Molding Trapped Undercut Article Portion Patents (Class 264/318)
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Patent number: 5639416Abstract: A process for molding dimensionally accurate plastic articles using a low pressure injection molding technique. The process utilizes a two-piece silicone rubber mold having a cavity representative of the shape of the article to be molded. The mold is substantially encased on all sides in a rigid mold box to prevent deformation of the cavity during the molding process (10). The mold box and the encased mold are placed in a vacuum chamber, and a vacuum is drawn on the chamber to evacuate the cavity (20). A predetermined amount of a reactive mixture is simultaneously mixed and injected under pressure into the mold to form the plastic article (30). The amount of material injected is sufficient to fill the cavity but not sufficient to distort the cavity. The chamber is vented (40) and the mold is removed from the mold box (50). The mold is flexed in order to remove the plastic article from the mold (60).Type: GrantFiled: November 18, 1994Date of Patent: June 17, 1997Assignee: Motorola, Inc.Inventors: Robert W. Pennisi, Gregory D. Jackson, Glenn F. Urbish, Louis D. Megleo
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Patent number: 5630977Abstract: An injection molding apparatus method and system for molding a plastic article having inward or outward projections on the exterior surface. The injection mold has a first and second mold part adapted to move between a closed, molding position and an open, article-recovering position and which defines a mold cavity for an article to be molded. The first expandable cavity mold part has a base with an opening therethrough and a plurality of outwardly tapered arms extending from the base to an open end that extends into the mold cavity where it is held in place by a striker plate during the injection molding process. The second inner mandrel mold part has a one and other end adapted to move reciprocally and longitudinally within the base and arms of the expandable cavity element, the top end threaded to form the interior threaded surface of the injection molded article.Type: GrantFiled: October 17, 1995Date of Patent: May 20, 1997Assignee: Roehr Tool CorporationInventors: Paul Catalanotti, Sassan Tarahomi
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Patent number: 5624624Abstract: A method and apparatus for producing a cured elastomeric hose having an internal socket or other internal configuration formed therein and the product produced. Cured elastomeric hose can be formed having an internal socket by mounting the hose on a mandrel assembly having the desired internal configuration formed therein. An end forming cap assembly is selectively mounted on the hose and mandrel assembly, tightly engages the hose and forces the hose to assume the shape of the mandrel assembly. The hose is cured and then the end forming cap is removed from the hose through the use of an air removal tool. The product produced is suitable to receive a wide variety of articles such as an anti-splashback valve or a molded thermoplastic connector.Type: GrantFiled: April 6, 1995Date of Patent: April 29, 1997Assignee: Cadillac Rubber & Plastics, Inc.Inventor: H. Steven Roby
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Patent number: 5624694Abstract: First and second mold members are fitted one within another and together define a first annular space for forming a discontinuous single thread in a thin-walled housing, as well as a second annular space coaxial and contiguous with the first annular space; the second space defines the thread on the interior wall of the housing in the form of teeth members for receiving a threaded member associated with a linear adjustment device used with an agricultural implement, such as a spreader.Type: GrantFiled: March 18, 1996Date of Patent: April 29, 1997Assignee: Republic Tool & Mfg. Corp.Inventors: Aaron D. Delaby, Paul M. Havlovitz
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Patent number: 5612069Abstract: A method for manufacturing a long size non-ceramic insulator is provided. The method includes the first step, in which a rubber housing having a plurality of trunks and skirts is formed around a long size core while molds are tightly assembled, and 1 second, in which the long size core is moved a length corresponding to the rubber housing while the molds are separated. Further according to a third step, the long size core is set in a position in the molds as the distal portion of the formed rubber housing is clamped by positioning jigs disposed in the molds while the molds are tightly assembled. While the rubber housing is clamped, the next continuous rubber housing is formed around the long size core, which will be connected to the last formed rubber housing.Type: GrantFiled: October 24, 1995Date of Patent: March 18, 1997Assignee: NGK Insulators, Ltd.Inventor: Daisaku Goto
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Patent number: 5603968Abstract: An apparatus for manufacturing an injection molded steering wheel pad having a cover and a pocket formed between a first projection and a second hook-shaped projection, that together hold an arm of an air bag device. The apparatus includes fixed and movable mold members opposed to one another. The movable mold member moves along a predetermined moving path to selectively contact and separate from the fixed mold member. Core members are provided in one of the mold members for forming the first and second projections in the pad. The core members are movable between retracted and extended positions with respect to one of the movable and fixed mold members so that the formed pad projections can be separated from the mold by varying movements of the core members, relative to each other and the mold in which they operate.Type: GrantFiled: March 16, 1995Date of Patent: February 18, 1997Assignee: Toyoda Gosei Co., Ltd.Inventors: Kazunari Tajiri, Soji Nimura
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Patent number: 5597593Abstract: Toy mold systems usable by a child to form highly detailed, rigid molded toy figures are disclosed. The systems include at least three preformed mold sections each having a configuration such that, in an assembled condition of the toy mold system, they define a mold cavity having at least one undercut. The mold system includes structure for releasably engaging the at least three mold sections in the assembled condition of the toy mold system. In the preferred embodiments, the mold system includes a base, top, and four wall mold sections. One, and preferably all, of the wall sections have a cavity portion with undercuts which provide the detailing on the sides, front and back of the molded toy figure. One of the mold sections functions as a base section into which the other mold section nest and with which they are releasably engaged.Type: GrantFiled: February 10, 1995Date of Patent: January 28, 1997Inventors: Steven Lebensfeld, Lawrence Blaustein
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Patent number: 5595702Abstract: An apparatus for molding a synthetic resin screw includes upper mold members 2 and 4, lower mold members 3 and 5, and four sets of slide cores 2a, 4a, 3a and 5a supported by the respective mold members and withdrawable in directions parallel to a parting plane between the upper mold members and the lower mold members.Type: GrantFiled: July 20, 1994Date of Patent: January 21, 1997Assignees: Toska Co., Ltd., Optec Co., Ltd.Inventors: Toyohisa Hiroki, Tadashi Suzuki
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Patent number: 5595771Abstract: A modular mold assembly for use in injection molding and method of use. The modular mold assembly comprises a fixed side and an ejector side and a plurality of interchangeable modules for shaping a plurality of sides of a component attached to the mold assembly. The modules include blank modules and slide modules. The interchangeable modules are attached to the mold assembly by slide retainers attached along an interior surface of the ejector side. Slide actuators are attached to the fixed side for engaging the slide modules. The slide actuators move the slide modules inward when the mold halves are pressed together forming a mold cavity and move the slide modules outward when the mold halves are separated.Type: GrantFiled: November 4, 1994Date of Patent: January 21, 1997Inventors: Eugene L. Foltuz, Norman H. Cohan
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Patent number: 5593630Abstract: A cable tie that includes an elongated tongue with two ends and two broad sides, a locking head at one end of the tongue, a tip at the other end of the tongue, and a set of ratchet teeth extending along one broad side of the tongue, wherein the locking head has sides defining an opening for receiving the tip of the tongue, the sides including a movable pawl that is hinged at one side of the opening and an abutment surface that is at least in part directly opposite across the opening from the pawl, and wherein the pawl has at least one pawl tooth disposed for engaging the set of ratchet teeth when the tip of the tongue has been inserted through the opening with the set of ratchet teeth facing the pawl, is injection molded by a method including the steps of (a) providing a mold that includes mold parts defining a cavity in the general shape of the tie, wherein one of the mold parts includes a core section defining a surface of the pawl that includes the at least one pawl tooth and at least a part of the abutmenType: GrantFiled: April 25, 1995Date of Patent: January 14, 1997Assignee: GB Electrical, Inc.Inventors: Soren C. Sorensen, Jens O. Sorensen
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Patent number: 5556651Abstract: An injection molded metal mold is provided to eliminate defects such as appearance defects of molded products, functional defects of products, or the like, caused by formation of a concave portion in a surface opposite to a gate as a metal mold is used over a long period of time. An injection molding metal mold 1 in which when a melted resin is injected first from a gate into an injection cavity, the rate of resin at the gate is not less than 5 m/sec, and the distance between the gate 5 and a portion opposite to the gate is 0.2 mm to 2.0 mm. In the mold, an exchangeable gate-opposition metal mold member, in the form of an ejection pin, is buried in the portion opposite to the gate. Further an injection molding method using this metal mold is provided. The forward end of an ejection pin bites into a plastic molded product so that the molded product is held ejected when the metal mold is opened.Type: GrantFiled: April 13, 1995Date of Patent: September 17, 1996Assignee: Fuji Photo Film Co., Ltd.Inventors: Seiichi Watanabe, Morio Fujiwara
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Patent number: 5549865Abstract: A method for forming a tube coupling body having a throughway open at one end of the body to receive a tube. The throughway has a portion of enlarged internal diameter adjacent said open end to provide a cavity to receive a device for locking a tube in the body and a second portion of equivalent internal diameter to the external diameter of the tube to be received in the coupling body with a close fit. The body is formed from an elastomeric material such that the body can be stripped from the tooling used to form the throughway including said enlarged internal diameter portion by stretching the body over the tooling and by virtue of its elastomeric property, returns to its moulded shape.Type: GrantFiled: November 7, 1994Date of Patent: August 27, 1996Inventor: John D. Guests
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Patent number: 5538678Abstract: In order to produce a cassette, such as tape cassette, disc cassette or the like, the following steps are taken. First, fixed and movable dies are prepared which are unitable to define therewithin a shaped cavity. The movable die has at its inner surface a retaining ridge which includes a first portion immediately projected from the inner surface and a second portion immediately projected from the first portion. The second portion has side walls at least one of which has a laterally extending projection at the position remote from the first portion. Second, the fixed and movable dies are coupled to define the shaped cavity therewithin. Third, a plastic material is injected into the shaped cavity in such a manner that the retaining ridge is immersed in the injected plastic material. Fourth, the fixed and movable dies are uncoupled and a cured molded article of the plastic material thus produced is released from the movable die.Type: GrantFiled: April 27, 1995Date of Patent: July 23, 1996Assignee: Sony CorporationInventor: Ko Ishikawa
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Patent number: 5536161Abstract: A mold for forming an article having one or more substantial radial protrusions. The mold includes a core movable along a molding axis, a stripper ring movable a limited distance along one set of guide rods with axes parallel to the molding axis, a split ring having segments movable adjacent to the stripper ring for the limited distance and movable relative to the stripper ring on a second set of guide rods at an angle to the molding axis, and a cavity. The article is removable from the mold when the core is moved away from the cavity, the stripper ring is moved its limited distance, and the split ring segments are moved with the stripper ring and then relative to the stripper ring at an angle to the molding axis.Type: GrantFiled: September 22, 1995Date of Patent: July 16, 1996Assignee: North America Packaging CorporationInventor: Arthur H. Smith
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Patent number: 5518679Abstract: Disclosed is a new method for making a component having interior and exterior threads. Such method includes the steps of providing a thread-forming apparatus having first and second circumferential threaded portions defining a space between them. Such space is filled with a flowable material, e.g., hot plastic, which is permitted to solidify and form the component. The apparatus and the component are then separated from one another by rotating such apparatus so that both threaded portions unscrew from the component. The finished component has interior and exterior threads which are simultaneously formed and substantially free of flashing. The new thread-forming apparatus has a first threaded portion and a pocket. A plug is in the pocket and has a second threaded portion spaced from the first threaded portion.Type: GrantFiled: January 17, 1995Date of Patent: May 21, 1996Assignee: Sta-Rite Industries, Inc.Inventor: Richard A. Junk
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Patent number: 5512228Abstract: A tamper-evident thermoplastic fitment having a spout and a closure for said spout are welded to a polymer-coated paperboard container or to a flexible plastic container. The fitment and closure are initially molded simultaneously but with a substantial space between the two parts interconnected by an elongated runner which conducts molten plastic from the closure to the fitment. Upon retraction of the core of the mold, the closure is pulled into the spout until shoulders on the parts engage, whereupon the closure is stripped from the mold core. The runner comprises a tear tab which slides through an apertured space on the closure. When the parts engage tangs on the tear tab engage the space, making the assembly tamper-evident. The fitment has a flange which may be welded or otherwise secured to the container. The tab may be pulled by the consumer to open the container. The closure may be unscrewed from the spout or otherwise disengaged.Type: GrantFiled: April 12, 1994Date of Patent: April 30, 1996Assignee: Portola Packaging, Inc.Inventors: Brian M. Adams, Daniel Luch, Rawson L. Chenault
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Patent number: 5501829Abstract: A door trim panel component that has a nominal thickness includes an arm rest that has a die locked pocket for opening the door. The die locked pocket has a wall that is substantially thicker than the nominal thickness of the trim panel component to provide a comfortable hand grip. The door trim panel is molded with the aid of a preformed core block that is embedded in the hand grip to reduce the effective thickness of the hand grip during the molding process. The preformed core block is configured with a stand-off feature that facilitates molding and demolding the door trim panel.Type: GrantFiled: August 12, 1994Date of Patent: March 26, 1996Assignee: Davidson Textron Inc.Inventor: Lawrence R. Nichols
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Patent number: 5498387Abstract: A helical structure having a shaft defining an axis of rotation and a substantially helical flight extending about the axis of rotation and composed of a plurality of sections each having a segment disposed in substantially right angular relation to the axis of rotation. A method for manufacturing a helical structure or the like including the steps of producing a mold having a mold cavity defining a configuration for the helical structure having a substantially helical flight composed of a plurality of sections having segments disposed in substantially right angular relation to an axis of rotation for the helical structure, introducing a moldable substance into the mold cavity to form the helical structure in the configuration and removing the helical structure from the mold cavity by separating the mold along a path substantially aligned with the segments.Type: GrantFiled: June 29, 1993Date of Patent: March 12, 1996Assignees: The Vendo Company, Wrex Products, Inc., a part interestInventors: Daniel S. Carter, Dennis M. Rupp, David O. Bess
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Patent number: 5490966Abstract: A method for stripping an open ended bellows part from an injection mold has as a first step the injection molding of a bellows part. The bellows part has a resilient portion located between a core pin and a first split cavity and a substantially rigid portion located between the core pin and a second cavity. The substantially rigid portion has a first open end and an external undercut portion, and the resilient portion of the bellows part has an inner surface and a second open end. The first split cavity opens laterally to permit the resilient portion of the bellows part to be stripped from the core pin. Compressed gas passes through the core pin to the inner surface of the resilient portion of the bellows part while both open ends of the bellows part are closed off by the second cavity and the core pin.Type: GrantFiled: November 2, 1994Date of Patent: February 13, 1996Assignee: The Procter & Gamble CompanyInventors: Robert J. Peterson, Michael D. Webb, Reuben E. Oder
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Patent number: 5476705Abstract: A corner structure of a resinous molded part includes a base portion and a pair of lever portions which are formed integrally with the base portion. The molded part is provided with cut-outs which are arranged at corners where the base portion intersects the lever portions. A thickness of a portion outside the recess is established to be larger than a thickness of another portion inside the cut-out. With the establishment of the thickness, the amount of the inward inclination of the lever portions derived from the differential shrinkage can be reduced since they are pulled outwardly due to the increased thickness of the outside portion, when the part is cooled.Type: GrantFiled: June 21, 1994Date of Patent: December 19, 1995Assignee: Yazaki CorporationInventors: Susumu Mizuse, Naoto Taguchi
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Patent number: 5460769Abstract: A method and apparatus for manufacturing a separable fastener which includes a pair of fastener pieces. Each of the fastener pieces includes a flat base and a plurality of elastic engagement projections provided on and integral with the base and arranged in a plurality of lateral and longitudinal rows. The engagement projections have respective heads of a uniform size. Each of the heads is supported on the base via a pair of leg pieces united at the upper end to opposed edge portions of the bottom of the head.Type: GrantFiled: August 1, 1994Date of Patent: October 24, 1995Assignee: Nifco Inc.Inventor: Yoshio Kaneko
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Patent number: 5460485Abstract: A blower having an axial fan driven by a rotating drive source and enclosed by a shroud assembly including a substantially cylindrical fan shroud enclosing an outer circumference of the axial fan, and a protective unit provided with a plurality of support beams extending from the fan shroud toward an air intake side of the blower and cooperating with a plurality of ring-like members so as to form a protective net member for preventing entrance of any unfavorable substances such as foreign matter or a human finger into the shroud assembly, and a plurality of support ribs operating as a physical rib members and as protective members preventing entrance of the unfavorable substances from a radially outer region of the blower into the interior of the shroud assembly.Type: GrantFiled: March 28, 1994Date of Patent: October 24, 1995Assignee: Nippondenso Co., Ltd.Inventors: Toshiki Sugiyama, Yoshitake Hoshino
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Patent number: 5441676Abstract: A method for manufacturing integral elastic supports formed by an upper covering (2), by an intermediate filler (3) and by a semirigid shell (4) entails the use of a mold with a hollow lower part, a flat upper part, and at least one intermediate plate. The method includes the following steps: opening of the mold; deposition on the lower part of a covering sheet with an excess border; securing of the excess border by means of the locking plate; deformation of the covering sheet in vacuum; pouring of a first layer of a gel compound in the fluid state; coupling of a semirigid shell to the upper part of the mold; pouring of a second layer of an expandable resin in the fluid state; closing of the mold; opening of the mold and removal of the finished support.Type: GrantFiled: December 17, 1993Date of Patent: August 15, 1995Assignee: Selle Royal S.p.A.Inventor: Riccardo Bigolin
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Patent number: 5435960Abstract: A core ring assembly for use in production of a plastic injection-molded component is formed by injecting molten metal alloy into core dies to produce two intricately shaped ring type elements--one male, one female. Removing the male and female ring elements from the core dies and combining the two elements in an assembly machine to form a uniform, geometrically symmetrical, integral core ring assembly. The core ring assembly is transported to a plastic molding machine for overmolding the core ring assembly with either thermosetting or thermoplastic material. Then, the core assembly is melted out from the plastic component in a hot oil bath or induction melt-out, and the molten alloy recovered thereby is returned to a molten metal alloy tank for reuse.Type: GrantFiled: January 14, 1994Date of Patent: July 25, 1995Assignee: Freudenberg-NOK General PartnershipInventors: Ulrich Bressler, Michael Brummer
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Patent number: 5433912Abstract: A process for injection molding arcuately-shaped hollow articles is disclosed. The process includes the steps of positioning a stack mold into an injection molding machine. The stack mold has first, second and third mold blocks with the first mold block positioned between the second and third mold blocks. Each of the mold blocks has a plurality of cavities formed therein. The cavities formed in the first mold block are designed to mate with the cavities formed in the second and third mold blocks when the stack mold is closed to form a plurality of arcuately-shaped cavities. The stack mold further contains a pair of slide carriers movably connected to each of the second and third mold blocks and a plurality of inner cores secured to each of the slide carriers. The stack mold is closed by first moving both of the pairs of slide carriers such that each of the inner cores is positioned within one of the arcuately-shaped cavities to form a hollow interior in each of the molded articles.Type: GrantFiled: March 3, 1994Date of Patent: July 18, 1995Assignee: Kimberly-Clark CorporationInventors: Werner H. Schulz, Horst Kaiser, Louis Temesvary
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Patent number: 5431556Abstract: An injection mold assembly including a plurality of mold dies supported for relative movement between a mold open position and a mold closed position, each of the mold dies including a molding surface adapted to form a portion of the surface of a molded article. The mold assembly also includes a plurality of core pins for forming holes in the molded article. At least part of each of the core pins is made of a resilient, non-metallic material. The core pins are supported on one of the mold dies and are engageable with an opposed mold surface when the mold assembly is closed, such engagement resulting in the elastic deformation of the non-metallic part of the mold core pins.Type: GrantFiled: February 18, 1994Date of Patent: July 11, 1995Assignee: Triangle Tool CorporationInventor: LeRoy D. Luther
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Patent number: 5407344Abstract: An insert molding machine has first and second mold sections, one of which is movable between open and closed positions, A slide carrying inserts is movable from an open position to a closed position wherein the slide and first and second mold sections define a mold cavity in which a part is molded. A single direction cam mechanism in the slide engages a pin in the movable mold section to releasably connect the slide and movable mold section during closure. The connection causes the slide to open upon subsequent opening of the movable mold section but allows the slide to be closed independently of the movable mold section.Type: GrantFiled: July 12, 1993Date of Patent: April 18, 1995Assignee: Lake Center Industries, Inc.Inventors: John Rombalski, Jr., Joe E. Mahutga, Garry P. Kenyon
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Patent number: 5405282Abstract: A method of forming a hydrostatic nut that cooperates with a lead screw for translating a wheel head, or carriage, on a grinding machine, such as a cam grinder. A lead screw standard, or master, which is externally threaded, is inserted into a cylindrical mold, which is internally threaded. The standard is retained therein by pressure plates that seal off opposite ends of the open bore of the mold. Beads of wax, or tape, or some other rigid instrumentality, are adhered to the exterior surfaces of the helical threads on the standard, while the rest of the standard is treated with a release coating.A continuous cavity is defined between the internal threads on the nut and the external threads on the standard. An epoxy resin or other castable polymer is introduced through an inlet port in the mold into the cavity. The castable polymer is allowed to cure into a rigid mass that adheres to the internal threads on the mold except for the helical beads.Type: GrantFiled: July 28, 1993Date of Patent: April 11, 1995Assignee: Western Atlas CorporationInventor: William W. Pflager
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Patent number: 5403179Abstract: A collapsible mold core assembly facilitates formation of features such as channels and undercuts in interior regions of molded articles. The assembly includes a central, fixed pyramidial base member having a first plurality of obliquely oriented channels which receive a like plurality of first mold core segments and a second plurality of parallel channels interleaved with the first plurality of channels. The second plurality of channels receives a like plurality of intermediate members which, in turn, receive a like plurality of second mold core segments. The plurality of first mold segments withdraws from the mold and the plurality of second mold segments, which are constrained to move generally radially within the mold collapse radially inwardly to facilitate removal of the molded part.Type: GrantFiled: October 29, 1993Date of Patent: April 4, 1995Inventor: William C. Ramsey
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Patent number: 5388475Abstract: A ball nut for use in combination with a ball screw and a plurality of ball bearings wherein said ball nut has a metallic sleeve segment including a longitudinal opening and a plurality of equidistant arcuate grooves. A polymeric deflector segment is included, having a plurality of S-shaped return grooves spaced apart sufficiently to cooperate with the plurality of arcuate grooves of the sleeve segment for completing a plurality of bearing race circuits inside the ball nut. A polymeric ball nut body encases the sleeve segment including a longitudinal slot for receiving the deflector segment sufficiently to place the plurality of equal distant arcuate grooves into cooperation relationship with the S-shaped return grooves.Type: GrantFiled: September 15, 1993Date of Patent: February 14, 1995Assignee: Beaver Precision ProductsInventors: Walter J. Shear, III, Theodore R. Schlenker
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Patent number: 5389329Abstract: A molding method and a mold for molding a plastic shutter, wherein a plate-like member with a free end is extended into a molding cavity to define an injection together with at least two opposed planar plates. A thrust member, which is movable in the direction of thickness of the plate-like member and which applies a thrust force to the plate-like member, is provided close to the free end of the plate-like member. In a state where the amount of movement of the thrust member is adjusted to within a predetermined range as viewed in the thickness direction of the plate-like member, on the basis of the position where the forward end of the thrust means comes in contact with the plate-like member, molten resin is injected into the injection space, thereby forming the plastic shutter.Type: GrantFiled: September 27, 1993Date of Patent: February 14, 1995Assignee: Fuji Photo Film Co., Ltd.Inventors: Seiichi Watanabe, Tadashi Irie
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Patent number: 5387389Abstract: An injection molding apparatus method and system for molding a plastic article having inward or outward projections on the exterior surface. The injection mold has a first and second mold part adapted to move between a closed, molding position and an open, article-recovering position and which defines a mold cavity for an article to be molded. The first expandable cavity mold part has a base with an opening therethrough and a plurality of outwardly tapered arms extending from the base to an open end that extends into the mold cavity where it is held in place by a striker plate during the injection molding process. The second inner mandrel mold part has a one and other end adapted to move reciprocally and longitudinally within the base and arms of the expandable cavity element, the top end threaded to form the interior threaded surface of the injection molded article.Type: GrantFiled: December 23, 1993Date of Patent: February 7, 1995Assignee: Roehr Tool CorporationInventors: Paul Catalanotti, Sassan Tarahomi
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Patent number: 5374386Abstract: A method for producing a weather strip of which an external surface is covered with a finishing covering layer such as a fabric layer, the weather strip having a sealing portion which is partially formed by using a mold without the damage of the covering layer due to the heat of the mold.Type: GrantFiled: January 13, 1994Date of Patent: December 20, 1994Assignee: Toyoda Gosei Co., Ltd.Inventor: Tatsuhiko Nagata
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Patent number: 5372773Abstract: A nylon cable tie having a head and a strap terminating in a tip is formed in a mold cavity defined between a first mold part combined wish a second mold part by injecting molten nylon material into the mold cavity through an insulated runner system and a gate that converges from the runner system toward the mold cavity and does not have a hot tip adjacent thereto. The mold parts are separated while retaining a portion of the head in a head region in the first mold part and a portion of the tip in a tip region in the second mold part, in order to separate the head from the second mold part, to separate the tip from the first mold part, and to separate a major portion of the strap from the first and second mold parts. The mold parts are further separated while retaining said portion of the head in the head region to thereby remove said portion of the tip from the second mold part. The head is ejected from the head region by protracted ejector pins that penetrate the head region from within the first mold part.Type: GrantFiled: December 20, 1991Date of Patent: December 13, 1994Inventors: Soren C. Sorensen, Jens O. Sorensen
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Patent number: 5368792Abstract: A graphite panel (10) with a hole (11) having a damaged thread (12) is repaired by drilling the hole (11) to remove all of the thread and make a new hole (13) of larger diameter. A bolt (14) with a lubricated thread (17) is placed in the new hole (13) and the hole (13) is packed with graphite cement (16) to fill the hole and the thread on the bolt. The graphite cement (16) is cured, and the bolt is unscrewed therefrom to leave a thread (20) in the cement (16) which is at least as strong as that of the original thread (12).Type: GrantFiled: August 16, 1993Date of Patent: November 29, 1994Assignee: The United States of America as represented by the United States Department of EnergyInventors: William W. Short, Cecil Spencer
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Patent number: 5368457Abstract: A fluid compressor has a cylinder (17), a rotary rod (21), and a helical blade (33) that defines work chambers (44) between the cylinder and the rod. The compressor successively compresses and conveys a fluid from a suction end to a discharge end through the work chambers according to the rotation of the rod. The continuous helical blade is formed by pressurizing and injecting synthetic resin material such as tetrafluoroethylene-perfluoroalkylvinylether polymer resin into a mold through two gates (39), so that a weld line (43) of the blade is located in an intermediate region between a suction pressure region and a discharge pressure region of the blade.Type: GrantFiled: June 18, 1993Date of Patent: November 29, 1994Assignee: Kabushiki Kaisha ToshibaInventors: Noriko Watanabe, Satoshi Oyama
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Patent number: 5368467Abstract: An injection molding apparatus is disclosed for forming articles with internal undercuts by the use of lifter heads with transversely extending protrusions. The lifter heads are received in recesses in the mold projections which form the interior of the molded article. The transverse protrusions of the lifter heads extend into the voids surrounding the projections to form the undercuts. The lifter heads are extended outwardly from the projections to remove the article from the mold. Ejector pins move the molded article outwardly from the lifter heads. The lifter head protrusions have inward ramping surfaces which facilitate the removal of the molded article. A lifter head may include two, angularly offset protrusions which form two undercuts near the corner between intersecting internal walls of the molded article. The protrusions have beveled release surfaces which allow the molded article to shift transversely off the lifter heads.Type: GrantFiled: October 6, 1992Date of Patent: November 29, 1994Assignee: Kleyn Die Engravers, Inc.Inventor: Hendrik Kleyn
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Patent number: 5354530Abstract: A fluid pressure regulator includes a diaphragm operated leakport controlling low liquid or fluid flow rates. A precisely formed leakage unit spaced from the leakport establishes continuous flow from the input to the output. The leakage unit includes a separate orifice unit having an integral molded body and internal precision orifice establishing the continuous flow. A multiple mold core unit for molding an integral body and orifice including a pair of aligned mold cores have opposed planar surfaces located at the orifice plane. A small gap is held between the opposed end surfaces. The orifice unit is molded as a single plastic element without flash at the orifice. The orifice has a diameter in the range of about 0.001 to 0.030 inches, and may be used in various applications requiring precise low flows. The orifice unit may include an elongated tubular body with an internal orifice molded as single integral members.Type: GrantFiled: January 21, 1993Date of Patent: October 11, 1994Assignee: Airtrol Components, Inc.Inventors: Louis D. Atkinson, Ronald L. Daggett, Dean C. Vandeberg
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Patent number: 5345857Abstract: A bellows for use in fluid control devices includes a head, a shoulder, a blind hole extending from an opening in the shoulder to the head, and a hollow compressible neck between the head and the shoulder, through which the blind hole extends. The neck includes a thin-walled, circumferential band located between the shoulder and the head. The bellows is formed by forming, in a body of thermoplastic material, an inner bore having an inner diameter. Next, at least one thin-walled circumferential band is formed between the head and the shoulder. Finally, the body is deformed to cause each circumferential band to bow.Type: GrantFiled: February 2, 1993Date of Patent: September 13, 1994Assignee: Osmonics, Inc.Inventor: Patrick H. Murphy
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Patent number: 5320795Abstract: A camshaft assembly for an internal combustion engine includes a rotatable camshaft and a cam lobe mounted on the camshaft for rotation therewith. The cam lobe includes first and second axial ends and an integral crowned cam profile formed in its periphery which includes a radially extending shoulder located between the first and second ends. The shoulder may be formed by a pair of axially extending parallel tapered surfaces in the cam profile. A method of molding the camshaft assembly includes the steps of providing a mold including a die component closable to define a mold cavity having a first portion in the shape of a camshaft and a second portion in the shape of cam lobe which includes a crowned cam profile, filling the mold cavity with a shrinkable fluid plastics material, waiting a predetermined period of time to permit the plastics material in the second portion of the mold cavity to harden and shrink, and moving the die component in an axial direction to open the mold.Type: GrantFiled: December 4, 1989Date of Patent: June 14, 1994Assignee: Briggs & Stratton CorporationInventors: Robert K. Mitchell, Leonard G. Miller
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Patent number: 5312243Abstract: A slide retainer for an injection mold tool with positive locking, recessed mounting, and guide bar capabilities. The retainer includes a track channel insert rigidly mounted in the base plate of an injection mold tool and a cooperating cylindrical insert mounted for rotational movement in the slide. The channel insert may be extended outwardly from the base plate to serve secondarily as the slide guide bar. The cylindrical insert includes an eccentrically mounted track pin and a torsional spring thereby biasing the track pin for rotation movement. The channel insert includes a circumferential heart-shaped channel that defines an island in the middle thereof. The track pin extends into the channel and traverses the circumferential path once during each mold cycle. A unidirection flapper gate is provided to route the pin through the channel in the proper direction. Slide retention and locking are achieved when the track pin is oriented in the indented portion at the top of the heart-shaped channel.Type: GrantFiled: April 1, 1992Date of Patent: May 17, 1994Inventor: James E. Mertz
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Patent number: 5310331Abstract: In a core drive apparatus for an injection molding machine, a servomotor is used as a drive source to drive movable cores which, in conjunction with mold parts, define molding cavities. The servomotor is connected to a control device for controlling the drive of various injection molding machine units including the servomotor. The servomotor is connected to the movable cores by a driven shaft, gears, and screw shafts formed integrally with the movable cores, by attaching a movable mold body to a movable mold mounting section supporting the driven shaft. One end of the driven shaft is fitted on an output shaft of the servomotor attached to a movable platen so that attachment of a mold to the molding machine is facilitated.Type: GrantFiled: February 10, 1992Date of Patent: May 10, 1994Assignee: Fanuc LtdInventors: Shuichi Wakebe, Hisaaki Matsui, Motohiro Nagaya
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Patent number: 5298208Abstract: A protective helmet and method and apparatus for making same. The helmet is made of an expanded, resilient polymer and configured with an undercut portion and with holes for ventilation and/or the mounting of a helmet retention system. The holes are generally perpendicular to the surface of the helmet at the hole. The mold for making the helmet includes a core and a cavity. The cavity is configured with projections for molding holes in the back of the helmet and the core is configured with projections for molding holes in the front of the helmet. The space between the core and cavity when in an engaged position defines the shape of the helmet, including any desired undercut portions. The helmet is molded by injecting compressed, resilient polymeric beads into the mold, venting the mold while applying heat to expand the beads, permitting the mold to cool and retracting the cavity from the core along a line of retraction to release the part from the mold.Type: GrantFiled: November 1, 1991Date of Patent: March 29, 1994Assignee: Athletic Helmet, Inc.Inventors: Kent V. Sibley, Donald E. Ponzer
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Patent number: 5281385Abstract: A method of injection molding a container cap with a precision thread having a tamper indicating band depending from the bottom of the cap skirt. Collet jaws form at least a frangible connection between the bottom of the cap skirt and the top of the tamper indicating band, and these jaws are moved radially outward specified amounts during the molding process to provide clearance for stripping an inwardly directed retaining element on the band from the core and for ejection of the finished cap.Type: GrantFiled: October 21, 1992Date of Patent: January 25, 1994Assignee: Sunbeam Plastics CorporationInventor: Randall K. Julian
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Patent number: 5281127Abstract: An articulated core blade assembly provides improved release of undercuts and similar structures in mold cavities. The articulated core blade assembly includes a retainer secured to an ejector plate, a lifter which moves the product and releases the undercut and a pivot arm which couples the lifter to the retainer. A first knuckle joint couples one end of the pivot arm to the retainer and a second knuckle joint couples the other end of the pivot arm to the lifter. The knuckle joints provide limited pivoting motion about parallel, spaced-apart axes. The articulated core blade assembly may be utilized in a broad range of injection molding machines utilizing plastics, metals and other injection molded materials.Type: GrantFiled: May 14, 1992Date of Patent: January 25, 1994Inventor: William C. Ramsey
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Patent number: 5275548Abstract: A mold for making a seal for garment labels, the seal including a base body (11) and graft type elements (12) connected to the ends of a cord or thread (10) and insertable into the base body for connecting thereto. The graft type elements (12) engage in a seat (13) through opposite openings in the base body (11) and have resilient fingers (15) which hook into undercuts (14) in the seat (13) to prevent removal. The seat (13) extends longitudinally within the base body (11) and opens at the ends into openings in opposite side walls of the base body each opening defining with the seat an undercut (14) facing the opposite opening.Type: GrantFiled: November 16, 1992Date of Patent: January 4, 1994Assignee: G.T. S.A.S. Di Giuseppe Tibiletti & CInventor: Giuseppe Tibiletti
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Patent number: 5269988Abstract: The invention provides a method and apparatus for making an electrochemical cell solid electrolyte holder. A layer of solid electrolyte powder or its precursor is formed around an externally screw threaded mandrel. The powder is pressed to form the holder in a green state with internal threads formed by the mandrel. The mandrel is screwed axially out of the green holder, after which the green holder is sintered. In the apparatus there is a mandrel which has external threads, and a flexible sheath. The mandrel is receivable in the sheath to provide an annular space around the mandrel for receiving a powder to be isostatically pressed by the sheath. The space is provided between the sheath and a mold, but can, instead, be provided between the mandrel and sheath, or between two sheaths between the mold and mandrel.Type: GrantFiled: February 10, 1993Date of Patent: December 14, 1993Assignee: Programme 3 Patent HoldingsInventor: Johan Coetzer
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Patent number: 5264177Abstract: An open and shut molding method of making a paint roller bearing with offsetting core support surface for use in paint roller applicators that permit the user to change a paint roller quickly and efficiently on a paint roller applicator by bringing together a first mold and a second mold until a portion of the molds contact each other to thereby provide central regions in the mold cavity to exclude moldable material therefrom and then flowing a moldable plastic material into the mold cavity formed between the first mold and the second mold and separating the first mold from the second mold to enable removable of a ready to use molded one piece paint roller bearing housing having a central opening extending therethrough for inserting of a shaft therein for rotatable supporting the ready to use paint roller bearing housing thereon.Type: GrantFiled: July 14, 1992Date of Patent: November 23, 1993Assignee: Padco Inc.Inventors: Edward J. Goldstein, Richard A. Linn, Wade H. Krinke
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Patent number: 5262120Abstract: A method of manufacturing a protective sheath made of laminated material based on fibers impregnated with resin, the method making use of a cylindrical draping mandrel, wherein:at least two longitudinal elements are provided on the mandrel to project from the periphery thereof, which elements are disposed substantially along diametrically opposite generator lines of the mandrel, dividing the mandrel into two longitudinal semicylindrical portions;a first sheet of flexible laminated material is placed on one of the semicylindrical portions of the mandrel, with the longitudinal margins of the sheet overlying the longitudinal elements;a second sheet of flexible laminated material is placed on the other semicylindrical portion, with the longitudinal margins thereof overlying the longitudinal margins of the first sheet and the projecting longitudinal elements;the first and second sheets are pressed against the outside surfaces of the semicylindrical portions by means of a pressure difference;both sheets are hardeneType: GrantFiled: June 19, 1992Date of Patent: November 16, 1993Assignee: Societe Anonyme dite: Aerospatiale Societe Nationale IndustrielleInventor: Joel Bretagne
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Patent number: 5256360Abstract: A method of manufacturing a precision micro-filter and a micro-filter manufactured thereby is disclosed. A micro-mold is manufactured using micro-machining technology (such as micro-electrical-discharge machining technology, laser-beam micro-machining, electron beam micro-machining) to make a filter mold with a plurality of rod-like protrusions, of the shape, dimensions, and spacing required for the pores of a finished micro-filter. A molding material is placed into the micro-mold, the molding composition is allowed to solidify to form a micro-filter, the passageways of which conform precisely to the rod-like protrusions of the mold. This micro-filter is then separated from the micro-mold.Type: GrantFiled: March 25, 1992Date of Patent: October 26, 1993Assignee: Panasonic Technologies, Inc.Inventor: Hong Li