Abstract: The instant application discloses, among other things, ways to manufacture reduced density thermoplastics. A rapid foaming process which may create a polymer product by saturating thermoplastic sheet or preforms, heating, and then forming into final shape, is described. The polymer product may include an integral solid skin. This method may be utilized with any thermoplastic. The material handling, saturation methods, and end products are also described.

Abstract: Provided are methods, systems and apparatuses for producing delivery devices, for example, for oral intake of an agent. In the broadest aspect, the method can include assembling one or more layers including one or more materials with an agent or an agent-releasing formulation to form an integrated, for example a laminated, device; folding the integrated delivery device to form a folded integrated delivery device; and at least partially enclosing the fold delivery device to a form suitable for oral delivery. The integrated device can include a first external layer of a first material; a frame of a second material mounted on the first external layer; an agent-releasing formulation housed within the frame; and a second external layer of the first material mounted on the frame.

Abstract: Biomimetic stimuli-responsive surfaces and articles of manufacture, together with methods of fabrication and related methods of use.

Abstract: Systems, tools, and methods for forming composite tubular stringers and stiffened composite structures having composite tubular stringers are disclosed. Systems include a tool, a supply of pliable blanks for forming composite tubular stringers with the tool, a supply of skin segments for forming a skin, and a layup mandrel for receiving the composite tubular stringers and the skin to form a stiffened composite structure. Tools include a wrapping mandrel for forming from a pliable blank a tubular structure with a first circumferential profile, and a transition mandrel for conforming the tubular structure to a second circumferential profile. Methods include wrapping a pliable blank around a wrapping mandrel to define a tubular structure having a first circumferential profile, and transitioning the tubular structure from having the first circumferential profile to having a second circumferential profile.

Abstract: The present invention provides a method for manufacturing a shaped product constituted by a fiber-reinforced composite material including reinforcing fibers and a thermoplastic resin, the shaped product with maintained isotropy of the fibers to the end thereof even if press-molded under conditions in which charge ratio of a prepreg to a die is low. Specifically, the method includes using a specific prepreg obtained by impregnating the reinforcing fibers with thermoplastic resin, and molding-processing the prepreg under specific conditions.

Abstract: A method of making an inverted-hook groove for a plant fiber-molded cup lid is to form an inverted-hook groove on a side surface of a plant-fiber molded cup lid, which has already been thermally compressed and shaped, processed and shaped once more to form an inverted-hook groove at the side surface of the molded cup lid so that the molded cup lid with the inverted-hook groove can be tightly and closely combined with the upper edge of a primary cup body. The method of making an inverted-hook groove for a plant-fiber molded cup lid of this invention is classified into three kinds; a method of compression shaping directly, a method of roller compression shaping and a method of air bag compression shaping.

Abstract: A roller blind system for a rear window of a motor vehicle, having a roller blind, a roller blind shaft rotatable about a main axis and a sheet-like structure which, in a stowed state, is wound on the roller blind shaft and which, in a functional state, is partially unwound from the roller blind shaft, and having an shelf for arranging in the rear region of the motor vehicle. The shelf has front and rear shelf portions separated from one another by a passage slot through which the sheet-like structure is moved during a movement from the stowed state into the functional state. The two shelf portions are connected to one another via a trough body and the roller blind shaft is arranged within the trough body and is rotatably mounted by bearing blocks which are fastened to, or are an integral part of, the trough body.

Abstract: Methods for producing easily and securely gripped slip-resistant file folders, including file pockets and hanging folders. The methods include providing folder paper stock; conveying the folder paper stock in the process of folder manufacture; providing a curable slip-resistant material in a melt state; applying the slip-resistant material at predetermined areas of the folder paper stock; and curing the slip-resistant material; such that the slip-resistant portion comprises cured slip-resistant material. Another method includes providing folder paper stock; providing embossing dies in spaced, operable, mating relationship; positioning the folder paper stock appropriately in the embossing dies; applying force to at least one of the embossing dies so as to decrease the spaced relationship; and deforming the folder paper stock.

Abstract: Systems and methods compress, freeze and store forms at sufficiently low temperatures. A system provides a storage tank of liquefied gas, a gas-liquid separation tank, and a compression chamber. The compression chamber provides compression plates chilled by flow of liquefied gas through conduits traversing an interior volume of the plates. The method comprises recirculating liquefied gas to improve cooling efficiency while lowering operation costs. The system and method further provide for integrated measurement and control of the flow of liquefied gas through the primary components of the system. In one embodiment, the forms are rubber cylinders utilized in the production of torsion axles.

Abstract: A method of heat treating a substrate for a fuel cell includes stacking substrates to form a group. A dimension is determined for a plate corresponding to a resulting mass that is less than a predetermined mass. The plate is arranged above the group to apply a weight of the plate to the group. The resulting masses for spacer plates and intermediate lifting plates, for example, are minimized to reduce the pressure differential between the bottom and top substrates in the heat treat assembly. In another disclosed method, a dimension for a plate, such as a top plate, is determined that corresponds to a resulting mass that is greater than a predetermined mass. The plate is arranged above the group to apply a weight of the plate to the group. The top plate resulting mass is selected to minimize a variation in the average pressure of the substrates throughout the heat treat assembly.

Abstract: The present invention relates to a device for distributing tablet blanks to the dies of a tablet press. The present invention moreover relates to a system consisting of the device according to the invention and a tablet press and to a method for forming tablets from tablet blanks.

Abstract: A shock absorption member which is lightweight, has a high degree of freedom in shape, and is capable of efficiently absorbing shock energy, is provided. A shock absorption member including a bottom surface part and an upright part provided on the bottom surface part, in which at least one of the bottom surface part and the upright part includes a carbon-fiber-reinforced composite material including a thermoplastic resin, and the other may include a thermoplastic resin, and in which the amount of the thermoplastic resin present therein is 30 to 1,000 parts by mass based on 100 parts by mass of carbon fibers, and the average fiber length of the carbon fibers is 3 to 100 mm.

Abstract: A heater tube is provided for use in a method of producing a diamond or cubic boron nitride (CBN) tipped cutting tool by sintering a mass of crystalline particles to a metal carbide. The heater tube has a cylindrical shape and is comprised of a plurality of windings of an expanded graphite foil which are compressed together. In the method, a heater tube assembly is formed which comprises the metal carbide substrate positioned within the heater tube and a mass of diamond or CBN particles positioned within the heater tube adjacent the substrate. The method includes simultaneously applying sufficient levels of pressure to the heater tube assembly and sufficient levels of electrical current to the heater tube assembly for a sufficient amount of time to cause sintering of the crystalline particles and bonding to the substrate to form a diamond or CBN tipped cutting tool.

Abstract: A shock resistant member which is lightweight and has a high degree of freedom in shape, and excellent shock resistance, is provided. A shock resistant member including an open cross-section part and a rib part present in an inside of the open cross-section part, in which at least one of the open cross-section part and the rib part includes a carbon-fiber-reinforced composite material including a thermoplastic resin, and the other may include a thermoplastic resin, and in which an amount of the thermoplastic resin present in the shock resistant member is 30 to 500 parts by mass based on 100 parts by mass of carbon fibers, and an average fiber length of the carbon fibers is 3 to 100 mm.

Abstract: An uncured composite member is formed over a mandrel having a contour using a flexible compactor. Forming is performed outwardly from the apex of the contour.

Abstract: A method of forming a container from a construct. The method includes obtaining a tool having a cavity, a core, and an articulated section for being moveable within the cavity relative to the cavity and the core. The method further includes placing a construct between the cavity and the core, moving the core relative to the cavity so that the articulated section at least partially initially grips a portion of the construct, and further moving the core into the cavity. The portion of the construct remains gripped by the articulated section in the cavity during the further moving of the core.

Abstract: A method for making a piece of figured veneer comprises softening lignin in a sheet of veneer, and advancing the sheet of veneer between a first roller having a semi-flexible outer surface and a second roller. Apparatus for making a piece of figured veneer comprises a device for softening lignin in a sheet of veneer, and first and second rollers between which the sheet of veneer is pressed. The first roller has a semi-flexible outer surface.

Abstract: A method for the dry-formation of a deep drawn, three-dimensional wood fiber structural core is provided. The method comprises providing a preformed, substantially flat, dry-formed mat of wood fibers, providing a three-dimensional mold, introducing the dry-formed mat of wood fibers into the three-dimensional mold, and drawing and molding the mat of wood fibers into said three-dimensional wood fiber structural core.

Abstract: A molded discrete low stress gasket is constructed of restructured filled PTFE for use in corrosive or severe chemical environments under relatively low bolt loads. The gasket has a gasket surface and includes a raised outer sealing ring and a raised inner sealing ring. The gasket may constructed from a restructured filled PTFE material, with the sealing rings deforming at lower pressures than the remaining portions of the gasket.

Abstract: Ply wrinkling during hot drape forming of a composite laminate is reduced at corner radii. A tensioning material placed over an uncured composite laminate charge maintains a compressive force on the laminate charge as the charge is formed over a tool.

Abstract: One embodiment of the invention provides a method for compression molding cosmetic panels with visible carbon fiber weaves using clear or lightly filled resins. The method uses a modified, two-step compression molding process to reflow the surface of a partially cured preform of carbon fiber weave and epoxy resin.

Abstract: Dryer products for imparting desired properties onto fabric during multiple drying cycles in laundry dryers and methods for fabricating dryer products are provided herein. In one embodiment, a dryer product is provided for use during multiple drying cycles in a laundry dryer and includes a solid body comprising a polymeric material. The dryer product further includes an active compound in and/or on the solid body. The dryer product is configured to release the active compound during a selected number of drying cycles at a temperature of from about 40° C. to about 100° C. The solid body is configured to fray after the selected number of drying cycles to indicate end-of-life.

Abstract: A process for manufacturing a film of ultra-high molecular weight polyolefin comprising: (a) subjecting a starting ultra-high molecular weight polyolefin with a weight average molecular weight of at least 500 000 gram/mole in powder form to a compacting step using an isobaric press; and (b) subjecting the compacted polyolefin to a rolling step and at least one stretching step under such conditions that at no point during the processing of the polymer its temperature is raised to a value above its melting point. The process allows for the manufacture of ultra-high molecular weight polyolefin films of high quality.

Abstract: A forming tool assembly and method for forming a cooking element. The forming tool assembly has an upper tool assembly and a lower tool assembly that cooperate to shape the cooking element from an annular cutout.

Abstract: A method of forming a composite article by injecting at least two composite materials comprising metal carbides into a mold to form a green compact is disclosed. The composite materials may be metal powders comprising a binder metal, a hard particle. The composite material may further comprise a plastic binder. The two different composite materials are injected into the mold to form the green compact. Additionally, the composite materials may be injected through a die before entering the mold. In a specific embodiment, the die forms at least one internal channel within the green compact.

Abstract: The invention provides a method of applying an adhesion primer layer for an imprint lithography process that includes contacting a fluid with a surface of a substrate in a coating process and initiating a chemical reaction that forms a covalent bond between a component in the fluid and the surface of the substrate such that an adhesion primer layer is adhered to the surface of the substrate. A polymeric layer may be adhered to the surface of the substrate coated with the adhesion primer layer. The method allows adhesion primer coating for double-sided imprinting applications including patterned magnetic media.

Abstract: A thermoset composite material that my used in the fabrication of structural components including railroad ties comprise a substantially homogeneous blend of an amount of vulcanized rubber particles including a predetermined ratio of different particles sizes, and a thermoset elastomeric binding agent added to the vulcanized rubber particles. The blend may comprise about 30% to about 97% by weight of the vulcanized rubber particles, and the blend is subjected to compression molding at a predetermined temperature and pressure for a resident time period forming the composite material. The ratio of different rubber particle sizes is selected so that the composite material has a desired density or is within a range of desired densities.

Abstract: A device for expanding a hollow body includes a plurality of sector-shaped expandable jaws disposed in a holder and distributed about a central axis. The expandable jaws extend along the axis to a free end and are radially movable with respect to the axis. Each of the expandable jaws includes: a cylindrical surface having a radius corresponding to a radius of the expanded hollow body and an inward radial taper at an area of the free end; and a plurality of projections and recesses disposed in a joint region and arranged in an alternating manner with each other along the axis and at least partially extending into the area of the free end. The cylindrical surfaces are rounded off to transition to respective outer surfaces of the projections. The outer surfaces of the projections extend, at least at ends of the projections, radially inward with respect the cylindrical surfaces.

Abstract: A forming tool assembly and method for forming a cooking element. The forming tool assembly has an upper tool assembly and a lower tool assembly that cooperate to shape the cooking element from an annular cutout.

Abstract: A method of making an expanded polytetrafluoroethylene (ePTFE) membrane including the steps of: providing an unsintered or partially sintered ePTFE membrane; matting the unsintered or partially sintered ePTFE membrane; and immediately thereafter, sintering the matted ePTFE membrane. A method for making ePTFE tubes includes the steps of: providing an unsintered or partially sintered ePTFE membrane; wrapping the ePTFE membrane around a mandrel or form tool to form an ePTFE tube; matting the ePTFE tube; immediately thereafter, sintering the matted ePTFE tube; and removing the sintered ePTFE tube from the mandrel or form tool.

Abstract: Disclosed herein are compositions including a cross-linked polycarbonate. The cross-linked polycarbonate may be derived from a polycarbonate having about 0.5 mol % to about 5 mol % endcap groups derived from a monohydroxybenzophenone. A plaque including the composition can achieve a UL94 5VA rating. Also disclosed herein are articles including the compositions, methods of using the compositions, and processes for preparing the compositions.

Abstract: The invention relates to a combination packaging container (2, 2?) comprising a beaker-shaped inner container (3) with a container jacket (17), a base (18) and a flange (20) projecting out from the container jacket (17) in the region of its open end (19), as well as a sleeve-shaped outer part (4) surrounding the inner container (3) at its container jacket (17) with end regions (11, 12) spaced apart from one another in the direction of a longitudinal axis (9). The inner container (3) is laid against and molded onto an internal face (10) of the sleeve-shaped outer part (4). The sleeve-shaped outer part (4) is of a single-layered design between its end regions (11, 12) spaced apart from one another in the direction of the longitudinal axis (9). An end face (29) of the outer part (4) lying opposite the flange (20) constitutes a standing surface for the combination packaging container (2, 2?).

Abstract: A method of preparing a cured thermoplastic material includes curing a thermoplastic polymer having a thermal decomposition temperature greater than or equal to about 200° C., at a temperature of about 200° C. to about 400° C., for a total time of less than or equal to 200 hours. A method of making a shape memory material also includes curing a thermoplastic polymer to prepare a cured thermoplastic material.

Abstract: An operating efficiency of an observer is considerably restricted since it is not known at which position a culturing cell is disposed among a great number of pieces of holes of a culturing sheet. The culturing sheet is configured by a partitioning wall, a hole isolated by the partitioning wall, a local culturing region formed with plural local culturing region pillars a height of which is lower than that of the partitioning wall at a portion of a bottom face, and identification mark pillars formed at an identification mark region which differs from the culturing region at the bottom face of the hole. An identification mark is prevented from being unable to be optically recognized by adhering a spheroid to the identification mark region by making a diameter and a height of the identification mark pillar smaller than a diameter and a height of the local culturing pillar.

Abstract: Polymeric composite stents reinforced with fibers for implantation into a bodily lumen are disclosed.

Abstract: The invention relates to a device for hot embossing of a magnetic nanoparticle (N)-containing polymer layer and a method for hot embossing of a magnetic nanoparticle-containing polymer layer.

Abstract: The invention provides a method of making a flexible and self-supporting insulating end cone liner comprising resilient and compressible non-intumescent material molded into a single, continuous piece having a three dimensional cone shape, with the insulating material comprising inorganic fibers and a binder, as well as a method of making a pollution control device that includes such an end cone liner.

Abstract: A method for manufacturing a fiber absorber includes individuating preformed fibers, compressing the preformed fibers, housing the compressed fibers in a needle-punch processing case in which needle insertion holes are formed, and performing needle punching by inserting needles through the needle insertion holes from at least three directions having perpendicular relation to one another in the needle-punch processing case.

Abstract: A system and method for obtaining an impression of an object in a remote environment. An impression block is affixed to a running string and disposed into the remote environment and used to form an impression. The impression block includes an impression section formed of a shape memory material that can be transformed between an original shape and a temporary shape.

Abstract: A lithographic method for forming a pattern within a surface on a substrate includes providing a substrate with a degradable material, molding the material to imprint a pattern thereon, depositing a layer of a second material over the imprinted pattern, removing portions of the layer of the second material to expose portions of the imprinted pattern of degradable material and removing portions of the exposed degradable material to leave an open pattern in the layer of second material.

Abstract: A method for compression molding of poly(arylene ether) powder comprises introducing a powder comprising unheated poly(arylene ether) powder to compaction equipment comprising a compression mold and subjecting the powder in the compression mold to a pressure sufficient to produce an article having a density greater than the unheated poly(arylene ether) powder wherein the pressure is applied at a temperature less than the glass transition temperature of the poly(arylene ether) powder.

Abstract: A device is formed by the process into a bone screw or fastener, wherein the head has a degree of polymer alignment and strength, and wherein the shank has a higher degree of polymer alignment and strength. In practice of the present invention, the polymer slug is pressed into the die cavity by the actuation of ram press, causing the slug to conform to the die cavity. Through this process, the polymer molecular orientation is aligned to different degrees, in different zones of the device.

Abstract: An imprint lithography apparatus is disclosed. The apparatus includes an electromagnetic Lorentz actuator arrangement configured to move an imprint template arrangement, the electromagnetic Lorentz actuator arrangement comprising: an array of magnets; and an array of conductors, each conductor configured to carry an electric current, one of the array of magnets or the array of conductors being moveable and connected to the imprint template arrangement, and the other of the array of magnets or the array of conductors extending at least partially around or forming a part of a substrate holder; the array of magnets and the array of conductors together being in a configuration which facilitates moving of the moveable one of the array of magnets or the array of conductors in six degrees of freedom, such that the imprint template arrangement is also movable in six degrees of freedom.

Abstract: A thermoset composite material that my used in the fabrication of structural components including railroad ties comprise a substantially homogeneous blend of an amount of vulcanized rubber particles including a predetermined ratio of different particles sizes, and a thermoset elastomeric binding agent added to the vulcanized rubber particles. The blend may comprise about 30% to about 97% by weight of the vulcanized rubber particles, and the blend is subjected to compression molding at a predetermined temperature and pressure for a resident time period forming the composite material. The ratio of different rubber particle sizes is selected so that the composite material has a desired density or is within a range of desired densities.

Abstract: Droplets of resist material are coated using the ink jet method under conditions that: the viscosity of the resist material is within a range from 8 cP to 20 cP, the surface energy of the resist material is within a range from 25 mN/m to 35 mN/m, the amount of resist material in each of the droplets is within a range from 1 pl to 10 pl, and the placement intervals among the droplets are within a range from 10 ?m to 1000 ?m. A mold is pressed against the surface of the substrate in a He and/or a depressurized atmosphere such that: an intersection angle formed between a main scanning direction of the ink jet method and the direction of the lines of the linear pattern of protrusions and recesses, which is an intersection angle when pressing the mold against the surface of the substrate, is within a range from 30° to 90°.

Abstract: Systems, methods and apparatuses for manufacturing dosage forms, and to dosage forms made using such systems, methods and apparatuses are provided. Novel compression, thermal cycle molding, and thermal setting molding modules are disclosed. One or more of such modules may be linked, preferably via novel transfer device, into an overall system for making dosage forms.

Abstract: Novel bioabsorbable polymeric blends are disclosed. The blends have a first component that is a polylactide polymers or a copolymer of lactide and glycolide and a second component that is poly(p-dioxanone) polymer. The novel polymeric blends provide medical devices having dimensional stability. Also disclosed are novel bioabsorbable medical devices made from these novel polymer blends, as well as novel methods of manufacture.

Abstract: A heater tube is provided for use in a method of producing a diamond or cubic boron nitride (CBN) tipped cutting tool by sintering a mass of crystalline particles to a metal carbide. The heater tube has a cylindrical shape and is comprised of a plurality of windings of an expanded graphite foil which are compressed together. In the method, a heater tube assembly is formed which comprises the metal carbide substrate positioned within the heater tube and a mass of diamond or CBN particles positioned within the heater tube adjacent the substrate. The method includes simultaneously applying sufficient levels of pressure to the heater tube assembly and sufficient levels of electrical current to the heater tube assembly for a sufficient amount of time to cause sintering of the crystalline particles and bonding to the substrate to form a diamond or CBN tipped cutting tool.

Abstract: Compression molding methods of manufacturing a shaped article are provided. The methods include compression molding thermoplastic resin-based material to provide a molded article, where thermoplastic resin-based material comprises a plurality of controlled geometry pellets. The pellets include at least one generally flat face having a cross-sectional shape with a rectangular envelope having an aspect ratio of at least 1.5. The controlled geometry pellets may include a plurality of reinforcing particulates dispersed throughout the thermoplastic resin. The reinforcing particulates typically have a largest dimension which is no more than about 90% of the largest pellet dimension.

Abstract: A method and apparatus for curing a composite workpiece to form a part. In one illustrative embodiment, an apparatus may comprise an object, a portable structure, and a heating system. The object may have a shape selected for a part. The portable structure may comprise a retaining structure configured to hold the object. The retaining structure may have a first side and a second side. The heating system may be configured to cover the object at the first side of the retaining structure and the second side of the retaining structure. The heating system may be further configured to generate heat for use in curing a workpiece placed over the object to form the part.