Nitrogen Containing (e.g., Polyamide, Polyurethane, Etc.) Patents (Class 264/331.19)
  • Patent number: 7985468
    Abstract: An earpiece of flexible foam construction which incorporates recycled pulverized polyurethane foam (RPPF). RPPF constituting 5% to 30% of the improved foam has been found to be useful. The novel and unique nature of RPPF allows for the replacement of a higher cost component with a lower cost component while maintaining or improving physical properties, such as sound attenuation, sound control, comfort and fit.
    Type: Grant
    Filed: July 30, 2008
    Date of Patent: July 26, 2011
    Assignee: Sperian Hearing Protection, LLC
    Inventors: Stephen D. Gilder, Jim Tiemens, Larry Sanders
  • Patent number: 7964132
    Abstract: The invention provides a method of manufacturing golf balls having a core and at least one cover layer which involves injecting a molten cover resin material around a core so as to form a cover layer. The cover resin material is a single resin composition made up of (A) a thermoplastic polyurethane, (B) a polyisocyanate compound and (C) a thermoplastic elastomer other than the thermoplastic polyurethane in a weight ratio (A):(B):(C)=100:{2-50}:{0-50}, and is injected with from 10 to 99% of the total number of isocyanate groups in component B remaining in an unreacted state within the cover resin material. The method of the invention provides a high manufacturability and a good amenability to mass production, and the manufactured golf balls thus obtained have a high rebound and excellent scuff resistance.
    Type: Grant
    Filed: August 22, 2006
    Date of Patent: June 21, 2011
    Assignee: Bridgestone Sports Co., Ltd.
    Inventors: Hiroyuki Nagasawa, Hiroshi Higuchi, Motoki Aoyagi, Daisuke Arai
  • Publication number: 20110136016
    Abstract: The present invention relates to a polymer blend proton exchange membrane comprising a soluble polymer and a sulfonated polymer, wherein the soluble polymer is at least one polymer selected from the group consisting of polysulfone, polyethersulfone and polyvinylidene fluoride, the sulfonated polymer is at least one polymer selected from the group consisting of sulfonated poly(ether-ether-ketone), sulfonated poly(ether-ketone-ether-ketone-ketone), sulfonated poly(phthalazinone ether keton), sulfonated phenolphthalein poly(ether sulfone), sulfonated polyimides, sulfonated polyphosphazene and sulfonated polybenzimidazole, and wherein the degree of sulfonation of the sulfonated polymer is in the range of 96% to 118%. The present invention further relates to a method for manufacturing the polymer blend proton exchange membrane.
    Type: Application
    Filed: June 23, 2010
    Publication date: June 9, 2011
    Applicant: BEIJING PRUDENT CENTURY TECHNOLOGY CO., LTD.
    Inventors: Mianyan HUANG, Yanling ZHAO, Linlin LI
  • Patent number: 7951251
    Abstract: It is an object of the present invention to provide an adhesive film which is used for producing, by a laminating method, a flexible metal-clad laminate in which the change in dimensions is suppressed, a flexible metal-clad laminate including the adhesive film, and a production method therefor.
    Type: Grant
    Filed: December 28, 2004
    Date of Patent: May 31, 2011
    Assignee: Kaneka Corporation
    Inventors: Takashi Kikuchi, Hiroyuki Tsuji, Hisayasu Kaneshiro
  • Publication number: 20110070408
    Abstract: Product for decorating a base material includes a sheet transferable by hot-pressing. A raised pattern is defined by the front surface of this transferable sheet whereof a shape-holding layer is obtained from a polyurethane-based solution having a high solids content having partial, prematurely blocked polymerisation. The invention is usable in the field of fabric decoration.
    Type: Application
    Filed: November 30, 2010
    Publication date: March 24, 2011
    Inventors: Sylvain Antheme, Dominique Devidal
  • Publication number: 20110060079
    Abstract: The present invention provides a polyamide resin composition comprising a resin of polyamide and polyacrylate mixed with a compatibilizer, an inorganic nucleating agent, a glass fiber, an antioxidant, an anti-hydrolysis agent and a lubricant in a predetermined ratio, which shows superior mechanical strength and heat resistance and improved glycol resistance and visibility maintenance, thus being useful in such a field that requires the aforementioned properties, for example in an automobile coolant reservoir tank.
    Type: Application
    Filed: May 5, 2008
    Publication date: March 10, 2011
    Applicants: Hyundai Motor Company, Kopla Co., Ltd.
    Inventors: Dae Sik Kim, Hee Sok Chang, Bong Hwan Oh
  • Publication number: 20110028060
    Abstract: The invention relates to the field of composite structures comprising a fibrous material, a matrix resin composition and a portion made of a surface resin composition, wherein the compositions are chosen from compositions comprising one or more semi-aromatic polyamides and one or more polyhydric alcohols.
    Type: Application
    Filed: July 29, 2010
    Publication date: February 3, 2011
    Applicant: E .I. DU PONT DE NEMOURS AND COMPANY
    Inventors: Martyn Douglas Wakeman, Olaf Norbert Kirchner, Shengmei Yuan
  • Patent number: 7879272
    Abstract: An oriented thermoplastic elastomer film having reduced permeability and improved fatigue resistance comprising a dynamically vulcanized polymer blend of (A) a halogenated isobutylene elastomer and (B) polyamide, the film is produced by casting or blowing the above polymer blend under the condition such that a shear rate at a die lip for casting or blowing is regulated to control the molecular arrangement in the film, whereby the planar birefringence (PBR) of the resultant film becomes greater or equal to 0.002 and a production process of the same.
    Type: Grant
    Filed: December 28, 2009
    Date of Patent: February 1, 2011
    Assignees: ExxonMobil Chemicals Patents, Inc., The Yokohama Rubber Co., Ltd.
    Inventors: Yoshihiro Soeda, Andy Haishung Tsou, Foshee Joyce Caraway
  • Patent number: 7854878
    Abstract: A method including providing Au-doped Co nanoparticles. The nanoparticles include a combination of non-ferromagnetic nanoparticles and weakly ferromagnetic nanoparticles. The nanoparticles each have an exterior surface. The surfaces of the nanoparticles are functionalized with 7-(5-uracil-ylcarbamoyl)heptanoic acid. A polymer is provided having a general formula including a uracil group. A dispersion is formed by agitating a solution of the nanoparticles. The solution is spin cast into a film. The film is heated under vacuum at a first temperature, TFM, resulting in inducing ferromagnetism in the non-ferromagnetic nanoparticles and converting the non-ferromagnetic nanoparticles to ferromagnetic nanoparticles, and resulting in enhancing ferromagnetism in the weakly ferromagnetic nanoparticles. The nanoparticles are aligned such that magnetic easy axes of the nanoparticles are oriented by applying a magnetic field to the dispersion while at a second temperature less than TFM.
    Type: Grant
    Filed: January 23, 2007
    Date of Patent: December 21, 2010
    Assignee: International Business Machines Corporation
    Inventors: James Lupton Hedrick, Delia Jane Milliron, Alshakim Nelson, Russell Clayton Pratt
  • Patent number: 7842391
    Abstract: Gas barrier layers and composites contain a low gel sheet produced from a composition containing a thermoplastic polyurethane (TPU), a hydroxyl functional copolymer, and a gel reducing additive. The gel reducing additive has functional groups that can react with isocyanate groups to reduce gel formation during the processing of blends of urethane containing polymers and hydroxyl functional polymers. Multilayer composites containing the low gel sheets can be made into inflatable membranes for containing an inflationary gas. In a particularly preferred embodiment, the membranes are used as bladders of cushioning devices in the soles of shoes, particularly athletic shoes.
    Type: Grant
    Filed: August 12, 2009
    Date of Patent: November 30, 2010
    Assignee: Nike, Inc.
    Inventors: Richard L Watkins, Yihua Chang
  • Publication number: 20100240787
    Abstract: Disclosed herein is a method for making polyimide articles that are suitable for high temperature applications. The articles disclosed herein are rigid, oxidatively stable, wear-resistant, and permeable to heated moisture and gases, and comprise co-polymer based polyimide, and at least one additive or filler, and are made using 20,000 to 50,000 psi of compression pressure.
    Type: Application
    Filed: March 16, 2010
    Publication date: September 23, 2010
    Applicant: E.I. DU PONT DE NEMOURS AND COMPANY
    Inventors: John P. Cunningham, Jeffrey L. Loudin
  • Publication number: 20100236291
    Abstract: Disclosed herein is a method for making polyimide articles that are suitable for high temperature applications. The articles disclosed herein are rigid, oxidatively stable, wear-resistant, and permeable to heated moisture and gases, and comprise co-polymer based polyimide, and at least one additive or filler, and are made using 20,000 to 50,000 psi of compression pressure.
    Type: Application
    Filed: March 16, 2010
    Publication date: September 23, 2010
    Applicant: E.I. DU PONT DE NEMOURS AND COMPANY
    Inventors: John P. Cunningham, Jeffrey L. Loudin
  • Publication number: 20100206311
    Abstract: A respiratory protection composite facepiece includes a polymeric rigid facepiece body having a first surface and a second surface, and a silicone sealing facepiece element chemically bonded to at least one of the first surface and the second surface. Methods of forming a respiratory protection composite facepiece are also disclosed.
    Type: Application
    Filed: July 23, 2008
    Publication date: August 19, 2010
    Inventors: Paul J. Flannigan, Johannes Hoogenraad, David P. Knivsland
  • Patent number: 7767304
    Abstract: Processes suitable for creating polarized articles using polyvinyl alcohol films, and articles produced by those processes.
    Type: Grant
    Filed: January 28, 2005
    Date of Patent: August 3, 2010
    Assignee: Essilor International Compagnie Generale d'Optique
    Inventor: Ronald A. Berzon
  • Patent number: 7758781
    Abstract: The invention relates to a resin polymer blend comprising at least two dry blended, non-melt processible resin polyimide particulates, wherein the non-melt processible resin polyimide articulates are molded by compression molding.
    Type: Grant
    Filed: May 20, 2008
    Date of Patent: July 20, 2010
    Assignee: E.I. du Pont de Nemours and Company
    Inventors: Mark R. Schmeckpeper, Timothy D. Krizan
  • Publication number: 20100144962
    Abstract: The present invention relates to the synthesis of aerogel composites and utilizes shape-memory polyurethane cross-linkers as a method of improving the compressive and flexural load bearing capabilities of the aerogel composites. The shape memory polyurethane crosslinkers provide flexible connectors between the silica particle in the aerogel structure and can accept large compressive and flexural loads without breakage of the aerogel networks. In addition the shape memory properties of polyurethane cross-linkers offers additional advantages such as ease of storage in deformed state of the composites. In one embodiment, the present invention relates to shape memory polymer formulations that can be used specifically to obtain higher compressive and/or flexural strengths and smart material characteristics of crosslinked aerogel composites.
    Type: Application
    Filed: October 26, 2007
    Publication date: June 10, 2010
    Applicant: THE UNIVERSITY OF AKRON
    Inventors: Sadhan C. Jana, Mary Ann B. Meador, Jason Patrick Randall
  • Publication number: 20100140846
    Abstract: “Composition composed of a mixture of: 60 to 99% by weight of a polymer component (A) formed from at least one of the homopolyamides and copolyamides: a) that are transparent and amorphous or present crystallinity such that the enthalpy of fusion during the second heating of an DSC ISO (delta Hm(2) is at most 30 J/g, the mass being related to the number of amide units contained or polyamide contained, this melting corresponding to that of the amide units; b) presenting a glass transition temperature (Tg) of greater than 90° C.
    Type: Application
    Filed: June 8, 2007
    Publication date: June 10, 2010
    Applicant: Arkema France
    Inventors: Thibaut Montanari, Philippe Blondel
  • Patent number: 7687411
    Abstract: The speaker member includes: a base material; and a resin film layer laminated on the base material through an adhesive layer. The adhesive layer has a heat shrinkage ratio of 0.5 to 1.0%; the resin film layer has a heat shrinkage ratio of 0.8 to 1.3%; and the heat shrinkage ratio of the adhesive layer is smaller than the heat shrinkage ratio of the resin film layer. The method of manufacturing a speaker comprises the steps of: applying a predetermined resin composition on a release material; drying the resin composition, so as to form a resin film layer on the release material; applying a predetermined adhesive on the resin film layer, so as to form an adhesive layer; attaching together the resin film layer formed on the release material and a base material through the adhesive layer, so as to form a laminate; subjecting the laminate to aging; and molding the laminate subjected to aging by using a metal mold having a predetermined shape.
    Type: Grant
    Filed: February 16, 2006
    Date of Patent: March 30, 2010
    Assignee: Onkyo Corporation
    Inventors: Takeshi Fujitani, Masahiro Yoshida
  • Publication number: 20090209700
    Abstract: The invention provides a ceramic green sheet having plasticity, punching property, and sinterability of satisfactory levels as well as a low percent (heat) shrinkage. In the production of a ceramic slurry serving as a raw material of the sheet, ingredients thereof are mixed under such conditions that the functional group ratio (polyol to isocyanate) is 1.5/11.5 to 11.5/11.5; the urethane resin formed from isocyanate and polyol has a repeating-unit-based molecular weight of 290 to 988; and the ratio by weight of the urethane resin to a ceramic powder falls within a range of 4.5 to 10 parts by weight of the urethane resin with respect to 100 parts by weight of the ceramic powder. As a result, a ceramic green sheet having, in well balance, all of the properties (i.e., plasticity, punching property, sinterability, and (heat) shrinkage) required for facilitating subsequent processes such as mechanical working and firing can be provided.
    Type: Application
    Filed: February 6, 2009
    Publication date: August 20, 2009
    Applicant: NGK Insulators, Ltd.
    Inventors: Koji Kimura, Takuji Kimura, Tetsuya Onogi, Hidemi Nakagawa
  • Patent number: 7556760
    Abstract: In the method, an upper mould is fixed on an upper portion of a base body, and a lower mould is provided. When the primary molding is performed, the lower mould moves up at a different speed. The beads are drilled during the primary molding. After the primary molding, the lower mould moves down slightly. Gases generated while a material for the beads is cured are discharged, and the lower mould moves up to secondarily mold the beads. The lower mould is positioned on a pin plate fixed to a piston shaft of a cylinder. Semi-circular recesses of the lower mould are provided with pin holes. While pins fitted into the pin plate enters into and exits from the pin holes, the beads are drilled. The pin plate moves down by descent of the lifting plate, and thus the pins escape from the molded beads.
    Type: Grant
    Filed: December 23, 2004
    Date of Patent: July 7, 2009
    Inventors: Young Nam Rhee, Sang Min Rhee
  • Patent number: 7547405
    Abstract: Solid-state deformation processing of crosslinked high molecular weight polymers such as UHMWPE, for example by extrusion below the melt transition, produces materials with a desirable combination of physical and chemical properties. Crosslinked bulk materials are heated to a compression deformable temperature, and pressure is applied to change a transverse dimension of the material. After cooling and stress relieving, a treated bulk material is obtained that has enhanced tensile strength in the axial direction orthogonal to the dimension change. In preferred embodiments, medical implant bearing materials are machined from the treated bulk material with the in vivo load bearing axis substantially parallel or coincident with the axial direction of the treated bulk material.
    Type: Grant
    Filed: April 12, 2006
    Date of Patent: June 16, 2009
    Assignee: Biomet Manufacturing Corp.
    Inventors: David Wayne Schroeder, Jordan H. Freedman, James E. Gunter, Brian D. Salyer, H. Gene Hawkins
  • Publication number: 20090140463
    Abstract: The present invention provides an improved process for mixing castable polyurethanes and polyureas and for prolonging the dispensing time for dispensing them into a golf ball mold for application to a golf ball sub-assembly. A nozzle framework includes support housing heaters and heater adaptors for each dispensing port to delay the onset of drool and improve cut off in the dispensing tubes. The combination of fluorinated dispensing ports, the heating of the polyureas or polyurethanes, and inclusion of a capillary orifice in each dispensing port significantly prolongs the time before the advent of drool is detected.
    Type: Application
    Filed: February 6, 2009
    Publication date: June 4, 2009
    Inventors: Paul A. Puniello, Shawn Ricci, Peter L. Serdahl, Timothy S. Correia, John T. Davies
  • Patent number: 7510678
    Abstract: A composite material for a bipolar plate of fuel cells is comprised of conductive carbon dispersed in polybenzoxazine matrix. The present invention also provides a composite material for preparing a bipolar plate for fuel cells comprising a polymer where a volume reduction percent is less than 5%, preferably 3%, and more preferably 1% after polymerization of the monomers with respect to total volume of the monomers before the polymerization thereof, and conductive carbon. The polymers of the present invention have good workability since there is little volume change during polymerization, and good mechanical and chemical properties, and they can be manufactured at a low cost.
    Type: Grant
    Filed: October 18, 2004
    Date of Patent: March 31, 2009
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Hyoung-Juhn Kim, Yeong-Chan Eun, Sung-Yong Cho, Ho-Jin Kweon, Jin-Kyoung Moon, Dong-Hun Lee, Ju-Yong Kim, Seong-Jin An
  • Publication number: 20090054576
    Abstract: Disclosed are an intermediate transfer belt for use in a laser printer, a fax machine and a copier, and a production method thereof. Specifically, an intermediate transfer belt including silicone modified polyimide resin and a production method thereof are provided, thereby realizing a monolayer intermediate transfer belt having excellent electrical properties, water repellency and heat dissipation properties and good mechanical strength. Further, even without the additional use of an adhesive layer for adhesion to a fluorine resin layer and fluorine resin, the intermediate transfer belt can exhibit satisfactory properties, and process efficiency can be maximized.
    Type: Application
    Filed: January 3, 2007
    Publication date: February 26, 2009
    Applicant: KOLON INDUSTRIES, INC.
    Inventors: Hyo Jun Park, Chae Hyun Lim, Chung Seock Kang, Sang Min Song
  • Patent number: 7485250
    Abstract: A medical device (10) includes a catheter shaft (11) including inner and outer catheter shafts (12 and 14), and an expandable balloon (18) carried by the catheter shaft (11). The balloon (18) is made from an irradiation cross-linked mixture of a polyamide elastomer and at least one additional cross-linking reactant. The polyamide elastomer can be a polyester amide, a polyether ester amide or a polyether amide, and is preferably a nylon block copolymer. The cross-linking reactant can be: (a) a difunctional material, (b) a trifunctional material, (c) a tetrafunctional material, or (d) an aromatic molecule containing at least two ring substituents, each of the ring substituents having labile hydrogens at a benzylic site therein. The cross-linking reactant can also be diallyl phthalate or meta-phenylene dimaleimide. Irradiation is carried out by exposure to an electron beam or to ultraviolet, X- or gamma radiation, preferably at a total fluence of about 0.5 to about 20 megarads.
    Type: Grant
    Filed: June 16, 2003
    Date of Patent: February 3, 2009
    Assignee: Cook Incorporated
    Inventors: Scott E. Boatman, David G. Burton, Michael C. Hoffa, David R. Lessard, David A. Drewes, Jr., Maggie A. Z. Hupcey
  • Publication number: 20080292235
    Abstract: A sliding material sliding material includes: a sliding plane member; a base member made of a material different from that of the sliding plane member; an intermediate member provided between the sliding plane member and the base member and formed with a plurality of spaces; and a joining member for bonding the intermediate member to the base member, in which a portion of the space formed to the intermediate member is impregnated with a portion of the sliding plane member so that the sliding plane member is bonded to the intermediate member, and a residual portion of the space of the intermediate member is impregnated with a portion of the joining member so that the base member is bonded to the intermediate member with the joining member therebetween.
    Type: Application
    Filed: May 23, 2008
    Publication date: November 27, 2008
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Long Than Trong, Satoshi Namba, Nobuyuki Yasu, Kazuma Mukai
  • Publication number: 20080261009
    Abstract: Provided is a tissue mimicking phantom technology capable of controlling an ultrasonic echo intensity and hardness and offering excellent stability. A tissue mimicking phantom includes a first portion and a second portion which is incorporated in the first portion and whose hardness and/or ultrasonic echo intensity is different from that of the first portion. The first portion and second portion are gel structures that are formed with a covalent bond of macromolecular strands or a chemical bond that is as strong as the covalent bond. The gel structure has a solid scatterer (for example, metal-oxide microparticles) dispersed therein. The first portion and second portion exhibit mutually different hardness levels and ultrasonic echo intensities.
    Type: Application
    Filed: December 13, 2004
    Publication date: October 23, 2008
    Inventor: Ken-ichi Kawabata
  • Publication number: 20080237931
    Abstract: A mold for forming a resin pattern using nanoimprint lithography according to the present invention comprises a main mold including a fine pattern of a protrusion and a depression intended to be transferred, and a spacer for forming a space between the protrusion of the fine pattern of the main mold and a transferred object during a transfer of the fine pattern, in which the spacer has a vent passage capable of flowing gas therethrough and has an elasticity against a pressing force during the transfer.
    Type: Application
    Filed: August 30, 2007
    Publication date: October 2, 2008
    Inventors: Kenya Ohashi, Masahiko Ogino, Akihiro Miyauchi
  • Publication number: 20080211141
    Abstract: Methods for producing in-situ grooves in CMP pads are provided. In general, the methods for producing in-situ grooves comprise the steps of patterning a silicone lining, placing the silicone lining in, or on, a mold, adding CMP pad material to the silicone lining, and allowing the CMP pad to solidify. CMP pads comprising novel groove designs are also described. For example, described here are CMP pads comprising concentric circular grooves and axially curved grooves, reverse logarithmic grooves, overlapping circular grooves, lassajous groves, double spiral grooves, and multiply overlapping axially curved grooves. The CMP pads may be made from polyurethane, and the grooves produced therein may be made by a method from the group consisting of silicone lining, laser writing, water jet cutting, 3-D printing, thermoforming, vacuum forming, micro-contact printing, hot stamping, and mixtures thereof.
    Type: Application
    Filed: November 28, 2007
    Publication date: September 4, 2008
    Inventors: Manish Deopura, Hem M. Vaidya, Pradip K. Roy
  • Publication number: 20080206572
    Abstract: The present invention relates to a binder for composite materials comprising cellulose- or lignocellulose-containing materials, which is based on the components (i) at least one binder from the series consisting of organic resins, isocyanates, natural or near-natural binders and (ii) at least one composition based on an aminoalkylsilane. The invention furthermore relates to a composite material which is at least based on a cellulose- or lignocellulose-containing material and the abovementioned binder, a process for the production of such a composite material and the use of the binder system according to the invention for the production of wood-based materials.
    Type: Application
    Filed: June 14, 2006
    Publication date: August 28, 2008
    Applicant: Evonik Degussa GmbH
    Inventors: Roland Edelmann, Burkhard Standke, Peter Jenkner, Alireza Kharazipour, Lars Kloeser, Jaroslaw Monkiewicz
  • Patent number: 7347808
    Abstract: Rolls having a polyurethane elastomer formed from a polyurethane mixture, wherein the polyurethane mixture comprises polydiene, tri-functional polyol curative, an additional graft polymer curative having a molecular weight of at least about 800 and comprising diol, polyol, diamine, polyamine or a combination thereof, conductive modifier, antioxidant, and hydrolytic stabilizer. Methods of forming such rolls include casting the polyurethane mixture, followed by curing, then demolding, grinding to desired dimensions and baking such that the outer layer of the cured roll is oxidized.
    Type: Grant
    Filed: January 13, 2004
    Date of Patent: March 25, 2008
    Assignee: Lexmark International, Inc.
    Inventors: Bradley L. Beach, Bhaskar Gopalanarayanan, Johnny D. Massie, II
  • Publication number: 20080026195
    Abstract: The present invention relates to a polyimide composite flexible board and a process for preparing the same. The process comprises sequentially applying polyamic acids each having a glass transition temperature of from 280 to 300° C., from 300 to 350° C., and from 190 to 280° C. after imidization on a metal foil, subsequently subjecting the polyamic acids to imidization into polyimide by heating, and then pressing the polyimide-containing metal foil with a metal foil under high temperature to produce a two-metal-side printed circuit flexible board. According to the present invention, it can obtain a polyimide composite flexible board having an excellent mechanical property, high heat resistance, and excellent dimension stability without using an adhering agent.
    Type: Application
    Filed: January 17, 2007
    Publication date: January 31, 2008
    Inventors: Kuen Yuan Hwang, An Pang Tu, Sheng Yen Wu, Te Yu Lin
  • Publication number: 20070222106
    Abstract: Methods of extruding polyurethane composite materials are described. One method includes introducing at least one polyol and inorganic filler to a first conveying section of the extruder, transferring the at least one polyol and inorganic filler to a first mixing section of an extruder, mixing the at least one polyol and the inorganic filler in the first mixing section, transferring the mixed at least one polyol and inorganic filler to a second conveying section of the extruder, introducing a di- or poly-isocyanate to the second conveying section, transferring the mixed at least one polyol and inorganic filler and the di- or poly-isocyanate to a second mixing section, mixing the mixed at least one polyol and inorganic filler with the di- or poly-isocyanate in the second mixing section of the extruder to provide a composite mixture, and transferring the composite mixture to an output end of the extruder. Other related methods are also described.
    Type: Application
    Filed: March 26, 2007
    Publication date: September 27, 2007
    Applicant: Century-Board USA, LLC
    Inventor: Wade H. Brown
  • Publication number: 20070225419
    Abstract: Polymeric composite materials, particularly highly filled polyurethane composite materials are described herein. Such highly filled polyurethane composite materials may be formed by reaction and extrusion of one or more polyols, one or more di- or poly-isocyanates, and from about 45 to about 85 weight percent of inorganic filler such as fly ash. Certain polyols, including plant-based polyols can be used. Certain composite materials also contain chain extenders and/or crosslinkers. The polyurethane composite material may also contain fibers such as chopped or axial fibers which further provide good mechanical properties to the composite material. Shaped articles containing the polyurethane composite material have been found to have good mechanical properties, such that the shaped articles are suitable for building applications.
    Type: Application
    Filed: March 26, 2007
    Publication date: September 27, 2007
    Applicant: Century-Board USA, LLC
    Inventor: Wade H. Brown
  • Patent number: 7216976
    Abstract: An impact strength synthetic resin lens is provided in which transparency of a synthetic resin lens material of a polyurethane and releasability are improved to improve productivity and no stria are produced. The impact strength synthetic resin lens is manufactured by casting and curing a polyurethane resin composition which a polyurethane resin composition for molding optical lenses, comprising, as essential components, a prepolymer obtained by reacting an alicyclic polyisocyanate having two or more isocyanate groups with a polyol having two or more hydroxy groups, an internal mold lubricant and a decolored aromatic diamine.
    Type: Grant
    Filed: April 10, 2003
    Date of Patent: May 15, 2007
    Assignee: Talex Optical Co., Ltd.
    Inventors: Kanichi Tamura, Shoichi Mitsuuchi, Chung-Tang Chang
  • Patent number: 7011784
    Abstract: An industrial nylon composition comprises nylon block copolymerized or blended with poly-m-phenyleneisophthalamide (PmIA), thereby forming a block copolyamide composition or blend, comprised of molecules of nylon in stable and regular polymeric arrangement with molecules of PmIA. The subject nylon composition has industrially useful heat resistance, flexible elongation and tensile strength, while retaining many of nylon's desirable qualities.
    Type: Grant
    Filed: January 28, 2003
    Date of Patent: March 14, 2006
    Inventors: Lung-Tao Lin, Ming-Fung Lin
  • Patent number: 6958190
    Abstract: An article including a panel structure mountable in an automobile vehicle to form a part of the vehicle interior thereof, and a process for making the same are disclosed. According to this process, an outer layer defining at least a portion of the exposed exterior surface of the structure is prepared by applying a water-dispersed composition containing a thermoplastic polyurethane and a heat-activated crosslinking agent onto a mold surface and thereafter drying the composition. Next, a composition comprising (i) a poly(vinyl chloride) resin and at least one plasticizer and/or (ii) a thermoplastic polyurethane resin material is gelled onto an inner surface of the outer layer while on the outer layer is retained on the mold surface. The gelled composition is then fused to form an inner layer interfacially chemically bonded to the outer layer. The layered composite structure is united with the reinforcing substrate so that the reinforcing substrate serves to reinforce the outer layer.
    Type: Grant
    Filed: October 1, 2003
    Date of Patent: October 25, 2005
    Assignee: Magna Interior Systems Inc.
    Inventor: John A. Gardner Jr.
  • Patent number: 6863859
    Abstract: The present invention relates to novel polymeric compositions that exhibit Reverse Thermal Gelation (RTG) properties for use as Support Materials (SM) in the manufacture of three-dimensional objects. These polymers are Temperature Sensitive Polymers that respond with a significant change of properties to a small change in temperature. Temperature Sensitive Polymers exhibit cloud point (CP) or lower critical solution temperature (LCST) in aqueous solutions. Water-soluble Temperature Sensitive Polymers are chosen to give low viscosity liquid at low temperature when dissolved in water and by that to permit easy dispensing at low temperature. Raising the temperature above their gelation temperature (Tgel) will result in solidification of the composition. At its gel position the material has favorable characteristics as a support and building material. The gel layers have the appropriate toughness and dimensional stability to support the model layers during the building process.
    Type: Grant
    Filed: August 15, 2002
    Date of Patent: March 8, 2005
    Assignee: Objet Geometries Ltd.
    Inventor: Avraham Levy
  • Patent number: 6841115
    Abstract: Mold release agents useful for the production of plastic molded parts having reduced concentration of undesirable, potentially health hazardous substances in the edge zone and on the surface of the molded part and a process for the production of low toxicity plastic molded parts using such mold release agents. These mold release agents have at least one group which is reactive with the undesirable materials that form on the surfaces and in the edge zones of the molded parts.
    Type: Grant
    Filed: November 22, 2002
    Date of Patent: January 11, 2005
    Assignee: Bayer Aktiengesellschaft
    Inventors: Christian Six, Michael Schneider
  • Patent number: 6807006
    Abstract: A film of a plastic material fusible with a lens-forming material and having a high light transmissivity is bonded and laminated, with an adhesive, to a polarizing sheet having a polarization coefficient of 99.0% or higher and a light transmissivity of 40% or higher. The resultant laminate is hot-pressed into a shape similar to an aimed lens. The hot-pressed laminate is placed in a lens forming mold cavity, and a lens-forming resin which has been colored or of which light transmissivity has been adjusted to a desired transmissivity is injected into the cavity to thereby form a polarized lens.
    Type: Grant
    Filed: March 25, 2003
    Date of Patent: October 19, 2004
    Inventor: Yasunobu Nakagoshi
  • Publication number: 20040183230
    Abstract: A novel method for manufacturing molded articles with improved temperature resistance by injection molding of a nylon 6T copolymer or its compound with a polypropylene resin as the improver is disclosed. A nylon 6T copolymer or its compound is mixed with a small amount (0.1% to 5%) of a polypropylene resin, and then injection molded at a suitable condition to form modified nylon 6T articles. The molded articles made by this novel method exhibit better temperature resistance as compared with those made by the conventional method.
    Type: Application
    Filed: March 17, 2003
    Publication date: September 23, 2004
    Applicant: Plastron Precision Co., Ltd.
    Inventors: Ken Chen, Hong Bing Tsai
  • Patent number: 6780364
    Abstract: A conductive roller for use in a laser printer includes a solid, thermoset urethane comprising a metal salt and having a hardness of between 30 Shore A and 50 Shore A on cube and a volume resistivity of 1E6 ohm-cm and 9E8 ohm-cm.
    Type: Grant
    Filed: February 6, 2002
    Date of Patent: August 24, 2004
    Assignee: Mearthane Products Corporation
    Inventors: Albert C. Chiang, John A. Roderick
  • Publication number: 20040108623
    Abstract: High flow engineering thermoplastic compositions made from a thermoplastic host polymer and a low molecular weight flow modifier polymer, and products made therefrom. The flow modifier polymer is made by polymerizing at least one vinyl aromatic monomer and at least one (meth)acrylate monomer.
    Type: Application
    Filed: November 18, 2003
    Publication date: June 10, 2004
    Applicant: JOHNSON POLYMER, LLC
    Inventors: Gary A. Deeter, Thomas J. Greeley, Marco A. Villalobos
  • Publication number: 20040089965
    Abstract: For manufacturing a moulded article comprising at least an elastomeric polyurethane skin (9) and optionally a structural backing layer (10) and an intermediate foam layer (12) a mould is used having at least a first mould part (1) comprising at least two mutually movable mould sections (2-4). The skin (9) is moulded with its front against a surface (7) of the first mould part (1) by applying at least one reactive polyurethane mixture to this mould surface. In order to prevent the seam between the mutually movable mould sections (2-4) of the first mould part to leave traces on the front of the moulded skin (9), the first mould part (1) further comprises a removable, flexible liner (6) which is positioned onto these mould sections to cover at least partially the seam therebetween.
    Type: Application
    Filed: July 8, 2003
    Publication date: May 13, 2004
    Inventors: Guy Malfliet, Hugo De Winter, Jan Willems
  • Publication number: 20040070107
    Abstract: The present invention is a method of making a lubricious polyacrylonitrile artificial joint of a predetermined form and the resulting product. The method includes preparing a solution of a room temperature solvent that will dissolve polyacrylonitrile at room temperature and a room temperature non-solvent that will not dissolve polyacrylonitrile at room temperature. The solution is prepared with sufficient non-solvent to render the room temperature solvent inoperable for polyacrylonitrile at room temperature and operable at temperatures above 65° C. to dissolve polyacrylonitrile therein. Next, the polyacrylonitrile and the solution are combined into a mixture, in an amount of at least 20%, by weight, of polyacrylonitrile. The mixture is then heated at temperatures in excess of 65° C. to produce a fluid polyacrylonitrile product, and processed into an artificial joint component mold. Next, the product is cooled and may be rinsed, solvent extracted and dried. It is then treated chemically, e.g.
    Type: Application
    Filed: October 9, 2002
    Publication date: April 15, 2004
    Applicant: PRAGTECH, INC.
    Inventor: George P. Stoy
  • Patent number: 6689299
    Abstract: A process for producing solid creatine-containing dosage forms, wherein a) a mixture which comprises at least one thermoplastic, physiologically tolerated, water-soluble or water-swellable polymeric binder and creatine, and contains 1 to 20 mol of water per mol of creatine is prepared, b) the mixture is plasticated at or above the softening point of the polymeric binder, preferably with at least partial evaporation of the water, c) the plasticated mixture is shaped to dosage forms and cooled.
    Type: Grant
    Filed: April 5, 2001
    Date of Patent: February 10, 2004
    Assignee: BASF Aktiengesellschaft
    Inventors: Knut Kessel, Günter Scherr, Thomas Bogenstätter, Gunther Berndl, Jörg Breitenbach
  • Patent number: 6685861
    Abstract: Oxygen barrier polyamide compositions exhibiting high oxygen scavenging capability suitable for extended shelf-life, packaging applications. Thus a polyamide composition comprises a polyamide homopolymer, copolymer, or blends thereof, and at least one polyamide reactive, oxidizable polydiene or oxidizable polyether. The polyamide products are particularly suited to making barrier packaging articles such as monolayer or multi-layer films, sheets, thermoformed containers and coinjection/coextrusion blow molded bottles comprising PET, polyolefin or polycarbonate as structural layers. Such articles are useful in a variety of oxygen-sensitive food, beverage, pharmaceutical and health care product packaging applications.
    Type: Grant
    Filed: January 4, 2002
    Date of Patent: February 3, 2004
    Assignee: Honeywell International Inc.
    Inventors: Murali K. Akkapeddi, Timothy J. Kraft, Edward P. Socci
  • Patent number: 6650473
    Abstract: A film of a plastic material fusible with a lens-forming material and having a high light transmissivity is bonded and laminated, with an adhesive, to a polarizing sheet having a polarization coefficient of 99.0% or higher and a light transmissivity of 40% or higher. The resultant laminate is hot-pressed into a shape similar to an aimed lens. The hot-pressed laminate is placed in a lens forming mold cavity, and a lens-forming resin which has been colored or of which light transmissivity has been adjusted to a desired transmissivity is injected into the cavity to thereby form a polarized lens.
    Type: Grant
    Filed: September 21, 2001
    Date of Patent: November 18, 2003
    Inventor: Yasunobu Nakagoshi
  • Publication number: 20030209826
    Abstract: A process for producing a molded article comprised of polyurethane is provided, comprising the steps of pouring or injecting a liquid molding material into a mold under the condition that the contact angle between the liquid molding material and the inner surface of the mold is adjusted to not more than 30° by applying the surface-treating agent to the inner surface of the mold, and curing the liquid molding material. A surface-treating agent is also provided which reduces the contact angle between the liquid molding material and a flat plate made of the same material as the mold to not more than 30°. when the surface-treating agent is applied to the flat plate and the liquid molding material is dropped thereon.
    Type: Application
    Filed: June 20, 2003
    Publication date: November 13, 2003
    Applicant: KAO CORPORATION.
    Inventors: Makoto Okubo, Kazuhiko Kiuchi, Ryoichi Hashimoto, Takayuki Nomura, Masahiro Mori, Kenichi Miyamoto
  • Publication number: 20030155690
    Abstract: A method for manufacturing plastic-substitute goods by using natural materials is disclosed. Agricultural byproducts and wood byproducts such as rice husks, rice plant stems, corn plant stems, bean plant stems, wheat plant stems, saw dust and the like and the washed and dried sludge produced from the alcoholic factory are crushed into a particular size, then the crushed particles are mixed with natural adhesives (such as corn starch, potato starch and the like), and are coated with melamine resin or urea resins, and then a molding is carried out by applying a pressure in a molding machine, thereby manufacturing the plastic-substitute goods. The raw materials of the present invention are readily available from the rural areas, and the molding is carried out at a temperature of 100-300 degrees C.
    Type: Application
    Filed: March 21, 2003
    Publication date: August 21, 2003
    Inventors: Young Bok Kim, Myung Ja Kim