Abstract: A heat cured exhaust seal, adapted to be interposed between a pair of confronting pipes in sealing relationship therewith, is formed of wire mesh having openings between the wires thereof and a mixture of metallic fibers, non-metallic filler, a thermally stable lubricant and resin binder, which mixture surrounds the wires and substantially fills the openings in the mesh and forms the seal. The method of forming the seal includes placing a preform of wire mesh into a die cavity, forming a powder mixture of metallic fibers, non-metallic filler, a thermally stable lubricant and a resin binder, placing the powder mixture into the die cavity, pressing the wire mesh and powder mixture to the final size and shape of the seal and curing the seal at an elevated temperature.

Abstract: A process for incorporating continuous graphite fiber reinforcement impregnated with polyamide-imide polymer onto injection molded polyamide-imide parts. These impregnated parts are useful as automotive parts such as push rods or rocker arms, and for aircraft parts such as fittings and secondary structural parts.

Abstract: Disclosed in accordance with the invention is a method for fiberboard manufacture comprising the steps of steaming and grinding woodchips to obtain a wood pulp, using said wood pulp to prepare a slurry of wood pulp in water, mixing said slurry with a binder, a cure catalyst for the binder, a water-repellent additive, peat, and carbamide to obtain a mixture, casting said mixture and dewatering said mixture to obtain a mat, and compacting said mat to obtain fiberboard which is subjected to heat treatment, in which method the peat used has a moisture content of between 25 and 70 percent and the peat content in said mixture is between 2.5 and 50 percent by mass, with the ratio of absolutely dry peat to said binder equal to between 1.0-7:1.0, respectively, while the carbamide content in said mixture is between 0.2 and 2.0 percent by mass, with the ratio of said carbamide to said binder equal to between 0.02-1:1, respectively.

Abstract: A sliding member is provided which comprises a base body made of a firmly entangled and collapsed metal fine wire, with the voids formed between the metal fine wires constituting the metal mesh being filled compactly with a heat resistant material, the sliding surface of the base body being formed into a smooth surface with either a lubricant that fills a number of small holes formed in the heat resistant material as well as covering the surface thereof or the lubricant and the metal fine wires being exposed.

Abstract: Apparatus and method for forming curved needlepoint canvases from initially flat perforated sheet by applying pressure to a first side of the sheet, thus driving and deforming it into an aperture in a die, and by supporting the opposite side of the sheet during deformation with a pressure pad which includes a recess into which the deformed sheet is driven.

Abstract: Method for forming a paperboard receptacle includes male and female dies which draw the receptacle from a blank. The receptacle is moisturized during the drawing process to plasticize and lubricate the paperboard by injecting steam into one of the dies.

Abstract: A process for the production of a moldable fibre-containing cementitious composition in which at least one mat of a water-insoluble fibrous material is contacted with at least one surface of a shaped article of a moldable cementitious composition, the cementitious composition comprising a homogeneous mixture of at least one hydraulic cement, water in a proportion of not more than 25% by weight of the hydraulic cement in the composition, and at least one water-soluble or water-dispersible polymeric material in a proportion of at least 1% by weight of the hydraulic cement in the composition.The moldable cementitious composition may be in the form of a sheet and in the process two or more sheets may be used with a fibrous mat being sandwiched between adjacent pairs of sheets of cementitious composition.Also a moldable fibre-containing cementitious composition and fibre-reinforced cement product produced by curing of the composition.

Abstract: The present invention relates to a process of forming an extended elongate product from a plurality of strands by subjecting the strands to heat and pressure. The improvement of the present invention comprises a method for compressing the strands in a manner to reduce internal stresses imparted to the product during its subjection to pressure.

Abstract: A high temperature seal, particularly suitable for use in vehicle engine exhaust systems, formed of a composite structure including refractory sheet material and wire mesh. In a typical application, the seal is disposed between confronting ends of an engine exhaust manifold pipe and an exhaust tail pipe, and permits relative rotation of the pipes without impairment of the effectiveness of the seal, thereby preventing leakage of high temperature exhaust gases passing through the joined pipes.

Abstract: The subject invention relates to methods and materials for making porous resin rigidified shaped articles suitable for filters, surgical trays, and the like, which comprises the steps of impregnating a non-woven fabric with a predetermined amount of thermoplastic or thermosetting water-based epoxy resin; partially curing the resin-impregnated fabric; and, thereafter molding the partially cured fabric into a desired shape with sufficient heat to advance the curing of the resin.

Abstract: An apparatus and method are disclosed for forming a multi-compartmented tray from a sheet material without tearing or bowing. At least a portion of one compartment, and preferably the entire compartment, is formed in advance of other compartments. The apparatus for doing so comprises a preformer on the male die for forming the first compartment before the rest of the male die engages the workpiece.

Abstract: A method of forming pressed paperboard and pressed paperboard articles from a cellulosic fiber pulp, wherein the paperboard or paperboard articles has improved high temperature properties required of ovenable cookware. A preformed sheet or blank formed from a cellulosic fiber pulp, and having a water content in a range of from about 50% to about 100% by weight, is placed in an unheated press or mold to form the sheet or blank at a pressure in the range of from about 160 psi to about 2600 psi and then dried. When compared with hot press dried paperboard or shaped paperboard articles, such as ovenable baking trays, the products of the method of this invention have superior burst strengths after exposure to a temperature of 450.degree. F. (232.degree. C.) for one hour.

Abstract: A method and apparatus for forming belt sleeves having grooves provided in either or both of the inner and outer surfaces thereof. The manufacture includes the provision of a preform laminate on an inner mold and the forcible urging of a constrictable outer mold radially against the laminate at elevated temperatures so as to effect curing of the rubber of the laminate in accurate conformity to the grooved configuration of the inner and outer molds. The entire assembly is carried on a central support post. Pressure plates are provided for urging the constrictable outer mold radially inwardly as the result of threaded advance of nuts on the central post. The grooves in the mold surfaces may selectively be arranged to extend parallel or circumferentially of the central axis of the post as desired to form either longitudinally or transversely extending ribs, grooves, etc., in the formed sleeve belt.

Abstract: The process includes a first molding step with an upper surface of the glass wool pelt having been sprayed with water and with a lower surface of the glass wool pelt insulated from the lower mold portion by a previously molded glass wool insulating sheet, and a second molding step with the insulating sheet removed.

Abstract: A process for the reinforcement of flexible flat parts, especially top cloths for articles of clothing or linings for such articles, in which process said flat parts are first printed on one side with an aqueous crosslinkable dispersion paste by the photogravure printing process and then are electrostatically flocked preferably with fibrous flocks, the flocks adhering to the paste, whereupon the paste is caused to undergo a condensation reaction after prestabilizing it by heat coagulation or by predrying, while said condensation reaction is performed with substantial exclusion of incoming air, under pressure and in the temperature range from 90.degree. to 175.degree. C. The process is simple, fast to complete, and leads to non-yellowed products.

Abstract: Apparatus is provided for preforming automobile rooftop coverings made of flexible sheets of vinyl and the like. The flexible material is treated with a thermosetting composition and then applied to an automobile rooftop form. Pneumatic tensioning means are attached to the edges of the material at a plurality of spaced-apart points to tension it over the form to a predetermined orientation and shape while maintaining the forces on the material substantially in equilibrium. The material is heated to set the thermosetting composition. Clamping means lightly engage the material to hold it in the predetermined shape until the setting temperature is reached and then firmly engage it to form maginal flanges thereon. The shaped material is then removed from the form by a vacuum carrier and then cooled and trimmed in the carrier.A pressure-sensitive adhesive and release liner may also be applied to the material so that after it is shaped it can be directly adhesively secured to an automobile rooftop.

Abstract: Molded articles comprising glass fiber reinforced styrene polymer wherein the weight ratio of glass fiber to styrene polymer is in the range of about 55:45 to about 75:25. The molded articles are prepared by a transfer molding process in which glass fiber mat containing 1 to 5 weight percent of an unsaturated polyester binder is impregnated with styrene monomer and the mold is subjected to conditions which induce fast polymerization of the styrene monomer. The molded articles possess resistance to heat distortion.

Abstract: Molded articles comprising fiber reinforced polyether modified styrene polymer wherein the weight ratio of glass fiber to styrene polymer is in the range of about 55:45 to about 75:25. The molded articles are prepared by a transfer molding process in which glass fiber mat containing 1 to 5 weight percent of an unsaturated polyester binder is impregnated with styrene monomer mixture containing an unsaturated polyether and the mold is subjected to conditions which induce fast polymerization of the monomer mixture. The molded articles possess resistance to heat distortion.

Abstract: A process, with the associated apparatus, forms molded articles from binder-containing organic fibres. The process uses pressure to achieve temperatures of more than 100.degree. C. The material is preferably in the form of fibrous mats containing up to 50% heat-hardening binder and having a processing moisture content of more than 5% and preferably 10 to 25%. The compression of the material structure takes place in a single mold stroke, optionally accompanied by additional shaping. With the mold closed, steam pressure is produced during the minimum curing time of the binder in a closed, material-containing volume. The mold is maintained at a superatmospheric pressure. Additional steam can be introduced before or during this time.

Abstract: A process for producing a highly bulky nonwoven fabric is provided, which process comprises melt-spinning a crystalline propylene polymer as a first component and an ethylene polymer as a second component, into side-by-side or sheath-core type composite fibers so that the first component after melt-spinning can have a specified M.sub.w /M.sub.n value; collecting the fibers into a continuous tow form; stretching the tow in a specified stretch ratio; cooling the stretched tow to a specified temperature and then drawing it by a pair of nip rolls, one or both of which are of a non-metal, to obtain heat-adhesive composite fibers having apparent crimps of a specified number, a specified percentage crimp modulus and substantially no latent crimpability; and heat-treating a web consisting of the fibers alone or a blend thereof with other fibers at a specified temperature.

Abstract: A composite gasket includes two spaced rings of refractory sheet material and a ring of knitted wire mesh. The knitted wire mesh extends into the space between the refractory rings and radially outward from the outside diameter of the refractory rings.

Abstract: A high temperature seal, particularly suitable for use in vehicle engine exhaust systems, is formed of a composite structure including a refractory metallic oxide impregnated into compressed knitted wire mesh. In a typical application, the seal is disposed between confronting ends of an engine exhaust manifold pipe and an exhaust tail pipe and permits relative rotation of the pipes without impairment of the effectiveness of the seal thereby preventing leakage of high temperature exhaust gasses passing through the joined pipes.

Abstract: The instant invention is directed to a method for producing reinforcement for cast tires and a method for the production of reinforced cast tires having bead rings, from castable elastomers, the tire inside the mold being restricted by a core during the formation, characterized in that before the toroidal tire core is installed into the mold, the reinforcement and the bead rings are applied thereto. First, the two bead wires are enclosed by a piece of cut fabric which is adapted to the size of the tire, the warp threads in the fabric running substantially perpendicular to the bead rings, then two sides of the fabric are joined, such that the jointure seam runs substantially parallel to the weft direction, as a result of which, both bead wires are connected via the piece of fabric.

Abstract: This invention relates to a sheet which is formed by randomly dispersing and accumulating polyphenylene sulfide (PPS) filaments and to a process for producing the same. The filaments drawn by a high-velocity air stream are formed directly into a sheet. The sheet is useful as industrial filters, heat insulating materials, electrical insulating materials, etc. because of its outstanding chemical resistance, heat resistance, and electrical insulating properties.

Abstract: A heat-moldable laminate comprising at least one thermoplastic resin layer, at least one fiber reinforced cured thermosetting resin layer, and at least one slippage layer interposed therebetween and bonding the resin layers, said slippage layer comprising a thermoplastic resin and said slippage layer being capable of being molten at lower temperatures than the moldable temperature of the thermoplastic resin layer, and a process for molding the heat-moldable laminate to produce a molded article having excellent strength and rigidity is disclosed.

Abstract: A method for the manufacture of target boards for darts or archery, wherein the target boards are made by: compressing fibrous material into a cylindrical bundle with a set of press molds provided with clamp members adapted to clamp the fibrous material so as to remain in cylindrical shape, cutting the cylindrical bundle into circular pieces each being clamped by a pair of clamp members; bonding a reinforcing plate onto one surface of each of the circular pieces; removing the clamp members from the circular pieces; banding the circular pieces with metal strips around the periphery and covering the second surface with a decorative cover sheet.

Abstract: A high temperature seal, particularly suitable for use in vehicle engine exhaust systems, is formed of refractory sheet material which is first placed within a wire mesh sleeve. The sleeve is then wound into a cylindrical preform and axially compressed to provide a unified structure in which the mesh sleeve and sheet material are firmly interlocked.

Abstract: An improved base fabric useful for the manufacture of embroidered lace is disclosed. The base fabric is made from a non-woven, needled fabric composed of water-soluble staple fibers which is processed under special conditions to provide one surface of a film made up of thermoplasticized and fused fiber portions.

Abstract: A method is disclosed for forming a contoured disk wheel by placing a maturated fiber-reinforced resin cylinder between male mold members and encircling mold members, closing the mold members about the cylinder causing it to flow axially and radially, and curing it.

Abstract: This invention pertains to a method to permit the molding of a plurality of plies of polymeric compositions into an integral molded object having a minimum number of internal flaws and, therefore, improved properties. The plies are positioned in contiguous relationship, and the initiation of the polymerization reactions is controlled by selecting catalyst systems which substantially simultaneously initiate polymerization in each of the plies to prevent the development of curing seams at the points of contact between the plies.

Abstract: A fiber-reinforced composite vehicle wheel, and a method and apparatus for construction thereof. The wheel comprises a disc portion having reinforcing fibers in substantially random orientation disposed predominantly in planes perpendicular to the wheel axis, and a rim portion having directional first reinforcing fibers substantially parallel to each other and oriented circumferentially of or substantially parallel to the wheel axis, or both, and second reinforcing fibers which are substantially randomly oriented circumferentially of the wheel axis. The method includes formation of separate rim and disc charges from sheet molding plastic resin compound and compression molding of the charges to form an integral composite rim and disc structure of essentially homogeneous resin reinforced by the fibers.

Abstract: A process for the reproduction of oil painting and the like, having a relief surface, using a relief mold taken from the original and a thermoplastic foil, imprinted with a color picture corresponding to the original, the foil being molded while being heated and which includes placing the foil upon the relief mold in a fitting alignment and heating the foil essentially homogeneously to its liquefying temperature across its entire surface.

Abstract: A fiber sheet for forming comprising a low softening point fiber and/or a high stretchability fiber and a high softening point fiber.

Abstract: A method of making a composite structure upon a solid former having a low melting point, comprises placing the former together with the laid-up composite within a mould, raising the temperature of the mould such as to melt the former and expand it such that it consolidates the composite within the mould.

Abstract: A deep compartment tray includes compartments separated by dividers which extend to between one-third and substantially the full depth of the tray. The tray is constructed from sheet material, such as polyester coated paper milk carton stock by cutting blanks from the stock, scoring the blank in regions where formation of wrinkles is to be avoided to induce the paper stock to fold and form as required, and pre-forming and finally forming the blank into the tray between a single set of dies. The pre-forming step and the forming step are conducted by a first female die defining the tray cavities or compartments, and surrounded by a first draw pad region, and a second male die including bosses or land areas in the compartment regions and recesses where the tray dividers are to be formed. The male die includes a set of cavities, one in each of the tray compartment regions.

Abstract: A method of producing water-absorbent cloth-like articles is disclosed. A binderless cellulosic nonwoven fabric is placed in a mold and compressed under a pressure of 1100 to 1500 kg/cm.sup.2, preferably 1200 to 1300 kg/cm.sup.2. The molding so produced will recover to original form when water is added to it.

Abstract: The invention herein is directed to a method of providing a ceiling board with a fabric facing. The fabric facing is molded to the irregular shape of the ceiling board so that there is no wrinkling or gathering of the fabric as it is shaped to the configuration of the ceiling board. The lack of wrinkling and gathering is secured without the use of a laborious hand-cutting operation.

Abstract: Breast cups having various types of cuts or configurations are initially molded from basically flat sheets of flexible fabric on a bust cup mold having a prescribed configuration. The resulting, three-dimensional molded fabric cup then is cut by a die having a plurality of cutting surfaces, at least a portion of the outermost cutting surfaces serving as guides for alignment with the outer perimeter of the molded cup and a portion of the cutting surfaces cutting the molded breast cup to the desired shape resulting in a breast cup having a size and configuration differing from that of a bust cup initially molded.

Abstract: A method of making a multitubular sheath comprising providing a porous multitubular fabric impregnated with thermoplastic or deformable polymer, continuously feeding the fabric onto an array of parallel metal rods, one tube to each rod, the rods having straight sizing portions, while holding the rods in a fixed position, the rods having substantially the same cross sectional area over the whole of their length, the fabric at least immediately prior to the sizing portions being substantially at ambient temperature, heating the fabric on the sizing portions so as to permit the fabric to conform to the rod, thereafter cooling the fabric on the rods to solidify or the deformable composite material to set to shape and the tubes to become self supporting, feeding the fabric off the ends of the rods and cutting it to the required length.

Abstract: Method of eliminating warpage of molded fiber trays during free drying by pressing the back side of the preform where ribs cross with a dimpling projection on a rubber insert in a pressure head on a molding machine.

Abstract: Laminate sheet materials having outer fabric layers and an intermediate non-woven fiberfill layer are provided, which are particularly suitable for use in making molded, one-piece, bra cups. The sheet materials are uniformly pre-shrunk, and include fabric outer layers that are securely rather than lightly bonded to an intermediate fiberfill layer by amounts of adhesive that substantially penetrate the intermediate layer.

Abstract: A densified bonded layer is formed in a panel of fluffed wood pulp fibers having particulate hydrocolloid material distributed therein by passing the panel between first and second compression means to apply pressure to the panel, at least one of the compression means being heated. By suitably selecting the temperature and pressure applied to the panel, an integral, densified, compacted, porous, absorbent fibrous layer or region having relatively high cohesive strength, relatively good capillarity, relatively good shape and volume stability and relatively high fluid retentivity can be formed therein. Particles of the hydrocolloid material are fixed within the panel by being bonded to the fibers substantially throughout the panel, and by mechanical entrapment between fibers in the densified bonded layer.

Abstract: A hollow-cylindrical tube of dehydrated, regenerated cellulose sponge material is tightly compressed to provide an elongate member of minimal diameter having sufficient rigidity to be inserted endwise into a body opening where it will, when moistened, expand radially whereby to substantially engage the inner peripheral walls of the opening for securing it against accidental or unintentional dislodgement therefrom. When used in association with an ear canal an axial opening through the expanded member permits sound waves to reach the ear drum.

Abstract: A apparatus and method for making multiple layer molded padded products comprising at least three layers, the intermediate layer comprising padding. All of the layers are formed on male molds which are cast from a single master mold, thereby reducing mold costs and assuring perfect matching of the layers. The entire area of the female mold on which the intermediate layer of padding is formed is either completely cut away or is spaced away from the male mold so that the thickness of the pad is not substantially reduced during the molding operation. The female mold is heated and acts as an oven to draw back compressed fiberfill padding and/or to cure polyurethane foam padding.

Abstract: A method for making a dimensionally-stable shaped article (comprising at least one one layer of asbestos paper treated with a mineral acid selected from sulfuric acid, hydrochloric acid and phosphoric acid), including placing the treated asbestos paper sheet on a mould in a substantially pressureless manner and then allowing it to dry at normal room temperature.

Abstract: A brassiere cup of a resilient fibrous material intermixed with a resin formed by cooperating male and female die parts with the male die having a pad formed over the apex. The die parts are heated to a temprature above the softening temperature of the resin while said pad is maintained at a temperature below the softening temperature of the resin whereby the cup upon removal from the mold will have a thin peripheral portion and the material at the apex will expand to provide an apex of greater thickness.

Abstract: A method for fabricating a conical seamless bra pad preform for subsequent molding into a finished pad. The material used is fiberfill or the like and a blank, cut from such a sheet, or from a sandwich of two sheets, and is indented by a conical member which has pins spaced over the surface of the cone for engaging the material. Variable thinning of the material is achieved by the action of the pins in engaging the material successively. A second embodiment involves a series of coaxial rings to grasp the blank. Non-uniform displacement of the ringsets causes the desired uneven stretching of the blank.

Abstract: An apparatus for at least partially forming a brassiere having a pair of male molds provided with substantially conical outer surfaces, which molds are movably supported on a first support device so that the spacing between the molds can be selectively varied. A die assembly is spaced opposite the molds and has a pair of circular openings extending therethrough, which openings are aligned with the molds. Clamping devices are provided for supporting a sheet of flexible material adjacent the die assembly so that the material extends across the openings. A driving device, such as a pressure cylinder, causes relative reciprocating movement between the die assembly and the molds, as by being connected to the molds, so that the molds are linearly advanced toward the die assembly so that the molds project through the openings in the die assembly and deform the material into a pair of cups. Heating means are associated with the apparatus for causing heating of the deformed material.

Abstract: A method and apparatus for post forming laminate tops. A top substrate and its overhanging laminate are mounted on a pivotable supporting table. When the table is in a first position, the overhanging laminate is adjacent a heater of generally C-shaped cross section. The heater can be pivoted into a position embracing the overhanging portion of the laminate. The laminate is very rapidly heated to a temperature of approximately 335.degree. to 365.degree.F., preferably within a period of about from 12 to 16 seconds. The ambient heater temperature is roughly from 550.degree. to 750.degree.F. As soon as the laminate has been heated, the heater pivots out of position. The table pivots upwardly, thereby wiping the overhanging laminate past the bottom edge of a former. The former then moves forwardly and, due to a generally C-shaped cross section, firmly clamps the overhanging laminate around the periphery of the substrate. After cooling, the former is retracted and the post formed top can be removed.

Abstract: Battery separators are produced from nonwoven mats of thermoplastic fibers by wetting the fibers with a surfactant-water mixture to modify the surface properties of the fibers in the nonwoven mat, vaporizing the water while depositing the surfactant on the fibers, heating the nonwoven mat prior to compressing and then compressing to increase the fiber-to-fiber bonding as well as to form the desired structure. During compressing, ribs may be formed by using appropriate embossed rolls or press plate patterns. After the compressing step, slitting, cooling and cutting steps are carried out to produce a battery separator of the desired dimensions.