Abstract: The invention provides composites of ultra-high molecular weight polyethylene reinforced with ultra-high molecular weight polyethylene anisotropic reinforcement of high strength and modulus. The composites have superior mechanical properties relative to non-filled ultra-high molecular weight polyethylene, including higher strength, impact strength, increased creep resistance, and improved modulus. The composites may be sterilized for biomedical use, using gamma radiation and other techniques. Further, the composites are resistant to the effect of body fluids and have lower creep rates so that they will provide implant life. The composites may be cross-linked by exposure to an acetylene environment. Also, the composites find use in other high strength, high impact applications such as sports equipment.

Abstract: The lubricant of this invention is lecithin. The lubricant is applied to the surface to be lubricated by forming a colloidal solution of water and lecithin. This solution may also include a surfactant, Vitamin E or its derivative. In addition, a solution stabilizer and an antimicrobial agent may be used to clarify the solution and to inhibit microbial growth in the solution.

Abstract: In a process of making a microstructured plastic mold from which structures can be formed galvanically a compound layer including an electrically conductive and an insulating layer portion is provided and is heated, and impressed into the insulating layer portion is a tool which has microstructured bodies disposed thereon of a height corresponding at least to the thickness of the insulating layer portion and with rough front surfaces having points and ridges adapted to penetrate the electrically insulating layer thereby to expose the electrically insulating layer at the bottom of the cavities formed by microstructured bodies.

Abstract: There is provided a method for post forming an assembled tampon assembly into a curved tampon assembly. Before employing this method, the tampon assembly is completely formed using existing manufacturing methods into a typical straight axial oriented tampon assembly. The tampon assembly is then heated to permit flexing and reorientation of the axis of one or more portions of the tampon assembly. Next, the heated tampon assembly is positioned in a mold cavity of a cold forming mold. The inner surface of one or more portions of the mold cavity has a desired arcuate shape or axial orientation in order to obtain a desired predetermined radius of curvature. Thereafter, the tampon assembly is held in the mold until the various components of the tampon assembly cool down. Finally, the cooled tampon assembly is removed from the mold and is ready to be packaged for distribution.

Abstract: The invention relates to a process and an arrangement for the three-dimensional forming of a fabric. The process comprises the steps of providing a countermold; preparing a complex sheet by superimposing a sheet of plastics, hot-melt material and a fabric; die-cutting the complex sheet; superimposing the die cut complex sheet over the fabric; attachment of the die cut complex sheet to the fabric by pressing and heating until the fabric is impregnated by melting of the hot-melt material; and application of the ensemble of the complex sheet and fabric to the countermold by blowing pressurized air. The arrangement comprises a frame receiving the fabric to be formed and which is movable through various workstations wherein the process steps take place.

Abstract: An apparatus and method for forming thermoplastic containers having a male locking member. The apparatus includes a cavity defining a shape of the container, a stripper movable in a longitudinal direction relative to said cavity, and a retractable lock adjacent to an edge of the cavity. The retractable lock is movable in a transverse direction relative to the cavity between a retracted position and an unretracted position and movable in a longitudinal direction between a first position and a second position. The containers are formed through a process in which the apparatus is sequentially placed in a ready mode, lift mode, disengage mode, and back to the ready mode. In the ready mode, the retractable lock is placed in the unretracted position and first position in order to receive a sheet of plastic material and form a locking member thereon.

Abstract: A method of producing reformed crosslinked polymer articles provides reformed crosslinked articles free of visible and objectionable folds, seams, and interfaces on reformed surfaces thereof. In a preferred embodiment, a method includes the steps of extruding a silane-grafted polyethylene tube, heating an end of the tube, reforming the end of the tube to produce a radially enlarged sealing surface thereon, cooling the reformed tube, and curing the reformed tube to produce an increase in the degree of crosslinking of the polyethylene material.

Abstract: A process for eliminating post-molding fabric curl and distortion in molded fabrics and fabrics produced thereby. The molded fabrics are laminates including a non-woven fabric face and a binder layer and/or sheet backing. Post-molding curling and distortion can be eliminated by maintaining heat on the face fabric until the backing has been cooled enough to be rigid.

Abstract: A process for the fabrication of a thermoset water heater tube is described. By shifting to a thermoset rather than a thermoplastic, a much higher heat distortion temperature is achieved when compared to standard thermoplastic materials such as polypropylene, polyethylene, ABS or PVC. The stress crack resistance is also higher as is the dimensional stability. These desirable properties can be achieved by using a lower cost material, in contrast to a more expensive thermoplastic, and solves the problem of water heater tube failure when dry firing conditions are present. The invention utilizes thermoplastic processing conditions, with subsequent crosslinking to form a thermoset. This combines the best features of both types of materials: (1) the ease of thermoplastic processing; combined with (2) the desirable physical properties of a thermoset.

Abstract: A method for making a flexible carrier tape for storage and delivery of electronic components by an advancement mechanism is disclosed. The tape includes a strip portion having a top surface, a bottom surface opposite the top surface, and a device for engagingly receiving the advancement mechanism; and a plurality of aligned pockets for carrying the electronic components. The pockets are spaced along the strip portion and opening through the top surface. The device for engagingly receiving the advancement mechanism includes a plurality of hollow protuberances that are spaced equally along the strip portion, open through the strip portion, and extend outwardly from the strip portion. The protuberances are adapted to receive the advancement mechanism within the hollow portion. The method includes simultaneously thermoforming the pockets and the protuberances to provide excellent registration therebetween.

Abstract: A process for forming the tips on catheters is described in which the catheter is placed on a mandrel and molded in a mold. The mandrel may then be removed and a second mandrel inserted. The second mandrel having a larger diameter and adapted to contact inner surface of the mold to thereby cut any flash formed at the end of the catheter and separate the flash from the catheter tip. Alternatively, the mandrel and catheter are inserted into the mold to mold the outer surface of the catheter thereafter removed and inserted into a die to punch the flash from the tip of the catheter material. The punch process may be carried out by either the same mandrel or a second mandrel adapted to the purpose of cutting or punching the flash from the catheter.

Abstract: A flashless catheter beveling process in which a beveling catheter mold has an internal cavity which defines the external beveled shape of the catheter and also has a circular hole centrally located therein. In the beveling mold, one end of a distal endmost interior bevel terminates at the surface of the beveling mold, with the distal endmost bevel and the surface forming an angle at the edge of the circular hole. A cylindrical support pin is inserted into a hollow extruded unbeveled catheter tube. The beveling mold is heated and positioned relative to and around the extruded catheter tube with the cylindrical support pin positioned in the circular hole of the mold. This arrangement melts the extruded catheter tube to allow it to flow within and assume the shape defined by the internal cavity of the beveling mold, and the molten catheter material flashes through a narrow annular gap defined between the cylindrical support pin and the circular hole.

Abstract: A footwear fitting system employs a set of sample footwear items, e.g., shoes, provided in small increments of length and width. The sample shoes are tried on by the wearer and the one providing the best fit is chosen. Then, a fit component of a stock shoe is re-formed with a molding apparatus to provide a size and width identical to the selected sample shoe. A shoe store need only stock a relatively small number of standard size shoes in order to provide the wearer with a close "custom" fit. The footwear interior is re-formed by mounting the footwear on a last having a length and width corresponding to that of the selected sample shoe. The last is heated to the softening temperature of a moldable strip of material, e.g., ethylene vinyl acetate (EVA), incorporated into the shoe upper, then allowed to cool, whereby the footwear interior shape and size is reformed to correspond to the last. In an alternative embodiment, the footwear item is a shoe insert, e.g., a shoe insole.

Abstract: An intravascular catheter carries a helical reinforcement member embedded within at least a portion of the tubular wall of the catheter. The helical reinforcement member comprises a helical first portion having coils of greater pitch than the pitch of helical coils of a second portion. Preferably, the catheter is for insertion into brain arteries, and comprises a flexible tube having an outer diameter of no more that about 0.05 inch, for example 3 French or smaller. The flexible tube defines outer and inner tubular layers. The inner tubular layer surrounds a catheter lumen and comprises chemically inert fluorinated polymer such as PTFE. The outer tubular layer comprises at least three longitudinally spaced, connected tubular sections. The sections are of successively increasing flexibility from the proximal toward the distal catheter end.

Abstract: A method of forming an improved finger grip at the gripper end of a paperboard tampon tube is disclosed. This gripper end has an outwardly rolled edge produced by applying moisture to the gripper end of the paperboard tube having a diameter of less than about 25 mm, heating a forming tool to about 100.degree. F. to about 350.degree. F., rotating the paperboard tube with respect to the forming tool at a rate of about 50 to 1000 rpm, and contacting the gripper end of the paperboard tube with the forming tool for about 0.2 to about 5 seconds. In this manner, the forming tool rolls the gripper end of the paperboard tube outwardly to form a radiused surface at the outside of the gripper end of the paperboard applicator tube. The resulting tampon applicator is also disclosed.

Abstract: A method for making a sheet button panel assembly that can avoid wrinkles at boundaries of embossments and damages on a printed face of a decorative sheet. The method includes the steps of embossing the decorative sheet where only one mold contacts the portions of the decorative sheet to which embossments are formed and where the decorative sheet is heated, and injecting resin into a cavity to form a sheet button panel assembly in which the decorative sheet and the resin are made united. When embossing the decorative sheet, the decorative sheet is softened by heating and is less restricted because only one mold contacts the sheet. The decorative sheet is free of wrinkle and damage, in particular, no damages in printed face of the decorative sheet.

Abstract: Provided is a method for crimping a thermoplastic member which allows a first member made of thermoplastic resin to be mounted on a second member at a high mounting strength without complicating the fabrication process and without causing any reduction in the production efficiency. After an entire portion of the first member that is to be crimped is thermally melted or softened, the portion is deformed and crimped by using a crimping die having a die surface which is at a temperature lower the melting point of the thermoplastic resin. Therefore, the deformed portion is given with a uniform internal structure free from internal defects such as cracks and interfaces. Because the interior of the crimped portion remains to be hot as compared to the surface portion which is in contact with the crimping die during the crimping process, a certain pattern of internal stress is produced in the internal part which opposes the internal stress of the surface portion as the deformed portion cools and contracts.

Abstract: A process for the production of a plastic material part with a wear-resistant surface, having a predetermined nonplanar shape, comprising heating a blank of plastic material on a first side thereof opposite a second side on which it is desired to produce the wear-resistant surface, to adjacent the melting temperature of the plastic material, such that the temperature of the second side is substantially lower than the temperature of the first side. The blank thus heated on only the first side is introduced into a mold cavity, and is subjected to elevated pressure in the mold cavity with a surface of the mold cavity in contact with the second surface of the blank having a nonplanar shape complementary to the desired predetermined nonplanar shape of the second surface, thereby to impart to the second surface that predetermined shape while the second surface is at that substantially lower temperature.

Abstract: A method and an apparatus for economically manufacturing gasketed closures is described. Gasket material is placed within the closure and subsequently reformed to provide a gasket profile capable of forming an effective seal when the closure is applied to a container. The gasket material may be deposited in the closure as a hot-melt or as a preformed cut-out. The deposited material is subsequently reformed to have a desired profile by inserting a compression punch or a roller into the closure. The invention is adapted for the use of non-PVC containing materials such as certain thermoplastic elastomer materials which are non-flowable in a molten state and which may have a viscosity index of greater than about 40 meter-grams torque at 175.degree. C. The gasket materials may optionally be foamed prior to reforming to create a finished gasket possessing a high density area more resistant to damage when the closure is applied to a container.

Abstract: A laminated resin sheet consisting of (a) at least one layer of an ethylene-vinyl alcohol copolymeric resin (EVOH resin), (b) at least one layer of a hot-melt adhesive resin and (c) at least one layer of a polystrene-based resin, the layer (b) being interposed between the layers (a) and (c) to serve to adhesively bond them together. The laminated sheet has excellent moldability only when the EVOH resin has a thermal characteristic specified in terms of the integrated value of the peak areas in a diagram obtained by the DSC (differential scanning calorimetry) measurement in the course of temperature elevation. The sheet may be formed into a vessel having a multilayered wall structure by hot molding.

Abstract: An apparatus and method for forming a seal portion of a tubular body of synthetic resin is provided in which the seal portion has increased density and reduced foaming. The apparatus includes a pair of clamps that clamp an end portion of a tubular body of resin flat. A heater heats and fuses a projecting end portion projecting from the clamps. A bending member bends side projecting portions of the body formed during heating so that they are inwardly projecting. A press member presses the projecting end portion to form a seal portion.

Abstract: A process for producing a container and closure assembly includes molding a preliminary container including a closed bottom portion, a body portion and a shoulder and neck portion. The shoulder and neck portion is separated from the body portion. An open ended second container is formed from the body portion, the second container having a rim at its open end and an encircling wall. The open end of the second container is then closed with a closure comprised of a cap and a cap liner. The cap liner has a weakened portion adapted to be broken by the cap. The cap or the cap liner are formed from the shoulder and neck portion of the preliminary container.

Abstract: A rotor vane and a method for fabricating the rotor vane are provided in which the vane is formed of a thermoplastic matrix material having chopped fibers uniformly dispersed throughout the thermoplastic material, with the fibers aligned to extend in directions which are approximately parallel to a radial dimension in which the vane extends. A billet formed of the thermoplastic matrix material with the chopped fibers randomly oriented and uniformly dispersed within the thermoplastic matrix material is placed in vane forming dies. The dies have an interior surface which is in the shape of the vane. The billet is placed within the dies with the longitudinal length of the billet extending perpendicular to the radial dimension of the vane being formed and completely across the axial dimension of the vane being formed.

Abstract: An internal molding having a predetermined shape of a hollow portion of a manifold is integrally molded by blow molding or the like, and external molding elements having a predetermined shape of the exterior of the manifold and being split into a plurality of parts are molded. The internal molding is integrated with the external molding elements by adhesion or fusion. Further, an external molding is molded, and an internal molding having a shape substantially identical with or smaller than a predetermined shape of a hollow portion of the hollow resin molding is integrally molded. Then, the internal molding is softened by arranging the internal molding inside the external molding and heating the internal molding, and the inside of the internal molding is thereafter pressurized to cause the internal molding to contact the external molding, so that the internal molding is integrated with the external molding.

Abstract: A thin-walled, cup shaped container molded of polypropylene, or other suitable material, is formed with a tamper-evident band initially positioned outside the lip at the top of the container wall. The lower edge of the band is connected to the container by spaced frangible bridges. A lid closes off the top of the container and has an outer and inner skirt respectively fitting outside and inside the container lip. The upper end of the band is formed into an annular inward projection overlying the periphery of the lid. Forming the retainer projection is accomplished by bringing a heated tool in contact with the band to heat the same until near its melting temperature. The tool has slanted walls converging at a radius and shaped to bend the projection approximately horizontally inward. The lid cannot be removed without tearing off the band.

Abstract: A unitary molded crosslinked polyethylene tubular connector and method for forming the connector with various end configurations (e.g., molded, belled) is described). The process combines the ease of thermoplastic processing combined with the desirable physical properties of a thermoset. The connector is suitable as a replacement for copper tubes with associated fittings as well as polybutylene tubing.

Abstract: A process for forming elements for use in high temperature environments includes the following steps. The process mixes metal and/or metal compounds with orthophosphoric acid and adds a filler to form a moldable material. The moldable material is dried at a temperature less than about 100 degrees to form a stable unitary mass and thereafter the temperature is increased to its "false melt" temperature. Pressure is then subjected on the element while maintaining the element at its false melt temperature for densifying the element to a preselected porosity and deforming the element to preselected final dimensions.

Abstract: The invention disclosure relates to a process for manufacturing a collapsible tube with a wall containing more than 60% by volume of plastic material from a substantially cylindrical, or tubular, blank. The inside and outside layers of the tubular blank are of polymeric plastic material, and the tube has a skirt and a necked head. In the process a shaping operation is performed where an end portion of the tubular blank is necked by bringing closer together inner and outer tools, thus producing crumpled folding of the end of the tube. Prior to the shaping operation the blank is heated in order to bring the portion of the end portion to be shaped to a temperature at the time of the shaping operation which is at least equal to the melting point of the polymeric plastic material forming of the layers the inside and outside surfaces of the wall of the blank. The polymeric plastic material is thus in a viscous molten state at the time of the shaping operation.

Abstract: A method for forming a contoured regulator seat in the substrate of a fluid flow regulator having a membrane with an elastic flexure. The method may involve the steps of deflecting the flexure into the substrate to form the contoured regulator seat while the substrate is in a first, soft condition; continuing that deflection until the substrate is in a second, hard condition; and then ceasing that deflection. The method may include the steps of micromachining a regulator channel into the substrate prior to performing the deflecting step, and then deflecting the flexure into the regulator channel during the deflecting step.

Abstract: A die set for molding a building product with a convex corner formed at the intersection of two surfaces slanting downward from a convex corner includes a back-side die with a push that includes a triangular surface extending to an apex above and inwardly of the intersection of the lines forming the edges of the corner. The push also includes two other quadrilateral surfaces that extend outwardly of the intersection of the lines that form the lower edges of the slanting surfaces.

Abstract: There is provided a thermal transfer type emblem made of thermoplastic synthetic resin comprising three-dimensional design elements made of a flexible thermoplastic synthetic resin sheet as well as a method of manufacturing the same. Design elements formed with a design printed in color on the surface are bonded to the underside of a carrier film and a hot-melt type film is bonded to the lower surface of each of said design elements. If necessary, a synthetic resin adhesive layer is provided therebetween and said hot-melt type film may be bonded to a sheet of releasing paper at the underside. By appropriately selecting materials for the hot-melt type film and the synthetic resin adhesive layer, the flexible and three-dimensional emblem can be so made as to firmly adhere to an object by simply pressing the emblem with an iron regardless of the material of the object.

Abstract: A one-piece tubular elbow fitting. A unitary conduit body includes continuous, generally cylindrical side walls having a seamless configuration characterized by an absence of bumps and grooves at an inner surface thereof. The side walls are curved in an axial direction to define a flow channel having an axially arcuate flowpath and a generally circular cross section. The molecular structure of the conduit body includes former non-crystalline portions which have been reoriented and aligned to form stronger, crystalline molecular structure.

Abstract: Method of manufacturing an electrical connection, and connection thus obtained between a strip of a plastic material (1) having a conductive coating on a single face (5) and a second conductor (15) positioned on the non-conductive side (3) of said strip consisting of forming into a loop the lug (7), formed by the end portion of said strip, by thermoforming between two parallel cylinders of which at least one is heated, driven in rotation to come to press the non-conductive face of the lug (7) against a non-conductive portion of the strip.

Abstract: This invention relates to a process of making a shaped tip on a catheter. In this process, a lubricant solution is placed on a catheter, the catheter is placed on a mandrel, the catheter is heated, and the mandrel is engaged with a die to form a shaped tip on the catheter. The tipping lubricant of this invention comprises water as the solvent. The lubricant is a silicone surfactant, which is non-ionic and which is a good lubricating fluid. The lubricant solution into which the catheter is dipped includes low percentages of a solution stabilizer and an antimicrobial agent to clarify the solution and to inhibit microbial growth in the water solution. Vitamin E or its derivative may also be used in the lubrication solution.

Abstract: A process for producing a cylindrical product of a fiber reinforcement-thermoplastic resin composite, which involves disposing a mandrel on a flexible guide sheet which can be formed in the shape of the letter U around the mandrel, heating a fiber reinforcement-thermoplastic resin composite sheet to a temperature not lower than the distortion temperature of the resin and lower than the thermal degradation temperature of the resin of the composite, disposing an end of the heated composite sheet at a line of contact of the mandrel with the flexible guide sheet, then rolling the mandrel on the guide sheet while moving the guide sheet, the guide sheet forming a shape of the letter U around the mandrel being drawn into the concave portion of the letter U, and the composite sheet disposed between the mandrel and the guide sheet being in intimate contact with the mandrel and the guide sheet, to thereby wind the composite sheet on the mandrel, and then recovering a cylindrical product made from the wound composite sh

Abstract: Compositions and methods for manufacturing containers from sheets having a hydraulically settable matrix. Suitable compositions are prepared by mixing together a hydraulic binder, water, and appropriate additives (such as aggregates, fibers, and rheology-modifying agents) which impart predetermined properties so that a sheet formed therefrom has the desired performance criteria. Hydraulically settable sheets are formed from the mixture by extrusion, then calendering the sheets using a set of rollers and then drying the sheets in an accelerated manner to substantially harden the sheets. The resulting hydraulically settable sheets may have properties substantially similar to sheets made from presently used materials like paper, cardboard, polystyrene, or plastic. The sheets can be laminated, corrugated, coated, printed on, scored, perforated, cut, folded, rolled, spiral wound, molded, assembled and seamed to mass produce articles of manufacture from the sheets such as food and beverage containers.

Abstract: A tamper indicating closure is formed with connecting frangible straps between the cap and the tamper indicating band by molding connecting straps which are oversized and reforming the straps to produce reduced thickness frangible straps.

Abstract: A face plate or framing member is thermoformed from a continuous length of longitudinal member which has a substantially flat cross section. The member is notched at predetermined locations along its length where the corners of the thermoformed face plate are situated. An enlarged opening at the apex of the notches facilitates and enhances the bending and corner forming of the longitudinal member as the member is bent along its longitudinal axis and along the the substantially flat of the member while maintaining the continuity of the longitudinal member. The thermoformed article prepared is of particular utility as a face plate or frame and may be used to cover and seal the connection such as that between a wall opening and a pre-formed stair module positioned in the wall opening of an inground swimming pool.

Abstract: In a process of manufacturing shaped elements from synthetic thermoplastics, particularly polyolefins, such as polyethylene and polypropylene, wherein the plastic material is heated to a temperature above its softening temperature and is shaped in that state to form the shaped element and is subsequently cooled to a temperature below its softening temperature, the shaped elements are shaped in a hot state to form intermediate products having a certain oversize over the desired final dimensions and after they have been cooled are caused by a material-compacting pressing operation to assume the desired final dimensions, in which they are dimensionally stable.

Abstract: A method for forming a coved backsplash system, comprising two adjacent perpendicular wall sections joined by a curved corner joint. In particular, a designed relief, or groove, is formed on the rear surface of the material at a predetermined depth. The grooved material is placed on a shaped mandrel having the capacity of maintaining controlled heating, limited to the area being formed on the material. The grooved area is also heated by a device in conjunction with the surface area being heated by the mandrel. The solid surface material is brought to a thermoforming temperature by conductivity of the heat generated in the mandrel and heating devices. A wiping arm is used to form the solid surface material to the mandrel, the solid surface material being brought in contact with a flat work surface by the wiping arm. The non-grooved, flat surface areas of the material are then held in place by the wiping arm while the solid surface material begins the cooling process.

Abstract: A process for producing a thermoformed article having a first portion with a first wall thickness, and a second portion with a second wall thickness, the first portion having a thicker wall thickness than the second portion, the process including selectively cooling the first portion during a thermoforming cycle so that thermoformable material from the first portion is prevented from migrating to the second portion.

Abstract: The present invention is directed to polymeric bone fixation devices and processes for making the devices. In making the bone fixation devices, a polymeric material having a crystalline portion is deformed by a compressive force along a particular direction which causes molecular chains contained within the polymer to orient. The resulting polymer has increased mechanical properties including increased tensile strength and modulus. The polymeric material used to make the bone fixation device can be a bioabsorbable polymer which, once implanted, is broken down and absorbed by the patient's body, eliminating the need for removal.

Abstract: A unitary molded tubular connector and method for forming the connector is described. The connector has an end cap of first internal diameter, a tubular segment of diameter equal to that of the end cap, a threaded fastening means, and a belled tubular end having a larger internal diameter and outer diameter, but of the same thickness as the tubular segment.

Abstract: The method for the fabrication of a curved back projection screen includes coating the screen before forming a sheet into the proper curvature. In one embodiment the sheet includes lenticulations to improve the perceived luminous intensity thereof. Through this method a back projection screen is provided that overcomes the manufacturing difficulties associated with previously known methods.

Abstract: Molded plastic plates having a rolled edge rim and a method of rolling the edges of molded plastic plated. The plastic plates are pre-molded with lugs that project outwardly from the sides of the plates. The lugs of one plate contact the rim of the next successive plate in a stack of plates to create a gap between the plates stacked one on top of another. The gap allows each individual plate to be picked up by the threads on a plurality of threaded rollers which press on the rim of the plate to form the rolled edge.

Abstract: The invention relates to a method for bending plastic pipes in which a plastic pipe section is heated at the bending point. The feature of the invention is that the pipe section (4) is first heated in a water bath at about 80.degree. C. and then laid around one or more bending plates (3), depending on the desired shape, whereupon the bending plates are subjected to a heat source (5), for example a hot air blower, and partially heated, depending on the pipe material used, to a maximum of 160.degree. C. for 10 to 15 seconds, whereafter the pipe section is subjected to a first cooling process from inside of the pipe using cold compressed air for 10 to 15 seconds. The pipe section is then placed in a cold water bath.

Abstract: An improved fiber/resin composite tapered ski pole shaft and a method for making it. The shaft is hollow and is formed from a fiber/resin composite in which the resin is a thermoplastic material capable of being reheated and reformed. A straight, non-tapered, preformed shaft is heated at the lower end until the thermoplastic resin becomes workable, and then pressure is applied to taper the lower end of the shaft toward the tip. The shaft is held at a constant length during the tapering step such that the displaced thermoplastic material increases the wall thickness of the lower end of the shaft uniformly toward the tip. The rate of taper can be such that the tip becomes solid.

Abstract: This invention relates to a low heat release, low density, fiber-reinforced composite comprising a matrix comprising a thermoplastic polymer selected from the group consisting of polyarylsulfone, polyethersulfone, polyetheretherketone, polyetherketoneketone, a copolycarbonate of 4,4'-thiodiphenol and at least one member of the group consisting of bisphenol A, 9,9-bis(4-hydroxyphenyl) fluorene, and 1,1-bis-(4-hydroxyphenyl)-1-phenyl ethane, a copolycarbonate of bisphenol A and 9,9-bis(4-hydroxyphenyl) fluorene, 1,1-bis(4-hydroxyphenyl)-1-phenyl ethane polycarbonate, bisphenol A polycarbonate, and polyetherimide, and from about 10 to about 70 percent by weight of the composite of randomly oriented reinforcing fibers, less than 0.5 inch in length, distributed throughout the matrix. The matrix has a void volume of from about 20 to about 90 percent by volume. The composite has a thermoplastic skin layer on each of the major surfaces thereof. A process for making the composite is also disclosed.

Abstract: The invention relates to a mold apparatus and a process for forming a lid latching mechanism in a thermoplastic container. The lid latching mechanism features a large, trapezoidally-shaped opening hole. The trapezoidal shape has been found to reduce the amount of tearing that can occur along the edges of an opening formed during the thermoforming process. The opening is created by the engagement between a fixed shear key mounted in a first mold member and a movable shear key which has a trapezoidally-shaped cutting surface and is mounted in a second mold member. The movable key travels along an inclined path as the mold members close on a preheated thermoplastic sheet to form a container.

Abstract: A lampshade is manufactured from heat deformable sheet material by forming a blank of the sheet material, in the shape of a sector of an annulus, into a hollow truncated cone having upper and lower peripheral edges. The overlapping edges of the blank are temporarily tacked together and the blank supported by an apparatus which engages the interior of the conical blank, which apparatus includes a former for engagement with the interior surface of the blank adjacent the upper and lower peripheral edges thereof so that marginal edge portions of the blank project beyond the formers. Heating means heat the marginal edge portions and upper and lower die members engage the heated and softened marginal edge portions to fold or roll the deformable sheet material around the edge portions of the formers and thereafter hold the formed edge portions in place until the material has cooled.