Abstract: The present invention provides a method for producing microparticles in which a porous micromold is degassed such that a precursor solution is quickly loaded into the micromold through the suction force of the micromold regardless of the viscosity and wettability of the precursor solution.

Abstract: A black matte polyimide film is provided, the black matte polyimide film includes polyimide, carbon black and polyimide fine powder. The polyimide component is obtained by polymerization of a dianhydride and a diamine, followed by chemical cyclization, in which the dianhydride is pyromellitic dianhydride, and the diamine comprises 5˜15 mol % of p-phenylenediamine and 95˜85 mol % of 4,4?-diaminodiphenyl ether; the carbon black is present in an amount of 2 to 8 wt % of the polyimide film; and the polyimide fine powder is present in an amount of 5 to 10 wt % of the polyimide film, such that the black matte polyimide film has a glossiness between 5 and 30 and a thermal expansion coefficient of less than 41 ppm/° C.

Abstract: Provided is a method of preparing a composition for forming a polyimide film which may significantly improve dispersibility of a pigment. Specifically, the method includes preparing a polyamic acid resin in the presence of a pigment dispersion including a blue-based inorganic pigment and a dispersing agent. In addition, an average particle size of the inorganic pigment in the pigment dispersion may be 10 to 100 nm.

Abstract: A method of residual ink removal in an ink-dependent 3-D printing process includes pre-heating a build block to an evaporation temperature. This is preferably done after stacking and before compression. Later compression will then involve a higher temperature to allow fusing of thermoplastic material in the build block, but without residual ink.

Abstract: The present invention relates to a process for producing a polyamide powder (PP) comprising at least one semicrystalline polyamide (P) and at least one additive (A). The semicrystalline polyamide (P) and the at least one additive (A) are initially compounded with one another in an extruder and subsequently introduced into a solvent (SV) in which the at least one semicrystalline polyamide (P) then crystallizes to obtain the polyamide powder (PP). The present invention further relates to the thus obtainable polyamide powder (PP) and to the use of the polyamide powder (PP) as sintering powder (SP) and also to a process for producing a shaped body by selective laser sintering of a polyamide powder (PP).

Abstract: The present disclosure relates to a MEMS vibrator or the like that has excellent chemical resistance and an excellent mechanical strength and that is easily thinned. The present disclosure is a MEMS vibrator comprising: a vibrating film including a graphite film; and a silicon member supporting the vibrating film, the graphite film having a thickness of 50 nm or more and less than 20 ?m, and the graphite film having a Young's modulus along a graphite film plane direction of 700 GPa or more.

Abstract: A heat dissipation fan of a magnetic suspension structure includes a fan frame, a fan blade assembly, a motor coil, a PCB, and an iron plate. The fan frame incudes a base portion and a circumferential wall portion. A central portion of the base portion is raised to form a central shaft. An assembling space is provided between an outer circumference of the central shaft and the circumferential wall portion. The motor coil is arranged in the assembling space and mounted to the central shaft and is electrically connected to the PCB to acquire electrical power. The fan blade assembly includes a hub portion including an axle core and blades extending radially from the hub portion. The fan blade assembly is rotatably mounted in the fan frame with the axle core mounted into a shaft formed in the central shaft. The rubber magnet encloses a circumference of the motor coil.

Abstract: Provided is a method for manufacturing a fiber reinforced resin molded article capable of effectively increasing the strength of a fiber reinforced resin molded article, such as a high-pressure tank, and such a manufacturing device thereof. With use of a cutting core that is heated to a higher temperature than a mold, the curing of a portion of resin (thermosetting resin) to be cut in a runner is facilitated, and the portion of the resin to be cut in the runner is cut by the cutting core. The heating temperature of the cutting core is higher than the temperature of the mold and lower than the heating temperature in an aftercure step performed after removing the high-pressure tank from the mold.

Abstract: The present invention relates to a two-component polyurethane composition composed of at least one polyol, at least one polyisocyanate, and at least one emulsifier which is not homogeneously miscible with the at least one polyol. The present invention further relates to the use of this polyurethane composition as a binder for producing fiber composites, a method for producing these fiber composites, the fiber composites themselves, and use thereof.

Abstract: The invention relates to novel curable bio-based thermosetting compositions of a) at least one highly-functional bio-based epoxy resin; and b) at least one carboxylic acid crosslinker selected from the group consisting of a water-soluble multifunctional carboxylic acid, a dicarboxylic acid oligomer from a melt reaction between a diol and a dicarboxylic acid or its anhydride, and mixtures thereof and which are curable with water, an alcohol or a water and alcohol mixture. The bio-based thermosets of the invention may be free of VOCs and/or organic solvents. The bio-based thermosets of the invention can be used to form coatings, composites, adhesives, and films. Methods of making the bio-based thermosets of the invention are disclosed as are coating compositions and coated objects, such as coatings, composites, adhesives, and films, using the bio-based thermosets of the invention.

Abstract: A water soluble film useful in unit-dose chemical packaging is disclosed. The film may include: a water soluble saccharide and a polyvinyl alcohol copolymer consisting essentially of: (a) from 80 to 99 mole percent of vinyl alcohol and vinyl ester monomer; and (b) from 1 to 20 mole percent of a pyrrolidone comonomer. Such compositions may be used to provide a water-soluble film simultaneously satisfying requirements in regard to water solubility, biodegradability, and physical properties, even when used for packaging of harsh, oxidizing chemicals.

Abstract: Antioxidants used for overcoat layers and processes for making the same. The present process for making the antioxidant has proven to be repeatable, cheaper, faster and safer than conventional processes. In particular, the present process uses a different solvent system where crude bis(4-diethylamino-2-methylphenyl)-(4-diethylaminophenylmethane) is dissolved in methylethyl ketone at room temperature, followed by product precipitation in a warm mixture of ethanol and water.

Abstract: The invention provides a method of manufacturing a polymeric implantable medical device using gel extrusion of high molecular weight polymers or charge-induced orientation to avoid heat degradation of the polymer that might occur during conventional heat extrusion.

Abstract: The present invention relates to a process for manufacturing a composite article comprising cellulose pulp fibers and a thermoplastic matrix, wherein said process comprises the steps of: a) mixing a refined aqueous pulp suspension with a water suspension of thermoplastic fibers into a composition, b) forming the composition into a fiber web, c) dewatering the fiber web, d) drying the fiber web, and e) heating and pressing the dried fiber web from step d) to melt said thermoplastic fibers into a thermoplastic matrix and form a composite article.

Abstract: Antioxidants used for overcoat layers and processes for making the same. The present process for making the antioxidant has proven to be repeatable, cheaper, faster and safer than conventional processes. In particular, the present process uses a different solvent system where crude bis(4-diethylamino-2-methylphenyl)-(4-diethylaminophenylmethane) is dissolved in methylethyl ketone at room temperature, followed by product precipitation in a warm mixture of ethanol and water.

Abstract: A polyimide film includes a polyimide polymer forming a main molecular structure of the polyimide film, and polyimide particles present in the polyimide film at a weight ratio between about 15 wt % and 30 wt % of a total weight of the polyimide film, the polyimide particles having an average diameter between about 3 ?m and 8 ?m. The polyimide film can have a 60° gloss value equal to or smaller than 10, a haze equal to or higher than 90%, and a Young's modulus equal to or higher than 280 kgf/mm2. In some embodiments, methods of fabricating the polyimide film are also described.

Abstract: A thermoplastic elastomer composition containing a (meth)acrylic elastomer (component A), a thermoplastic resin having a melting point of from 180° to 350° C., and having a functional group reactive with an epoxy group (component B), and a vinyl copolymer having a solubility in tetrahydrofuran and having two or more epoxy groups in one molecule, on average (component C), wherein proportions of each of the components are: 40 to 95 parts by weight of the (meth)acrylic elastomer (component A), 5 to 60 parts by weight of the thermoplastic resin (component B), and 0.1 to 30 parts by weight of the vinyl copolymer (component C), a total of the (meth)acrylic elastomer (component A) and the thermoplastic resin (component B) being 100 parts by weight, wherein the component C is constituted by monomer units containing 50% by weight or more of monomer units (monomer unit c1) of which SP value is from 17.5 to 25.0, and wherein a flow beginning temperature is from 180° to 350° C.

Abstract: The present invention provides a resin composition for a fiber-reinforced composite material, which has excellent fluidity at low temperature and which produces a cured product having excellent mechanical strength, and also provides a cured product thereof, a fiber-reinforced composite material, a fiber-reinforced resin molding having excellent heat resistance, and a process for producing a fiber-reinforced resin molding with good productivity. A resin composition for a fiber-reinforced composite material contains, as essential components, an epoxy resin (A), an acid group-containing radical polymerizable monomer (B), a radical polymerization initiator (C), and an amine-based curing agent (D) for an epoxy resin, and has a viscosity of 500 mPa·s or less at 50° C. measured with an E-type viscometer. The composition is impregnated into reinforcing fibers and cured.

Abstract: The present invention provides a process for producing moldings, the curing of the mold being carried out using a blend comprising one or more epoxy resins and a mixture, the curing component a) being used within the mixture in the range from 0.3 to 0.9 amine equivalent per equivalent of epoxide of the epoxy resin used, and the hardener component b) being a compound of the formula I.

Abstract: A curable aqueous binder composition comprising sheared or extruded cross linked starch particles and a crosslinking agent for use in the formation of composite materials such as mineral, natural organic or synthetic fibre products including mineral fibre insulation, non-woven mats, fibreglass insulation and related glass fibre products as well as wood based products and construction materials. In one application the curable aqueous starch binder composition may be blended with a second non-formaldehyde resin to make fibreglass insulation. In another application the curable aqueous starch binder composition may be mixed into a formaldehyde based resin to make fibreglass roof shingles.

Abstract: In order to obtain a graphite film having an excellent thermal diffusivity, a high density, and excellent flatness without flaws, recesses and wrinkles on the surface, the process for producing a graphite film according to the present invention comprises the graphitization step for a raw material film made of a polymer film and/or a carbonized polymer film and/or the post-planar pressurization step for the film in this order to prepare a graphite film, wherein the graphitization step is a step of thermally treating two or more stacked raw material films at a highest temperature of 2,000° C. and includes a method of electrically heating the raw material films themselves and/or a method of thermally treating the films while applying pressure to the films planarly, and the post-planar pressurization step includes a method of planarly pressurizing the one raw material film or the multiple stacked raw material films after graphitization by single-plate press or vacuum press.

Abstract: The epoxy resin molding material of the invention comprises (A) an epoxy resin and (B) a curing agent, wherein the (B) curing agent contains a polyvalent carboxylic acid condensate. The thermosetting resin composition of the invention comprises (A) an epoxy resin and (B) a curing agent, wherein the viscosity of the (B) curing agent is 1.0-1000 mPa·s at 150° C., as measured with an ICI cone-plate Brookfield viscometer.

Abstract: The epoxy resin molding material of the invention comprises (A) an epoxy resin and (B) a curing agent, wherein the (B) curing agent contains a polyvalent carboxylic acid condensate. The thermosetting resin composition of the invention comprises (A) an epoxy resin and (B) a curing agent, wherein the viscosity of the (B) curing agent is 1.0-1000 mPa·s at 150° C., as measured with an ICI cone-plate Brookfield viscometer.

Abstract: Disclosed are fast-curing, inexpensive corn-gluten resin compositions, methods for making them, methods for forming them into solid articles. In some embodiments, the resin composition includes corn meal gluten and a non-toxic organic acid.

Abstract: A polyimide film with low gloss comprising a polyimide base polymer constituting the film, and a polyimide powder distributed in the film, the polyimide film having a 60° gloss value smaller or equal to about 50. The polyimide powder used as delustrant can have an average particle size between about 0.5 ?m and about 15 ?m. Embodiments described herein also include methods of preparing the polyimide film and the delustrant.

Abstract: The invention provides a method of manufacturing a polymeric implantable medical device using gel extrusion of high molecular weight polymers or charge-induced orientation to avoid heat degradation of the polymer that might occur during conventional heat extrusion.

Abstract: Toughened, plasticized poly(hydroxyalkanoic acid) polymer compositions comprising poly(trimethylene ether) glycol and ethylene ester copolymers are provided.

Abstract: A method of manufacturing a thermosetting solution includes a process for preparing a solution having a conductive material having an acid group dispersed in the solution, preparing a polyimide precursor solution, and mixing the solution having the conductive material dispersed therein and the polyimide precursor solution, and stirring the mixed solution using a stirring tank in which a stirring blade is disposed and the minimum gap between the inner surface of the stirring tank and the stirring blade is from about 1 mm to about 15 mm.

Abstract: A process for making a molded composite comprising the following steps: reacting a reaction mass containing a polyepoxide, in the proportion of about 20% to 50% with respect to the reaction mass, a diol, in the proportion of about 10% to 20% with respect to the reaction mass, a hardener, in the proportion of about 20% to 50% with respect to the reaction mass, in the presence of an accelerator in the proportion of about 0.5 to 10.0% with respect to the reaction mass either alone or in solution with compatible diluents, to obtain an epoxy resin mix having intrinsic viscosity in the range of 100 to 850 cPs, pouring the resin mix in a mold having an in-situ glass fiber scaffold at a mold temperature in the range of 45 to 50 C. and applying pressure to the resin mix in the mold to form a compressed green composition: partially curing the compressed green composition at a temperature in the range of 60 to 80 C.

Abstract: The present invention relates to novel and improved solid polymer electrolytes (or ‘gel’ polymer electrolytes) membranes for use in polymer electrolyte battery assemblies, supercapacitors and other applications. The solid polymer electrolytes (SPE) are designed specifically for lithium ion batteries and are generally comprised of a polyazole ring-substituted lithium sulfonates (PARSLS). One or more non-aqueous, PARSLS compatible solvents may be incorporated, and one or more thermally stable ionic liquids, and one or more lithium salts may also be incorporated into the SPE membranes of this invention. The SPE membranes of this invention show uniquely high lithium ion transfer values, high current carrying capacity over a wide temperature range, excellent rechargeability, and good compatibility with anode and cathode materials. These SPE membranes also have very high thermal/chemical stability, are optically clear, and can be made completely nonflammable.

Abstract: The instant invention relates to highly filled epoxy resin compositions suitable as casting resins without the need of an extended curing step, to a casting process using said compositions and use of said compositions in a casting process not needing an extended curing step.

Abstract: A method for forming a polyimide composite article utilizes a polyimide resin system including at least a first prepolymer component and a second prepolymer component. A preform structure is tackified with the first prepolymer component. Using resin infusion or resin transfer molding techniques, the tackified preform structure is contacted with the second prepolymer component. The polyimide resin system is cured under suitable cure conditions so that the first and second prepolymer components mix and react to produce the polyimide composite structure.

Abstract: Compositions and methods for a melt processable semicrystalline poly(aryl ether ketone) incorporating phthalazinone and 4,4?-biphenol as comonomer units are described herein. The polymers are resistant to and insoluble in common organic solvents and liquids as well as in aggressive organic solvents such as chloroform and chlorinated liquids. The polymers are melt processable via techniques such as extrusion, injection molding, and compression molding. The semicrystalline poly(aryl ether ketone) containing phthalazinone comonomer units have properties which make them suitable for manufacturing high temperature resistant molded systems and other articles.

Abstract: The present invention provides a process for producing moldings, the curing of the mold being carried out using a blend comprising one or more epoxy resins and a mixture, the curing component a) being used within the mixture in the range from 0.3 to 0.9 amine equivalent per equivalent of epoxide of the epoxy resin used, and the hardener component b) being a compound of the formula I.

Abstract: A cross-linked polyazole, a method of preparing the cross-linked polyazole, an electrode and an electrolyte membrane for a fuel cell, which include the cross-linked polyazole, a method of manufacturing the electrolyte membrane, and a fuel cell including the cross-linked polyazole.

Abstract: We propose a thermosetting solvent-free single-component composition having a storage stability at room temperature of at least 2 weeks, consisting of (A) 5-90 parts by weight of one at least difunctional (iso)cyanate component, (B) 5-50 parts by weight of a latent curing agent solid up to a temperature of at least 40° C. based on nitrogen compounds suitable for addition crosslinking, (C) 0-50 parts by weight of an epoxy-containing compound and (D) 0-50 parts by weight of modifiers, with the sum of all parts by weight being 100, and its use for bonding, casting, sealing and coating of substrates, in particular electronic parts. The composition is cured at 120° C. to 150° C. within seconds.

Abstract: Proton exchange membrane (PEM) fuel cells, also known as polymer electrolyte membrane fuel cells, consist of a proton conducting membrane or a proton exchange membrane possessing adequate proton conducting properties typically contained between two platinum impregnated porous electrodes. PEM fuel cells are used in the transportation, stationary and portable applications and are currently used in the automobile industry as the fuel cell favored for replacement of the internal combustion engine. An opportunity exists for the development of lightweight and highly conductive polymer-based bipolar plates produced by standard mass production techniques, such as extrusion or compression and injection molding. The present invention capitalizes this opportunity and discloses method and compositions of matter for manufacturing of lightweight, low cost carbon-filled polymer composite bipolar plates.

Abstract: A radiation crosslinked (50 kGy), pressure-treated UHMWPE material has been developed by applying compressive force on a crosslinked polymer in a direction orthogonal to an axial direction. The deformed material is then cooled while held in a deformed state. The resulting material is anisotropic, with enhanced strength oriented along the axial direction. The directionally engineered material is oxidatively stable even after four weeks of accelerated aging in a pressure vessel containing five atmospheres of oxygen (ASTM F2003). Because of its oxidative stability, the deformation processed material is a suitable candidate for air-permeable packaging and gas sterilization, which has thus far been reserved for remelted highly crosslinked UHMWPEs.

Abstract: A substrate for counter electrode of dye-sensitized solar cell is made of a composite material, which is prepared by: a) compounding vinyl ester and graphite powder to form bulk molding compound (BMC) material, the graphite powder content ranging from 60 wt % to 95 wt % based on the total weight of the graphite powder and vinyl ester, wherein 0.01-10 wt % of an electrically conductive filler, based on the weight of the vinyl ester resin, is optionally added during the compounding; b) molding the BMC material from step a) to form a substrate for the counter electrode having a desired shaped at 80-200° C. and 500-4000 psi.

Abstract: By heating, allowing to stand at normal temperature, or irradiating in the presence of a photo-polymerization initiator, a curable resin composition which contains (A) a resin material having a radical polymerizable unsaturated group and an epoxy group, (C) a radical polymerization initiator, (D) an amine compound and/or a mercaptan compound containing one or more of active hydrogen in one molecule, and (E) a compound, which is an adduct in which the (D) amine compound and/or a mercaptan compound, is reacted with the radical polymerizable unsaturated group of the (A) resin material, thereby a cured product can be obtained.

Abstract: Special amine compositions comprising a) 30-70% by weight of a polyetherdiamine of the general formula (I) in which n is from 10 to 70, b) 3-30% by weight of a monoamine of the general formula R1—NH2, in which R1 is the straight-chain or branched, saturated or preferably unsaturated radical of a hydrocarbon having 5 to 22 carbon atoms or of a monofunctional polyetheramine having a molecular weight of up to 400 g/mol and c) 3-30% by weight of a di- or triamine and d) 5-40% by weight of an alkylphenol of the general formula (II) in which R2 is the straight-chain, branched or cyclic, saturated or unsaturated radical of a hydrocarbon having 5 to 14 carbon atoms, and curable epoxy resin compositions comprising these special amine compositions, the use of which results in thermosets which have a low degree of crosslinking, are resilient even at low temperatures and are resistant to chemical compositions, and the production of shaped articles and coatings using these curable compositions.

Abstract: The invention provides polylactic acid (PLA) films substantially free of plasticizers and methods of manufacturing same by blown film process are provided. PLA films are environmentally degradable and have applications in, at least, packaging and labeling.

Abstract: A detachable nylon elastomer support block is disclosed, which can be easily attached to a transportation vehicle like a transportation trailer, and in particular to a metal conduit-inserted nylon elastomer support block and its manufacturing method which are able to tolerate a large impact and a low temperature.

Abstract: A method for controlling haze in an article comprising a polymer composition, said method comprising providing a polymer composition comprising less than 25 parts per million alkali metal halide; and fabricating an article from said polymer composition.

Abstract: The invention is a process for making reinforced composites using an epoxy resin composition. The epoxy resin compositions are hardened using a gem-di(cyclohexylamine)-substituted alkane as a hardener and a tertiary amine compound, a heat-activated catalyst, or a mixture thereof as an accelerator. This epoxy resin composition has a long open time, and then cures rapidly in a mold in the presence of a reinforcement. These cure characteristics make the composition well suited for use in manufacturing processes such as resin transfer molding (RTM), vacuum-assisted resin transfer molding (VARTM), Seeman Composites Resin Infusion Molding Process (SCRIMP) and reaction injection molding (RIM).

Abstract: A composite material includes polyimide material, a particulate metal oxide dispersed in the polyimide material in an amount between about 0.1 wt % and about 20.0 wt %, and a carbonaceous material dispersed in the polyimide material in an amount between about 0.0 wt % and about 45.0 wt %.

Abstract: A curable method useful for encapsulating solid state devices includes (A) an epoxy resin; (B) an effective amount of a cure catalyst comprising (B1) a first latent cationic cure catalyst comprising a diaryl iodonium hexafluoroantimonate salt; (B2) a second latent cationic cure catalyst comprising (B2a) a diaryl iodonium cation, and (B2b) an anion selected from perchlorate, imidodisulfurylfluoride anion, unsubstituted and substituted (C1-C12)-hydrocarbylsulfonates, (C2-C12)-perfluoroalkanoates, tetrafluoroborate, unsubstituted and substituted tetra-(C1-C12)-hydrocarbylborates, hexafluorophosphate, hexafluoroarsenate, tris(trifluoromethylsulfonyl)methyl anion, bis(trifluoromethylsulfonyl)methyl anion, bis(trifluoromethylsulfuryl)imide anion, and combinations thereof; and (B3) a cure co-catalyst selected from free-radical generating aromatic compounds, peroxy compounds, copper (II) salts of aliphatic carboxylic acids, copper (II) salts of aromatic carboxylic acids, copper (II) acetylacetonate, and combinations

Abstract: The present invention relates to molding compositions comprising A) from 40 to 99% by weight of at least one epoxy resin, B) from 1 to 60% by weight of at least one polyarylene ether sulfone containing side- or end-groups selected from the group consisting of carboxy groups and anhydride groups, C) from 0 to 60% by weight of at least one polyarylene ether sulfone containing essentially no side- or end-groups selected from the group consisting of carboxy and anhydride groups, D) from 0 to 60% by weight of at least one filler, and E) from 0 to 40% by weight of one or more various additives, where the percentages by weight of components A to E together give 100%, and also to a process for preparing these molding compositions, and to their use, and to moldings obtainable therefrom.

Abstract: A melamine utensil and a manufacturing method thereof are disclosed. Melamine powder/granule is mixed with a granular/fragmentary secondary material of melamine that has been hot-pressed in a certain weight ratio to form a composite material. Then through a process of hot pressing, shapes and colors of the granular/fragmentary secondary material of melamine are shown on appearance of the utensil clearly so as to increase decorative effect and added value of the melamine utensils.

Abstract: Electro-dynamic loudspeakers typically include a diaphragm having a conductor applied to one of its surfaces. The diaphragm is secured to a frame. The conductor is connected to a power supply for providing electrical current through linear traces of the conductor that interact with magnetic fields generated by magnets that are mounted to the frame. The diaphragm is driven by a motive force created when current passes through the conductor within the magnetic field. The electrical current is varied to create an acoustical output from the electro-dynamic loudspeaker. Different methods of tensioning the diaphragm are provided for simplifying the manufacturing process and for assuring proper diaphragm tension.