: 4812115
    Abstract: A trapped rubber molding apparatus including a die positioned within a fixed-volume, rigid mold, the die being surrounded by an integral solid silicone rubber material which has been cured within the mold at an elevated temperature. The die and mold closure are thermally isolated from the remainder of the mold. The die and the silicone rubber material adjacent thereto are selectively heated and cooled. The opposite end of the mold is selectively heated and cooled. This configuration results in the ability to independently control temperature and pressure on the molded part during the molding process.
    Type: Grant
    Filed: October 5, 1987
    Date of Patent: March 14, 1989
    Assignee: Dow Corning Corporation
    Inventor: Daniel N. Kemp
  • Patent number: 4810453
    Abstract: A method for lining a pipe such as a sewer pipe by applying to the interior of the pipe a layer of a settable composition including a mixture of one or more organic resins with one or more inorganic filling materials, thereafter covering the surface of the said layer with sheet material and thereafter compacting the said layer onto the pipe by exerting pressure thereon through the sheet material, the sheet material being in the form of a tube of polyethylene film or other polymeric film and in that the tube is removed after the pipe lining composition has at least partly set by pulling one end thereof through the interior length of the lined pipe.
    Type: Grant
    Filed: November 18, 1986
    Date of Patent: March 7, 1989
    Assignee: Bio-Kil Chemicals Limited
    Inventors: Neil Clarke, John R. G. Lane
  • Patent number: 4806287
    Abstract: A method and apparatus for the polymerization cast molding of lenses from hydrophilic gels. A hydrophobic liquid which is essentially immiscible with a hydrophilic polymerization mixture is introduced into a mold having a hydrophobic surface, followed by dosing of the hydrophilic monomer mixture which is allowed to polymerize to form a drop which is pressed, while polymerizing, into the mold with a punch having a hydrophobic molding surface. The polymerizing monomer mixture is maintained under the pressure of the punch until the end of the polymerization. Any overflow of the two liquids is allowed to escape between the mold and the punch. The apparatus comprises a concave mold with an inner hydrophobic, rotation-symmetrical surface, and a punch with a hydrophobic molding surface which when placed in relationship to the mold has an overflow space formed between the mold and the punch.
    Type: Grant
    Filed: March 5, 1987
    Date of Patent: February 21, 1989
    Assignee: Ceskoslovenska akademie ved
    Inventors: Jiri Sulc, Zuzana Krcova, Jiri Vacik
  • Patent number: 4804513
    Abstract: Method and apparatus adapted for use on a conveyor line to form a rolled tab in the tail end portion of a roll of plastic film wound on a core. The tail end portion initially extends around the surface of the roll to which the tail end portion adheres and terminates at a tail edge. The apparatus includes a bucket which is connected to the conveyor line for movement thereon and has a floor and wall extending therefrom. The floor of the bucket has a tractional surface supporting the roll and the wall has a substantially frictionless surface pushing the roll in the direction of the conveyor line. The apparatus further includes a drive, extending in stationary position substantially parallel to the conveyor line and having a resilient tractional surface being compressed into rotational contact with the roll, for rotating the roll.
    Type: Grant
    Filed: February 8, 1988
    Date of Patent: February 14, 1989
    Assignee: The Dow Chemical Company
    Inventor: Terry B. Smith
  • Patent number: 4802839
    Abstract: Apparatus for producing cast products comprises a filling unit wherein non-solid materials are filled into open-bag shaped elastic moulds through filling nozzles, a solidifying unit wherein the material is solidified in the elastic mould, and a withdrawal unit wherein the solidified product is removed from the inside of the elastic mould. The apparatus can produce cast products with high commercial values and low production costs.
    Type: Grant
    Filed: March 13, 1987
    Date of Patent: February 7, 1989
    Assignee: Yoshiyuki Corporation
    Inventor: Yoshiyuki Hidawa
  • Patent number: 4795600
    Abstract: Barriers used for separating silicone pressurizing medium from articles during curing, thereby protecting the article from silicone contamination. A composite precursor is substantially encapsulated by a barrier coating that is capable of substantially separating the composite precursor from silicone polymers at elevated temperatures during curing. The barrier coating is also capable of being chemically removed from the composite precursor subsequent to its cure without substantially damaging the composite. Composites are molded by protecting a composite precursor from a silicone pressurizing medium during curing utilizing a barrier coating. The method comprises encapsulating a composite precursor with a coating that is substantially capable of separating the composite precursor from silicone polymers at elevated temperatures. The coating is also capable of being chemically removed from the composite without damaging the composite.
    Type: Grant
    Filed: November 14, 1986
    Date of Patent: January 3, 1989
    Assignee: United Technologies Corporation
    Inventor: Robert V. Kromrey
  • Patent number: 4786456
    Abstract: A mold for synthetic resin products which are to be shaped while soft, includes a pair of elongated mold parts each having opposed complementary faces with contours at least partially conforming to at least parts of the product to be shaped. A support means on which the mold parts are mounted provide for moving at least one of the mold parts relative to the other mold part to effect removal therefrom of a finished product. The mold parts are constructed and arranged so as to be bendable along their longitudinal axes to effect a change in arcuate configuration, the mold parts being made of a material which facilitates sliding of the synthetic resin product through the mold, the support means supporting the mold parts in fixed spaced apart disposition as the product is moved longitudinally between the mold parts to thereby impart to the product an arcuate configuration corresponding to the arcuate configuration of the mold parts.
    Type: Grant
    Filed: December 9, 1986
    Date of Patent: November 22, 1988
    Assignee: Maschinen Witte KG
    Inventor: Karl H. Witte
  • Patent number: 4786346
    Abstract: This invention is generally accomplished by providing continuous self-adhesive strands of elastic to a substrate having retractable supports extending therefrom. The retractable supports in a convex pattern are contracted with the self-adhering elastic and the substrate bearing the elastic and supports is brought into contact with the web to which the elastic is to be transferred. The series of supports around which the elastic contacts are forced to retract as the self-adhering elastic is pressed against the web causing the elastic to transfer to the substrate thereby creating an elastic band on the substrate. In a preferred form the substrate is fed two strips of self-adhering elastic that are applied on each side of a series of a convex pattern of pins and then pressed together around opposing sides of the convex pattern of pins to seal the elastic to itself and sever the elastic, creating a contoured closed loop around the pins.
    Type: Grant
    Filed: October 22, 1987
    Date of Patent: November 22, 1988
    Assignee: Kimberly-Clark Corporation
    Inventors: Thomas M. Ales, Jeffrey J. Samida, Donald F. Arthur, Ronald H. Wideman
  • Patent number: 4780262
    Abstract: A flexible rubber boot that transmits molding pressure to the inner surface of the structure to be molded is placed on a support fixture. The boot is held in place by a vacuum applied between the fixture and the boot. Prepregs are laid up on the boot to the desired depth and in a desired configuration. A female mold assembly, consisting of two sections, is then placed over the prepreg material and sealed to the boot. A vacuum is applied to the sealed region between the mold and boot, compressing the material against the interior of the mold that defines the outer surface of the structure. The assembly of boot, mold, and material is then placed in an autoclave. After the material has cured, the finished structure is separated from the mold and boot. The tooling is reusable and the process completed easily, allowing the efficient fabrication of structure having smooth inner and outer surfaces.
    Type: Grant
    Filed: February 17, 1987
    Date of Patent: October 25, 1988
    Assignee: The Boeing Company
    Inventor: Arthur D. VonVolkli
  • Patent number: 4772437
    Abstract: A solid flowable polymeric material useful as a pressurizing medium that is ultraviolet detectable and is particularly adapted for use in a molding process. The polymeric material comprises a substantially uniform mixture of a solid, flowable, particulate silicone having a nominal flow rate of at least 0.6 gram per second through a 1.1 cm diameter pipe 7.6 cm long under applied pressure of 10.34 MPa at room temperature and an ultraviolet detectable compound. The polymeric material is especially useful for molding composites. A composite is disposed with a pressure vessel which is substantially filled with the above mixture. The silicone is caused to produce a substantially uniform, predetermined medium pressure on the surface of said composite prepreg. The composite prepreg is cured to form a composite which is removed from the pressure vessel and exposed to ultraviolet light.
    Type: Grant
    Filed: September 10, 1986
    Date of Patent: September 20, 1988
    Assignee: United Technologies Corporation
    Inventors: Richard T. Reavely, David J. Parker, Robert V. Kromrey
  • Patent number: 4769146
    Abstract: A process for producing a hollow fiber mass transfer module with a number of hollow fibers sealed into a housing is improved according to the invention with regard to the development of a desirable flow space in the surface area of the hollow fibers by the fact that a spacing material is applied to the outsides of the hollow fibers before their insertion into the housing (2). The thickness of the material is chosen to conform to the desired separation of the hollow fibers. The hollow fibers are arranged substantially parallel and inserted as a bundle into the housing and are fixed with the grout. The spacing material can have a layered or particulate and granular form. A hollow fiber mass transfer module produced by the process pursuant to the invention has hollow fibers suitably arranged at uniform mutual spacings.
    Type: Grant
    Filed: October 22, 1987
    Date of Patent: September 6, 1988
    Assignee: Dragerwerk Aktiengesellschaft
    Inventor: Wolf-Dieter Schmidt
  • Patent number: 4769197
    Abstract: A method for molding composite prepregs using high temperature substantially cured thermosetting resins that reduces fiber damage. Fiber plies are impregnated with solutions of high temperature substantially cured thermosetting resins and the plies are stacked to form a prepreg. A solid flowable particulate silicone rubber is caused to apply pressure to the prepreg to form a composite.This invention makes a significant advance in the field of molding high temperature resin composites by providing methods of molding that reduce fiber damage, shorten molding time and result in denser parts.
    Type: Grant
    Filed: February 2, 1987
    Date of Patent: September 6, 1988
    Assignee: United Technologies Corporation
    Inventor: Robert V. Kromrey
  • Patent number: 4765942
    Abstract: A method of consolidating fiber reinforced thermoplastic poly(amide-imide) components is disclosed that is suitable for use in fabricating large parts such as aircraft wing skins and the like. The method includes enclosing the part in a vacuum bag and placing the part in the bag in an autoclave. The method includes elevating the temperatures of the part to that where volatile solvent is substantially evaporated. Temperature of the part is then further increased until resin viscosity is reduced to a minimum. A pressure differential on the order of at least 150 psig is then applied at a high rate acting upon the article, causing the resin to flow to consolidate the part, resulting in a void-free composite.
    Type: Grant
    Filed: September 30, 1986
    Date of Patent: August 23, 1988
    Assignee: The Boeing Company
    Inventors: Stephen Christensen, Jay O. Rakel, Donald J. Ayers
  • Patent number: 4755338
    Abstract: Method and slide-casting machine for the casting of hollow precast units of concrete by means of slide-casting. Concrete mix is extruded onto a base by using one or several shaping members that form a cavity and the mix is compacted by moving the shaping members. The outer face of the shaping members is provided with a projection or projections, or a projection or projections are formed at the outer face of the shaping members from time to time. The locations of the projections are changed to the longitudinal axis of the shaping members. Thereby the shaping members produce forces compressing the mix in the surrounding mix, i.e. forces that compact the concrete. It is possible to use shaping members in which the shape of the mantle portion can be changed so that the distances of the different points at the outer face of the shaping member from the longitudinal axis of the shaping member vary.
    Type: Grant
    Filed: December 29, 1986
    Date of Patent: July 5, 1988
    Assignee: Oy Partek AB
    Inventor: Olli E. J. Harala
  • Patent number: 4755341
    Abstract: A method particularly adapted for making a complex shaped composite component that has reduced bridging defects. The method comprises disposing a composite prepreg on to a substantially flat tool. The composite prepreg has a substantially flat section and at least one prepreg member extending from and substantially perpendicular to said flat section. A layer, at least about 125% of said composite prepreg height, of a said flowable particulate silicone rubber is disposed in substantially complete contact with the composite prepreg surface. The particulate silicone rubber has a flow rate of at least 0.6 gram/second through a 1.1 cm diameter pipe 7.6 cm long under applied pressure of 10.34 MPa at room temperature. The layer of solid flowable rubber is covered with a bag to effect a gas tight seal. The bag is exposed to pressures which are transferred to said prepreg by said solid flowable polymer. The composite prepreg is exposed to temperatures to form a composite component.
    Type: Grant
    Filed: September 10, 1986
    Date of Patent: July 5, 1988
    Assignee: United Technologies Corporation
    Inventors: Richard T. Reavely, Peter C. Ogle, Robert V. Kromrey
  • Patent number: 4751029
    Abstract: A system for molding elongated ribbon-like products from thermoplastic materials utilizing a plurality of molds which are moved in tandem along a production line. As the molds are moved along the line at successive stations they are, while open, thermally adjusted to a temperature suitable for forming the product to be molded and then a ribbon of plastic is deposited in them. They are then closed and cooled and reopened and the molded product removed. The system utilizes only enough molding pressure to assure distribution of the plastic to all parts of the mold cavity and shaping of the molded product to the geometric design of the mold. The system includes a transfer means for the molds which returns the emptied molds for recycling through the molding process.
    Type: Grant
    Filed: October 22, 1986
    Date of Patent: June 14, 1988
    Assignee: Nicholas Plastics, Inc.
    Inventor: Clifford D. Swanson
  • Patent number: 4746386
    Abstract: A method of producing a continuous fiber reinforced bent resin pipe, including winding a continuous reinforcing fiber on the outer surface of a tube-like flexible core mold while such core mold is straight in shape, the flexible core mold which is straight when unloaded being capable of keeping a cross section defined in radial direction when the core mold is bent. The core mold on which the continuous fiber has been wound is then bent and placed into a cavity defined by an outer mold formed of split molds each having an inner surface forming the predetermined outer configuration of a bent pipe. A liquefied synthetic resin is caused to be cured between the outer and the core molds to integrate both the fiber and resin. Thereafter the molded product is removed from the outer mold and the core mold is removed from the molded product.
    Type: Grant
    Filed: October 20, 1986
    Date of Patent: May 24, 1988
    Assignee: Nitto Boseki Co., Ltd.
    Inventors: Shigeru Sato, Fumiko Sato, Toshihiro Ichijo
  • Patent number: 4738816
    Abstract: There is disclosed a flexible mandrel for making tubular products comprising an elastomeric portion surrounding a reinforcing cable comprised of wire cables twisted around a non-metallic core. There is also disclosed a process for making a flexible mandrel and a process of making a hose using the flexible mandrel.
    Type: Grant
    Filed: November 25, 1985
    Date of Patent: April 19, 1988
    Assignee: The Goodyear Tire & Rubber Company
    Inventor: Rick A. Anderson
  • Patent number: 4738813
    Abstract: An apparatus and process for molding the edges of a board-shaped blank with plastic material. A one-piece mold is provided made of a material with rubber-like elasticity and having a C-shaped cross section. Two free legs of the mold receive between themselves the edges of the blank and rest against the blank from the top and bottom. The mold is surrounded by a divided mold box, having upper and lower parts supporting the mold on all sides and being compressible perpendicularly to the plane of the blank. Upon compression, free legs of the mold are forced against the blank. In the mold box, spacing elements are arranged on top of and beneath the blank to limit the distance of movement of the parts of the mold box and the compression of the mold.
    Type: Grant
    Filed: May 7, 1986
    Date of Patent: April 19, 1988
    Inventor: Gerd Finkensiep
  • Patent number: 4704240
    Abstract: A method of fabricating a fiber reinforced resin composite article having tubular structures that has improved density and fewer voids. The method comprises laying up a prepreg that has at least two tubular structures and disposing a thermally conductive metallic support structure within and in contact with the tubular structures. The prepreg is disposed within and in substantially complete contact with a tool which has at least one hole. An expandable bag having at least one opening in communication with a tube is inserted within each tubular structure thereby forming a void space between the bag and the tubular structure. The void space is substantially filled with a solid flowable particulate silicone rubber that contacts the prepreg and the tube is sealed to edge of hole in the tool. The solid flowable rubber is caused to transfer a substantially uniform predetermined pressure to the surface of the prepreg by pressurizing the expandable bag.
    Type: Grant
    Filed: September 10, 1986
    Date of Patent: November 3, 1987
    Assignee: United Technologies Corporation
    Inventors: Richard T. Reavely, Peter C. Ogle, Robert V. Kromrey
  • Patent number: 4702870
    Abstract: Methods and apparatus for producing three-dimensional structural members having one flat side from wood fibers utilizing flow deposition of the fibers onto a support. The support includes resilient deformable mold inserts. The mold inserts are formed of silicone rubber and may be blocks of the material, or may be a membrane which can be inflated to form the mold inserts. Pressing is done with a force normal to the support, and the mold inserts create response forces at varying directions to thus shape and hold the three-dimensional finished part. Heat drying also may be used.
    Type: Grant
    Filed: May 20, 1986
    Date of Patent: October 27, 1987
    Assignee: The United States of America as represented by the Secretary of Agriculture
    Inventors: Vance C. Setterholm, John F. Hunt
  • Patent number: 4701291
    Abstract: PTFE is bonded directly to PTFE, and PTFE and related fluoropolymers are surface configured or molded, employing the differential expansion of the fluoropolymer to a confinement vessel or mold, and heating the same to fusion temperature and then cooling, creating a uniformly applied pressure on the polymer, followed by cooling while maintaining the pressure, at least during the initial cooling stages.
    Type: Grant
    Filed: July 25, 1986
    Date of Patent: October 20, 1987
    Assignee: The Duriron Company, Inc.
    Inventor: Jack L. Wissman
  • Patent number: 4696777
    Abstract: A method of producing a composite ceramic structure, including: preparing a formed ceramic piece which constitutes a portion of the composite ceramic structure; preparing a rubber mold having a molding surface defining a remaining portion of the composite ceramic structure; positioning the rubber mold in contact with a joining part of the formed ceramic piece from which the remaining portion of the composite ceramic structure extends; covering an exposed surface of the formed ceramic piece, and at least an end of the rubber mold adjacent to the joining part of the formed ceramic piece, with an elastic member; filling the rubber mold with a mass of ceramic powder such that the mass of ceramic powder contacts the joining part of the formed ceramic piece, the mass of ceramic powder being substantially identical in composition with a ceramic material of which the formed ceramic piece is formed; applying a static hydraulic pressure to an assembly of the formed ceramic piece and the mass of ceramic powder in the ru
    Type: Grant
    Filed: September 30, 1985
    Date of Patent: September 29, 1987
    Assignee: NGK Insulators, Ltd.
    Inventor: Shigenori Ito
  • Patent number: 4695343
    Abstract: Method and apparatus is provided for reinforcing a structural member of a vehicle body by the use of adhesively bonded together glass macrospheres of 3 to 9 mm. in diameter. The adhesive is not more than about 40% by weight of the mixture so that voids remain between the adjacent macrospheres to permit airflow through the reinforcement and the reinforced structural member upon curing adhesive. The adhesive may be curable at ambient temperature or may be a high temperature curable adhesive which is cured in a vehicle body paint curing over to bond the macropsheres to one another and to the structural member. The adhesion of the macrospheres to the structural member may be facilitated by an epoxy coated flexible sheet material lining the walls of the structural member. The adhesive coated macrospheres may be closely packed into the structural member by pouring or blowing.
    Type: Grant
    Filed: May 19, 1986
    Date of Patent: September 22, 1987
    Assignee: General Motors Corporation
    Inventor: Joseph S. Wycech
  • Patent number: 4684546
    Abstract: A magnetic recording medium having a magnetic coating containing therein ferromagnetic metal powder provided on a base film, wherein the magnetic recording medium being characterized in that the surface roughness of the magnetic coating, i.e., the surface roughness R.sub.rms (a unit of measurement of .mu.m) with respect to a waveform having a wavelength P in a range of from 3 to 50 .mu.m out of groups of waveforms constituting the cross-sectional waveform of the surface of the magnetic coating, satisfies the following equation.R.sub.rms .ltoreq.7.5.times.10.sup.-4 P+7.5.times.10.sup.-3where 3.ltoreq.P.ltoreq.50 .mu.m.
    Type: Grant
    Filed: November 14, 1986
    Date of Patent: August 4, 1987
    Assignee: TDK Corporation
    Inventors: Yasumichi Tokuoka, Yoshisuke Yamakawa, Akio Watanabe
  • Patent number: 4681724
    Abstract: A shrinkable foam mandrel that can be easily removed and composite resin transfer molding process that uses the foam mandrel. The foam is dimensionally stable at a first temperature that typically corresponds to the cure temperature of the composite resin. The foam is capable of irreversibly shrinking to less than about 0.5 said foam's original size at a second tempertaure that is above said first tempertaure. The foam is encapsulated by a non-stick elastomer skin and covered with fibers. The fiber covered elastomer encapsulated foam is disposed in a female mold cavity and resin is injected into the female mold cavity. The resin and fibers are cured and the resulting composite component is removed from the female mold. The temperature is raised to the second temperature and the elastomer encapsulated foam male mandrel irreversibly shrink to less than about 0.5 its original size. Finally the shrunken male mandrel is removed from said composite component.
    Type: Grant
    Filed: April 28, 1986
    Date of Patent: July 21, 1987
    Assignee: United Technologies Corporation
    Inventors: Robert L. Faiz, William J. Walker, Philip Ramey, Kenneth M. Adams, Nicholas P. Flonc, Dean Nguyen
  • Patent number: 4675061
    Abstract: A base layer of fabric sheets impregnated with bonding material is deposited on a mold form. A plurality of parallel spaced hollow cores, fabricated from memory metal alloy, are positioned on the base layer. An overlying layer is then positioned over the cores and the base layer, the overlying layer also being impregnated with bonding material. The assembly is subjected to heat and pressure to cure all the layers. The core is then subjected to a critical temperature causing the core to shrink and permitting its easy removal. The result is a base layer to which the overlying layer is bonded, the overlying layer characterized by corrugations which stiffen the entire structure and increase its structural strength.
    Type: Grant
    Filed: September 24, 1985
    Date of Patent: June 23, 1987
    Assignee: Grumman Aerospace Corporation
    Inventor: Albert R. Mead
  • Patent number: 4668451
    Abstract: A process of making a full life size artificial rock formation of photocopy exactness from a natural rock formation surface is disclosed herein. A plurality of coats of latex is applied over the natural rock surface and allowed to dry thus forming a mask having all the natural cracks and crevices of the natural rock surface. This mask or liner is held in a fiberglass mold and a vacuum is applied to the inner surface of said liner causing all the cracks and crevices to open up. Cement is applied to the outer surface of the liner filling all the cracks and crevices. When the liner is removed the artificial surface resembles the natural rock surface in photocopy exactness.
    Type: Grant
    Filed: May 9, 1985
    Date of Patent: May 26, 1987
    Inventor: Bruce K. Langson
  • Patent number: 4649012
    Abstract: A mold for synthetic resin products which are to be shaped while soft, includes a pair of elongated mold parts each having opposed complementary faces with contours at least partially conforming to at least parts of the product to be shaped. A support means on which the mold parts are mounted provide for moving at least one of the mold parts relative to the other mold part to effect removal therefrom of a finished product. The mold parts are constructed and arranged so as to be bendable along their longitudinal axes to effect a change in arcuate configuration, the mold parts being made of a material which facilitates sliding of the synthetic resin product through the mold, the support means supporting the mold parts in fixed spaced apart disposition as the product is moved longitudinally between the mold parts to thereby impart to the product an arcuate configuration corresponding to the arcuate configuration of the mold parts.
    Type: Grant
    Filed: May 2, 1984
    Date of Patent: March 10, 1987
    Assignee: Maschinen Witte KG
    Inventor: Karl H. Witte
  • Patent number: 4642038
    Abstract: An in situ fiberization apparatus for continuously fiberizing belt shaped substrates by impregnation with fibrous material formed from fiber forming polymer solutions. The apparatus includes a belt substrate which is continually passed through a fiber forming solution at a constant rate. During passage of the substrate belt through the fiber forming solution, the apparatus provides continual oscillation of the belt. The oscillating or reciprocating motion of the belt substrate produces the conditions for flow-induced crystallization of fibers around and throughout the substrate material to thereby produce a fiber reinforced substrate.
    Type: Grant
    Filed: November 25, 1985
    Date of Patent: February 10, 1987
    Assignee: Hughes Aircraft Company
    Inventor: Nathan R. Kramer
  • Patent number: 4634561
    Abstract: Process for joining ceramic components in precise spatial relationship which comprises firing the ceramic components joined by a ceramic frit on a sagger tray having a coefficient of thermal expansion that matches that of the ceramic components.
    Type: Grant
    Filed: March 22, 1985
    Date of Patent: January 6, 1987
    Assignee: Johnson & Johnson Dental Products Company
    Inventor: Robert D. DeLuca
  • Patent number: 4626391
    Abstract: A body panel joint finishing method to produce a finished body panel joint by molding a bead directly to a vehicle body in a single operation without any need for secondary processing to remove excess materials. The method utilizes a foamable plastic as the bead forming material to provide greatly improved sealing property for moisture prevention in the gaps of the sheet metal body panel joints.
    Type: Grant
    Filed: December 24, 1984
    Date of Patent: December 2, 1986
    Assignee: General Motors Corporation
    Inventor: Edward F. Taylor
  • Patent number: 4624820
    Abstract: A method of molding a composite material comprising reinforcing fibres enclosed in a resin matrix. Layers of the resin impregnated fibres are laid-up in a suitably shaped die whereupon the laid-up layers are overlaid by a silicone rubber member which generally corresponds in shape with the die. Hydraulic pressure is exerted upon the silicone rubber member so that it urges the laid-up fibres into the configuration of the die. The whole molding apparatus is placed in an oven and its temperature is raised to that at which consolidation of the laid-up fibres occurs and the resin cures. The exerted hydraulic pressure is progressively reduced during heating as the silicone rubber member thermally expands so as to ensure that the pressure exerted by the silicone rubber member upon the laid-up fibres remains substantially constant.
    Type: Grant
    Filed: May 2, 1985
    Date of Patent: November 25, 1986
    Assignee: Rolls-Royce plc
    Inventor: David J. Barraclough
  • Patent number: 4624874
    Abstract: A removable core for use in the production of tubular structures from fibre einforced resin materials. The body of the core is composed of a foam material which softens or collapses under the action of heat sufficient to cure the resin material but is hard and cross-sectionally dimensionally stable under less heat than that. The core is provided on the outside with a heat shrunk plastic tube or hose which closely embraces the foam body and serves as a coating therefor, thereby enhancing the rigidity and stability of shape of the core and imparting thereto a smooth surface.
    Type: Grant
    Filed: July 24, 1985
    Date of Patent: November 25, 1986
    Assignee: Deutsche Forschungs- und Versuchsanstalt fur Luft- und Raumfahrt e. V.
    Inventor: Rainer Schutze
  • Patent number: 4620890
    Abstract: In a method of making a fluted core radome from resin impregnated glass cloth, an outer skin, a fluted core, an inner skin, an edge band and a drain cap are individually fabricated from plies of resin impregnated glass cloth which are laid up on a mold and then subjected to pressure using a vacuum bag and to resin curing heat using an autoclave. The fluted core is formed on a mold having recesses in the surface thereof by placing silicone rubber mandrels within the recesses and on top of the plies of glass cloth, the mandrels tending to expand in response to the application of heat thereto and at the same time tending to contract in response to the application of pressure thereto so that an equilibrium is reached which provides a tight fit of the glass plies over the mold and a relatively even flow of resin within the glass cloth.
    Type: Grant
    Filed: February 29, 1984
    Date of Patent: November 4, 1986
    Assignee: Hitco
    Inventors: Donald H. Myers, James A. Lampman
  • Patent number: 4618322
    Abstract: A reaction injection molding system including: a core and a permanent cavity at least a portion of which is elastomeric. The elastomeric portion of the cavity has a first part defining at least a portion of the floor of the cavity, a second part defining at least a portion of the wall of the cavity and a third part defining at least a portion of the upper edge of the wall and extending therefrom to define at least a portion of the top of the cavity. A finger gate interconnects the cavity with a source of molding medium; the finger gate includes a plurality of spaced fingers on the core transverse to the edge of the wall and aligned with the flow of the molding medium into the cavity for engaging the third part of the elastomeric portion and securing the elastomeric portion in the cavity.
    Type: Grant
    Filed: November 8, 1984
    Date of Patent: October 21, 1986
    Assignee: PlasTek Corporation
    Inventor: Charles A. Lagasse
  • Patent number: 4611978
    Abstract: A production line for bitumen cakes comprising sequential processing stations, i.e. a station whereat hot bitumen is cast into basins or pans, a station whereat the bitumen is air cooled, a station whereat the solidified bitumen cakes are shaken out, a station whereat the cakes are packaged in a heat-shrinkable plastic material, and an optional palletization station. The production line is set up to accommodate a plurality of pans which are carried in groups on a plurality of platforms or supporting frames adapted to be cyclically passed through the casting, station, cooling station where they are piled, and shake-out station. The cake shake-out station includes an extraction apparatus equipped with a pusher intended for acting on the outside of the pan bottoms to produce resilient deformation of such bottoms and twisting of the pans to separate the pan from the bitumen cake contained therein.
    Type: Grant
    Filed: June 14, 1985
    Date of Patent: September 16, 1986
    Inventor: Cesare Sangiorgi
  • Patent number: 4610836
    Abstract: Method and apparatus is provided for reinforcing a structural member of a vehicle body by the use of adhesively bonded together glass macrospheres of 3 to 9 mm. in diameter. The adhesive is not more than about 40% by weight of the mixture so that voids remain between the adjacent macrospheres to permit airflow through the reinforcement and the reinforced structural member upon curing adhesive. The adhesive may be curable at ambient temperature or may be a high temperature curable adhesive which is cured in a vehicle body paint curing oven to bond the macrospheres to one another and to the structural member. The adhesion of the macrospheres to the structural member may be facilitated by an epoxy coated flexible sheet material lining the walls of the structural member. The adhesive coated macrospheres may be closely packed into the structural member by pouring or blowing.
    Type: Grant
    Filed: November 23, 1984
    Date of Patent: September 9, 1986
    Assignee: General Motors Corporation
    Inventor: Joseph S. Wycech
  • Patent number: 4608217
    Abstract: The ear plug (40) includes an elongate body with a rounded tip portion and of an elastic material enveloped by a deep-drawn sheath (41) of thin flexible plastics film material. Rearwardly the plug preferably has a neck portion from which the sheath projects in the form of a stiffer collar or flange. Production of the ear plug includes deep-drawing a thermoplastic film or foil into a sheath with desired thickness distribution, and filling the sheath with elastic material (53). Filling may take place simultaneously with deep-drawing, the body of elastic material constituting a die for deep-drawing in a forming hole (45), or after the deep-drawing. In the latter case, an elastic die body is used to advantage, the shape of which generally corresponds to that of the finished plug, for deep-drawing in a forming hole suited to the die body.
    Type: Grant
    Filed: October 2, 1984
    Date of Patent: August 26, 1986
    Assignee: Gullfiber AB
    Inventor: Kalman Csiki
  • Patent number: 4606878
    Abstract: An apparatus for constructing a unitary pre-cast concrete modular building unit comprising: a collapsible outer form having a rigid rectangular base and rigid walls pivotally connected thereto and collapsible to the plane of said base; a hydraulically retractable inner form thus providing with the outer form, a mold for said building unit; and an extruder for removing said inner form from said building unit.
    Type: Grant
    Filed: February 4, 1985
    Date of Patent: August 19, 1986
    Inventors: James D. Day, James D. Day, II
  • Patent number: 4604252
    Abstract: A process for the production of a hollow or a solid profile (21) from dry powder material (27) is accomplished by means of a flexible form (7), through means of which a mold cavity (25) is enclosed in sleeve fashion. The flexible form (7) is capable of being placed under external pressure, over its entire length, radially from all sides, in order to compact, radially, the powder material (27) found, and capable of being poured, inside the form (7). In order to be able to produce endless solid profiles and/or hollow profiles from dry powder material, provided for is that the production of the profile (21) can be accomplished by sections and, additionally, that the mold form (25), running constant at its one end up to the profile diameter, and here limited by the precompacted profile section (21) and at its other end by the mutually convergent inner surfaces (8) of the flexible form provided with a top supply opening (17), is uniformly filled with a measured amount of powder material (27).
    Type: Grant
    Filed: May 14, 1984
    Date of Patent: August 5, 1986
    Inventor: Anton Stigler
  • Patent number: 4600459
    Abstract: A new and novel process for constructing longitudinal concrete members such as beams by providing a longitudinal sack like mold constructed from a pliable sheet or sheets having an open throat supported by an open rim frame in turn supported by a plurality of inverted "U" shaped supports spaced apart one from another while in a common straight alignment while the supports rest upon an equipment base. The concrete members being either removed from the sack like mold, or the member being a cast in place member with the mold acting as a casing or protective skin. The sack like mold being a hybrid sling because of being provided with a long under loop support on which the loop portion of the true sling rests.
    Type: Grant
    Filed: August 26, 1985
    Date of Patent: July 15, 1986
    Inventor: Edward A. Proctor
  • Patent number: 4594205
    Abstract: A method and apparatus for forming a concrete flush floor having at least one trough formed therein, the method making use of high chair units (14) that support a fiberglass mold (16) having a truncated teardrop-shaped cross section. The fiberglass mold (16) may be supported at an angle to provide a resulting sloping trough. A spacer (17) can be placed in the fiberglass mold (16) during the pouring process to urge the fiberglass mold (16) to assume a first shape. When the concrete has hardened, the spacer (17) can be forced to a second position that allows the fiberglass mold (16) to assume a second position, which second position allows the fiberglass mold (16) to be easily removed from the cast concrete.
    Type: Grant
    Filed: December 7, 1984
    Date of Patent: June 10, 1986
    Assignee: Wunderlich Construction Inc.
    Inventors: Max A. Wunderlich, Jr., Stephen E. Kneifel
  • Patent number: 4576693
    Abstract: An electrophoresis apparatus including a mold for forming a vertically disposed electrophoresis gel slab where the slab is of uniformly increasing thickness from top to bottom and method of fabricating the mold and the gel slab.
    Type: Grant
    Filed: January 14, 1985
    Date of Patent: March 18, 1986
    Assignee: International Biotechnologies, Inc.
    Inventors: John H. Kreisher, Charles A. Nalbantian
  • Patent number: 4567007
    Abstract: Disclosed is a method of making carbon/carbon composites by pyrolytic conversion of a carbonizable liquid in a pre-formed graphite body to form an amorphous carbon reinforcing matrix. Graphite fabric saturated with a carbonizable liquid is formed into the shape of the desired end product body and placed in a flexible bag. The bag is evacuated to compress the formed body and the bagged body subjected to external pressure and heated. When the carbonizable liquid is heated to the curing temperature, the external pressure is reduced, causing volatile materials in the liquid to expand and form an interconnected pore structure. The formed body is thereafter heated to a temperature in excess of the curing temperature to further remove volatile materials therefrom. The cured rigid body is then transferred to a pyrolyzing furnace and rapidly heated in an inert gaseous environment directly to about 1500.degree. F. to pyrolyze the carbonizable material and form an amorphous carbon matrix.
    Type: Grant
    Filed: August 29, 1980
    Date of Patent: January 28, 1986
    Assignee: LTV Aerospace and Defense Company
    Inventor: Isaac E. Harder
  • Patent number: 4565668
    Abstract: A method of making powder-metallurgical articles, in which powder of metal and/or metal alloys is filled into a thin-walled casing, whereupon the casing is closed and subjected to cold-isostatic pressure. Thereby the powder within the casing is compacted to form a strong or, respectively, dimensionally stable article. When the casing wall includes a joining weld seam, said casing wall is provided with an elastically expandable layer in the close vicinity of the weld seam in order to prevent formation of a fold, preferably in such a way that an approximately uniform prestress is applied to the wall surface.
    Type: Grant
    Filed: November 5, 1984
    Date of Patent: January 21, 1986
    Inventors: Christer Aslund, Claes Tornberg
  • Patent number: 4555230
    Abstract: In an apparatus such as a corrugator for manufacturing thermoplastic pipe with a corrugated outer wall and a smooth inner wall, a calibrator is employed to provide a smoother inner wall and a more rapid inner wall cooling. The calibrator includes a tube wound into a helical coil and an adjustment mechanism for adjusting the coil diameter. A cooling fluid may be passed through the tube.
    Type: Grant
    Filed: March 7, 1984
    Date of Patent: November 26, 1985
    Inventor: Manfred A. A. Lupke
  • Patent number: RE32117
    Abstract: Process for manufacturing a forged article in which a preform is generated by filling a semi-rigid liner with powdered metal, providing the liner with a sealing element, and isostactically compressing the liner and its contents. The liner is then removed from the green preform, the preform is sintered, and the resulting sintered preform is forged.
    Type: Grant
    Filed: November 16, 1981
    Date of Patent: April 22, 1986
    Assignee: Wyman-Gordon Company
    Inventor: Elbert K. Weaver