Abstract: The invention is a method of a sheet (134) of thermoplastic material between upper and lower molds (102, 104), heating the sheet to a plastic state using electromagnetic radiation and molding the sheet. The molds (102, 104) are preferably formed of silicon and infrared radiation is preferably used to heat the sheet (134).

Abstract: A carbon material is formed by heat-treating a carbonaceous material in a reaction mix of oxides of boron and boron nitride in a nitrogen atmosphere to temperatures of 1600 to 2000° C. The surface of the carbonaceous material is transformed into a carbon material that is resistant to oxidation to temperatures of 900° C., enabling machined components to be utilized for weeks at that temperature. The carbon material is also stable in inert or vacuum environments to temperatures in the range of 1500 to 2000° C., enabling its use as aluminum evaporative boats and the like.

Abstract: This invention relates to windshield wiper system and method which utilizes a flexible member to account for compression loads in excess of a predetermined load, such as 30 percent, greater than a maximum load for the flexible member. The system utilizes a flexible pultruded composite material having a relatively low modulus of elasticity, yet relatively high elongation characteristics. The flexible arm bends to facilitate preventing damage to components in the wiper system when a compressive load applied to the flexible member is in excess of the predetermined load.

Abstract: A treatment method for the internal surface of a molded polyethylene plastics material container such as a drum, including the steps of: introducing an ionizable gas, such as argon, into the container; generating a plasma of the introduced gas by applying electric field of sufficient strength to the container and introduced gas, so as to cause an interaction with the internal surface of the container; coating the internal surface of the container with a curable epoxy-based first polymeric composition; and then curing the polymeric composition to form a coating on the internal surfaces of the container. A second coating, preferably with electrical conductive properties, may be applied and cured over the first coating. Conductive properties may be provided by including conductive particles such as antimony doped tin dioxide, graphite or metal powders, in the second composition.

Abstract: A method and apparatus for ultrasonic assisted deposition of a release agent onto a workpiece is disclosed. The release agent can be any fluorinated or non-fluorinated phosphorous-containing organic acid. The workpiece can be any workpiece desired to be coated with the release agent, such as a surface needing an anti-stick coating required in a plastic casting or injection mold. Metal oxide workpiece surfaces strongly bond to fluorinated phosphorus-containing organic acids. In particular, the present invention can deposit anti-stick coatings onto smooth or porous surfaces, such as anodized aluminum and its alloys, using ultrasonic assisted deposition.

Abstract: The invention relates to a method for linking two adjacent plastic work pieces (2, 3). The inventive method is characterized in that the intended contact zone (K) of at least one of the two work pieces (2) with which the latter adjoins to the other work piece (3) is at least partially subjected to a high-energy radiation to such an extent that the glass transition temperature is reduced in a marginal zone (R). The two work pieces (2, 3) are brought in the desired position relative to each other. For establishing the connection of the two work pieces (2, 3) at least the marginal zone (R) modified by the previous radiation process is heated at least in its surface area to a temperature that is higher than the glass transition temperature of the marginal zone (R) modified by the radiation process but lower than the glass transition temperature of the zones of the work pieces (2, 3) that have not been modified.

Abstract: The invention relates to a process and an apparatus for simultaneously coating and forming a body (11), comprising the following steps:

Abstract: A method of manufacturing a microfluidic structure, in particular a biochip, said method consisting at least:

Abstract: A process for crosslinking polyacrylate compositions, wherein, by selective irradiation of the pressure-sensitive adhesive composition with electron beams, the polymer is cured only in certain structures and, as a result, structured pressure-sensitive adhesive compositions can be prepared.

Abstract: The present invention provides a method for producing a high-quality capillary tube used in an electrophoresis apparatus in a safe and inexpensive manner. A polymer coating on a capillary tube is converted into gas and removed through an oxidative reaction with oxygen radicals resulting from ozone decomposition.

Abstract: A radially inner surface of a sealing lip of an oil seal, is irradiated to induce a chemical reaction in the material of the sealing lip, to form hard helical portions. The hard helical portions act like a helical groove or rib to pump oil back to an oil-side for excellent sealing properties when there is a relative rotational movement between the sealing lip and a shaft to sealed, as well as a static sealing ability at the time there is no relative rotation movement.

Abstract: A method of forming a three-dimensional sculpture comprises the steps of providing a mold having a lining and a casting cavity, applying a powder to the mold lining, pouring a casting material into the casting cavity and curing the casting material to form a casting object, said powder being transferred to said casting object during curing of said casting material, and removing said casting object from said casting cavity to form a powder-laden three-dimensional sculpture.

Abstract: There is disclosed a process for inline producing a biaxially oriented releasing film by consecutively orienting a non oriented film (polyethylene terephthalate or polypropylene) in the machine or transverse direction one by one which comprises coating at least one side of a film in a state prior to biaxial orientation with an addition reaction type silicone based releasing agent (e.g. solvent type), preferably incorporated with a photosensitizer; biaxially orienting the film; thereafter heat annealing the same; and subsequently performing ultraviolet ray irradiation. The process enables easy production of the releasing film which is excellent in releasability, non-migration property of silicone, and productivity, and which is well suited for use in the production of pressure sensitive adhesive labels and tapes, ceramic green sheets, synthetic leather, etc.

Abstract: The present invention provides a method of modifying the surface of a polymeric substrate, e.g., to improve the wettability of the polymer film surface and/or alter the metal adhesion properties of the surface of the substrate by exposing the substrate to a flame. The flame is supported by an oxidizer and fuel mixture that includes an effective amount, for modifying the polymeric substrate, of at least one sulfur-containing compound that functions as a fuel substitute. In addition, substrates are provided that have increased wettability or increased metal adhesion performance.

Abstract: The invention is directed to methods for fabricating devices from polymer precursors, along with devices so fabricated. The methods of the invention include the steps of plasma treating a polymer based resin, paste, preform billet, or extrudate, and employing the treated polymer in the fabricated device. According to one embodiment, the fabricated device can include implantable prosthetics such as heart valves, sutures, vascular access devices, vascular grafts, shunts, catheters, single layered membranes, double layered membranes, and the like. Devices fabricated according to one embodiment of the invention include regions having selected porosity, permeability and/or chemistry characteristics.

Abstract: This disclosure describes a processing approach for the rapid and efficient in-situ polymerization of specially prepared precursor mixtures to achieve near-net-shape production of objects/articles with exact dimensions. The process relies on the use of polymerizable compositions comprised of a mixture of a reactive plasticizer and an initiator, optionally also including a dead polymer, which compositions are semi-solid-like and induce little shrinkage upon curing as a result of their partially polymerized nature prior to processing. The articles of the invention have a surface and an interior core, the composition of the surface material being distinct from the composition of the core material while at the same time the surface and the core are an integral, monolithic entity. In addition, the articles are dimensionally stable and exhibit high fidelity replication.

Abstract: A method for manufacturing a speaker diaphragm used for a range of audio equipment, a speaker diaphragm made using this manufacturing method, and a speaker employing such diaphragm. This manufacturing method for a speaker diaphragm offers good productivity, preventing deviation in wettability and heat deformation of speaker diaphragms in plasma treatment, and also offers a speaker with good input power durability. A meshed etching tunnel (2) made of aluminum is disposed inside a cylindrical quartz reactive chamber (1), and speaker diaphragms (4) are aligned inside the tunnel at a certain interval. Opposing electrodes (5) are disposed outside the reactive chamber (1). Plasma is applied at low temperature to prevent heat deformation. Uniform wettability is also assured by the use of the meshed etching tunnel (2), achieving high productivity.

Abstract: A method for manufacturing a speaker diaphragm used for a range of audio equipment, a speaker diaphragm made using this manufacturing method, and a speaker employing such diaphragms. This manufacturing method for a speaker diaphragm offers good productivity, preventing deviation in wettability and heat deformation of speaker diaphragms in plasma treatment, and also offers a speaker with good input power durability. A meshed etching tunnel (2) made of aluminum is disposed inside a cylindrical quartz reactive chamber (1), and speaker diaphragms (4) are aligned inside the tunnel at a certain interval. Opposing electrodes (5) are disposed outside the reactive chamber (1). Plasma is applied at low temperature to prevent heat deformation. Uniform wettability is also assured by the use of the meshed etching tunnel (2), achieving high productivity.

Abstract: The present invention relates to a method of producing high-density polyidimide (HPI) films and its production equipment. The production equipment comprises a raw material supplying means, a vacuum cavity, an energy supplier, a clad laminator, and a baked solidified polymer. The foregoing components constitutes the production equipment, using the monomer with the CONH bond or copolymer as raw materials to extract the unsaturated C═N bond by heat, electrons, light, radiation rays or ions as energy under low-pressure environment, so that the H in vacuum can extract the non-solidified HPI film from the electronic radical covalent polymers and via heat or light to rearrange the structure into a solidified HPI film. By means of the method according to the present invention, the original HPI that is not easily to produce as a film can be easily made in form of a film of HPI polymer on the clad laminator.

Abstract: A method for producing a coated polymeric article by co-extruding polypropylene and a maleic anhydride modified polypropylene, corona-treating, and applying a polysilicate barrier is described. Also provided are films and bottles produced using this method.

Abstract: A process for marking which enables a colored pattern formed by at least two different and contrasting colors to be created on a dark or black surface of a rubber article, which process includes preparing a light-colored rubber composition having at least one elastomer and at least two coloring agents of different light colors, giving the said composition its initial color, and then incorporating a dark or black masking agent into this colored composition in a limited proportion to darken or mask the initial color of the rubber composition. The process further includes causing a first laser beam of appropriate characteristics to interact in a first stage in order to reveal a first colored pattern part, followed in a second stage by a second laser beam of appropriate characteristics in order to reveal a second colored pattern part.

Abstract: A photocuring resin composition comprising a thermoplastic resin (a-1) having a radical polymerizing unsaturated group at its side chain and a photopolymerization initiator (a-2) and substantially not including a crosslinking compound other than (a-1), a photocuring sheet comprising a photocuring resin composition (A) laminated on a substrate sheet (B) and a process of production of the same, a photocuring decorative sheet and photocuring insert molding sheet using the same, and a process of production of a molded article using such a photocuring sheet and an insert molded article obtained by the same.

Abstract: A method for forming a product from cellulosic material and thermoactive material is described. A mat is formed from a mixture having cellulosic material and thermoplastic material. The mat is consolidated and pressed to a final thickness. At least a portion of a surface of the mat or product may be surface modified. Consolidating the mixture may include forming a first face layer, forming a core layer on the first face layer, and forming a second face layer on the core layer. Forming the core layer may include depositing mixtures of wood flakes and plastic flakes according to mixture flake size in successive layers such that the core layer has larger flakes adjacent the first face layer and adjacent the second face layer, and smaller flakes in a middle portion of the core layer. Consolidation can occur as a mat or composite moves through a hot-gas consolidation zone.

Abstract: The present invention provides a process for continuously producing a polymer sheet having an excellent surface smoothness, an apparatus for producing such a polymer sheet, and an optical polymer sheet produced by such a process. The process for producing a polymer sheet comprises coating or laminating, on a polymer base sheet, an ultraviolet-curing resin composition, adhering the coated or laminated polymer base sheet to a member having a smooth surface whose maximum surface roughness (Rmax) satisfies Rmax≦0.1 &mgr;m, in a state that the ultraviolet-curing resin composition is soft, and applying an ultraviolet light to transfer smoothness of the smooth surface of the member onto the polymer base sheet.

Abstract: The present invention relates generally to intervertebral disc repair devices and methods of manufacture. A method of manufacturing a dynamically responsive encapsulated intervertebral disc repair device that prevents the flow of disc material out of the disc, provides support to the anulus fibrosus, and shields the nerves of the anulus and spinal cord, is provided.

Abstract: The invention is directed to methods for fabricating devices from polymer precursors, along with devices so fabricated. The methods of the invention include the steps of plasma treating a polymer based resin, paste, preform billet, or extrudate, and employing the treated polymer in the fabricated device. According to one embodiment, the fabricated device can include implantable prosthetics such as heart valves, sutures, vascular access devices, vascular grafts, shunts, catheters, single layered membranes, double layered membranes, and the like. Devices fabricated according to one embodiment of the invention include regions having selected porosity, permeability and/or chemistry characteristics.

Abstract: A method for producing a plastic part having a first component and a second component connected to the first component. The method includes molding a temporary connection between the first component and a preliminary second component, coating at least a surface region of the first component, separating the first and preliminary second component, and then molding the second component to the first component. The plastic part can be an injection molded part and the components of the plastic part can be made using the same or different plastics.

Abstract: In a magnetic tape cassette, a window opening 2 covered with a window member 3 is formed in an upper half 1. At a peripheral portion of the window opening 2, a fixing surface 4 for fixing the window member 3 thereto is formed; and at a portion surrounding the fixing surface 4, a slant 6 is formed. Further, a build-up portion 8 is formed at the portion surrounding the fixing surface 4 and at a corner portion A on the opening portion side of the cassette case through which a magnetic tape passes. At a peripheral portion of the window member 3, a plurality of welded ribs 10 is formed. And, a weld line produced by the resin molding of the window member 3 is located on the welded rib 10.

Abstract: A process for producing a SiC ceramic microtube, comprising the steps of oxidizing the surface of an organosilicon polymer to become infusible by exposure to an ionizing radiation, extracting the uncrosslinked central portion of the fiber with an organic solvent to make a hollow silicon polymer fiber, and firing it in an inert gas so that it acquires a ceramic nature.

Abstract: The present invention introduces a novel method for producing an undulated surface on composite fibers using plasma technology and microwave radiation. The undulated surface improves the mechanical interlocking of the fibers to composite resins and enhances the mechanical strength and interfacial sheer strength of the composites in which they are introduced.

Abstract: A method of processing a substrate by first processing the diamond surface with a laser operating at a first wavelength, and then by processing the diamond surface with a laser operating at a second wavelength.

Abstract: A method and apparatus for ultrasonic assisted deposition of a release agent onto a workpiece is disclosed. The release agent can be any fluorinated or non-fluorinated phosphorous-containing organic acid. The workpiece can be any workpiece desired to be coated with the release agent, such as a surface needing an anti-stick coating required in a plastic casting or injection mold. Metal oxide workpiece surfaces strongly bond to fluorinated phosphorus-containing organic acids.

Abstract: The invention relates to a laminated packaging material comprising a core layer of paper or paperboard and a gas barrier layer of a polyarmide blend including a condensation polymer of metaxylene diamine and adipic acid (Nylon-MXD6) and a second crystalline or semicrystalline polyamide, applied on one side of the core layer by means of co-extrusion coating. The invention also relates to a method of producing the laminated packaging material and to a packaging container which is produced from the laminated packaging material.

Abstract: A process for forming a polyimide composite electro-deposited film, which excels in durability of ink repelling function, wear resistance or mold-releasing property, has the following steps. An electrically conductive film is formed on at lest one side of a resin substrate. The polyimide composite electro-deposited film is formed on the electrically conductive film, while allowing co-deposition of at least one type of eutectic fine particles selected from the group consisting of water-repellant fine particles, wear-resistant fine particles and mold-releasing fine particles. This process can be used in the production of a nozzle plate having a discharge nozzle, by employing the water-repellant fine particles as the eutectic fine particles. When a metallic substrate is used, the polyimide composite electro-deposited film may be directly formed on one or both surfaces of such a metallic substrate.

Abstract: To provide a method for producing a molded crystalline resin article which enables a higher crystallization degree and to mass-produce the molded crystalline resin articles. The method comprises molding a molded resin article from a thermoplastic resin containing a crystalline resin followed by performing a heating process to obtain a molded crystalline resin article having a surface layer whose crystallization index is 0.9 or higher when determined by IR spectrometry. It is preferable that the temperature of the heating process is within the range of 20° C. lower than the crystallization temperature of the molded resin article to 30° C. higher than the crystalline temperature, and that the crystalline resin is a polypropylene resin.

Abstract: A method of modifying at least part of the surface of a vulcanised rubber object including: (I) treating at least part of a surface of the vulcanised rubber object with at least one halogenating agent to provide a halogenated rubber surface; and (ii) treating the halogenated rubber surface with at least one multi-functional amine-containing organic compound to chemically bind said compound to the halogenated rubber surface; wherein the multifunctional amine containing organic compound consist of the elements carbon, hydrogen and nitrogen and optionally one of more of the elements oxygen, sulphur, halogen and phosphorous.

Abstract: A thimble 61 formed with graduations 65 and numerals 67 on the outer circumference thereof at predetermined intervals is molded by double-color molding using two kinds of resin 62, 63 with different colors. After a molding product having the graduations 65 protruding outwardly on the outer circumference of a base tube 64 is formed of the resin 62, an outer skin 66 covering the outside of the base tube 64 except for the graduations 65 is formed of the resin 63. Thereafter, the numerals 67 is formed on the outer skin 66 by means of laser marking. Similarly, an outer sleeve is formed with graduations and numerals on the outer circumferential surface along the axial direction at predetermined intervals.

Abstract: A photocuring resin composition comprising a thermoplastic resin (a-1) having a radical polymerizing unsaturated group at its side chain and a photopolymerization initiator (a-2) and substantially not including a crosslinking compound other than (a-1), a photocuring sheet comprising a photocuring resin composition (A) laminated on a substrate sheet (B) and a process of production of the same, a photocuring decorative sheet and photocuring insert molding sheet using the same, and a process of production of a molded article using such a photocuring sheet and an insert molded article obtained by the same.

Abstract: The invention provides an electrochemically active material comprising particles of spinel lithium manganese oxide having on the surface of each particle cationic metal species bound to the spinel at anionic sites of the particle surface; where the cationic metal species includes a metal selected from the group consisting of transition metals, non-transition metals having a +3 valence state, and mixtures thereof. The active material is characterized by a reduced surface area and increased capacity expressed in milliamp hour per gram as compared to the spinel alone.

Abstract: A treatment method for the internal surface of a moulded polyethylene plastics material container such as a drum, comprising the steps of: introducing an ionisable gas, such as argon, into the container; generating a plasma of the introduced gas by applying electric field of sufficient strength to the container and introduced gas, so as to cause an interaction with the internal surface of the container; coating the internal surface of the container with a curable epoxy-based first polymeric composition; and then curing the polymeric composition to form a coating on the internal surfaces of the container. A second coating, preferably with electrical conductive properties, may be applied and cured over the first coating. Conductive properties may provided by including conductive particles such as antimony doped tin dioxide, graphite or metal powders, in the second composition.

Abstract: Film of dielectric material, which film contains gas bubbles preferably of a flat shape. To achieve improved electrical properties, the film is given a large internal unipolar charge, which is created by charging the film by means of an electric field intensive enough to produce partial discharges in the gas bubbles and to cause the charges to move into the dielectric material of the film.

Abstract: The invention relates to an osteoimplant fabricated from a solid aggregate of bone derived elements possessing chemical linkages between their adjacent surface-exposed collagen. Also described are various other components which can be incorporated into the bone implant material such as bone-growth inducing substances; and a method of manufacture.

Abstract: A process and device for resurfacing damaged compact discs by melting a thin layer of the optical surface of said compact disc so that it reflows and fills any scratches or other imperfections. The result is a smooth and optically transparent surface equivalent to the condition of a new compact disc.

Abstract: A method for fabricating adherent, patterned carbon nanotube films is provided. According to the invention, a substrate is patterned with a carbide-forming material, a carbon-dissolving material, or a low melting point metal. Carbon nanotubes are then deposited onto the patterned substrate, but have relatively poor adhesion to either the substrate material or the patterned material. The substrate is then annealed, typically in vacuum, at a temperature dependent on the particular patterning material, e.g., a temperature at which carbide formation occurs, at which carbon dissolution occurs, or at which the low melting point metal melts. The annealing thereby provides an adherent nanotube film over the patterned areas, while the nanotubes deposited onto the non-patterned areas are easily removed, e.g., by blowing, rubbing, brushing and/or ultrasonication in a solvent such as methanol.

Abstract: A blank (2) is molded for the manufacture of a multi-layer preform (1). The blank possesses protrusions (5). After the protrusions (5) have been brought to a plasticized state under the action of heat, those surfaces that contain protrusions (5) are covered by a layer of plasticized material. The blank (2) becomes connected to the layer (6) in the area of the protrusions (5). After cooling of the preform created from the blank (2) and the layer (6), the blank (2) will be connected with the layer (6) by means of microweld positions (7) in the area of the said protrusions (5). With that, delamination of the preform (1) during further processing or use will be effectively prevented.

Abstract: An automotive lamp which includes a lamp body, a gasket disposed between the lamp body and an automobile body panel for sealing a back side of the lamp, a seal leg projecting from the lamp body for attaching thereto the gasket, wherein the foamed gasket is molded integrally with a tip end part of the seal leg.

Abstract: A laminated substrate is prepared, the laminated substrate having two layers including a first film and a second film in tight contact with the first film, the second film being made of a material capable of being etched with synchrotron radiation light. A mask member with a pattern is disposed in tight contact with the surface of the second film of the laminated structure or at a distance from the surface of the second film, the pattern of the mask member being made of a material not transmitting the synchrotron radiation light. The synchrotron radiation light is applied on a partial surface area of the second film via the mask member to etch the second film where the synchrotron radiation light is applied and to expose a partial surface area of the first film on the bottom of an etched area.

Abstract: In this process for dry surface treatment of at least one surface portion of an object, a gas is passed through an instrument for forming excited or unstable gas species, and said surface portion is brought in front of the outlet of said device with a view to treating it with said excited or unstable gas species, the secondary gas delivered as outlet from the instrument being subsequently taken in again by the Venturi effect and reinjected into the instrument.

Abstract: Oriented strand board is post-fabrication treated with a polymeric coating which includes isocyanate constituents to produce a construction material which is smooth, has high gloss, and which is resistant to water, vapor, and chemical penetration. The isocyanate constituents are most preferably MDI or PMDI, and may be present in a coating composition alone or in combination with other binder materials such as PEEG or other polyols. Prior to application of the coating composition, the surface of the oriented strand board is pretreated using heat and pressure to compress and densify wood at the surface, and to smooth out minor surface irregularities. The coating composition is then applied to the wood surface, and is cured to form a polymeric coating which bonds to the wood material.

Abstract: The invention relates to a process for the chemical modification of solids containing alkyl groups. It is provided that the solids containing alkyl groups are heated to temperatures above their melting point and subjected to a plasma treatment in a frequency range from 10 kHz to 10 GHz.