With Multiple Injectors, Mold Cavities, Or Multiple Steps Of Injection Of Material Patents (Class 264/328.8)
  • Patent number: 11648718
    Abstract: An instrument panel unit (2) includes an instrument panel (3) and a decorative sheet (4). The instrument panel (3) includes a sticking portion (3a) and an exposed portion (3b). A plurality of insertion grooves (3c) and insertion holes (3d), into which bent pieces (4a) formed at rear end of the decorative sheet (4) are inserted, are formed alternately on a rear side end of the sticking portion (3a). A groove front-surface (3g) forming the insertion groove (3c) of the instrument panel (3) is formed in a tapered shape such that a width between the groove front-surface and an opposing groove rear-surface (3h) gradually increases upward. The bent piece (4a) of the decorative sheet (4) is thinner than a groove width at an upper part serving as an entrance part of the insertion groove (3c) and thicker than the groove width of a groove bottom-surface (3i) in the insertion groove (3c).
    Type: Grant
    Filed: October 24, 2018
    Date of Patent: May 16, 2023
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Atsushi Yusa, Yusuke Takamura, Kenichi Chujo, Hajime Miyamoto, Toshio Kazami, Satoru Iriyama, Masahiko Nakayama
  • Patent number: 11584821
    Abstract: A polyisocyanurate raw material composition containing a polyfunctional isocyanate, a compound (I) represented by general formula (I) shown below, and an epoxy compound. In general formula (I), each of R1 to R5 represents a hydrogen atom, an alkoxy group of 1 to 10 carbon atoms, an alkyl group of 2 to 10 carbon atoms (or an alkyl group of 1 to 10 carbon atoms in the case of R3 to R5), an aryl group of 6 to 12 carbon atoms, an amino group, a monoalkylamino group of 1 to 10 carbon atoms, a dialkylamino group of 2 to 20 carbon atoms, a carboxy group, a cyano group, a fluoroalkyl group of 1 to 10 carbon atoms, or a halogen atom (provide that R1 and R2 are not both hydrogen atoms).
    Type: Grant
    Filed: July 11, 2019
    Date of Patent: February 21, 2023
    Assignee: SHOWA DENKO K.K.
    Inventors: Hiroki Kuramoto, Kenichi Nakanishi, Shohei Nishizawa, Yoshishige Okuno
  • Patent number: 11565451
    Abstract: A resin molded member for a vehicle lamp includes a first resin molded part, a second resin molded part, a bent resin molded part bent and molded to have a groove section between the first resin molded part and the second resin molded part, and a rib wall that is disposed inside the groove section and that is configured to connect between a first inclined wall and a second inclined wall which form the groove section of the bent resin molded part, wherein the rib wall is formed at a position overlapping with a gate mark which is formed on at least one of the first inclined wall and the second inclined wall through injection molding.
    Type: Grant
    Filed: August 21, 2018
    Date of Patent: January 31, 2023
    Inventor: Masayuki Ono
  • Patent number: 11534948
    Abstract: A cooling plate for an injection molding machine includes a plate body, a plurality of sockets in the plate body for receiving respective spigot portions of a plurality of cooling tubes, and a cooling fluid conduit system in the plate body for cooling the cooling tubes. The cooling plate further includes an air conduit system in the plate body for providing air flow communication with the cooling tubes. Each socket forms a blockable flow passage between the cooling fluid conduit system and the air conduit system.
    Type: Grant
    Filed: July 24, 2018
    Date of Patent: December 27, 2022
    Assignee: Niigon Machines Ltd.
    Inventors: Robert D. Schad, Roberto Sicilia
  • Patent number: 11519309
    Abstract: A separator plate having a receptacle for a drive shaft that defines an axis of rotation. Such plate, which includes a first annular region radially adjacent to the receptacle, a second annular region radially adjacent to the first annular region, and a third annular region radially adjacent to the second annular region, can be produced particularly easily if the second annular region has a plurality of spokes connecting the first and the third annular regions to one another and if there are flow channels extending in the axial direction between the spokes.
    Type: Grant
    Filed: January 21, 2022
    Date of Patent: December 6, 2022
    Assignee: HENGST SE
    Inventors: Mathias Diekjakobs, Matthias Potz, Andreas Dworog
  • Patent number: 11509107
    Abstract: A method for producing a multi-core cable includes arranging first and second contact elements in a contact carrier having first and second longitudinal channels connecting a contacting side to a cable side, and first and second through-openings respectively crossing the first and second longitudinal channels, and a second through-opening crossing the second longitudinal channel. The first and second longitudinal channels and the first and second through-openings are sealed in a fluid-tight manner by inserting two first sealing pieces into the first through-opening and two second sealing pieces into the second through-opening. In an injection-molding method, a connecting piece is formed connecting the contact carrier to the outer sheath of the cable by overmolding at least a rear section of the contact carrier comprising the first and second through-openings and a section of the cable protruding on the cable side.
    Type: Grant
    Filed: September 20, 2021
    Date of Patent: November 22, 2022
    Inventors: Tobias Fiedler, Daniel Koppermueller, Thomas Halbig
  • Patent number: 11453182
    Abstract: Methods for fabricating Class-A components (CAC) include providing a molding precursor which includes a first and second skin layer each including a fiber reinforcing material embedded in a polymer matrix, a third layer between the first and second skin layers and including a third polymer matrix and a filler material interspersed therein. The fiber reinforcing materials include a plurality of substantially aligned carbon fibers having a plurality of low strength regions staggered with respect to the second axis. The method includes disposing a molding precursor within a die, compression molding the molding precursor in the die, wherein the die includes a punch configured to contact the second skin layer, opening the die to create a gap between the punch and an outer surface of the second skin layer, and injecting a Class-A finish coat precursor into the gap to create a class-A surface layer and form the CAC.
    Type: Grant
    Filed: December 5, 2019
    Date of Patent: September 27, 2022
    Assignee: GM Global Technology Operations LLC
    Inventors: Selina X. Zhao, Xiaosong Huang
  • Patent number: 11433580
    Abstract: An apparatus and method for eliminating mold lines when molding a part having ferromagnetic pigments is provided. A mold assembly having a mold with a cavity and valve gates is formed. Pucks are fitted at the gates to collect residual cold plastic. The calculation of a specific sequence and timing of the opening of the valve gates is determined based on a calculation of the total number of valve gates needed to fill a part while maintaining acceptable injection molding pressure. Once calculated, the gates are positioned around the mold cavity to balance flow length ratio. A primary gate is chosen for initial injection. The time for the material to flow from the first to the second gate is established. The second gate is opened after the flow front reaches the second gate. This pattern continues until all valve gates are opened.
    Type: Grant
    Filed: April 16, 2018
    Date of Patent: September 6, 2022
    Assignee: Ford Motor Company
    Inventors: Junko Pauken, Haoliang Michael Sun
  • Patent number: 11370152
    Abstract: A rotor manufacturing method, which is method for manufacturing a rotor that includes a rotor core and a magnet inserted into a slot formed in the rotor core, includes a magnet-insertion step of inserting the magnet into the slot; and a fixing-material-injection step of injecting a fixing material into a space between an inner surface of the slot and the magnet from a plurality of fixing-material-injection portions of the slot. In the fixing-material-injection step, a time for starting injection of the fixing material into the slot is made to differ among the plurality of fixing-material-injection portions.
    Type: Grant
    Filed: August 7, 2018
    Date of Patent: June 28, 2022
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Atsushi Nishida, Manabu Yazaki, Keiichiro Kashiwabara
  • Patent number: 11351708
    Abstract: An injection moulding tool for producing at least one injection-moulded part with an outer shape and an inner shape includes at least one cavity and, for every cavity, one hot-runner nozzle connected thereto, which has an annular nozzle mouth for injecting at least one melt into the cavity. The at least one cavity is formed by a cooled die, which forms the outer form for the outer shape of the injection-moulded part to be produced, and by a core, which forms the inner form for the inner shape of the injection-moulded part to be produced. The hot-runner nozzle has a nozzle core and a hollow needle, which can be moved along the nozzle core for opening and closing the annular nozzle mouth. The nozzle core protrudes beyond the annular nozzle mouth of the hot-runner nozzle and the nozzle core forms the core of the cavity of the injection mould.
    Type: Grant
    Filed: March 22, 2017
    Date of Patent: June 7, 2022
    Assignee: FOSTAG Formenbau AG
    Inventor: Rolf Mühlemann
  • Patent number: 11077592
    Abstract: A grip body of a body care article, such as toothbrush, includes a grip part, a neck part, and a head part. The grip body includes a first and a second material component of a thermoplastic plastic. Manufacturing of the grip body is performed via an injection moulding tool with at least one tool cavity, and the grip body including a first, second, and third material component of a first, second, and third thermoplastic material, respectively.
    Type: Grant
    Filed: December 8, 2017
    Date of Patent: August 3, 2021
    Assignee: TRISA HOLDING AG
    Inventors: Roger Kirchhofer, Michael Schär, Martin Zwimpfer, Peter Zurfluh
  • Patent number: 11072089
    Abstract: The disclosure relates to a method for producing a dimensionally stable concrete work-piece characterised in that to produce the concrete work-piece a fully-sealed dimensionally stable form is filled with fresh concrete in a predetermined geometry, during the subsequent and undisrupted hydration a predetermined temperature distribution of the walls of the form surrounding the hydrated concrete is carried out and the concrete workpiece is shaped at a compressive strength of more than 10 MPa.
    Type: Grant
    Filed: May 18, 2016
    Date of Patent: July 27, 2021
    Assignee: Synrocks SA
    Inventors: Giovanni Martinola, Andrea Pedretti-Rodi
  • Patent number: 10875220
    Abstract: To produce sealing plates (1) consisting of a plurality of sealing rings (3) connected by radial webs (2) by injection molding, wall-type guide elements (5) are arranged obliquely to the direction of flow in the mold channel (6) which is therefore initially largely constricted in the region of weld lines (15) formed by the convergence of the fronts of the divided plastic melt streams, said guide elements being moved out of the mold channel (6) during the further filling of same so that the strength is significantly improved in the region of the weld lines (15).
    Type: Grant
    Filed: August 7, 2018
    Date of Patent: December 29, 2020
    Assignee: Hoerbiger Kompressortechnik Holding GmbH
    Inventors: Bernhard Spiegl, Marian Janko
  • Patent number: 10759101
    Abstract: Methods and systems for co-injection molding multilayer articles having one or more molded apertures disposed between a gate region and a peripheral region of the article are disclosed. The articles include an interior layer disposed between an inner layer and an outer layer. An article has interior layer coverage over at least 98% of a perimeter of a cross-section of the article downstream of the one or more molded apertures. A method includes modifying fluid flowing past an aperture-forming region of a mold cavity to compensate for the drag of the aperture-forming region on the velocity of the fluid flowing proximal to the aperture-forming region.
    Type: Grant
    Filed: May 30, 2014
    Date of Patent: September 1, 2020
    Assignee: Milacron LLC
    Inventor: Paul M. Swenson
  • Patent number: 10513059
    Abstract: A method for manufacturing a wheel including a step (a) during which a liquid to be polymerised is cast into a first mould so as to solidify same into a tubular preform, with main axis, the first mould including modelling cores in order to form recesses, of the rib type, in the radial thickness of the tubular preform; followed by a cutting step (b), during which the tubular preform is cut perpendicular to the main axis thereof, and secant to the recesses, so as to obtain a tubular preform section forming a rim; followed by an overmoulding step (d), during which said rim is placed in a second mould, concentrically with a central supporting member, such as a bushing or a shaft, and a polymer filling material is injected so as to create an intermediate disc that provides the attachment of the rim to the central supporting member.
    Type: Grant
    Filed: June 4, 2015
    Date of Patent: December 24, 2019
    Assignee: JTEKT EUROPE
    Inventors: Patrice Brochot, Laurent Rey
  • Patent number: 10343319
    Abstract: An injection molding machine is provided, wherein a display device displays screens requesting an operator to manipulate the injection molding machine in order in accordance with a manipulation procedure for the injection molding machine from automatic setting of initial molding conditions until actual molding of a molded article, and a guidance showing the manipulation procedure.
    Type: Grant
    Filed: August 15, 2016
    Date of Patent: July 9, 2019
    Assignee: Sodick Co., Ltd.
    Inventors: Shinya Yamamoto, Hideo Shimamoto
  • Patent number: 10183430
    Abstract: A method for injection molding of thermoplastic pole parts utilizes a mold to fix at least one vacuum interrupter and contact terminals during a molding process. At least one injection opening or gate for injection of thermoplastic material is formed into the mold. The mold is applied with multiple injection openings at least along its long axis, for injection of hot thermoplastic material, and the injection openings or gates can be steered in such a way that they inject thermoplastic material simultaneously or with a defined time dependent injection pattern. This process alleviates the issue of a pressure gradient along the long axis of the molded pole part, shortens process times, and achieves a homogenous dissipation of material during the molding process.
    Type: Grant
    Filed: October 23, 2014
    Date of Patent: January 22, 2019
    Assignee: ABB Schweiz AG
    Inventors: Arne Klaska, Dietmar Gentsch, Dariusz Bednarowski, Lukasz Malinowski, Wenkai Shang
  • Patent number: 10144165
    Abstract: A molding method for the production of articles molded by injecting plastic material into a mold cavity by a plurality of injectors electrically sequentially actuated under an electronic control according to a cycle providing for a step for filling the mold cavity, followed by a step for packing the plastic material in the mold cavity. Each injector, regardless of both its position with respect to the mold cavity and its opening speed, is controlled in at least one of the following control modes: i) partially closing the injector from a maximum open condition to a less opened condition in the filling step, ii) setting the injector in a partially open condition and then opening the injector to a more opened condition, in the packing step.
    Type: Grant
    Filed: March 9, 2016
    Date of Patent: December 4, 2018
    Assignee: INGLASS S.p.A.
    Inventors: Andrea Zigante, Enzo De Seta
  • Patent number: 9878477
    Abstract: A method and apparatus for performing an injection molding cycle comprising drivably interconnecting a valve pin to an electric motor actuator and controllably operating the electric motor to drive the valve pin at one or more reduced rates of upstream or downstream travel based on either detection of the position of the pin or actuator or on a preselected length of time at which to drive the valve pin.
    Type: Grant
    Filed: October 12, 2016
    Date of Patent: January 30, 2018
    Assignee: Synventive Molding Solutions, Inc.
    Inventors: Mark Moss, Vito Galati
  • Patent number: 9780629
    Abstract: A method for manufacturing a magnet-conductive device includes performing a punch process to a plate by a glue-injectable punch structure, wherein the glue-injectable punch structure includes a punch head and a control member. The punch head comprises an accommodating cavity, an injection hole and an inlet, and a supply channel is formed by the accommodating cavity, the injection hole and the inlet. The control member selectively obstructs the supply channel or permits the supply channel into conduction. By using the method for manufacturing the magnet-conductive device, the stack between plural plates is simplified, and the coupling strength between adjacent plates is enhanced. In addition, this invention considers the gel between adjacent plates to be insulating medium to lower the iron loss of the magnet-conductive plates.
    Type: Grant
    Filed: March 7, 2014
    Date of Patent: October 3, 2017
    Inventors: Kuo-Yin Tu, Hsing-Chih Tsai, Hsin-Te Wang, Yi-Wei Sun
  • Patent number: 9604399
    Abstract: An apparatus for controlling the rate of flow of fluid mold material from an injection molding machine to a mold cavity, the apparatus comprising: a manifold having a fluid delivery channel, an actuator interconnected to a valve pin having a tip end drivable between a first position, a second position upstream and a third position upstream of the second position, the actuator and the valve pin being translationally driven by a valve system adjustable between a start position, a plurality of intermediate drive rate positions and a high drive rate position, a pressure sensor and a controller, the pressure sensor sensing a metered pressure of a drive fluid, the controller instructing the valve system to drive valve pin continuously upstream and including instructions that instruct the valve system to move according to a predetermined profile of metered pressures from the start position to selected intermediate drive rate positions and subsequently to the high drive rate position.
    Type: Grant
    Filed: May 11, 2015
    Date of Patent: March 28, 2017
    Assignee: Synventive Molding Solutions, Inc.
    Inventors: Lin Yang, Vito Galati, Sergio Antunes
  • Patent number: 9381689
    Abstract: At a filling termination stage when performing multi-layer molding by means of a hot runner nozzle, an intermediate layer in a multi-layer molded article is prevented from being formed in a shape causing the intermediate layer to enter into a sprue in a portion of a mold cavity in a mold corresponding to the sprue. The multi-layer molded article with no intermediate layer being exposed in a sprue cut portion can be therefore obtained. In this manner, a diameter of a discharge port opening and closing mechanism part for opening and closing the resin discharge ports in the shut pin is made different from a diameter of a nozzle gate opening and closing mechanism part configured of the projection for pushing out the molten resin in the nozzle gate.
    Type: Grant
    Filed: June 27, 2014
    Date of Patent: July 5, 2016
    Assignee: Nissei Plastic Industrial Co., Ltd.
    Inventors: Yasuhiko Takeuchi, Minoru Yamazaki, Kouichi Shimizu
  • Patent number: 9352501
    Abstract: A hot-runner system, comprising: a melt flow modular assembly having a gate melt flow control apparatus; and a Lorentz force actuator assembly being coupled to the gate melt flow control apparatus. A valve gate drive controller for control of the Lorentz force actuator assembly of the hot-runner system. An injection plastic molding apparatus devised to mold plastic articles, and the injection plastic molding apparatus having the hot-runner system. A method comprising operating the Lorentz force actuator assembly of the hot-runner system. A melt flow modular assembly for use with the Lorentz force actuator assembly of the hot-runner system.
    Type: Grant
    Filed: April 3, 2014
    Date of Patent: May 31, 2016
    Inventor: Ashley Stone
  • Patent number: 9352503
    Abstract: According to embodiments, there is provided a method (300) of controlling a first melt accumulator (121). The first melt accumulator (121) is part of an injection unit (100), the injection unit (100) including an extruder (102) for preparing molding material and a second melt accumulator (123). The first melt accumulator (121) and the second melt accumulator (123) are configured to sequentially receive molding material from the extruder (102). The extruder (102) is being operable to produce molding material in at least near continuous manner, both the first melt accumulator (121) and the second melt accumulator (123) being associated with a respective shot size set-point. The method comprises detecting (310) an indication of an out-of-boundary condition associated with operation the first melt accumulator (121); responsive to said detecting (310), controlling (320) the first melt accumulator (121) to continue accepting molding material beyond its respective shot size set-point.
    Type: Grant
    Filed: January 19, 2011
    Date of Patent: May 31, 2016
    Inventors: Michael David Kershaw, Kevin Wing Hang Leung, Mark Aaron McDonald
  • Patent number: 9090035
    Abstract: A process for the fabrication of a molded part with circular cross section and a hollowed-out cylindrical base body. An inner channel of the molded part, designed for the sealing with a connector part, has segments with various functions in axial direction. A fiber containing plasticized polymeric mass is injected into the cavity of a molding tool, and following hardening of the polymeric mass, the molded part is removed from the tool. In order to improve strength in a reliable manner, injection into the cavity is carried out radially from the inner channel towards the exterior, in a segment, or in an area of a segment, that does not serve for the mounting of a circumferential seal, or the mounting, and/or arrest of the connector part.
    Type: Grant
    Filed: December 10, 2012
    Date of Patent: July 28, 2015
    Inventors: Daniel De Beer, Günter Sieper
  • Patent number: 9039954
    Abstract: An injection tool for the production of components by an injection-molding method, the injection tool including several cavities for shaping one respective product, an injection nozzle for injecting plastic materials for each cavity, and an actuating device. The injection nozzle has an injection channel which can be closed by a nozzle needle in order to control the injection process. The actuating device is arranged to move the nozzle needle in an axial direction between a first end position and a second end position, with an adjustable stop being provided which defines the first end position.
    Type: Grant
    Filed: June 27, 2011
    Date of Patent: May 26, 2015
    Inventor: Christian Hefner
  • Patent number: 9020659
    Abstract: A vehicle and a method of controlling a dynamometer mode operation of a vehicle that includes requesting the dynamometer mode; monitoring for at least one non-dynamometer vehicle operating condition; if at least one of the non-dynamometer vehicle operating conditions is detected, prohibiting dynamometer mode; and if none of the non-dynamometer vehicle operating conditions is detected, operating the vehicle in dynamometer mode.
    Type: Grant
    Filed: May 29, 2013
    Date of Patent: April 28, 2015
    Assignee: Ford Global Technologies, LLC
    Inventors: John W. Harris, Mark D. Malone, Marian S. Chupa, Chad E. Griffin, William N. Mansur, Mark R. Laleman
  • Patent number: 9011737
    Abstract: A system for making PET objects including a means for reacting a first PET precursor and a second PET precursor to produce a PET melt; a means for flowing the PET melt to a valve having at least two outlets; a means for flowing the PET melt from at least one of the at least two outlets to at least one die forming line and one pelletizing (cutter) line. A means for controlling individually the mass flow of the PET melt in each of the at least two system lines independently of the other and a means for forming the PET objects from the PET melt. The control scheme is a combination of a feed forward system as well as a feedback loop. The entire control scheme is part of the overall system PLC. The fine tuning of the pressure at the outlet of the die forming loop is controllers to less than +/?1 bar to obtain maximum control of formed part.
    Type: Grant
    Filed: July 13, 2011
    Date of Patent: April 21, 2015
    Assignee: Chemlink Capital Ltd.
    Inventors: Nicholas P. Barakat, William Karszes
  • Patent number: 8999214
    Abstract: In order for light conductor pins (6) in dead hole channels (5) of a plastic cover not to be melted together at their entire side walls with the cover they are produced through a particular injection molding tool in the same tool as the cover and the tool slide (104) which is a component of the injection molding tool (100) is aligned in the injection molding tool (100) with the dead hole channels (5) and inserted into the dead hole channels. The front plate is integrally molded with the base component before or after the light conductor pins are inserted into the base component. When the integral molding is performed after inserting the light conductor pins (6) the integral molding is also provided e.g. at a face of the inserted light conductor pins (6).
    Type: Grant
    Filed: June 27, 2011
    Date of Patent: April 7, 2015
    Assignee: Ditter Plastic GmbH + Co. KG
    Inventor: Rolf Peter Ditter
  • Patent number: 8985998
    Abstract: An injection system, in an apparatus for injection-molding plastics, comprises a manifold plate (2) having an injection nozzle (3) closed by a valve stem (7) commanded by a dual-effect pneumatic linear actuator (8, 9) wherein a piston cylinder (8) is compressed between a back plate (10) and a hot runner manifold (5). The piston cylinder bounds an annular gap into which the compressed air that drives the actuator can flow.
    Type: Grant
    Filed: June 16, 2011
    Date of Patent: March 24, 2015
    Assignee: Sacmi Cooperativa Meccanici Imola Societa' Cooperativa
    Inventors: Andrea Ravagnani, Giovanni Allegri
  • Patent number: 8940202
    Abstract: A method and apparatus of controlling commencement of an injection of a melt stream of moldable material from an auxiliary injection unit. A sensor is placed in an injection molding system to sense a condition related to an injection of a first melt stream of a first moldable material provided by a primary injection unit. Commencement of a second melt stream of a second moldable material from the auxiliary injection unit is initiated upon the sensed condition related to the injection of the first melt stream being detected at a preselected value. The sensed condition may be a pressure, velocity or temperature of the first melt stream as provided by a direct sensor, a force or strain on a hot runner component as provided by an indirect sensor or the occurrence of a function of the injection molding system as provided by a functional sensor.
    Type: Grant
    Filed: March 21, 2014
    Date of Patent: January 27, 2015
    Assignee: Mold-Masters (2007) Limited
    Inventors: Bruce Catoen, Scott Gammon
  • Publication number: 20150014887
    Abstract: A valve gated hot runner system that includes a single movable plate (or movable frame) that retains multiple valve pins. A linear actuator is coupled to rigid transmission elements that convey a linear motion from the actuator to several rotary components via a direct or indirect contact between at least a portion of the rigid transmission elements and the rotary components. The rigid transmission elements and the rotary components are connected to a common plate. The rotary components are further coupled to the movable plate (frame) and through their full rotation or turning lift or translate the movable plate (frame) with the valve pins to open and close the communication between hot runner nozzles and corresponding mold cavities. The actuator can be electrical, electro-magnetic, pneumatic or hydraulic.
    Type: Application
    Filed: August 27, 2014
    Publication date: January 15, 2015
    Inventors: Ralph Keitel, Swen Spuller, Gheorghe George Olaru, Marco Herdel, Faimund Friderich
  • Patent number: 8932507
    Abstract: A molding system (100), comprising: a shooting-pot assembly (102; 202A; 202B); and a valve assembly (104; 204A; 204B) having an input port (106; 206A; 206B) being configured to input a melt, an output port (108; 208A; 208B) being configured to output the melt, and a transfer port (110; 210A; 210B) connected to the shooting-pot assembly (102; 202A; 202B).
    Type: Grant
    Filed: October 5, 2011
    Date of Patent: January 13, 2015
    Assignee: Husky Injection Molding Systems
    Inventor: Robert Bruce Weber
  • Patent number: 8932506
    Abstract: The resin injection molding method of the present invention is a method for molding resins inside a cavity formed within a mold. The method comprises injecting resins into the cavity through a plurality of paths installed so as to be openable and closable and optionally maintaining the resin inside the cavity at a pressure; closing each of the plurality of paths such that the resins injected from each path converge, there being a time difference between when a first path and a second path of the plurality of paths are closed; and solidifying at least the resin which is injected from the path closed earliest with a crystallinity greater than or equal to a predetermined crystallinity degree.
    Type: Grant
    Filed: April 7, 2010
    Date of Patent: January 13, 2015
    Assignee: Mitsubishi Heavy Industries Plastic Technology
    Inventors: Naoki Toda, Satoshi Imaeda, Takeshi Yamaguchi, Toshihiko Kariya
  • Patent number: 8920703
    Abstract: A method for filling at least one cavity of a tool for producing a preform from a melted mass, specifically a cavity of a tool in an injection molding machine, the melted mass being introduced into the cavity under pressure from a plurality of nozzles. According to the method, a sensor is associated with at least one nozzle, the sensor determining the flow of melted mass in the cavity, and the filling process through the nozzles is automatically co-ordinated on the basis of the signals of the sensor.
    Type: Grant
    Filed: June 23, 2005
    Date of Patent: December 30, 2014
    Assignee: Priamus System Technologies AG
    Inventors: Christopherus Bader, Guido Schildknecht
  • Patent number: 8899964
    Abstract: An edge-gated injection molding apparatus is disclosed for distributing a melt stream to a plurality of mold cavities aligned on opposing sides of an injection manifold assembly. The injection manifold assembly includes melt outlets aligned on opposing sides thereof with a nozzle seal in fluid communication with each melt outlet for transferring the melt stream to a corresponding mold cavity. A sliding relationship between each nozzle seal and its respective melt outlet while the nozzle seal is securely held relative to the mold gate permits misalignment between the nozzle seal and its respective melt outlet in the cold condition without causing stress on the nozzle seal. Under operating conditions, the sliding relationship permits subsequent alignment between the nozzle seal and its respective melt outlet. The nozzle seal has a two-piece gate seal with components thereof threadably coupled to each other such that relative rotation therebetween applies a sealing preload.
    Type: Grant
    Filed: March 7, 2013
    Date of Patent: December 2, 2014
    Assignee: Mold-Masters (2007) Limited
    Inventors: Denis Babin, Scott Gammon, Douglas Ursu, John Di Simone
  • Patent number: 8865035
    Abstract: Each platform mounted mold assembly for plastic tubing includes a circuit board containing parameters defining elements of the forming, molding, tipping or welding operation to be undertaken on the tubing. A control unit includes an RF generator for providing the RF energy to effect the forming, molding, tipping or welding process, a source of air under pressure to operate the mechanical elements attendant each mold assembly, various sensors and a multiplex unit. In operation, the control unit serially addresses each of the mold assemblies, senses the parameters attendant the mold and applies the appropriate power level of RF energy for a specific duration and temperature while activating the mechanical aspects of the mold assembly. The mold assemblies may be serially activated through a multiplex unit or in a particular sequence that may be operator controlled.
    Type: Grant
    Filed: February 20, 2013
    Date of Patent: October 21, 2014
    Assignee: Vante Inc.
    Inventors: Stephen C. Minney, Tulsie P. Sumeer, Yee Chin Wong, Joseph G. Augustine
  • Patent number: 8852471
    Abstract: A die having a plurality of cavities and a temperature sensor for acquiring a temperature value in which the number of the cavities is larger than that of electrothermal conversion elements. When viewed from a direction perpendicular to the surface of a parting line, all cavities and a temperature sensor are arranged in a region occupied by the electrothermal conversion elements. Interval between the outlines of the cavities is smaller than the minimum interval between the outline of the cavity and the electrothermal conversion element, and the shortest distance between the electrothermal conversion element and the temperature measuring portion of a temperature measuring element is shorter than the minimum interval between the outline of the cavity and the electrothermal conversion element.
    Type: Grant
    Filed: July 19, 2007
    Date of Patent: October 7, 2014
    Assignee: Konica Minolta Opto, Inc.
    Inventors: Atsushi Naito, Naoki Kaneko, Akihiko Matsumoto, Kanji Sekihara, Shinichiro Hara
  • Patent number: 8844198
    Abstract: A multilayer window guiderail is disclosed. The window guiderail includes a rail portion having an outer edge, a rail surface and an opposing rear surface. The rail portion includes a core and an integral rail cover layer disposed on the core. The core includes a first polymer material and the rail cover layer includes a second polymer material. An apparatus for making a multilayer guiderail includes a plurality of die portions having respective cavity portions. The cavity portions are configured to define a die cavity having the shape of the guiderail, at least one of the die portions being a slidable die portion and at least one of the die portions being a fixed die portion. The parting surface of the slidable die portion is configured for sliding translation of its parting surface over the parting surface of the fixed die portion along a translation path.
    Type: Grant
    Filed: August 28, 2009
    Date of Patent: September 30, 2014
    Assignee: Inteva Products, LLC
    Inventors: Jayprakash U. Raisoni, Suresh D. Shah, Geoff Barr
  • Publication number: 20140272283
    Abstract: Methods and systems for co-extruding multiple polymeric material flow streams into a mold cavity to produce a molded plastic article having an injection-formed aperture in gate region of the article are disclosed herein. A method includes providing a valve pin having a distal portion with a first diameter and a mid-portion with a second diameter smaller than the first diameter and providing a mold defining a cavity corresponding to a shape of a resulting molded plastic article. The mold has a recess aligned with a gate region of the mold, extending into the mold and configured to receive the distal portion of the valve pin when the distal portion of the valve pin extends beyond the gate region.
    Type: Application
    Filed: March 14, 2013
    Publication date: September 18, 2014
    Inventor: Kortec, Inc.
  • Patent number: 8828299
    Abstract: Method of injection molding a plastics component includes providing a first mold member with a mold cavity, defined by an internal surface, and a second mold member with an external surface complementary to the mold cavity shape. Either the internal or external surface carry an elongate formation with an elongate apex. Then, the second mold member is advanced into the mold cavity such that the apex is spaced from the opposed one of the internal surface and the external surface by a predetermined distance and the internal surface of the first mold member and the external surface of the second mold member together define a mold space. Molten polyolefin material is then injected into the mold space to substantially fill it. The predetermined distance is so dimensioned that the polyolefin material does not completely fill the space between the apex and the opposed surface and the slit is thus formed.
    Type: Grant
    Filed: October 21, 2011
    Date of Patent: September 9, 2014
    Assignee: Carbonite Corporation
    Inventor: Matthew Eric Smith
  • Patent number: 8821151
    Abstract: Disclosed is a side gate nozzle assembly (108) having a nozzle body (210) and at least one side gate nozzle tip assembly (112) wherein the nozzle body (210) and the at least one side gate nozzle tip assembly (112) are slidably engaged to each other.
    Type: Grant
    Filed: January 23, 2011
    Date of Patent: September 2, 2014
    Assignee: Husky Injection Molding Systems Ltd.
    Inventors: Sarah Kathleen Overfield, George Leigh Stuart
  • Patent number: 8815136
    Abstract: The present invention relates to a method for the production of bodies in plastic comprising two portions hinged to each other by a single rotation pin. The method comprises the steps: a) predisposing a mold with two distinct forming chambers for the two portions; the mold comprises a third chamber for the single pin, made and positioned in such a way that the pin is formed already aligned along the hinge axis; the mold is provided with a pair of pegs axially distanced from each other to form the third chamber and sliding along the axis between a first and a second operating position; b) positioning the pegs in the first position; c) injecting plastic material inside the chambers; d) shifting the pegs from the first to the second position, bringing the pin to engage inside the seats; e) opening the mold and extracting the two assembled portions.
    Type: Grant
    Filed: October 18, 2010
    Date of Patent: August 26, 2014
    Assignee: Meus S.r.l.
    Inventors: Roberto Sgaravatto, Ulisse Chiarin
  • Publication number: 20140232044
    Abstract: A distribution system 18 of an injection moulding system 10 comprises an inlet 19 for receiving pressurized liquid plastic material, at least a first nozzle 24a and a second nozzle 24b for injecting liquid plastic material into a mould cavity 34, a distributor 20 for distributing the liquid plastic material from the inlet 19 over a first flow path 40a to the first nozzle 24a and over a second flow path 40b to the second nozzle 24b. The distribution system 18 is adapted for sequentially injecting liquid plastic material into the mould cavity 34 via the first flow path 40a and the second flow path 40b. The distribution system 18 is adapted for reducing pressure energy of liquid plastic material in the distributor 20, when liquid plastic material is injected into the mould cavity 34 via the first flow path 40a.
    Type: Application
    Filed: October 8, 2012
    Publication date: August 21, 2014
    Inventor: Harald Herbst
  • Patent number: 8808600
    Abstract: A method of manufacturing a barrier assembly includes: forming a barrier inside a mold using a polymeric material; removing the formed barrier from the mold while the barrier is still warm; inserting an elongated coupler into a passage on the barrier while the barrier is still warm, the coupler including a shaft and a securing member outwardly projecting from the shaft, the passage having a constricting portion, the warm constricting portion of the barrier pliably bending as the securing member passes throughthrough; and allowing the formed barrier to cool and harden, the hardened constricting portion of the barrier preventing or limiting the securing member of the connector from passing back through the constricting portion of the passage.
    Type: Grant
    Filed: March 30, 2012
    Date of Patent: August 19, 2014
    Assignee: Off the Wall Products, LLC
    Inventors: Marc E. Christensen, James Schaffner
  • Patent number: 8801426
    Abstract: A dynamic mixer and associated injection molding system for mixing a melt flow. The injection molding system includes: a hot runner assembly having a plurality of splits; an injection unit that delivers a melt flow to the plurality of splits in the hot runner assembly via a melt channel; and a dynamic mixer incorporated into the melt channel upstream from the plurality of splits, wherein the dynamic mixer includes a rotor assembly configured to be rotationally driven by the melt flow, and wherein the rotor assembly is further configured to mix the melt flow passing through the melt channel.
    Type: Grant
    Filed: November 13, 2012
    Date of Patent: August 12, 2014
    Assignee: Husky Injection Molding Systems
    Inventors: John Robert Galt, Stephen Daniel Ferenc, Darrin Albert MacLeod
  • Patent number: 8801991
    Abstract: A co-injected molded multi-layer article has inner and outer layers, an interior layer contained within the inner and outer layers and a surface portion to which a closure or other component may be heat-sealed. The article is molded by co-injecting the inner, outer and interior layer materials into a mold cavity of a mold. The interior layer material is caused to flow along a steam line offset from the zero velocity gradient of the combined material flow and biased toward a material flow for forming an outer wall of the multi-layer article. The resultant molded multi-layer article contains an interior layer located in a heat sealable region that avoids a breach or failure during a heat seal operation to seal an opening of the molded article.
    Type: Grant
    Filed: November 23, 2011
    Date of Patent: August 12, 2014
    Assignee: Kortec, Inc.
    Inventor: Paul M. Swenson
  • Patent number: 8795566
    Abstract: The invention relates to a multi-component injection molding method for producing a sleeve-shaped preform as well as to a perform which has at least two layers, said method comprising at least two process steps including at least two cavities and at least one injection mold core that can be used for both cavities, and wherein during the first process step, the first layer which has at least one first and at least one second area extending partially in the circumferential direction of the preform, is injected onto the injection mold core within the first cavity, with the second area having a substantially lower layer thickness than the first area, and during the second process step, the second layer is deposited on the first layer which is located on the injection mold core in the second cavity in such a way that only the second area of the first layer is completely covered by the second layer, or during the first process step, the first area of the first layer is deposited partially on the injection mold core
    Type: Grant
    Filed: November 22, 2010
    Date of Patent: August 5, 2014
    Assignee: Inotech Kunststofftechnik GmbH
    Inventor: Josef Gleixner
  • Patent number: 8778248
    Abstract: An airway device for human or animal use comprising an airway tube having a distal end and a proximal end, the distal and of which is surrounded by a laryngeal cuff, adapted to fit anatomically over the laryngeal structure of a patient, wherein the device optionally further comprises a buccal cavity stabilizer located on or around the airway tube between the laryngeal cuff and the proximal end of the tube, said buccal cavity stabilizer being adapted to nest with the anterior aspect of the patient's tongue, the size, shape and configuration of the buccal stabilizer being adapted to prevent rotational or side-to-side movement of the airway device in use.
    Type: Grant
    Filed: February 23, 2012
    Date of Patent: July 15, 2014
    Inventor: Muhammed Aslam Nasir
  • Publication number: 20140183789
    Abstract: A molding system includes a plurality of injection heads each configured to inject molten polymer into a mold cavity. Each injection head has an outer body, a piston disposed within the outer body and defining a polymer chamber on a first side of the piston and a pressure chamber on an opposite second side of the piston. The piston moves from a retracted position to an extended position responsive to pressurization of the pressure chamber. Molten polymer is injected from the polymer chamber into the mold cavity as the piston moves from the retracted position to the extended position. Such systems may be used to mold relatively large articles of manufacture.
    Type: Application
    Filed: December 30, 2013
    Publication date: July 3, 2014
    Applicant: EdiZONE, LLC
    Inventors: Russell B. Whatcott, LaVon Lee Bennett