Abstract: An injection molding machine uses a controller to effectively control its operation. The controller may determine and/or receive information regarding the machine's maximum load capacity, and may also determine a current operational load value of the machine. The controller may cause the machine to operate at any number of combinations of settings of operational parameters which result in the machine operating at or below the maximum load value by adjusting any number of machine parameters associated with the injection molding machine based on feedback sensors measuring real-time operating conditions of the machine.

Abstract: An automatic screen changer device for use on systems and equipments for the manufacturing, processing, recycling and treatment of thermoplastic materials, is placed downstream of an extruder device and includes a frame (12), two opposite side plates or shoulders secured to the frame and provided, respectively, with an inlet opening (18) and a pair of inlet channels (30), with an outlet opening (20) and with a pair of outlet channels (32), the inlet channels allowing a flow and a screening of contaminated molten material in the direction of the outlet channels through a pair of stacked screening units; the device likewise includes movable sealing and locking/unlocking elements of a screening support or band for the screening of the molten material in each screening unit with the latter movable reciprocally with temporary interruption of the flow of molten material through one of the same screening units during the screen change.

Abstract: Reusable cartridges allow the time consuming resin preparation and processing steps to occur offline and not affect the cycling time of the injector. Cartridges also greatly simplify the operation of RTM injectors as preparation simply consists of loading a warmed ready-to-use resin cartridge and performing the injection.

Abstract: An injection molding system including a valve operated shooting pot and methods of use are disclosed. The shooting pot may have an inlet and an outlet and a valve may be control flow through both the inlet and the outlet. The valve may be selectively movable between a first position and a second position. The valve may block flow through the inlet and permit flow through the outlet in the first position, and permit flow through the inlet and block flow through the outlet in the second position.

Abstract: There is provided an injection unit.

Abstract: An injection molding system (20) is provided including an extruder unit (22) having an injection actuator (38) for injecting a melt into a mold assembly (40); and a clamping unit (24), the clamping unit (24) configured to retain the mold assembly (40) during injection. A power pack (46) is provided, including a fixed-target accumulator assembly (62) operable to discharge hydraulic fluid at a fixed hydraulic pressure to the clamping unit (24) and a first pump being connected with the clamping unit (24), the first pump operable for charging the fixed-target accumulator assembly (62) to the fixed hydraulic pressure. The power pack (46) also includes a variable-target accumulator assembly (66) operable to discharge hydraulic fluid at a variable hydraulic pressure to the injection actuator (38) during the molding cycle; and a second pump connected to the variable-target accumulator assembly (66), the second pump operable for charging the variable-target accumulator assembly (66) to the variable hydraulic pressure.

Abstract: The present invention provides an injection molding method capable of impregnating a supercritical fluid stably and partially in molten resin in a plasticizing cylinder of an injection molding apparatus. The above object is achieved by providing the method of injection molding which includes measuring a filling amount of the molten resin in the plasticizing cylinder, introducing a supercritical fluid into the molten resin in the plasticizing cylinder while moving back the screw by a predetermined distance without rotating the screw from a position of the screw at the time of completing the measuring, detecting a pressure of the molten resin, and determining based on the pressure an injection start position for the screw.

Abstract: An injection molding method in which plastic material under pressure is injected from a storage chamber with a closable outlet into a mold cavity and fills same under pressure, wherein the volume of the storage chamber and the pressure obtaining therein upon opening of the closure means are of values which are sufficient for filling of the mold cavity by expansion of the material in the storage chamber, and the storage chamber is arranged in the mold forming the mold cavity.

Abstract: Disclosed is a process for a melt processing a polyethylene terephthalate resin characterized by one or more of the following. The polyester particles may have at least two melting peaks wherein one of the at least two melting peaks is a low peak melting point with a range from 140° C. to 220° C., or from 140° C. to 230° C., and having a melting endothermic area of at least the absolute value of 1 J/g. The polyester particles may have one or more melting peaks at least one of which when measured on a DSC first heating scan has a heating curve departing from a baseline in the endothermic direction at a temperature of less than or equal to 200° C. The polyester particles may have an It.V. at their surface which is less than 0.25 dL/g higher than the It.V. at their center. The polyester particles may have not been solid stated. The melt processing device comprises a screw with a total length, L, a feed zone length in the range from 0.16L and 0.45L, a taper angle, ?, in the range from 0.5 degrees and 5.

Abstract: The invention relates to a plasticizing and injection unit (1) of an injection moulding machine To inject especially smallest amounts of plastic melt in an injection moulding tool for injection moulding of small and smallest parts in a process optimized way the unit comprises a screw cylinder (2) in which a plasticizing screw is arranged rotatable and axially movable and an injection element (4) comprising a piston-cylinder system (5, 6), wherein a metered amount of plastic melt, which is deposited in a section (7) of a cylinder (6), is expelled via an injection nozzle (8) into an injection moulding tool by an axial movement of a piston (5) in the cylinder (6), wherein a flow path (9) is arranged between the end of the screw cylinder (2) and the section (7) of the cylinder (6) and wherein the flow path (9) is free from valve elements. Furthermore, the invention relates to a method for injection moulding of a part.

Abstract: In an injection molding method to manufacture hollow plastic parts, at least one plastic part's hollow is shaped by evacuating an internal portion of the flowable material of an injection mold's cavity using a pressurized gas, and a gate of the mold and thereupon the molded article's aperture so made will be sealed off. After the flowable material has been moved from a blind duct into the gate and partly forced back into the hollow, the molded article will be ejected from the injection mold.

Abstract: The invention provides an injection molding method of stone-based composite material and equipment thereof, wherein the method comprises the following steps: a. putting raw materials into a charging device and then pushing the raw materials into a preforming machine barrel of a preforming device by a pressing component in the charging device; b. keeping the temperature being between 15° C. and 55° C. and compacting the raw materials with the rotation of a preforming screw and transporting the raw materials into a collecting block; c. injecting the raw materials into a mold through a mold gate under the injection force of 50 Mpa to 180 Mpa; d. keeping the temperature of the mold between 140° C. and 200° C. and curing time between 40 seconds and 300 seconds; and e. opening the mold to get the product. The invention has the advantages of simple production process, high acceptance rate of products manufactured, high production efficiency and low production cost.

Abstract: A system and method for operating an injection system to create a reduced density polymeric component uses a resin/blowing agent mixture, an injection molding machine having an injection molding screw positioned in a screw section, accumulators, a hydraulic pump, multiple molds, and a cooling system. Coolant is directed into each mold. The injection molding screw is rotated moving the mixture proximate to a receiving portion of the screw section. The injection molding screw is incrementally displaced to one of a plurality of successive injection positions each injecting a portion of the mixture into one of the molds by operating the hydraulic pump and discharging the accumulators. The accumulators are recharged after each injection molding screw displacement using the hydraulic pump. The injection molding screw is displaced and the accumulators recharged for each of the successive injection positions, each defining a stage for filling the molds in a single operating cycle of the injection system.

Abstract: A method and apparatus are provided for moulding an article by feeding molten plastics material into a metering cavity (16), feeding a predetermined quantity of the material from the metering cavity into a mould cavity via a transition passage (26) adjacent the mould cavity and urging the molten plastics material from the transition passage into the mould cavity with a working stroke of a packing piston (24), until the packing piston closes a port (28) defined between the transition passage and the mould cavity and a leading face (32) of the packing piston forms part of the peripheral wall of the mould. Less than ninety percent of the mould cavity is filled with the molten plastics material when the packing piston starts its working stroke and the packing piston starts its working stroke while molten plastics material is still being fed from the metering cavity.

Abstract: Automotive housings are formed of a conductive loaded resin-based material. The conductive loaded resin-based material comprises micron conductive powder(s), conductive fiber(s), or a combination of conductive powder and conductive fibers in a base resin host. The percentage by weight of the conductive powder(s), conductive fiber(s), or a combination thereof is between about 20% and 50% of the weight of the conductive loaded resin-based material. The micron conductive powders are metals or conductive non-metals or metal plated non-metals. The micron conductive fibers may be metal fiber or metal plated fiber. Further, the metal plated fiber may be formed by plating metal onto a metal fiber or by plating metal onto a non-metal fiber. Any platable fiber may be used as the core for a non-metal fiber. Superconductor metals may also be used as micron conductive fibers and/or as metal plating onto fibers in the present invention.

Abstract: In a method for producing injection-molded parts, PET material is processed and/or plasticized by means of a twin-screw extruder having a plurality of processing zones. At least two processing zones are implemented as degassing zones. The processed and/or plasticized material is transferred to a transfer reservoir and then further processed by a piston unit.

Abstract: Active decompression to prevent melt drool from a mold (12, 14) or runner system (20) is achieved through the selective coupling and de-coupling of an injection piston (34) to a plunger (38). Following successive injection (FIG. 5a) and hold phases (FIG. 5b) of an injection molding process (FIG. 5), the runner and channel system is partially de-compressed (FIG. 5c) by drawing back together, over a short distance, the plunger (38) and the injection pressure (34) as one unit. The injection piston is then mechanically de-coupled from the plunger (FIG. 5e), with the injection piston (34) withdrawn to essentially its final shot position, but minus a customary packing distance (?). Plastic melt (100), extruded into a shooting pot (28) positioned in front of the plunger (38), is permitted to push the plunger backwards, but now with minimal work expenditure. When the plunger again contacts (FIG. 5f) the injection piston (34), melt pressure now causes both units to be moved back to reach a final shot size volume.

Abstract: A rubber injection molding device comprising: a mold having a molding cavity therein; an injecting machine including an injection cylinder having an injection chamber for storing a rubber therein, and an injection plunger for injecting the rubber from the injection chamber into the molding cavity by means of an advancement of the injection plunger; a feed machine having a feed cylinder with a feed aperture formed at a tip end thereof and connected with the injection chamber through a feed duct, and being adapted to feed into the injection chamber, through the feed duct the rubber in a mixed state, and a pushing assembly which pushes into the injection chamber the rubber that remains within the feed duct after a feed operation of the rubber by the feed machine. A manufacturing method of a rubber product by using the molding device is also disclosed.

Abstract: A hot runner system includes a having a cavity. Melt is fed from a source of melt into the cavity, and a valve isolates melt in the cavity from melt in the source. A plunger within the cavity is driven forward to inject melt in the cavity into a mold cavity at high pressure without significantly increasing the pressure of melt in the source. The plunger optionally functions as both the plunger and the valve by opening and closing communication between the cavity and the manifold as it is rotated.

Abstract: An apparatus for injection molding comprises an injection unit comprising a plunger, the plunger being translated with accumulation of plasticized material in preparation for injection and being advanced to inject the accumulated plasticized material into mold cavities. At least one electric motor is engaged with the plunger to resist translation as melt is accumulated and to inject plasticized material into the mold cavities. At least one hydraulic actuator selectably operates the plunger during a pack and hold interval to supply supplemental force when force supplied by the electric motors is limited to maintain the operation of the motors within the applicable continuous duty rating thereof. The electric motors are advantageously selectably operatively engaged with the plunger to inject plasticized material into the mold cavities and the hydraulic actuators are operated to inject plasticized material into the mold cavities when the motors are not engaged therefore.

Abstract: Disclosed is an apparatus for separating culls coupled to a lead frame when a semiconductor chip is molded. The apparatus includes a lower plate, on which culls coupled to a lead frame are placed, an upper plate pressing culls placed on the lower plate in order to separate culls from the lead frame, a pilot pin installed in the upper plate by passing through the upper plate in order to press culls together with the upper plate when the upper plate presses the culls, and a sensor unit installed adjacent to the movement path of the pilot pin so as to detect a movement of the pilot pin. When culls are separated, faults of articles caused by a molding material insufficiently filled in a mold are checked through detecting a movement of the pilot pin.

Abstract: Coinjection molding shooting pot cooling apparatus and method are configured to cool a shooting pot cylinder which, in combination with a shooting pot piston, injects a melt through a coinjection nozzle having at least two melt channels ending at the same gate. Preferably, a heat sink sleeve is disposed to contact an outer surface of a rear portion of the shooting pot cylinder. The heat sink sleeve is configured to remove sufficient heat from the shooting pot cylinder to increase the viscosity of the melt therein, thus reducing melt leakage between the shooting pot piston and the shooting pot cylinder.

Abstract: In a method and apparatus for injection molding a multi-component mixture, in particular liquid silicone rubber; a starting material, containing at least two components and, optionally, at least one additive, is conveyed from a storage and metering assembly through a mixer for mixing the starting material, to a reservoir at an amount which is a multiple of an amount required for an injection molding cycle. The mixed starting material is transferred in increments from the reservoir to an injection unit of an injection molding machine. When the reservoir is emptied to a predetermined level a multiple of the amount of starting material required for the injection molding cycle is fed to the reservoir.

Abstract: An injection molding apparatus includes an injection piston that is slidable within a nozzle having a movable valve gate pin. The injection piston is movable from a retracted position to an extended position in order to force melt towards a mold cavity. A valve is located at a forward end of the piston to selectively block communication between a recess, which is provided in an outer wall of the piston adjacent the valve, and a melt chamber of the nozzle. Movement of the injection piston from the retracted position to the extended position causes the valve to close so that the predetermined volume of melt located below the valve is forced into the mold cavity, when the valve gate pin opens the mold gate.

Abstract: A closing element, which has an open position and a closed position and is actuated by an actuating element, is arranged in the nozzle channel of a nozzle body. In the closing position, the closing element separates a region that is at least temporarily in open communication with the injection mold, the region being able to be influenced by a second actuating element associated with the nozzle body. Due to the fact that the pressure element is arranged in the nozzle body and can be actuated independently from the nozzle body and the plastifying cylinder, a nozzle body is created and a method is provided that enable the dosing process and dwell pressure process to be separated with a compact structure.

Abstract: A blow-molded decorative article is disclosed which comprises a plurality of different polymers having different melt flow rates that cause inter-dispersion of the polymers upon blow-molding. The article is blow-molded from a multiple layer parison that a plurality of layers of like polymers, i.e., polyethylenes, polypropylenes, polystyrenes, etc., that have different melt flow rates and different colors. As a result in the differences in the melt flow rates, the polymers of the various layers mix upon blow-molding to create the look of a glazed ceramic pottery or an exterior pattern such as a tie-dyed marbleized or camouflaged pattern.

Abstract: An injection molding apparatus includes an injection piston that is slidable within a nozzle having a movable valve gate pin. The injection piston is movable from a retracted position to an extended position in order to force melt towards a mold cavity. A valve is located at a forward end of the piston to selectively block communication between a recess, which is provided in an outer wall of the piston adjacent the valve, and a melt chamber of the nozzle. Movement of the injection piston from the retracted position to the extended position causes the valve to close so that the predetermined volume of melt located below the valve is forced into the mold cavity, when the valve gate pin opens the mold gate.

Abstract: Moulding apparatus is disclosed which comprises transfer element (12) which has a holding cavity (14) therein for receiving a charge of mouldable material. Mouldable material in particulate or molten form is fed into a heated passage (30) by a feed spiral (40) in a tube (36). A plunger (42) displaces molten mouldable material along the passage (30) and into the holding cavity (14). The transfer element (12) is then displaced to a position in which the holding cavity (14) is aligned with an opening (18) in a backing plate (16). The opening (18) is in communication with a mould cavity (20) having the shape of the article to be produced. A second plunger (46) displaces the charge of molten mouldable material from the holding cavity (14) through the opening (18) and into the mould cavity.

Abstract: An injection molding machine includes a plasticating unit for plasticating a thermoplastic resin, and an injecting unit connected to the plasticating unit through a connecting passage to inject the plasticated resin into a mold. The injecting unit A includes a rotary pump having a suction port connected to the plasticating unit through the connecting passage and a discharge port connected to the mold. The plasticated resin is intermittently injected into the cavity of the mold through the injection port by means of the rotary pump. In the connecting passage, an accumulator is provided which reserves the resin plasticated in the plasticating unit in an amount equal to or more than the shot capacity, and feeds the resin to the rotary pump.

Abstract: The invention relates to compression injection plastic molding using a repository space, for the temporary storage of the molding material melt to prevent structural faults and reduce workpiece costs. The molten molding material is first fed into the repository space, whose volume corresponds to the volume of the mold cavity. When the injection process starts, the bottom of the piston aligns with the edge of the repository space and with the wall of the mold cavity so that a small amount of molding material melt reaches the mold cavity directly. The piston then slides into the cylinder. The repository space, which continuously becomes larger, is filled with a melted material at almost no pressure. The melt is conveyed into the plastic core until tho supply of the melted molding material is ended. The piston is then retracted, and the mold cavity is thus completely filled with molding material.

Abstract: A method for producing an elongated composite that comprises the use of a cycleable molding apparatus that has (i) at least one extruder, (ii) a mold assembly carousel having an axis, inner circumference, outer circumference, and being rotateable about its axis in a substantial vertical plane and being capable of indexing a mold assembly to an injection station, cooling station, and removal station, and (iii) at least one mold assembly engaged with the outer circumference of the mold assembly carousel. Moldable resin is injected a mold assembly located about the axis of the mold assembly carousel. The mold assembly is rotated to a cooling station or cooling area and later rotated to a composite removal station, where the composite is ejected from the mold assembly.

Abstract: Methods for enhanced purging of an injection molding shooting pot assembly are provided. Old melt is purged from a shooting pot having an injection plunger slidably received in an injection cylinder. The plunger is moved by a powered piston, which moves the injection plunger to a purging position. The plunger is then arrested in the purging position. Sufficient new melt is injected through an inlet positioned such that the new melt sweeps substantially an entire volume of the injection cylinder ahead of the injection plunger in flowing between the inlet and a single outlet remote from the inlet.

Abstract: An unstable weighing due to the plunger sliding resistance in a prepla type injection molding machine is prevented by dividing control of the plunger retraction movement for the weighing into speed control and pressure control. A plastic resin supply start position and a forced retraction release position are set along the way of the plunger retraction stroke by reference to a weighing start position. A plunger is moved from the weighing start position after injection and pressure-keeping to a weighing stop retraction position. Plastic resin is supplied to the forward portion of the injection cylinder when the plunger attains the supply start position from the weighing start position. The plunger is moved by forced retraction up to the forced retraction release position by speed control; the weighing is stabilized by changing the speed control to the pressure control once the plunger attains the forced retraction release position.

Abstract: A method for the multi-component injection molding of plastic parts, in which at least two different plastic components are injected into an injection molding tool to form a plastic part, the method comprising the following steps: a) introducing a first plastic component into a melt accumulation chamber, which is bounded by a piston-like end section; b) subsequently introducing a second plastic component into the melt accumulation chamber; c) transferring plastic melt accumulated in the melt accumulation chamber into the injection molding tool. In one embodiment the pressure conditions in the cavity region are homogenized. For this purpose the invention specifies that, when the plastic melt is transferred in accordance with the above step c), the piston-like end section of the melt accumulation chamber is moved in such a way that it forms part of the cavity wall of the injection molding tool.

Abstract: In a method of making impact-resistant modified thermoplastic materials, thermoplastic material is introduced in a continuously operating twin-screw extruder having two screws rotating in a same direction and plasticized. Admixed to the thermoplastic material in the extruder at a location well downstream of the feed area of the thermoplastic material is an additive, e.g. impact-resistant modification agent, reinforcing agent, or alloying agent, to produce an extrudate which is conveyed for injection into an injection mold alternately via two injection cylinders or via a storage cylinder and one injection cylinder.

Abstract: A structure for polymeric thermistor device and method of making the same are disclosed. The polymeric thermistor makes use of a polymeric composite filled with conductive filler and show resistance variations at different temperatures. A polymeric substrate filled with conductive filler is cross-linked so that the whole polymeric composite structure filled with conductive filler is able to memorize shape. Then, the cross-linked polymeric composite undergoes a simple-sheared process and turns into a polymeric composite with a strain more than 1%. Therefore, the micro-structure and electrical properties of the conductive filler are changed.

Abstract: An injection-molding process including kneading functional particles with a binder resin in a kneader, temporarily storing the kneaded material supplied from the kneader in a reservoir device and feeding the kneaded material stored in the reservoir device to an injection device, the reservoir device including a pair of reservoirs, the kneaded material stored in one reservoir device is fed to the injection device where the kneaded material is then injection-molded, and simultaneously the kneaded material is fed from the kneader to another reservoir device and stored in it. Then, the kneaded material stored in the other reservoir device is fed to the injection device where the kneaded material is then injection-molded, and simultaneously the kneaded material is fed from the kneader to the one reservoir device and stored in it, so that the injection molding process is conducted by alternately repeating the above steps by switching operations.

Abstract: A method of moulding and a moulding installation is disclosed. The installation comprises a compounder (16), a flow path (26) from the compounder to a vessel (34) in which the mouldable material emerging from the compounder is accumulated, and further flow paths (28) from the vessel (34) to a number of moulders (30) each of which is associated with a mould (32). The moulders take charges of mouldable material on a cyclical basis.

Abstract: A plunger-type injection molding unit includes a cylinder in which a plunger is accommodated for axial displacement. The plunger has an end face to define with the cylinder an antechamber which receives melt through an inlet port. The cylinder has an injection port in substantial confronting relationship to the end face of the plunger, whereby a flow of melt through the injection port is regulated by a closing mechanism. The plunger is provided with a flow channel for conducting melt from the antechamber, whereby the flow of melt through the flow channel is regulated by a closing device.

Abstract: An injection molding apparatus includes a vessel, mold, pusher, and thrust providing section. The vessel stores a molding material and has a nozzle hole which is formed in the bottom portion to inject the molding material and a first seal surface formed around the nozzle hole. The mold is made up of stacked members stacked on the lower side of the vessel and is filled with the molding material injected from the vessel. The mold has a sprue communicating with the nozzle hole and a second seal surface formed around the sprue. The stacked members respectively have third seal surfaces at portions where the members are in contact with each other. The pusher pressurizes the molding material in the vessel. The thrust providing section provides a thrust to the pusher to pressurize one of the pusher and the mold through the molding material in the vessel.

Abstract: An injection molding machine includes a plasticating unit for plasticating a thermoplastic resin, and an injecting unit connected to the plasticating unit through a connecting passage to inject the plasticated resin into a mold. The injecting unit A includes a rotary pump having a suction port connected to the plasticating unit through the connecting passage and a discharge port connected to the mold. The plasticated resin is intermittently injected into the cavity of the mold through the injection port by means of the rotary pump. In the connecting passage, an accumulator is provided which reserves the resin plasticated in the plasticating unit in an amount equal to or more than the shot capacity, and feeds the resin to the rotary pump.

Abstract: A two-stage, electrically-powered injection unit for an injection molding machine includes an extruder for plasticating material, and a separate melt accumulator to receive the plasticated material. The accumulator includes an injection plunger that is slidably positioned to inject the plasticated material from the accumulator into a mold. The plunger is rotated and translated by an electrically-driven linear actuator, such as a roller screw mechanism. The plunger extends outwardly of the accumulator barrel at the commencement of an injection stroke and is peripherally supported by a bushing at the outer end of the accumulator barrel. The outwardly-extending portion of the plunger can also be supported by a movable intermediate support member to minimize lateral deflection of the plunger and enable a longer injection stroke to be employed.

Abstract: The invention relates to a method and an apparatus for injection molding parts, which comprises a mixture of at least one plastic material and at least one additive in the form of fibrous or powdered fillers or reinforcement materials.

Abstract: A system for injection moulding of large plastics components in a single shot comprises an extruder and an accumulator fed from the extruder The accumulator leads into the mould (14) via a mould valve (12) opive, when closed, to close the mould cavity substantially at the mould surface and also to close an outlet (20a) from the accumulator. The valve passage of the mould valve is of relatively large cross-section, typically several centimetres or more which facilitates injection at relatively low pressures and also facilitates passage of stones and other particulate matter which may be present if the extrudate is composed of post-consumer recycled plastics.

Abstract: A method for injecting plastic material or another injectable material into an injection molding tool comprises the following steps: plasticizing the plastic or other injectable material in a plasticizing apparatus (2); transporting the plasticized plastic or the plasticized other injectable material into a dosing apparatus (3), which has a fluidic connection (4) to the plasticizer apparatus (2), and specifically in essentially precisely the quantity that is to be introduced into the injection molding tool (1); transporting the plasticized plastic or the plasticized other injectable material, essentially in that quantity which is to be introduced into the injection molding tool (1), from the metering apparatus (3) into an injection apparatus (5), via a fluidic connection (6), while at the same time preventing the plastic or other injectable material from backflowing from the metering apparatus (3) into the plasticizing apparatus (2); injecting the entire quantity of plastic or the entire quantity of another i

Abstract: An apparatus for injection molding two compatible polymeric materials, in which two substantially coaxial extrusion screws are used to plasticize the two materials into a common accumulation space. The charge comprising multiple layers of material is then injected into a closed mold by means of forward axial motion of the outer screw with respect to its enclosing barrel. Once inside the mold, the first material forms a skin layer totally or partially surrounding the other material. In this way a part having a plurality of material properties may be produced in a single operation.

Abstract: The invention relates to a chip card with a card body that can be produced by injection-molding. The card body has a core component and an external component surrounding the core component. The external component has different material characteristics and/or a different color design than the core component.

Abstract: A molding machine for molding microparts containing between 0.001 to 3.5 cubic centimeters of plastic shot volume includes a plasticizing portion operatively connected to an injection portion and a mold portion. A valve member is provided to open and close the connection between the plasticizing portion and the injection portion. A linear motor member is associated with the injection portion to permit molding times of 0.01 seconds at pressures up to about 100,000 psi during injection of the molten plastic into the mold portion.

Abstract: An apparatus and method provides that before, during, and/or after the plastic objects have been injection molded, a portion of the first plastic component, the second material, and/or a mixture of the two components is conveyed to at least one storage element with a variable volume. This element adjoins the flow path of the material melt. After completion of the injection molding process of the plastic objects and/or before the material is injected for the next plastic object to be produced, the plastic or the material stored in a storage element with a variable volume is conveyed to the flow path of the melt of the plastic or material. This frees the melt flow path of a mixture of the two plastic components and/or obtains a desired material mixture for producing the next plastic object.

Abstract: A method and apparatus are provided for moulding an article by feeding molten plastics material into a metering cavity (16), feeding a predetermined quantity of the material from the metering cavity into a mould cavity via a transition passage (26) adjacent the mould cavity and urging the molten plastics material from the transition passage into the mould cavity with a working stroke of a packing piston (24), until the packing piston closes a port (28) defined between the transition passage and the mould cavity and a leading face (32) of the packing piston forms part of the peripheral wall of the mould. Less than ninety percent of the mould cavity is filled with the molten plastics material when the packing piston starts its working stroke and the packing piston starts its working stroke while molten plastics material is still being fed from the metering cavity.