Abstract: A method of fabricating a polymer part having a negative thermal expansion coefficient includes injecting a thermotropic polymer under controlled temperature and pressure conditions into a mold having an injection inlet substantially equal to the thickness of the part and a length that causes elongation of the polymer.

Abstract: A resin molding die includes: a cavity; a resin inlet through which a liquid resin to be cured is injected into the cavity; and an air vent through which air is released to an exterior space of the resin molding die during injection of the resin, the air vent being provided on an opposite side from the resin inlet with respect to the cavity.

Abstract: An molding apparatus useful for molding polymer compositions includes a substrate; a first insulating layer having an electrical resistivity of at least about 1010 ohm-centimeters and thermal conductivity of about 0.2 to about 5 watts/(meter-kelvin); a heating element; a second insulating layer having an electrical resistivity of at least about 1010 ohm-centimeters and a thermal conductivity of at least about 5 watts/(meter-kelvin); and a first molding layer having a specific heat capacity of about 100 to about 2,500 joules/(kilogram-kelvin), and optionally, a second molding layer. The apparatus provides rapid heating and cooling of the mold surface. The apparatus may be employed for rapidly molding articles having desirable surface characteristics.

Abstract: Apparatus for manufacturing ceramic articles comprising two outer female moulds (22, 122; 24, 124), having co-operating mating faces (30, 130; 32, 132) and a male mould (34, 36, 160, 166) arranged, in use, to be disposed between the female moulds (22, 122; 24, 124), wherein the female moulds (24, 122; 24, 124) are arranged to be relatively movable in a direction substantially perpendicular to the plane of the mating faces (30, 130; 32, 132) thereby permitting the female moulds (22, 122; 24, 124) to form a seal against the male mould (34, 36, 160, 166) and two corresponding parts of an article to be cast the male mould to be removed and the two parts to be joined.

Abstract: The invention relates to methods of forming shaped articles from suspensions which include ceramic or metallic powder, or from solutions or suspensions which include one or more pharmaceutical substances or other components. The method comprises the steps of: (a) combining solvent, polymer, cross-linking agent precursor and optional further components and placing into a mould of desired shape; (b) increasing temperature of mould contents to activate cross-linking agent; (c) allowing mould contents to solidify to sufficient extent to remove mould; (d) removing shaped article from the mould.

Abstract: The present invention is directed towards the hybrid combination of a drop gate injection molding system and a lattice gate. The lattice gate is located prior to the orifice of the drop gate. The lattice gate is comprised of a series of cross-direction flow channels through which the rubber flows, with mixing of the rubbers at the intersections of the flow channels. This hybrid molding system permits shorter cure times, and improved process cycle time for curing rubbers.

Abstract: In an injection mold comprising a cavity and a gate for feeding a molding material into the cavity, the molding material fed from the gate into the cavity is divided into two streams that flow through the cavity and then meet at a confluent point so that the molding material portions are joined together along a joint plane. Two air vent gates are spaced apart from the confluent point so as to provide a larger area of the joint plane. Articles having a good outer appearance and improved strength at the material joint can be consistently manufactured to a high precision.

Abstract: A composite molding compound comprising a combination of metal and ceramic powders is disclosed. The powders are combined with a binder, a liquid carrier and other processing additives in a manner to provide uniform distribution of two phases in a material format that facilitates the molding of complex parts at relatively low pressures and temperatures using conventional injection molding machines. The products formed from these molding compounds may be designed with tailored physical and mechanical properties such as thermal conductivity, thermal expansion coefficient, density, elastic modulus and wear properties.

Abstract: A preform and container each having a crystallized neck finish and method of making the same, wherein the method involves introducing a first thermoplastic material into a first mold section to form a substantially crystallized neck portion of a preform, and introducing a second thermoplastic material into a second mold section to form a substantially amorphous body-forming portion of a preform. The first material may have a substantially higher crystallization rate than the second material, and/or the first mold section may be at a higher temperature than the second mold section. In one embodiment, an indexer carrying two core sets is movable between first and second cavity sets for sequentially molding the neck portions on the first core set in the first cavity set, and then transferring the cores and neck portions to the second cavity set for molding the body-forming portions.

Abstract: A nonslip member in which a large number of nonslip convexes are fixed to an upper surface of a base fabric performing an anchoring action, and the nonslip convexes are made of rubber. By engaging a male mold and a female mold with each other, a large number of small pieces coincident to a shape of through holes of the female mold are punched out from a plate-like material. By pressurizing and heating each small piece between a punching convex and a mounting base while engaging the male mold and the female mold with each other, the small piece is bridged and fixed to the base fabric to serve as a nonslip convex.

Abstract: Systems, methods and apparatuses for manufacturing dosage forms, and to dosage forms made using such systems, methods and apparatuses are provided. Novel compression, thermal cycle molding, and thermal setting molding modules are disclosed. One or more of such modules may be linked, preferably via novel transfer device, into an overall system for making dosage forms.

Abstract: A method for forming composite parts of two or more dissimilar materials by injection molding. Two or more different metallic- or ceramic-based powder materials are used to form two or more different feedstocks, which are each melted and injected under heat and pressure into mold cavities and allowed to solidify to form a composite green compact. In an example of the present invention, two or more powder materials are each mixed with a binder system and granulated to form feedstocks, the feedstocks are melted and concurrently or sequentially injected into a mold and allowed to solidify, and the solidified composite green compact is then subjected to binder removal and sintering processes.

Abstract: Methods and devices for manufacturing a conduit for placing a target vessel in fluid communication with a source of blood, such as a heart chamber containing blood. The conduit includes first and second portion adapted to be placed in fluid communication with a heart chamber and a target vessel. The conduit lies on the exterior of the myocardium between the blood source and the target vessel and delivers blood in multiple directions within the lumen of the target vessel. The conduit, which may be formed of any suitable synthetic vascular graft material, is generally T-shaped with the leg having two free ends disposed in the target vessel, preferably being secured thereto via a suture-free attachment. The conduit comprises vascular graft material and may be manufactured various ways, such as molding a conduit from any suitable biocompatible material or fabricating a conduit from one or more pieces of vascular graft material.

Abstract: The present invention concerns treated fibrous porous material having a defined nanostructure comprising reactive sites thereon, wherein said fibrous porous material is treated with a low viscosity organic solution comprising CCA1. The treated fibrous porous material is further mixed with a resin to form a composite. The composite may be formed by various methods of mixing and molding. The invention is further directed to various composites made therefrom. The fibrous porous material is selected from the group comprising cellulose, lignin, synthetic ceramics, porous metal nanopowders, kaolin, bio fibers and porous powders of biological origin or their mixtures.

Abstract: Reinforcing textile sheets (10, 11, 12, 16, 17) are superposed on mandrels (9, 14 and 15). The reinforcing textile sheets superposed on the mandrels are placed in a closed jig (2, 3). A thermosetting resin is introduced into the closed jig to impregnate the superposed reinforcing textile sheets. The thermosetting resin impregnated into the superposed reinforcing textile sheets is made to half-set in the closed jig to form a half-set composite material wing component member including a rear spar, ribs, an upper skin and a lower skin. The half-set composite material wing component member is taken out of the jig and the mandrel is removed from the half-set composite material wing component member. The half-set composite material wing component member and a half-set front spar are bonded together with an adhesive to form a half-set wing structure. The half-set wing structure is subjected to a high-temperature setting process to set the wing structure and the adhesive simultaneously.

Abstract: Provided are a rubber composition for injection molding with which it is possible to prevent scorching by ensuring the fluidity of the rubber composition needed for injection molding to suppress a temperature rise of the composition in an injection cylinder, without impairing the performance characteristics of a vulcanized product, as well as a golf ball using the rubber composition and its producing method. The rubber composition for injection molding includes a diene rubber, a crosslinking agent, an &agr;, &bgr;-unsaturated carboxylic acid and/or metal salt thereof, and &agr;, &bgr;-unsaturated carboxylic alkylester. The ratio of the total amount of the unsaturated carboxylic acid and the metal salt to the content of the alkylester ranges from 1.0 to 12.

Abstract: A wax pattern mold and molding process are disclosed for forming a wax pattern of a hollow, thin walled object, in particular, a golf club head. A mold is provided in at least two halves defining a mold cavity. A core made up of a plurality of interfitted parts is placed in the mold to precisely define the thin walls. The core and mold are provided with a registration channel such that the core is properly registered in the cavity to ensure dimensional integrity of the thin walls. Pins, holes, slots, and fingers are provided to lock the core parts together while the wax pattern is formed and to permit the core parts to be disassembled through an opening in the mold without separating the mold halves.

Abstract: A rolled candle giving the appearance of a rolled or sticky bun is presented. Also included in the invention are methods and devices for producing same. An elongated wax layer is formed, having a somewhat wide, thin end and a somewhat narrow, thick end. After adding a wick to the wider end, the candle is rolled from the wide end to the narrow end. The resulting rolled candle may then have additional adornments added, such as sprinkled cinnamon, vanilla wax to simulate icing, and wax nuts. The candle may also be formed or placed in ajar or other appropriate container.

Abstract: I have developed an agglomeration process by which granules are formed by the steps of:

Abstract: A mold and a method for manufacturing a support to be mounted on a rim of a vehicle by injection or transfer molding in which the molding material is force fed into a closed molding cavity. The mold includes an internal core for molding the inner surface of the support, upper and lower platens or shells for molding the body of the support and segments for molding the outer bearing surface. The mold includes a mechanism capable of imparting relative movement to the platens or shells which not only permits opening and closing of the mold but also ensures the specific movements of the core. The core includes at least three separable rigid parts: a center part and at least two complementary parts. The center part has two flat bearings, inclined at the same angle relative to the axis of the mold. These flat bearings are designed to cooperate with corresponding bearings arranged on each of the complementary parts to place the mold in a molding condition or in a stripping condition.

Abstract: A combination rubber injection gate system (24) and method of injection molding rubber to produce desired flow patterns in the rubber is disclosed. The combination gate (24) directs rubber through a first region (26) to flow at cross angles (38, 40) through the injection gate (24), relative to the direction of flow of the rubber (22) through the injection gate (24). The rubber (22) is then directed through an adjacent region (28) to flow through the injection gate (24) at a direction parallel to the direction of flow of the rubber (22) through the entire injection gate (24). The combination gate (24) yields a highly mixed and uniform flow of rubber (22) that is particularly useful when injection molding fiber-loaded rubber where it is desired to orient the fibers in a particular direction.

Abstract: A connector and tubing assembly including a multi-lumen molded connector having at least three flexible tubes also molded into the connector. The connector may be “Y” shaped and include three flexible tubes. A process of making the connector and tubing assembly involves forming a first part of the connector with two tubes molded therein and then removing an internal mold member prior to molding the final connector portion and third tube in place.

Abstract: The present invention relates to a lattice gate for directing streams of rubber into an injection molding device through a plurality of intersecting channels (78, 80) which thermally mix the streams of rubber within the gate (76) as they pass through the intersections of the flow channels permitting the injection time of the rubber into the mold cavity to be decreased while simultaneously reducing the time for curing the rubber within the mold.

Abstract: A method is provided for manufacturing a painted plastic component having a badge, emblem or other ornamentation, such as air bag covers having a badge, or wherein the component is the badge itself. The method includes providing a painted film sheet and a one-piece thermoplastic elastomeric structural carrier. A bottom contact surface of the film sheet bonds with a front contact surface of the structural carrier by diffusion between the contact surfaces thereof within a mold cavity of an injection mold separate from the mold cavity of a vacuum mold which is utilized to vacuum-mold the film sheet to form the desired painted plastic component.

Abstract: A vehicle glass run is formed with a horizontal-side extrusion part, vertical-side extrusion parts, and corner molding parts for connecting the terminal ends of those in an L shape by molding. The horizontal-side extrusion part and the vertical-side extrusion parts are made of a first material of an olefin thermoplastic elastomer. The corner molding parts are made of a second material which is an olefin thermoplastic elastomer and has a melt flow rate lower than that of the first material. The material swiftly reaches the terminal ends of the extrusion parts, and heat welds them together.

Abstract: Plastic moldings reinforced with long fibers are made without the risk of forming loops in a continuous thread or roving fed to a cutting unit at the end of a mold filling operation or tearing thereof during renewed start-up for the next molding filling operation, even at a relatively high take-off speed of the continuous thread. This is achieved by keeping the continuous thread permanently under tension pneumatically against the conveying direction. The device useful for carrying out this process is equipped with at least one tensioning air inlet in the guide for the continuous thread or roving.

Abstract: Golf ball products are made by reaction injection molding (RIM) fast curing thermoset polyurethane compounds. A polyurethane prepolymer and a curing agent are mixed and injected at low temperature and pressure into a closed mold where the reaction mixture gels. The mold is opened and the golf ball product is removed within 10-60 seconds after the injection step.

Abstract: A composite molding compound comprising a combination of metal and ceramic powders is disclosed. The powders are combined with a binder, a liquid carrier and other processing additives in a manner to provide uniform distribution of two phases in a material format that facilitates the molding of complex parts at relatively low pressures and temperatures using conventional injection molding machines. The products formed from these molding compounds may be designed with tailored physical and mechanical properties such as thermal conductivity, thermal expansion coefficient, density, elastic modulus and wear properties.

Abstract: A method is used to make a vulcanized elastomer capable of combining with Polyurethane to form a product without the use of an adhesive. The method includes the formation of the mixture of an vulcanizable elastomer. The mixture is stabilized in a nitrogen-containing chamber before the mixture is vulcanized. The vulcanized elastomer is formed in a molding tool and is subsequently degreased with a liquid containing a non-ionic interfacial agent. The degreased elastomer is dried by baking before being coated with the acetoacetate solution containing chloro cyanuric acid. The coated elastomer is dried again by baking before being stabilized in a dustproof environment for 48 hours. Upon completion of the dustproof stabilization, the elastomer is ready for combining with Polyurethane without the help of an adhesive.

Abstract: A process for molding metal knife blades from powders and molding compositions therefor are disclosed. Parts produced by this process are formed near net shape without the need for machining or other finishing operations. The process comprises forming a mixture containing metal powders, a gel-forming material and an aqueous gel-forming material solvent, and molding the mixture in an injection molding machine under conditions of temperature and pressure to produce a self-supporting knife blade having a sharp edge.

Abstract: A method of a fabricating silica glass by sol-gel process is provided. The method includes mixing silica, a binder, a dispersing agent and a gelling agent, and forming a sol without air bubbles; injecting the sol into a mold, the injection of the sol into the mold being controlled by the pressure of an inert gas; gelating the sol injected into the mold and demolding the gel; and drying the demolded gel, and thermally-treating the dried gel. Therefore, incorporation of impurities and air bubbles during injection of a sol into a mold is minimized, and injection amount and injection rate of the sol can be controlled.

Abstract: A method of a fabricating silica glass by sol-gel process is provided. The method includes mixing silica, a binder, a dispersing agent and a gelling agent, and forming a sol without air bubbles; injecting the sol into a mold, the injection of the sol into the mold being controlled by the pressure of an inert gas; gelating the sol injected into the mold and demolding the gel; and drying the demolded gel, and thermally-treating the dried gel. Therefore, incorporation of impurities and air bubbles during injection of a sol into a mold is minimized, and injection amount and injection rate of the sol can be controlled.

Abstract: A method of manufacturing a squeeze-type container package that comprises a flexible resilient container body and a self-sealing closure assembly mounted to the mouth of the container body. The self-sealing closure assembly includes a dispensing valve of one-piece integrally molded elastic construction having an annular base, an internal wall portion that extends radially inwardly and axially from the base, and a mouth portion that includes a slit opening oriented diametrically of the annular base. Internal stresses within the wall portion bias the slit to the closed position. An annular lip that extends radially outwardly from the valve cooperates with an annular internal rib on the closure for venting the interior of the container body to atmosphere when the container body is released following dispensing of product.

Abstract: A ceramic pin heating element having exterior heating conductors and integrated electrical connection surfaces, and method for making same. A first body is injection molded from a first injection-moldable ceramic composite compound having a first electrical resistance, and a second body is injection-molded from a second injection-moldable ceramic composite compound having a second electrical resistance about the first body so as to form a compound body. The compound body is then sintered. The resulting ceramic pin heating element is directly formed without additional steps for protecting (insulating) the element so as to prevent the exterior, complementary heating conductors from contacting the housing and/or terminal bolts. The danger of breakage of the pins at the mounting location and/or at the seal seat through variations in the thickness of contact and/or insulation coatings is minimized.

Abstract: Method for potting or casting hollow fiber bundles and form a tube sheet as part of fabricating a gas separation membrane module. A hollow fiber bundle is placed in a mold, into which a resin filled with solids injected, and the resin is exposed in a liquid bath in which the mold is immersed, to an ultrasonic field while it is so injected. The solids may be chosen among metals, metal oxides, silica, quartz, ceramics and inorganic salts.

Abstract: A plastic air intake assembly comprising, for example, upper and lower housing members with the upper member underside and the lower member upper side having a continuous 3-dimensional perimeter mating surface. The upper member mating surface being formed with a chamfered-shape in cross-section and the lower member mating surface being formed with a complementary chamfered-shape in cross-section. The mating surfaces are bonded together in an overlapping flush manner by suitable means, such as heat-cured adhesive, forming a continuous sealed scarf joint parting-line having a low profile with the mating surfaces lying in generally parallel planes with their associated housing wall portions.

Abstract: There is disclosed a molding compound for making an article including a cellulose fiber, which is prepared by mixing a cellulose fiber added with at least starch, water and a long chain fatty acid salt of a non-alkali metal. There is also described a method for molding an article including a cellulose fiber by employing the above compound and, further, a mold for molding an article including a cellulose fiber with a cavity formed by a stationary side and a movable side which is used therefore.

Abstract: Disclosed is a method of injection-molding for epoxy resin moldings wherein an epoxy resin composition is used as starting material, a molding cycle is shortened, a continuous molding operation is possible and a waste portion after curing can be minimized as well as an injection-moldable epoxy resin composition excellent in thermal stability possessing latent-type curing characteristics capable of rapidly promoting curing reaction in a metal mold without being cured in an injection molding machine. The aforesaid method is carried out by charging an epoxy resin composition possessing the latent-type curing characteristics into a mini-sprue metal mold which is composed of a manifold part, a mini-sprue part and an ejector-plate part and wherein a metal mold temperature at the manifold part is so maintained that the epoxy resin composition is molten but curing of the composition is not promoted, and injection-molding the composition.

Abstract: A method and composition for combining ceramic powder and binder to form green elements suitable for shaping and firing uses dry blending techniques. The binder includes a particulate wax component that is not melted in order to combine it with the ceramic powder, but rather, the wax component is combined in particulate form with the ceramic powder. The particulate wax is mixed in conventional blender apparatus in a relatively short time period. The binder composition may also include a lubricity enhancer or slip agent and a dispersion or colloidal binder.

Abstract: Improved covers for electrolytic capacitors, offering both durability and low extractability of halides by high temperature electrolytes, can be produced from molding compositions including thermoset polymers having low halide extractability, preferably based on materials such as phenolic resins, and nonporous fillers, the compositions preferably being essentially free of porous fillers.

Abstract: A yarn guiding device for a knitting machine to guide a yarn unreeled from a creel located above the knitting machine before feeding the yarn to a knitting needle. The device includes a rectangular main body including a supporting member with a slot and connecting holes, and a yarn guiding member with a U-shaped recess for connection to the supporting member and yarn paths. A bracket joins the main body through a connecting member to allow the main body to pivot forward and is disposed in the knitting section of the knitting machine. The yarn guiding member is molded from 80 to 95 by volume of zirconium oxide and 5 to 20 by volume of yttrium oxide.

Abstract: A method for injection molding fine particulate ceramic ferroelectric materials to form an article such as ink jet printhead includes the steps of spray drying fine particulate ceramic ferroelectric material to form agglomerate material; mixing the spray dried fine particulate ceramic ferroelectric agglomerate material with a binder system including materials selected from the group consisting of wax having wax components of different molecular weight, magnesium-X silicate, agaroid gel forming material, and agaroid gel forming material mixed with magnesium-X silicate to form a compounded material; injecting the compounded material at a selected pressure into a mold to form a green article; debinding or drying the green article; sintering the debinded or dried green article to form the final molded article; poling the final molded article to align the electrical dipoles within the piezoelectric material; forming a coating of conductive material over the top and bottom surfaces of the final molded article and t