Abstract: A photo-crosslinkable polyolefin composition comprises a polyolefin, a source of functionality receptive to crosslinking by UV radiation, a cationic photoinitiator and optionally includes a free-radical photoinitiator, a crosslinking accelerator or sensitizer, and other additives such as compatibilizers, inorganic fillers, nanofillers, glass, polymeric and ceramic microspheres, glass fibres, flame retardants, antioxidants, stabilizers, processing aids, foaming agents and pigments. A method for manufacturing a UV-crosslinked polyolefin article comprises forming an article by extruding, moulding or otherwise forming the UV-crosslinkable polyolefin composition and subjecting the article to UV radiation on-line with the extrusion, moulding or other forming operation.

Abstract: A method suitable for solid freeform fabrication is disclosed. The method comprises mixing respective amounts of a plurality of materials such as to provide a building material characterized by at least one attribute, and using the building material for fabricating a three-dimensional object.

Abstract: Methods and apparatus are provided for making an ophthalmic lens. Apparatus are provided for filling contact lens shaped cavities of contact lens molding assemblies. Methods of coupling and fusing contact lens mold sections are also provided and generally include providing first and second mold sections which, when coupled together, are effective to form a lens-shaped cavity and contact regions between the mold sections. One or both of the mold sections may include one or more recessed regions or projections which provide areas of non-fusion and areas of fusion, respectively, when the mold sections have been filled with a contact lens precursor material and are fused together, for example, by focused ultrasound energy.

Abstract: An exemplary method for making a soft mold is provided. A transparent substrate is provided. A to-be-solidified film is formed on the transparent substrate. A stamper and a guiding plate are further provided. The guiding plate is positioned between the stamper and the to-be-solidified film. The stamper inserts one of the through holes of the guiding plate. The first alignment mark is aligned with one of the second alignment marks. The stamper is pressed into the to-be-solidified film. The pressed portion of the to-be-solidified film is solidified to obtain a second molding surface on the to-be-solidified film. The previous steps are repeated for the stamper and the rest of the through holes of the guiding plate to obtain a soft mold having a plurality of the second molding surfaces.

Abstract: The present invention is directed to a method of forming a layer on a region of a substrate, the method including, inter alia, positioning a liquid on the substrate; and contacting the liquid with the mold, defining a gap between the mold and the substrate, with the gap enabling positioning of the liquid by capillary forces to generate the layer over the region.

Abstract: A medical device (110) including a catheter shaft (111) and a unitarily and continuously formed portion (108) having a varying durometer, and optionally including an expandable balloon (18, 118). One or both of the unitarily and continuously formed portion (108) and the balloon (18, 118) are made from an irradiation cross-linked or cross-linkable mixture of a polyamide elastomer and at least one additional cross-linking reactant. The polyamide elastomer can be a polyester amide, a polyether ester amide or a polyether amide, and is preferably a nylon block copolymer. The aromatic molecule can be 1,3,5 triethyl benzene; 1,2,4 triethyl benzene; and 1,3,5 triisopropyl benzene. The cross-linking reactant can be: (a) a difunctional material, (b) a trifunctional material, (c) a tetrafunctional material, or (d) an aromatic molecule containing at least two ring substituents, each of the ring substituents having labile hydrogens at a benzylic site therein.

Abstract: The invention relates to a microfluidic chip for biological, chemical and medical analysis. Cavities and channels, which connect these cavities to one another and which transport, based on the capillary effect, liquids required for carrying out analysis and synthesis, are arranged inside the microfluidic chip. At least one of the cavities is a reaction chamber. The microfluidic chip is characterized by having a layered construction made of light-curing hydrophilic plastic material based on a 3-D layer model and by having a covering layer made of a hydrophobic material. In the layered body made of hydrophilic material, channels that come from different cavities and do not intersect lead to the at least one reaction chamber.

Abstract: In a method for synthesizing polymeric microstructures, a monomer stream is flowed, at a selected flow rate, through a fluidic channel. At least one shaped pulse of illumination is projected to the monomer stream, defining in the monomer stream a shape of at least one microstructure corresponding to the illumination pulse shape while polymerizing that microstructure shape in the monomer stream by the illumination pulse.

Abstract: The invention relates to a two-step process for transferring a pattern from a template (1) to a target surface of a substrate, by creating an intermediate flexible polymer stamp (5) from the template in a primary step, and then using the polymer stamp to make an imprint in a radiation-sensitive moldable layer on the target surface in a secondary step. In the secondary step, the process steps of pressing the polymer stamp and the substrate against each other, UV exposure of the moldable layer through the polymer stamp, and postbaking of the radiated moldable layer, are all performed at a control constant temperature, in order to eliminate damages to the pattern created in the moldable layer caused by thermal expansion effects.

Abstract: An apparatus to control displacement of a body spaced-apart from a surface includes a flexure system having a first flexure member defining a first axis of rotation and a second flexure member defining a second axis of rotation. A body is coupled to the flexure system to move about a plurality of axes. An actuation system is coupled to the flexure system to selectively constrain movement of the body along a subset of the plurality of axes.

Abstract: One object of the present invention is to provide a pattern transferring mold which can provide a starting area of mold release easily and certainly and a pattern transferring apparatus with the same. A pattern transferring mold is disclosed which is used in a pattern transferring apparatus that brings the mold into contact with a photo-curing resin on a substrate and cures the photo-curing resin by light irradiation to transfer a pattern formed on the mold onto the photo-curing resin. The mold comprises a bottom face which contacts the photo-curing resin, the bottom face portion including a first area in which the pattern is formed and a second area formed outside the first area. The mold has a mold-releasing shape in the second area, the mold-releasing shape providing a starting area of mold release from the cured photo-curing resin.

Abstract: A manufacturing method of a microchemical chip made of a resin and having a micro channel, which comprises forming a photoresist film over the surface of one side of a metal support substratum, stacking a photomask for the formation of a channel pattern over the photoresist film, forming a minute-structure photoresist pattern over the metal support substratum by a photofabrication technology as a flat-sheet mold, disposing the flat-sheet mold or unit mold obtained by separating the flat-sheet mold on the bottom of a contour forming frame for resin molding, pouring a resin into the contour forming frame for resin molding and curing the resin to form a resin structure having a micro channel formed by the mold, and attaching the resin structure having a micro channel to a flat sheet to be a lid of the micro channel; and microchemical chips manufactured by this method.

Abstract: Provided are processes comprising crosslinking polyethylene or using crosslinked polyethylene. Furthermore, the processes may include compacting and/or sintering the polyethylene.

Abstract: A method of increasing the gas transmission rate of a packaging film comprises providing a packaging film that comprises at least about 0.001 weight % of fullerene material selected from spherical fullerenes, bowl-shaped fullerenes, multi-walled carbon nanotubes, carbon nanocones, and carbon nano-onions. The packaging film is exposed to an amount of radiation energy effective to increase the oxygen transmission rate of the packaging film by at least about 100 cc (STP)/m2. day (1 atm, 0% RH, 23° C.).

Abstract: A method of making a microstructured article such as barrier ribs for a display panel is described. The method employs a template to provide a discrete coating of a curable material.

Abstract: This invention is directed to a method for creating a triple layer like golf ball core out of a single material. A thermoset material is cured for only a partial period of time in a compression mold, therein creating a short-cured core wherein the innermost region of the core is substantially softer than the outer region. Subsequently, the short-cured core is heated with infrared radiation to create a cure gradient in the skin of the core. This results in a relatively hard skin, which is at least 2 Shore D points harder than the rest of the core. The hardness gradients created in the skin are in the range of about 0.005 inches to about 0.040 inches.

Abstract: The invention relates to a method for producing a plastic contact cell comprising a contact element (2) that is provided with an insulation piercing connecting device and is used for attaching one end of an electric cable in at least one contact chamber within the contact cell (1). According to the invention, the contact cell (1) is produced in a generative process in such a way that the contact cell (1) is constructed layer by layer from an amorphous starting material by irradiating the same with light. Also disclosed is a contact cell which is produced according to said method.

Abstract: A curable composition and method for producing a tear resistant, yet soft and deformable in-the-ear product yielding the user greater comfort and durability. The curable composition incorporated into a hearing aid apparatus provides a deformable, yet tear resistant housing, which may be mated to a soft tip component. The hearing aid housing provides better comfort, durability and acoustic performance for a variety of ear canal shapes. The curable composition that provides these properties includes at least one urethane acrylate oligomer, at least one reactive diluent and a cure system. The composition when cured desirably produces a tear strength of at least about 75 pli and a hardness of about Shore A 60 to about 75.

Abstract: A fully curable jettable composition having a viscosity less than 30 cps at a temperature within the range of 15-180° C., more preferably at a temperature of 15-100° C., e.g. 60-80° C. the composition comprising: (A) at least one low viscosity reactive resin selected from the group consisting of compounds containing an oxetane ring, cycloaliphatic epoxy resins, tetrahydrofurans, hexahydropyrans and mono-functional (meth)acrylates, said resin having a molecular weight of not greater than 300 Daltons, e.g. 250 Daltons or less, and a viscosity at a temperature in the said range of less than 30 cps, e.g.

Abstract: A device and a method for curing plastic moldings are particularly suited for curing hearing aid housings. A light source emits curing light and a holder, at least partially transparent to curing light, holds the plastic moldings. The holder has an elongate light guiding element, which is transparent to curing light, which has an emission portion for emitting curing light in a number of spatial directions, and which is formed in such a way that at least the emission portion can protrude into a convex curvature or an interior space of a plastic molding that is being held by the holder. The light guiding element guides curing light emitted from the light source to the emission portion and emits from there. The light guiding element may have a holding portion for holding the plastic molding. The holding portion and the emission portion may spatially overlap.

Abstract: The present invention is comprised of a wind powered energy amplification method and systems for capturing wind power and harvesting tangentially amplified energy. The harvested tangentially amplified energy is converted, processed and stored for use for generating continuous, on demand and stand by electricity to supply electricity. The present invention is further comprised of methods and systems for extracting, processing and storing water and carbon dioxide to supply water and supply carbon dioxide.

Abstract: A pattern transfer method includes: forming a dielectric film on a first substrate on which a concavo-convex pattern is formed; coupling together the first substrate and a second substrate with an intervention of the dielectric film, a fluorine-containing UV-ray-cured resin and a fluorine-free UV-ray-cured resin which are arranged in this order from the first substrate to the second substrate; separating the first substrate from the second substrate at an interface between the dielectric film and the to fluorine-containing UV-ray-cured resin, to transfer the concavo-convex pattern onto the fluorine-containing UV-ray-cured resin.

Abstract: A method of forming a pattern is disclosed, which can improve the interfacial properties between a soft mold and a substrate including a pattern-formation material, the method comprising loading a substrate coated with a pattern-formation material into a chamber; positioning a soft mold, whose surface is provided with embossing and depressed patterns, in opposite to the substrate inside the chamber; forming an adsorption layer by evaporating some components of the pattern-formation material and adsorbing the components evaporated from the pattern-formation material to the surface of soft mold; forming a pattern layer with a shape being inverted to the embossing and depressed patterns included in the surface of soft mold by bring the soft mold including the adsorption layer into contact with the remaining pattern-formation material; and separating the soft mold from the pattern layer.

Abstract: The present invention provides an irradiated crosslinked polyethylene containing reduced free radicals, preferably containing substantially no residual free radical. Disclosed is a process of making irradiated crosslinked polyethylene by irradiating the polyethylene in contact with a sensitizing environment at an elevated temperature that is below the melting point, in order to reduce the concentration of residual free radicals to an undetectable level. A process of making irradiated crosslinked polyethylene composition having reduced free radical content, preferably containing substantially no residual free radicals, by mechanically deforming the polyethylene at a temperature that is below the melting point of the polyethylene, optionally in a sensitizing environment, is also disclosed herein.

Abstract: The present invention relates to a process for the preparation of a panel comprising a ligno-cellulose containing strand-like material, comprising the steps of treating the ligno-cellulose containing strand-like material with a combination of UV-radiation and ozone, either in-situ or ex-situ, mixing the resulting product with an adhesive composition, applying the resulting mix onto a press-bottom, and pressing and at least partially curing the composition to obtain a panel.

Abstract: The invention pertains to a printing form precursor and a method for preparing a stamp from the precursor for use in soft lithographic applications. The printing form precursor includes a composition layer of a fluorinated compound capable of polymerization upon exposure to actinic radiation and a flexible support transparent to the actinic radiation adjacent the composition layer.

Abstract: An active energy ray-curable resin composition is handleable when it is formed into an uncured film. The resin composition cures quickly, is formable, and can be used to make a hard coat layer with a high hardness. Specifically, the active energy ray-curable resin composition of the present invention contains a vinyl polymer having alkoxysilyl groups in its side chain, along with a photoacid generator. In its uncured state, the active energy ray-curable resin composition has a glass transition temperature of 15° C. to 100° C.

Abstract: Method for producing a microfluidic device comprising a step in which a stamp made of elastomeric material is used for printing a photo-curable and/or heat-curable liquid disposed on a support.

Abstract: A method for forming a crosslinked oxidation-resistant toughness-enhanced polymeric material includes the steps of placing a previously irradiated polymer material in a heating device under oxygen-reduced atmosphere at a temperature above the melting point of the polymeric material for a sufficient time to (a) eliminate oxidation in the polymeric material, (b) break existing crosslinks into free radicals, (c) migrate and re-distribute radiation-induced free radicals in an uniform manner, (d) create new free radicals by thermal energy and form uniform crosslinks within the polymer micro-structure, and followed by a cooling step to eliminate residual free radicals and form additional uniform crosslinks within the polymer micro-structure. A method of making a crosslinked oxidation-resistant toughness-enhanced wear-reduced UHMWPE medical implant from a previously irradiated solid form of UHMWPE is also disclosed.

Abstract: Medical devices for in vivo medical applications are disclosed. The medical devices are constructed of shape memory polymer (SMP) materials capable of assuming a memory shape at physiological temperatures. These medical devices may be used in surgical procedures and in both vascular and non-vascular applications. These SMP medical devices have a post-implantation memory shape that is substantially identical to or slightly larger than the insertion site to adapt to vessel growth or size changes. SMP medical devices may be formed as stents or occlusion devices (i.e., plugs) having a number of different structural features. The SMP medical devices may be formed from a first monomer and a second cross-linking monomer, wherein the weight percentages of the first and second monomers are selected by performing an iterative function to reach a predetermined glass transition temperature (Tg) and a predetermined rubbery modulus to optimize post-implantation memory shape properties of the devices.

Abstract: The present invention relates to a homogeneous, photoactive film consisting of or comprising a polyelectrolyte carrying residues which may undergo a photoreaction, the polyelectrolyte mainly comprising at least one structure according to any of formulae (I) to (IV), namely [Pol(R*—P—R?)]oon+n/xAx? (I), n/xAx+[Pol(R*—P—R?)]oon? (II), [Pol(R1*-Q-R1?)]oon+n/x?x? (III), n/x?x+[Pol(R1*-Q-R1?)]oon? (IV), wherein Pol means a repeating unit of a linear or branched polymer chain, o indicates the number of the repeating unit of the polymer chain, and (R*—P—R?) and (R1*-Q-R1?) are n-fold positively or negatively charged side chains of the repeating unit Pol, wherein P is a group which is capable of photo-induced E/Z isomerization, Q is a group capable of participating in a photocycloaddition, or capable of participating in a photoinduced rearrangement, or the so called Photo-Fries reaction, A is a cation or anion which is oppositely charged, n is preferably 1 or 2, x is 1 or 2, and o is at least 2, with the proviso that

Abstract: This invention is related to a lightweight composite panel and a method of making the same. The lightweight composite panel is used in the construction of cabinets and furnishings where weight must be kept to a minimum. The lightweight composite panel includes a top skin panel, at least one core frame, a bottom skin panel, and a lightweight material. The core frame is assembled from flat members that form the perimeter of the lightweight composite panel, while the top and bottom skin panel form the planar sides of the panel. The lightweight material is shaped to fill the cavity created by the top and bottom skin panels and the core frame. The components of the lightweight composite panel are pressed between corresponding mold halves, thereby taking the shape of the mold halves and forming a contoured lightweight composite panel that has the appearance of a traditional solid panel.

Abstract: A method of fabricating backlight unit is disclosed. The backlight unit method of fabricating backlight unit includes, preparing a base member having a predetermined thickness, applying ultraviolet curing resin on a surface of the base member transferring prism patterns to the ultraviolet curing resin using a flexible mold having engraved patterns corresponding to the prism patterns, and curing the prism patterns before the prism patterns are separated from the engraved patterns of the flexible mold.

Abstract: The present invention relates to methods for providing shaped biodegradable and elastomeric structures of (co)polymers of 1,3trimethylene carbonate (TMC) with improved (mechanical) properties which can be used for tissue or tissue component support, generation or regeneration. Such shaped biodegradable elastomeric structures are obtainable by forming homopolymers and/or copolymers of 1,3-trimethylene carbonate (TMC) into a desired shape and irradiating said desired shape with actinic radiation in an inert atmosphere.

Abstract: A mold comprising alumina having a microscopic pattern, in which distances between adjacent recesses or salients therein are not longer than wavelength of visible light, formed by anodic oxidation on a surface of an aluminum pre-mold without a rolling mark, wherein height or depth difference at a crystal grain boundary is 300 nm or less.

Abstract: A morphous inorganic nitrides are used as release layers on templates for nanoimprint lithography. Such a layer facilitates the release of a template from a cured, hardened composition into which the template has transferred a pattern, by reducing the adhesion energy between the release layer and the cured, hardened composition. The release layer may include one or more metallic or semiconductor elements such as Al, Mn, B, Co, Ti, Ta, W and Ge.

Abstract: A method of manufacturing an optical data carrier, wherein an essentially uncured resin layer is provided on a side of said optical data carrier. The essentially uncured resin layer is embossed with a relief pattern, wherein the relief pattern defines a graphic.

Abstract: There is provided a seamless silicon roll having a pattern and a method of manufacturing the same. The method includes: preparing a pattern roll having the same size and pattern as a silicon roll to be manufactured; manufacturing a cast by pouring cast materials around the pattern roll and curing the cast materials; removing the cast from the pattern roll; forming a silicon roll by disposing the central axis of a roll in the cast, pouring liquid silicon and curing the liquid silicon; and removing the silicon roll from the cast.

Abstract: Amorphous inorganic oxides are used as release layers on templates for nanoimprint lithography. Such a layer facilitates the release of a template from a cured, hardened composition into which the template has transferred a pattern, by reducing the adhesion energy between the release layer and the cured, hardened composition. The release layer may include one or more metallic or semiconductor elements such as Al, Cu, Co, Sb, Ti, Ta, W and Ge.

Abstract: A liquid transfer article is provided including a support assembly and an imaged surface formed directly on the surface of the support assembly by digital photopolymerization. The support assembly is in the form of a polymeric base, and the liquid transfer article is formed by providing a liquid photopolymer on the surface of the base and then irradiating the polymer with a light source to form the image. The liquid transfer article is reimagable and may be used in gravure printing processes, as well as other printing applications.

Abstract: A process for preparing a polyacrylate-based shaped article, a polyacrylate being polymerized by a conventional method, wherein the polyacrylate comprises copolymerized comonomers having thermally crosslinkable groups and comonomers having attached photoinitiators, and the polyacrylate is crosslinked thermally in a first step and by irradiation with UV light in a second step.

Abstract: The present invention provides a method for creating a beveled needle or a blade. The method employs a side wall surface of an angled post as a base to control beveled tip geometry. The invention provides needles, microneedle arrays, blades and microblade arrays with sufficient sharpness and toughness.

Abstract: Processes for preparation of seals and gaskets using cure-in-place techniques that incorporate a molding step, which is preferably an injection molding step, are provided. The processes are useful for preparing sealing assemblies that comprise compositions that are curable by UV radiation and that are adhered to a support member.

Abstract: One embodiment of a method of manufacturing a textured surface may include providing a First thermally stable sheet, printing a pattern of material on the first sheet to form a three-dimensional textured surface, and curing the material, then using said first sheet to impart negative texture into Tedlar faced epoxy composite blanket, which is in turn used to impart texture into a decorative laminate.

Abstract: Chemically cross-linked polymeric particles are formed using mechanical rather than chemical processes, facilitating production of small-diameter particles in a manner largely independent of the viscosity or density of the polymer. For example, an uncross-linked resin may be provided in particulate form, agglomerated, and compressed into a mass of a desired shape with a desired diameter, and subsequently cross-linked.

Abstract: An inventory control system and a method of manufacturing an item storage receptacle for the system is disclosed. The item storage receptacle has a plurality of individually-shaped recess for receiving specific inventory items. The storage receptacle may also have a monitoring feature for attaching a monitoring device configured to generate a signal for the system indicating whether the tool is present.

Abstract: The invention relates to an elastomeric device (105), wherein the elastomeric device contains a relief structure with indentations with respect to the base (110), (102) and wherein selected ones of said indentations comprise at least two indentation depths (112), (108) and indentation widths (101), (107). It also relates to a method of making a master for construction of said elastomeric device comprising a procedure to provide a pattern on a substrate of a suitable material. One step in. the construction of said elastomeric device comprises a molding procedure of an elastomer. Methods of using the elastomeric device in printing, fluidic control, sorting, lab-on-a-chip devices are also disclosed.

Abstract: A multi-layer laminate having a textured surface comprises a thin, flexible, thermoformable polymeric base layer, and a layer of spaced part segments of an ink material screen printed in a pattern on a surface of the polymeric base material. The ink material comprises a UV curable screen printing ink which contains a resinous binder, a hardener, and a fine particulate filler. The ink is pressed through a screen, producing ink segments which are dried on the base layer by UV curing to a height and a hardness sufficient to form a heat stable textured surface adhered to the base layer, In one embodiment, the printed ink layer has a print height from about 25 to about 85 microns and resists deformation from subsequent thermoforming and/or injection molding. The ink segments meet OEM automotive hardness and abrasion specification requirements.

Abstract: A method for making an optical device comprises steps of: 1) Providing a substrate, a polymerizable liquid crystal material having a plurality of liquid crystal molecules, and a mold having rows of trenches; 2) Imprinting the polymerizable liquid crystal material on said substrate by the mold; 3) Proceeding a cross-linking process to cure the liquid crystal material so as to have long axes of the liquid crystal molecules be aligned along the rows of trenches. The optical device made from the present method conforms to an A-plate type retardation plate. Moreover, the optical device is capable of aligning liquid crystal molecules adjacent to it.

Abstract: A medical device (10) includes a catheter shaft (11) including inner and outer catheter shafts (12 and 14), and an expandable balloon (18) carried by the catheter shaft (11). The balloon (18) is made from an irradiation cross-linked mixture of a polyamide elastomer and at least one additional cross-linking reactant. The polyamide elastomer can be a polyester amide, a polyether ester amide or a polyether amide, and is preferably a nylon block copolymer. The cross-linking reactant can be: (a) a difunctional material, (b) a trifunctional material, (c) a tetrafunctional material, or (d) an aromatic molecule containing at least two ring substituents, each of the ring substituents having labile hydrogens at a benzylic site therein. The cross-linking reactant can also be diallyl phthalate or meta-phenylene dimaleimide. Irradiation is carried out by exposure to an electron beam or to ultraviolet, X- or gamma radiation, preferably at a total fluence of about 0.5 to about 20 megarads.