Abstract: A method for manufacturing a polymer-based fibrous scaffold is disclosed. The method includes the following step: providing an electrospinning device comprising a collector; and injecting a polymer solution into the electrospinning device to produce a single jet fiber, wherein the single jet fiber is piled on the collector to form a fibrous scaffold.

Abstract: A method for production of a gypsum fiberboard panel, has the following method steps: production of a mixture of calcined gypsum and fibers; application of the mixture to a gas-permeable and/or air-permeable and/or liquid-permeable conveyor that continuously moves in an advancing direction, at an advancing speed; pre-compaction of the mixture; wetting of the mixture with setting water; post-compaction of the mixture; pressing the mixture to form a gypsum fiberboard panel strand; cutting the gypsum fiberboard panel strand into individual gypsum fiberboard panels; drying the gypsum fiberboard panels; and if necessary, finishing and/or coating the dried gypsum fiberboard panels; wherein for pre-compaction, the mixture is sprayed with a water mist and has a partial vacuum applied to it. Furthermore, an apparatus produces a gypsum fiberboard panel, in particular by carrying out the method, and a gypsum fiberboard panel is produced using the method and/or using the apparatus.

Abstract: A mold system and method for forming a casting article for investment casting is disclosed. The mold system includes a mold for receiving therein a selected core chosen from a plurality of varied cores. The mold includes a plurality of separable mold portions that are coupleable together to create the mold and configured to form a sacrificial material from a sacrificial material fluid about the selected core. At least one selected separable mold portion of the plurality of separable mold portions includes a set of varied interchangeable versions of the at least one selected separable mold portion. Each varied interchangeable version of the selected separable mold portion is configured to accommodate a different core of the plurality of varied cores. A number of systems for controlling a temperature of the mold are also disclosed.

Abstract: Aspects of wireless communication are described, including a radiofrequency (RF) amplifier chip, configured for transmitting or receiving data, comprising a first substrate comprising a first material and a second substrate comprising a second material that is different from the first material. The first substrate and the second substrate may be lattice-matched such that an interface region between the first substrate and the second substrate exhibits an sp3 carbon peak at about 1332 cm·1 having a full width half maximum of no more than 5.0 cm·1 as measured by Raman spectroscopy. In some aspects, the first substrate and said second substrate permit said chip to transmit or receive data at a transfer rate of at least 500 megabits per second and a frequency of at least 8 GHz. In some aspects, the RF amplifier chip is part of a satellite transmitter.

Abstract: In a method for producing a fiber-reinforced composite material, the fiber-reinforced composite material is formed by impregnating a reinforcing fiber sheet with a resin and curing the resin. The method includes: storing the reinforcing fiber sheet in a cavity of a forming mold; and impregnating the reinforcing fiber sheet with the resin by injecting the resin into the cavity of the forming mold, and curing the resin. In the impregnating and curing, the resin containing a magnetic powder is injected into the cavity, and a magnetic field is generated in the cavity to cause the resin containing the magnetic powder to flow.

Abstract: A method for production of a molded part made of plastic by rotational molding includes placing a starting material in a form of at least one of a plastic or a plastic precursor into a rotational melt mold that is fitted with at least one magnetic element. The rotational melt mold is rotated and, while the rotational melt mold is rotating, the starting material is shaped. The at least one magnetic element rotates together with the rotational melt mold while the starting material is being shaped. The starting material and the at least one magnetic element are configured in such a way that the starting material and the at least one magnetic element interact magnetically such that a portion of the starting material is attracted and held in place by the at least one magnetic element while the starting material is being shaped.

Abstract: The present disclosure relates to methods and systems for making thermoplastic resin materials and composite resin systems and materials made from the thermoplastic resins, by seeding one melted thermoplastic material with a second thermoplastic material in a crystalline state that comprises an amount of ferromagnetic material.

Abstract: The present disclosure relates to a technique for improving the ionic conductivity by introducing an electric field concept to a process for preparing an ion exchange membrane and deflecting an ion channel within an ion exchange membrane in one direction, and specifically to a device for fabricating an ion exchange membrane and a method therefor in a roll-to-roll manner and a casting manner with a deflected ion channel which can improve the ionic conductivity of the ion exchange membrane by reducing a travelling distance of the ions in the deflected ion channels.

Abstract: A method is disclosed for producing a film containing oriented nanotubes or nanoparticles. The nanotubes typified by CNTs or nanoparticles are oriented utilizing an electric field, and influence of an electrode is suppressed, thereby allowing for production of a large-area film containing nanotubes or nanoparticles including reliably oriented nanotubes or nanoparticles, at a low cost. The method for producing the film containing nanotubes or nanoparticles which are oriented along the plane direction of the film includes: placing a film precursor containing nanotubes or nanoparticles on an interdigitated comb-like electrode through a support, in which the comb-like electrode is arranged on an insulating plate and configured with electrode wires having a circular cross-section; applying an AC voltage to the comb-like electrode in a state with the film precursor present on the comb-like electrode; and converting the film precursor into a film.

Abstract: The disclosure pertains to a method of orientating particles by their easy axes in a selected area of a composite comprising the particles dispersed in a matrix. The method comprises liquefying and then solidifying the matrix at the selected area while applying an external magnetic field on the composite. The composite can be used for a transmission line component for directing high frequency electromagnetic waves. The particles are preferably superparamagnetic nanocrystallite particles and matrix is preferably a polymeric material.

Abstract: There is disclosed stereolithographic manufacture of more complex components including at least one active material without the need for fabrication. Fabrication can introduce component discontinuities that hinder performance of the final component. Thus, some embodiments entail a method of manufacture for complex, field activated components such as piezoelectric or magnetostrictive sensors or actuators.

Abstract: The present invention relates to a solid composition that is especially in the form of a product cast as a stick or in acupel, the said composition having an outer surface, and containing one or more magnetic bodies (1) of non-zero magnetic susceptibility, the said solid composition being characterized in that these magnetic bodies (1) are on at least part of the said outer surface non-randomly oriented in the solid composition so as to form on the said outer surface one or more pattern(s) (5).

Abstract: Medical devices and related methods are disclosed.

Abstract: This invention provides a fuel cell flow field plate or bipolar plate having flow channels on faces of the plate, comprising an electrically conductive polymer composite. The composite is composed of (A) at least 50% by weight of a conductive filler, comprising at least 5% by weight reinforcement fibers, expanded graphite platelets, graphitic nano-fibers, and/or carbon nano-tubes; (B) polymer matrix material at 1 to 49.9% by weight; and (C) a polymer binder at 0.1 to 10% by weight; wherein the sum of the conductive filler weight %, polymer matrix weight % and polymer binder weight % equals 100% and the bulk electrical conductivity of the flow field or bipolar plate is at least 100 S/cm. The invention also provides a continuous process for cost-effective mass production of the conductive composite-based flow field or bipolar plate.

Abstract: A method of manufacturing a body with oriented aspherical particles is disclosed. In an embodiment, the method comprises introducing aspherical particles with an orientation property in a liquid base material and solidifying the base material under the influence of an orienting force field.

Abstract: An integrated circuit chip attachment in a microstructure device is accomplished through the use of an adhesive-based material in which graphene flakes are incorporated. This results in superior thermal conductivity. The spatial orientation of the graphene flakes is controlled, for example by adhering polar molecules to the graphene flakes and exposing the flakes to an external force field, so that the graphene flakes have desired orientations under the integrated circuit chip, alongside of the integrated circuit chip and above the integrated circuit chip.

Abstract: A method is described for inserting or dispersing quartz within a substrate containing polymers polarizable by an electromagnetic field having electrical resistivity, from an insulator to conductor or vice versa, modifiable by said field. The method involves dispersing in the substrate particles having a sandwich structure including two conductive layers and a layer with piezoelectric characteristics in the middle.

Abstract: A cold press and a method for the production of green compacts for diamond-containing tool segments includes a tool matrix, a top ram and a bottom ram assigned to a matrix adapter from opposite directions for the purpose of compressing sinterable metal powder and diamond granules after both of these materials have been fed to the matrix adapter. Step-by-step build-up of the green compact is carried out in such a manner that after one layer of metal powder and one layer of diamond granulate have been charged, these layers are together compressed.

Abstract: A method of manufacturing ceramics includes: placing, on a base material, a first slurry in which a metal oxide powder is dispersed; applying a magnetic field to the first slurry to solidify the first slurry, thereby forming an under coat layer made of a first compact; placing, on the under coat layer, a second slurry containing a metal oxide powder constituting the ceramics; applying a magnetic field to the second slurry to solidify the second slurry, thereby forming a second compact to obtain a laminated body of the second compact and the under coat layer; and obtaining the ceramics made of the second compact by removing the under coat layer from the laminated body of the second compact and the under coat layer and then sintering the second compact, or sintering the laminated body of the second compact and the under coat layer and then removing the under coat layer.

Abstract: A composite structure 10 of a resin-diamagnetic material, including a diamagnetic material layer 12 and a resin layer 14 is obtained by a method including disposing particles of a diamagnetic material 22 and a resin 24 in a mold 30, applying a magnetic field to the diamagnetic material 22 disposed in the mold 30, and moving the diamagnetic material 22 in a direction away from at least a part of an inner surface of the mold 30, and then curing the resin 24 in the mold 30 thereby to produce a resin-diamagnetic material composite structure.

Abstract: A method for fabricating an aligned graphene sheet-polymer composite is provided, which includes the steps below. A mixture is prepared with the dispersed graphene sheets in the polymer fluid. The graphene filament bundles substantially paralleled to each other are formed by a sequence of aligned graphene sheets in the polymer fluids when a field was applied. Finally, the mixture is solidified. An anisotropic index in a range of 1.00 to 2.00 is obtained in an aligned graphene sheet-polymer composite by calculating the ratio of the coefficient of thermal conductivity in a parallel direction and the one in perpendicular direction. The aligned graphene sheet-polymer composite is also provided.

Abstract: The chip stack of semiconductor chips with enhanced cooling apparatus includes a first chip with circuitry on a first side and a second chip electrically and mechanically coupled to the first chip by a grid of connectors.

Abstract: Provided is an oriented piezoelectric material with satisfactory sintering property free of Pb that is a hazardous substance, and a water-soluble alkaline ion, and a production method therefor. To this end, provided is a compound, including a tungsten bronze structure metal oxide, in which: the tungsten bronze structure metal oxide contains at least metal elements of Ba, Bi, Ca, and Nb, the metal elements satisfying the following conditions in terms of molar ratio; and has a C-axis orientation. The compound shows Ba/Nb=a: 0.363<a<0.399, Bi/Nb=b: 0.0110<b<0.0650, and Ca/Nb=c: 0.005<c<0.105. The tungsten bronze structure metal oxide preferably includes (1?x).Ca1.4Ba3.6Nb10O30?x.Ba4Bi0.67Nb10O30 (0.30?x?0.95).

Abstract: Disclosed are fibers that include a composite of at least three different materials, where the at least three different materials include a conductor, an insulator, and a non-centrosymmetric material, and where each material is disposed in one or more different cross-sectional regions of the fiber, with each region extending along a common length of the fiber.

Abstract: A method of controlling the orientation of glass or plastic reinforcing fibers in an injection molded polymeric/fiber article including the step of applying a high electric field to at least a portion of the mold cavity during the injection of the fiber/polymer mix and during a setup or packing time preceding the ejection of the article from the mold.

Abstract: There is disclosed herein a method of designing a mold, the mold being at least part of a unitary body to be formed from a plurality of layers by 3D printing, the method comprising: defining an inner surface of the mold corresponding to at least part of an outer surface of an object to be molded in the mold; selecting a first material from which at least part of the mold is to be printed; and selecting a second material from which at least another part of the mold is to be printed, the second material having a higher thermal and/or electrical conductivity than the first material, wherein at least one of the layers from which the mold is to be formed by 3D printing includes areas to be printed from each of the first and second materials.

Abstract: A resin molded body includes a polymeric material, such as one of a thermoplastic resin, a thermosetting resin, elastomer, and rubber, to which a required amount of ferromagnetic glittering agent having shape anisotropy is added. At a time when the polymeric material is in a molten resin state inside of a mold cavity, the polymeric material is subjected to the three-axis orientation control and orientation distribution control performed by applying a rotating magnetic field to the molten resin at a required position, adjusting an orientation of the ferromagnetic glittering agent mixed in the molten resin, and shifting the ferromagnetic glittering agent mixed in the molten resin in a required direction, and the ferromagnetic glittering agent mixed in the molten resin is then shifted to a design surface side to be thereby concentratedly distributed for orientation.

Abstract: A method is disclosed for manufacturing an anisotropic material comprising providing a viscoplastic material having a yield stress, and a plurality of magnetic particles disposed therein, and then subjecting the viscoplastic material to a magnetic field for a time sufficient to at least partially align at least a portion of the magnetic particles to at least one of a predetermined position or orientation. Also disclosed is an article having anisotropic properties comprising a viscoplastic material, and a plurality of magnetic particles distributed therein and at least partially aligned to a predetermined orientation. An article having anisotropic properties, comprising a fixed viscoplastic material, and a plurality of magnetic particles distributed and at least partially anisotropically aligned in the fixed viscoplastic material is disclosed.

Abstract: An inverted microwell (102) provides rapid and efficient microanalysis system (100) and method for screening of biological particles (128), particularly functional analysis of cells on a single cell basis. The use of an inverted open microwell system (102) permits identification of particles, cells, and biomolecules that may be combined to produce a desired functional effect also functional screening of secreted antibody therapeutic activity as well as the potential to recover cells and fluid, and optionally expand cells, such as antibody secreting cells, within the same microwell.

Abstract: A material for a magnetic resonance installation is provided, wherein the material includes a support material and a magnetic doping material which is admixed in a specific proportion. The doping material exhibits an anisotropic susceptibility. In respect of the anisotropic susceptibility, the doping material exhibits a mean orientation along a predefined direction. An essentially homogeneous intermixture of the support material and the doping material is present within a volume of the material which is smaller than 1 mm3.

Abstract: Processing a composite material includes combining a nanomaterial with a matrix to yield a composite material. The nanomaterial comprises nanotubes. An electric current is applied to the composite material to align and disperse the nanotubes in the matrix.

Abstract: A method is provided of fabricating a composite incorporating fillers. The method includes the steps of depositing the fillers in a matrix material either in a rapid prototyping device or prior to inserting the matrix material into a mold. The mold is positioned at a desired location with respect to an electrical field such that at least a portion of the fillers in the matrix material align in a first direction in response thereto. For producing a heterogeneous composite through a rapid prototyping process, the electrodes are positioned at a desired orientation to align the fillers. Thereafter, at least a portion of the matrix material is cured with desirable filler orientation. The procedure is repeated with the desired filler orientation and distribution being introduced layer by layer within the composite.

Abstract: In various embodiments, the present invention provides method of forming composites. Such methods generally comprise: (1) applying carbon nanotubes onto a system, wherein the system comprises at least one of an electric field or a magnetic field, and wherein the at least one electric field or magnetic field unidirectionally aligns the carbon nanotubes; and (2) applying a polymer onto the carbon nanotubes while the carbon nanotubes are unidirectionally aligned by the at least one electric field or magnetic field. The application of the polymer onto the carbon nanotubes forms composites that comprise unidirectionally aligned carbon nanotubes embedded in the polymer. In further embodiments, the present invention provides polymer composites formed by the methods of the present invention.

Abstract: The exemplary embodiments of the present invention provide a method and system for aligning graphite nanofibers in a thermal interface material to enhance the thermal interface material performance. The method includes preparing the graphite nanofibers in a herringbone configuration, and dispersing the graphite nanofibers in the herringbone configuration into the thermal interface material. The method further includes applying a magnetic field of sufficient intensity to align the graphite nanofibers in the thermal interface material. The system includes the graphite nanofibers configured in a herringbone configuration and a means for dispersing the graphite nanofibers in the herringbone configuration into the thermal interface material. The system further includes a means for applying a magnetic field of sufficient intensity to align the graphite nanofibers in the thermal interface material.

Abstract: A composite structure 10 of a resin-diamagnetic material, including a diamagnetic material layer 12 and a resin layer 14 is obtained by a method including disposing particles of a diamagnetic material 22 and a resin 24 in a mold 30, applying a magnetic field to the diamagnetic material 22 disposed in the mold 30, and moving the diamagnetic material 22 in a direction away from at least a part of an inner surface of the mold 30, and then curing the resin 24 in the mold 30 thereby to produce a resin-diamagnetic material composite structure.

Abstract: System for practicing a method of making a low cost, light weight impact deflecting material, comprising directionally aligned single walled carbon nanotubes in an epoxy resin composition, that is near impervious to bullets fired at close range at all angles of incidence, that does not deteriorate upon abrasion or when exposed to wide ranges of temperature and humidity, and that when used to construct a protective shield for a body armor vest protects the wearer from blunt trauma effects.

Abstract: A method of manufacturing a magnetic sheet includes a slurry sheet forming step, a local magnetic field applying step, and a slurry curing step. In the slurry sheet forming step, slurry is formed by mixing flat soft magnetic metal powder in a binding material, and a slurry sheet is formed by shaping the slurry into a sheet. In the local magnetic field applying step, only the orientation of the flat soft magnetic metal powder, which exists in the partial area, of the entire flat soft magnetic metal powder mixed in the slurry sheet is unified in a predetermined direction by locally applying a magnetic field to a partial area of the expanded slurry sheet in a predetermined direction. In the slurry curing step, a magnetic sheet is formed by curing the slurry sheet after the local magnetic field applying step.

Abstract: The magnetic reversibly attached template (MRAT) are solid devices made of biocompatible material containing a magnetic material. These devices can be made in any shape using microfabrication, milling, and molding and can be positioned and secured using magnetic forces. The applications of the M RAT encompass the patterning of biological and non-biological materials including cells, nucleic acids, peptides, proteins, aqueous solutions, polymers, rubbers, and other reagents on solid surfaces.

Abstract: A method and apparatus is provided for printing using paste like inks such as those used in intaglio printing, wherein the inks include specialty flakes such as thin film optically variable flakes, or diffractive flakes. The invention discloses an apparatus having an energy source such as a heat source for temporarily lessening the viscosity of the ink during alignment of the flakes within the ink.

Abstract: A directional conductivity nanocomposite material, apparatuses and processes for making such material are generally described. A directional conductivity nanocomposite material may comprise a supporting material such as ceramic or polymer, with directionally conductive nanorod structures running through the supporting material. The material may be made by orienting nanorods in an electrophoretic gel using an electrical or magnetic field to align the nanorods, removing the gel, reinforcing the nanorods, and flowing in supporting material.

Abstract: Apparatus and methods for using acoustic radiation forces to order particles suspended in a host liquid are described. The particles may range in size from nanometers to millimeters, and may have any shape. The suspension is placed in an acoustic resonator cavity, and acoustical energy is supplied thereto using acoustic transducers. The resulting pattern may be fixed by using a solidifiable host liquid, forming thereby a solid material. Patterns may be quickly generated; typical times ranging from a few seconds to a few minutes. In a one-dimensional arrangement, parallel layers of particles are formed. With two and three dimensional transducer arrangements, more complex particle configurations are possible since different standing-wave patterns may be generated in the resonator.

Abstract: A method of forming a security device is disclosed wherein a magnetically aligned pigment coating coated on a first substrate upon a release layer is hot stamped onto another substrate or object. Multiple patches with aligned magnetic flakes can be oriented differently in the form of a patch work or mosaic. For example, a region of stamped aligned flakes having the flakes oriented in a North-South orientation can be stamped onto one region of an object or substrate and another region of stamped same flakes removed from a same substrate can be stamped onto a same object oriented in an E-W orientation. By first aligning and curing flakes onto a releasable substrate, these flakes can be stamped in various shapes and sizes of patches to be adhesively fixed to another substrate or object.

Abstract: The exemplary embodiments of the present invention provide a method and system for aligning graphite nanofibers in a thermal interface material to enhance the thermal interface material performance. The method includes preparing the graphite nanofibers in a herringbone configuration, and dispersing the graphite nanofibers in the herringbone configuration into the thermal interface material. The method further includes applying a magnetic field of sufficient intensity to align the graphite nanofibers in the thermal interface material. The system includes the graphite nanofibers configured in a herringbone configuration and a means for dispersing the graphite nanofibers in the herringbone configuration into the thermal interface material. The system further includes a means for applying a magnetic field of sufficient intensity to align the graphite nanofibers in the thermal interface material.

Abstract: A process for producing an anisotropic magnetic material includes: preparing a feebly magnetic material capable of transforming into a magnetic material by a prescribed reaction, orienting the feebly magnetic material by imparting an external field to the feebly magnetic material, and transforming the oriented feebly magnetic material to a magnetic substance by the prescribed reaction.

Abstract: A particle generator is able to generate pure particles for solid or liquid materials with melting points over several hundred degrees Celsius. The material is heated to generate the vapor in a small chamber. Heated nitrogen or some inert gas is used as the carry gas to bring the mixture into a dilution system. As the super saturation ratio of the material is large enough and over a critical value, particles are formed in the dilution system by homogenous nucleation, and grown in the same dilution system as well. The different size distributions and concentrations of the particles can be obtained by varying dilution parameters, such as residence time and dilution ratio.

Abstract: An anisotropic conductive adhesive (ACA) arrangement is disclosed, including a thermosetting resin disposed between a connector of a first structure and a connector of a second structure, and a plurality of ferromagnetic conductive particles dispersed through the thermosetting resin, wherein the plurality of ferromagnetic conductive particles form columns between the connector of the first structure and the connector of the second structure, and wherein a density of the ferromagnetic particles in the columns is substantially higher than a density of the plurality of ferromagnetic particles away from the columns.

Abstract: A method is provided of fabricating a composite incorporating fillers. The method includes the steps of depositing the fillers in a matrix material either in a rapid prototyping device or prior to inserting the matrix material into a mold. The mold is positioned at a desired location with respect to an electrical field such that at least a portion of the fillers in the matrix material align in a first direction in response thereto. For producing a heterogeneous composite through a rapid prototyping process, the electrodes are positioned at a desired orientation to align the fillers. Thereafter, at least a portion of the matrix material is cured with desirable filler orientation. The procedure is repeated with the desired filler orientation and distribution being introduced layer by layer within the composite.

Abstract: A device for filling at least one mold with at least one powder. The device includes a mechanism to add at least one powder, at least one mechanism to eject the powder added into the device, in the form of a layer, and at least one deflector capable of locally intercepting at least part of the powder ejected in the form of a layer and redirecting the locally intercepted powder towards a determined location in the mold.

Abstract: The present invention relates to a method for equalizing the orientation of fillers and/or distribution of fillers in a molding compound comprising filled plastic material of an injection molded part. A method of this type is required in particular during injection molding. The method according to the invention is characterized in that the injection mold and the molding compound are supplied with sound during injection molding in the injection mold. The sound has a frequency in the range of the spectrum of the first ten natural frequencies of the filler-matrix system. By supplying with this sound, the fillers, for example fibers, are distributed within the injection molding compound in a more isotropic manner with respect to their orientation and distribution so that significantly better mechanical and optical properties of the injection molded part are produced.

Abstract: The present invention relates to a hexagonal boron nitride platelet particle having a layer of a ferromagnetic metal between the layers of hexagonal boron nitride thereof, and a process for preparing the composition thereof. The present invention further relates to polymeric composites formed therefrom. The present invention describes improvements in thermal conductivity of said composites when subject to an orienting magnetic field.